Crane Girder

Summary
Crane Girder
Span Wt Wheel Base Size Span Wt Grade D/C Remarks
Load
(m) (kg) (m) (HxWxTfxTw) (m) kg/m
1 10T 20 6440 3.15 BH-850x400x22x14 12 227 S275 ###
2 15T 20 12210 3.15 BH-950x450x25x14 12 276 S275 ###
3 20T 20 13400 3.052 BH-1100x475x25x16 12 318 S275 ###
4 10T 20 6440 3.15 BH-850x400x22x12 12 214 S355 ###

5 15T 20 12210 3.15 BH-950x450x22x14 12 255 S355 ###
6 20T 20 13400 3.052 BH-1100x450x25x16 12 309 S355 ###
7 10T 29.4 12880 3.15 BH-2000x600x30x16 21.6 526.264 S275 ###

Calculation/ Sketch
2 Of 43
Date: Job no.
Site:
Designer: Sheet no.
10Tonne Crane x 20m span

CRANE GIRDER WITHOUT LATERAL RESTRAINT ALONG SPAN
(a) Dimensions
Span of crane Lc = 20 m
Wheel center Ls = 3.15 m
Minimum hook approach hk = 0.5 m
Span of crane girder Lg = 12 m (simply supported)
(b) Loading
Hook load Cc = 100 kN

Weigth of crab Wcr = 5 kN
Weigth of crane (excluding crab) Wc = 64.4 kN
(c) Wheel loads
Vertical impact load 25% increase on load

Horizontal load i 10% load transverse to the rail
ii 5% load along the rails
1) Crane Load
Wcr
RA RB
RA = 269.15 kN RB = 1.89 kN
Cc Wc
hk 19.5 m
Lc
Crane girder centers
2) Vertical Load - Maximum moment

RA1 = 134.58 kN/wheel RA2 = 134.58 kN/wheel
CG CL of
load beam
self weigth
A C B
Ls/4 Ls/4
3.6375 Ls 5.2125 m
Lg
172.98 kN 137.66 kN
3) Horizontal load - Maximum moment
3.675 kN 3.675 kN
A C B
4.1573 3.1927 kN
Calculation/ Sketch
3 Of 43
Date: Job no.
Site:
Designer: Sheet no.
4) Maximum vertical Shear

134.58 kN 134.58 kN
self weigth
A B
246.08 kN 3.15 m 8.85 m 64.554 kN
Vertical wheel load from:

hook load, Cc (Lc - hk) / (2 Lc) = 48.75 kN
crab load, Wcr (Lc - hk) / (2 Lc) = 2.4375 kN
crane load, Wc/4 = 16.1 kN
Total vertical load at RA, Wl = 67.288 kN/wheel
Vertical wheel load, including impact, P = 84.109 kN/wheel
Vertical wheel load, including impact and (gf = 1.4),W = 117.75 kN/wheel
When acting alone
Lateral (Horz.) surge load, 0.1(Cc + Wcr)/4 = 2.625 kN/wheel

Surge load including (gf = 1.4), Whc = 3.675 kN/wheel
Longitudinal (horz) braking load, 0.05Wl x (gf = 1.6) = 5.383 kN/wheel
Dead load
Weight of Girder wt = 226.74 kg/m = 2.2243 kN/m
Weigth of crane rail wt = 25 kg/m = 0.2453 kN/m
Total = 2.4696 kN/m
Wd = 1.4 wt Lg = 41.489 kN
(d) BM and SF
Bending Moment
Moment due to vertical wheel loads, Mc
W Lg/4, or = 353.26 kN m
2W (Lg/2 - Ls/4)2/Lg = 533.23 kN m
= 609.4 kN m(when acting alone)
Moment due to dead load, Md = Wd Lg/8 = 62.233 kN m
Maximum ultimate load moment, Mx = Mc + Md = 595.46 kN m
Maximum moment due to surge load, My = 2Whc (Lg/2 - Ls/4)2/Lg = 16.642 kN m
Shear Force
Shear force due to vertical wheel loads, Fw = W ( 2 - Ls/Lg) = 204.6 kN
= 233.82 kN (when acting alone)
Shear force due to dead load, Fd = Wd/2 = 20.744 kN
Max. ultimate shear force, Fx = Fw + Fd = 225.34 kN
Lateral load due to surge load, Fl = Whc (2 - Ls/Lg) = 6.3853 kN

Max. ultimate shear force, Fy = Fl = 6.3853 kN
Max. ultimate reaction Rx = Fw + Wd = 246.08 kN

Calculation/ Sketch
4 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Ry = Fy = 6.3853 kN
Crane Girder BH 850x400x22x14

Steel Grade S275 rail
Unsupported Length Lx = 12 m
column
Ly = 1.2(Lg + 2D) (for restrain between
Ly = 16.44 m end of girder)
diaphragm
UB
bracket support
Section Properties
Depth D= 850 mm Moment of inertia Ix =
3628.2 x 106 mm4
Width B= 400 mm Iy =
234.85 x 106 mm4
Web thickness tw = 14 mm Elastic modulus Zx =
8.5368 x 106 mm3
Flange thickness tf = 22 mm Zy =1.17 x 106 mm3
Depth b/w fillets d= 806 mm Plastic modulus Sx =9.56 x 106 mm3
Area A= 28884 mm2 Sy =1.80 x 106 mm3
Weight Wt = 226.74 kg/m Radius of gyration rx =
354.42 mm
Warping constant H= 40.253 dm6 ry =
90.171 mm
Torsional constant J= 357.67 cm4 Modulus of elasticity E = 205 kN/mm2
(e) Shear capacity
Shear buckling d / t < 63 e

57.57 ### ### ###
Design strength, py = ### MPa

Shear buckling resistance
Stiffener spacing a = 12000 mm
a/d = 14.888
qe = 302.73 N/mm2
pv = 0.6py pv = ### N/mm2 ###
lw = [pv/qe]0.5 lw = ### N/mm2
qw = ### N/mm2 ###
Shear area Av = tw*d Av = 11284 mm2

Shear Capacity, Pvx = Vb = ### kN
Fx/Pvx = ### ### 0.6 ###
Shear Capacity, Pvy = 0.6 Af py = = ### kN

Fy/Pvy = ### ### 0.6 ###
(f) Moment capacity
Design Strength py = ### N/mm2
Limiting width to thickness ratios

e = (275/py)
1/2
= ###
Calculation/ Sketch
5 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Flange b / T = B/2tf = 9.0909 < ### Class ###
Web d / t = 57.571 < ### Class ###
Section is Class ### -- ### ###
Local moment capacity
Mcx = py Sx = ### kN m
Syf (is for top flange only) = 0.88 x 106 mm3

Mcy = py Sxf = ### kN m
Combined local capacity Mx/Mcx + My/Mcy > 1

### > 1 ###
Acting alone without surge, Mx/Mcx ### > 1 ###
(g) Buckling resistance
Minor axis slenderness l = Ly/ry l = 182.32

y = (1 - Iy/Ix) y = 0.9353
bw = ###
u = (4Sx y/A hs)

2 2 1/4
Buckling parameter u = 0.8793
x = 0.566hs(A/J)
1/2
Torsional Index x = 42.115
Slenderness factor v = 1/(1+0.05(l/x)2)1/4 v = 0.8476
Equivalent slenderness lLT = uvl(bw)1/2 lLT = ###

Limiting equivalent slenderness lLO = 0.4(p2 E / py)1/2 lLO = ###
Perry factor & Robertson constant ab = 7

hLT = ab(lLT - lLO)/1000 >0 hLT = ###
pE = p2 E / lLT2 pE = #MACRO? N/mm2
fLT = [py + (hLT + 1)pE]/2 fLT = #MACRO? N/mm2
Buckling Resistance Moment
pb = pE py / [fLT + (fLT2 - pE py)1/2] pb = ### N/mm2
Mbx = #MACRO? kN-m
mLT = 1.0
Check for High Shear Load if Fv > 0.6Pv

Fv > Vb --> 254.57 ### #MACRO? kN
Sv = 1.69 x 106 mm4
p = [2(Fv/Pv) - 1]2 p= ###
Mbx = #MACRO? kN-m #MACRO?
Moment capacity for top flange only Zyf = 0.587 x 106 mm3
Mcy = py Zyf = #MACRO? kN-m
my = 1.0
Overall check
Combined Moments mLTMx/Mbx + myMy/Mcy = ### ### 1 ###
Acting alone without surge Mx/Mbx = ### ### 1 ###
(g) Web buckling

Calculation/ Sketch
6 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Dispersion length under wheel wheel

b1 = 150 mm
n1 = 850 mm rail 75 mm
Web slenderness, l = 2.5 d/t = 143.93
pE = (p2 E / l2) pE = 86.864 N/mm2
Table 23 Strut curve for I-section
Robertson constant a = 5.5 b1 22 mm
Limiting slenderness l0 = 0.2 (p2 E / py)1/2
l0 = ###
Perry factor h = a(l-l0)/1000
h = ### n1/2 n1/2
j = py + (h + 1) pE j = ### D/2
2
pc = pE py pc = ### MPa
j + (j2 - pEpy)1/2
Buckling resistance, Pw = (b1 + n1) tw pc = ### kN

Max. wheel load, WL = 134.58 kN
WL < Pw ###
Dispersion length at support 22 mm

b2 = 100 mm (assume) BH 850x400x22x14
n2 = 425 mm
525 mm
Buckling resistance, Pw = (b2 + n2) tw pc d= 806 mm
Pw = ### kN
Max support reaction, Fx = 254.57 kN 45 o
Fx < Pw ###
n2 22 mm
b2 100 mm web bucking
(i) Web bearing
Load dispersion under wheel, b3 = 194 mm

75 mm
Rail
flange 22 mm
root of
fillet b3
Bearing capacity, Pwb = b3 tw py = ### kN

WL < Pwb ###
Load dispersion at support:
bearing capacity, Pwb = (b1 + nk) tw py (b1 + nk)

Pwb= ### kN 155 mm
Max support reaction, Fx = 254.57 kN 1
Fx < Pwb ### 22 mm 2.5
b2 = 100 mm web bearing
Deflection
Calculation/ Sketch
7 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Wc = 67.288 kN
L = 12000 mm
Ix = 3628.2 x 106 mm4
a = 4425 mm
E = 205 kN/mm2
Vertical deflection at the position given

d = Wc L3(3a/4L - a3/L3)/6EIx d = 5.8994 mm
Vertical deflection limit Span/600 = 20 mm
ok
(k) Connection
Horizontal surge load Ry = 6.3853 kN

Bolts say, 2-M20 Bolts Gr. 4.6)
Calculation/ Sketch
8 Of 43
Date: Job no.
Site:
Designer: Sheet no.

(a) Dimensions
(b) Loading

(c) Wheel loads

1) Crane Load
Wcr
RA RB
RA = 269.15 kN RB = 1.89 kN
Cc Wc
hk 19.5 m
Lc

CG CL of
load beam
self weigth
A C B
Ls/4 Ls/4
3.6375 Ls 5.2125 m
Lg
171.94 kN 136.61 kN
3.675 kN 3.675 kN
A C B
4.1573 3.1927 kN
Calculation/ Sketch
9 Of 43
Date: Job no.
Site:
Designer: Sheet no.

134.58 kN 134.58 kN
self weigth
A B
244 kN 3.15 m 8.85 m 64.554 kN

When acting alone

Dead load
Total = 2.3454 kN/m
Wd = 1.4 wt Lg = 39.403 kN
(d) BM and SF
Bending Moment
W Lg/4, or = 353.26 kN m
2W (Lg/2 - Ls/4)2/Lg = 533.23 kN m
Shear Force

Max. ultimate reaction Rx = Fw + Wd = 244 kN

Calculation/ Sketch
10 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Ry = Fy = 6.3853 kN

column
diaphragm
UB
bracket support
Section Properties
3540.9 x 106 mm4
234.78 x 106 mm4
8.3315 x 106 mm3
Flange thickness tf = 22 mm Zy =1.17 x 106 mm3
Area A= 27272 mm2 Sy =1.79 x 106 mm3
360.33 mm
92.784 mm
(e) Shear capacity

67.17 ### ### ###

a/d = 14.888
qe = 222.41 N/mm2
pv = 0.6py pv = ### N/mm2 ###
lw = [pv/qe]0.5 lw = ### N/mm2
qw = ### N/mm2 ###

Fx/Pvx = ### ### 0.6 ###

Fy/Pvy = ### ### 0.6 ###
(f) Moment capacity

e = (275/py)
1/2
= ###
Calculation/ Sketch
11 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Web d / t = 67.167 < ### Class ###


### > 1 ###

y = (1 - Iy/Ix) y = 0.9337
bw = ###
u = (4Sx y/A hs)

2 2 1/4
x = 0.566hs(A/J)
1/2


hLT = ab(lLT - lLO)/1000 >0 hLT = ###
Mbx = #MACRO? kN-m
mLT = 1.0

Fv > Vb --> 253.53 ### #MACRO? kN
Sv = 1.45 x 106 mm4
p = [2(Fv/Pv) - 1]2 p= ###
my = 1.0
Overall check
(g) Web buckling

Calculation/ Sketch
12 Of 43
Date: Job no.
Site:
Designer: Sheet no.

b1 = 150 mm
pE = (p2 E / l2) pE = 62.021 N/mm2
l0 = ###
h = ### n1/2 n1/2
j = py + (h + 1) pE j = ### D/2
2
j + (j2 - pEpy)1/2

WL < Pw ###

b2 = 100 mm (assume) BH 850x400x22x12
n2 = 425 mm
525 mm
Pw = ### kN
Fx < Pw ###
n2 22 mm
(i) Web bearing

75 mm
Rail
flange 22 mm
root of
fillet b3

WL < Pwb ###

Pwb= ### kN 155 mm
Fx < Pwb ### 22 mm 2.5
Deflection
Calculation/ Sketch
13 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Wc = 67.288 kN
L = 12000 mm
Ix = 3540.9 x 106 mm4
a = 4425 mm
E = 205 kN/mm2

d = Wc L3(3a/4L - a3/L3)/6EIx d = 6.0447 mm
ok
(k) Connection

Calculation/ Sketch
14 Of 43
Date: Job no.
Site:
Designer: Sheet no.

(a) Dimensions
Span of crane Lc = 29.4 m

Span of crane girder Lg = 21.6 m (simply supported)
(b) Loading

(c) Wheel loads

1) Crane Load
Wcr
RA RB
RA = 335.23 kN RB = 38.851 kN
Cc Wc
hk 28.9 m
Lc

CG CL of
load beam
self weigth
A C B
Ls/4 Ls/4
8.4375 Ls 10.013 m
Lg
261.6 kN 237.16 kN
3.675 kN 3.675 kN
A C B
3.943 3.407 kN
Calculation/ Sketch
15 Of 43
Date: Job no.
Site:
Designer: Sheet no.

167.61 kN 167.61 kN
self weigth
A B
435.47 kN 3.15 m 18.45 m 63.292 kN

When acting alone

Dead load
Total = 5.4079 kN/m
Wd = 1.4 wt Lg = 163.53 kN
(d) BM and SF
Bending Moment
W Lg/4, or = 791.98 kN m
2W (Lg/2 - Ls/4)2/Lg = 1361.4 kN m
Shear Force


Calculation/ Sketch
16 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Ry = Fy = 6.8141 kN

Unsupported Length Lx = 21.6 m
column
diaphragm
UB
bracket support
Section Properties
44666 x 106 mm4
Width B= 600 mm Iy =### x 106 mm4
44.666 x 106 mm3
Flange thickness tf = 30 mm Zy = 3.60 x 106 mm3
Area A= 67040 mm2 Sy = 5.52 x 106 mm3
816.25 mm
126.96 mm
(e) Shear capacity

121.25 ### ### ###

a/d = 6.1856
qe = 69.353 N/mm2
pv = 0.6py pv = ### N/mm2 ###
lw = [pv/qe]0.5 lw = ### N/mm2
qw = ### N/mm2 ###

Fx/Pvx = ### ### 0.6 ###

Fy/Pvy = ### ### 0.6 ###
(f) Moment capacity

e = (275/py)
1/2
= ###
Calculation/ Sketch
17 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Flange b / T = B/2tf = 10 < ### Class ###
Web d / t = 121.25 < ### Class ###


### > 1 ###

y = (1 - Iy/Ix) y = 0.9758
bw = ###
u = (4Sx y/A hs)

2 2 1/4
x = 0.566hs(A/J)
1/2


hLT = ab(lLT - lLO)/1000 >0 hLT = ###
Mbx = #MACRO? kN-m
mLT = 1.0

Fv > Vb --> 392.55 ### #MACRO? kN
Sv = 10.67 x 106 mm4
p = [2(Fv/Pv) - 1]2 p= ###
my = 1.0
Overall check
(g) Web buckling

Calculation/ Sketch
18 Of 43
Date: Job no.
Site:
Designer: Sheet no.

b1 = 150 mm
n1 = 2000 mm rail 75 mm
pE = (p2 E / l2) pE = 25.99 N/mm2
l0 = ###
h = ### n1/2 n1/2
j = py + (h + 1) pE j = ### D/2
2
j + (j2 - pEpy)1/2

WL < Pw ###

b2 = 125 mm (assume) BH 2000x600x30x16
n2 = 1000 mm
1125 mm
Pw = ### kN
Fx < Pw ###
n2 30 mm
(i) Web bearing

75 mm
Rail
flange 30 mm
root of
fillet b3

WL < Pwb ###

Pwb= ### kN 200 mm
Fx < Pwb ### 30 mm 2.5
Deflection
Calculation/ Sketch
19 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Wc = 83.807 kN
L = 21600 mm
Ix = 44666 x 106 mm4
a = 9225 mm
E = 205 kN/mm2

d = Wc L3(3a/4L - a3/L3)/6EIx d = 3.7266 mm
ok
(k) Connection

Calculation/ Sketch
20 Of 43
Date: Job no.
Site:
Designer: Sheet no.

(a) Dimensions
(b) Loading

(c) Wheel loads

1) Crane Load
Wcr
RA RB
RA = 434.1 kN RB = 17.26 kN
Cc Wc
hk 19.5 m
Lc

CG CL of
load beam
self weigth
A C B
Ls/4 Ls/4
3.6375 Ls 5.2125 m
Lg
270.3 kN 213.33 kN
5.6 kN 5.6 kN
A C B
6.335 4.865 kN
Calculation/ Sketch
21 Of 43
Date: Job no.
Site:
Designer: Sheet no.

217.05 kN 217.05 kN
self weigth
A B
379.51 kN 3.15 m 8.85 m 104.12 kN

When acting alone
Lateral (Horz.) surge load, 0.1(Cc + Wcr)/4 = 4 kN/wheel

Dead load
Total = 2.9482 kN/m
Wd = 1.4 wt Lg = 49.531 kN
(d) BM and SF
Bending Moment
W Lg/4, or = 569.76 kN m
2W (Lg/2 - Ls/4)2/Lg = 860.02 kN m
Shear Force


Calculation/ Sketch
22 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Ry = Fy = 9.73 kN

column
diaphragm
UB
bracket support
Section Properties
5664.6 x 106 mm4
379.89 x 106 mm4
Web thickness tw = 14 mm Elastic modulus Zx = 11.925 x 106 mm3
Depth b/w fillets d= 900 mm Plastic modulus Sx = 13.24 x 106 mm3
Area A= 35100 mm2 Sy = 2.58 x 106 mm3
Weight Wt = 275.54 kg/m Radius of gyration rx =401.73 mm
Warping constant H= 81.262 dm6 ry =104.03 mm
(e) Shear capacity

64.29 ### ### ###

a/d = 13.333
qe = 243 N/mm2
pv = 0.6py pv = ### N/mm2 ###
lw = [pv/qe]0.5 lw = ### N/mm2
qw = ### N/mm2 ###

Fx/Pvx = ### ### 0.6 ###

Fy/Pvy = ### ### 0.6 ###
(f) Moment capacity

e = (275/py)
1/2
= ###
Calculation/ Sketch
23 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Web d / t = 64.286 < ### Class ###


### > 1 ###

y = (1 - Iy/Ix) y = 0.9329
bw = ###
u = (4Sx y/A hs)

2 2 1/4
x = 0.566hs(A/J)
1/2


hLT = ab(lLT - lLO)/1000 >0 hLT = ###
Mbx = #MACRO? kN-m
mLT = 1.0

Fv > Vb --> 401.89 ### #MACRO? kN
Sv = 2.11 x 106 mm4
p = [2(Fv/Pv) - 1]2 p= ###
my = 1.0
Overall check

Calculation/ Sketch
24 Of 43
Date: Job no.
Site:
Designer: Sheet no.
(g) Web buckling

b1 = 150 mm
pE = (p2 E / l2) pE = 61.265 N/mm2
l0 = ###
h = ### n1/2 n1/2
j = py + (h + 1) pE j = ### D/2
2
j + (j2 - pEpy)1/2

WL < Pw ###

b2 = 125 mm (assume) BH 950x450x25x14
n2 = 475 mm
600 mm
Pw = ### kN
Fx < Pw ###
n2 25 mm
(i) Web bearing

75 mm
Rail
flange 25 mm
root of
fillet b3

WL < Pwb ###

Calculation/ Sketch
25 Of 43
Date: Job no.
Site:
Designer: Sheet no.

Pwb= ### kN 187.5 mm
Fx < Pwb ### 25 mm 2.5
Deflection
Wc = 108.53 kN
L = 12000 mm
Ix = 5664.6 x 106 mm4
a = 4425 mm
E = 205 kN/mm2

d = Wc L3(3a/4L - a3/L3)/6EIx d = 6.0942 mm
ok
(k) Connection

Calculation/ Sketch
26 Of 43
Date: Job no.
Site:
Designer: Sheet no.

(a) Dimensions
(b) Loading

(c) Wheel loads

1) Crane Load
Wcr
RA RB
RA = 434.1 kN RB = 17.26 kN
Cc Wc
hk 19.5 m
Lc

CG CL of
load beam
self weigth
A C B
Ls/4 Ls/4
3.6375 Ls 5.2125 m
Lg
268.61 kN 211.64 kN
5.6 kN 5.6 kN
A C B
6.335 4.865 kN
Calculation/ Sketch
27 Of 43
Date: Job no.
Site:
Designer: Sheet no.

217.05 kN 217.05 kN
self weigth
A B
376.13 kN 3.15 m 8.85 m 104.12 kN

When acting alone
Lateral (Horz.) surge load, 0.1(Cc + Wcr)/4 = 4 kN/wheel

Dead load
Weight of Girder wt = 255 kg/m = 2.5015 kN/m
Total = 2.7468 kN/m
Wd = 1.4 wt Lg = 46.146 kN
(d) BM and SF
Bending Moment
W Lg/4, or = 569.76 kN m
2W (Lg/2 - Ls/4)2/Lg = 860.02 kN m
Shear Force


Calculation/ Sketch
28 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Ry = Fy = 9.73 kN

column
diaphragm
UB
bracket support
Section Properties
5131.3 x 106 mm4
334.33 x 106 mm4
Web thickness tw = 14 mm Elastic modulus Zx =10.803 x 106 mm3
Depth b/w fillets d= 906 mm Plastic modulus Sx = 12.06 x 106 mm3
Area A= 32484 mm2 Sy = 2.27 x 106 mm3
Weight Wt = 255 kg/m Radius of gyration rx =397.45 mm
Warping constant H= 71.98 dm6 ry =101.45 mm
(e) Shear capacity

64.71 ### ### ###

a/d = 13.245
qe = 239.8 N/mm2
pv = 0.6py pv = ### N/mm2 ###
lw = [pv/qe]0.5 lw = ### N/mm2
qw = ### N/mm2 ###

Fx/Pvx = ### ### 0.6 ###

Fy/Pvy = ### ### 0.6 ###
(f) Moment capacity

e = (275/py)
1/2
= ###
Calculation/ Sketch
29 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Web d / t = 64.714 < ### Class ###


### > 1 ###

y = (1 - Iy/Ix) y = 0.9348
bw = ###
u = (4Sx y/A hs)

2 2 1/4
x = 0.566hs(A/J)
1/2


hLT = ab(lLT - lLO)/1000 >0 hLT = ###
Mbx = #MACRO? kN-m
mLT = 1.0

Fv > Vb --> 400.20 ### #MACRO? kN
Sv = 2.11 x 106 mm4
p = [2(Fv/Pv) - 1]2 p= ###
my = 1.0
Overall check
(g) Web buckling

Calculation/ Sketch
30 Of 43
Date: Job no.
Site:
Designer: Sheet no.

b1 = 150 mm
pE = (p2 E / l2) pE = 61.996 N/mm2
l0 = ###
h = ### n1/2 n1/2
j = py + (h + 1) pE j = ### D/2
2
j + (j2 - pEpy)1/2

WL < Pw ###

b2 = 100 mm (assume) BH 950x450x22x14
n2 = 475 mm
575 mm
Pw = ### kN
Fx < Pw ###
n2 22 mm
(i) Web bearing

75 mm
Rail
flange 22 mm
root of
fillet b3

WL < Pwb ###

Pwb= ### kN 155 mm
Fx < Pwb ### 22 mm 2.5
Deflection
Calculation/ Sketch
31 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Wc = 108.53 kN
L = 12000 mm
Ix = 5131.3 x 106 mm4
a = 4425 mm
E = 205 kN/mm2

d = Wc L3(3a/4L - a3/L3)/6EIx d = 6.7276 mm
ok
(k) Connection

Calculation/ Sketch
32 Of 43
Date: Job no.
Site:
Designer: Sheet no.

(a) Dimensions
(b) Loading

Weigth of crane (excluding crab) Wc = 134 kN
(c) Wheel loads

1) Crane Load
Wcr
RA RB
RA = 553.25 kN RB = 5.15 kN
Cc Wc
hk 19.5 m
Lc

CG CL of
load beam
self weigth
A C B
Ls/4 Ls/4
3.711 Ls 5.237 m
Lg
340.09 kN 269.74 kN
7.525 kN 7.525 kN
A C B
8.4819 6.5681 kN
Calculation/ Sketch
33 Of 43
Date: Job no.
Site:
Designer: Sheet no.

276.63 kN 276.63 kN
self weigth
A B
479.11 kN 3.052 m 8.948 m 130.72 kN

When acting alone

Dead load
Total = 3.3679 kN/m
Wd = 1.4 wt Lg = 56.581 kN
(d) BM and SF
Bending Moment
W Lg/4, or = 726.14 kN m
2W (Lg/2 - Ls/4)2/Lg = 1106.4 kN m
Shear Force


Calculation/ Sketch
34 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Ry = Fy = 13.136 kN

column
diaphragm
UB
bracket support
Section Properties
8406.3 x 106 mm4
446.91 x 106 mm4
15.284 x 106 mm3
Area A= 40550 mm2 Sy = 2.89 x 106 mm3
455.31 mm
104.98 mm
(e) Shear capacity

65.63 ### ### ###

a/d = 11.429
qe = 233.53 N/mm2
pv = 0.6py pv = ### N/mm2 ###
lw = [pv/qe]0.5 lw = ### N/mm2
qw = ### N/mm2 ###

Fx/Pvx = ### ### 0.6 ###

Fy/Pvy = ### ### 0.6 ###
(f) Moment capacity

e = (275/py)
1/2
= ###
Calculation/ Sketch
35 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Web d / t = 65.625 < ### Class ###


### > 1 ###

y = (1 - Iy/Ix) y = 0.9468
bw = ###
u = (4Sx y/A hs)

2 2 1/4
x = 0.566hs(A/J)
1/2


hLT = ab(lLT - lLO)/1000 >0 hLT = ###
Mbx = #MACRO? kN-m
mLT = 1.0

Fv > Vb --> 511.19 ### #MACRO? kN
Sv = 3.23 x 106 mm4
p = [2(Fv/Pv) - 1]2 p= ###
my = 1.0
Overall check
(g) Web buckling

Calculation/ Sketch
36 Of 43
Date: Job no.
Site:
Designer: Sheet no.

b1 = 150 mm
n1 = 1100 mm rail 75 mm
pE = (p2 E / l2) pE = 59.516 N/mm2
l0 = ###
h = ### n1/2 n1/2
j = py + (h + 1) pE j = ### D/2
2
j + (j2 - pEpy)1/2

WL < Pw ###

b2 = 125 mm (assume) BH 1100x475x25x16
n2 = 550 mm
675 mm
Pw = ### kN
Fx < Pw ###
n2 25 mm
(i) Web bearing

75 mm
Rail
flange 25 mm
root of
fillet b3

WL < Pwb ###

Pwb= ### kN 187.5 mm
Fx < Pwb ### 25 mm 2.5
Deflection
Calculation/ Sketch
37 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Wc = 138.31 kN
L = 12000 mm
Ix = 8406.3 x 106 mm4
a = 4474 mm
E = 205 kN/mm2

d = Wc L3(3a/4L - a3/L3)/6EIx d = 5.2656 mm
ok
(k) Connection

Calculation/ Sketch
38 Of 43
Date: Job no.
Site:
Designer: Sheet no.

(a) Dimensions
(b) Loading

Weigth of crane (excluding crab) Wc = 134 kN
(c) Wheel loads

1) Crane Load
Wcr
RA RB
RA = 553.25 kN RB = 5.15 kN
Cc Wc
hk 19.5 m
Lc

CG CL of
load beam
self weigth
A C B
Ls/4 Ls/4
3.711 Ls 5.237 m
Lg
339.28 kN 268.93 kN
7.525 kN 7.525 kN
A C B
8.4819 6.5681 kN
Calculation/ Sketch
39 Of 43
Date: Job no.
Site:
Designer: Sheet no.

276.63 kN 276.63 kN
self weigth
A B
477.5 kN 3.052 m 8.948 m 130.72 kN

When acting alone

Dead load
Total = 3.2717 kN/m
Wd = 1.4 wt Lg = 54.964 kN
(d) BM and SF
Bending Moment
W Lg/4, or = 726.14 kN m
2W (Lg/2 - Ls/4)2/Lg = 1106.4 kN m
Shear Force


Calculation/ Sketch
40 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Ry = Fy = 13.136 kN

column
diaphragm
UB
bracket support
Section Properties
8045.1 x 106 mm4
380.05 x 106 mm4
14.627 x 106 mm3
Area A= 39300 mm2 Sy = 2.60 x 106 mm3
452.45 mm
98.338 mm
(e) Shear capacity

65.63 ### ### ###

a/d = 11.429
qe = 233.53 N/mm2
pv = 0.6py pv = ### N/mm2 ###
lw = [pv/qe]0.5 lw = ### N/mm2
qw = ### N/mm2 ###

Fx/Pvx = ### ### 0.6 ###

Fy/Pvy = ### ### 0.6 ###
(f) Moment capacity

e = (275/py)
1/2
= ###
Calculation/ Sketch
41 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Web d / t = 65.625 < ### Class ###


### > 1 ###

y = (1 - Iy/Ix) y = 0.9528
bw = ###
u = (4Sx y/A hs)

2 2 1/4
x = 0.566hs(A/J)
1/2


hLT = ab(lLT - lLO)/1000 >0 hLT = ###
Mbx = #MACRO? kN-m
mLT = 1.0

Fv > Vb --> 510.38 ### #MACRO? kN
Sv = 3.23 x 106 mm4
p = [2(Fv/Pv) - 1]2 p= ###
my = 1.0
Overall check
(g) Web buckling

Calculation/ Sketch
42 Of 43
Date: Job no.
Site:
Designer: Sheet no.

b1 = 150 mm
n1 = 1100 mm rail 75 mm
pE = (p2 E / l2) pE = 63.537 N/mm2
l0 = ###
h = ### n1/2 n1/2
j = py + (h + 1) pE j = ### D/2
2
j + (j2 - pEpy)1/2

WL < Pw ###

b2 = 125 mm (assume) BH 1100x450x25x16
n2 = 550 mm
675 mm
Pw = ### kN
Fx < Pw ###
n2 25 mm
(i) Web bearing

75 mm
Rail
flange 25 mm
root of
fillet b3

WL < Pwb ###

Pwb= ### kN 187.5 mm
Fx < Pwb ### 25 mm 2.5
Deflection
Calculation/ Sketch
43 Of 43
Date: Job no.
Site:
Designer: Sheet no.
Wc = 138.31 kN
L = 12000 mm
Ix = 8045.1 x 106 mm4
a = 4474 mm
E = 205 kN/mm2

d = Wc L3(3a/4L - a3/L3)/6EIx d= 5.502 mm
ok
(k) Connection


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Summary

4 10T 20 6440 3.15 BH-850x400x22x12 12 214 S355 ###

7 10T 29.4 12880 3.15 BH-2000x600x30x16 21.6 526.264 S275 ###

10Tonne Crane x 20m span

Hook load Cc = 100 kN

(c) Wheel loads

Vertical impact load 25% increase on load

Crane girder centers

2) Vertical Load - Maximum moment

3) Horizontal load - Maximum moment

4) Maximum vertical Shear

246.08 kN 3.15 m 8.85 m 64.554 kN

Vertical wheel load from:

Lateral (Horz.) surge load, 0.1(Cc + Wcr)/4 = 2.625 kN/wheel

Longitudinal (horz) braking load, 0.05Wl x (gf = 1.6) = 5.383 kN/wheel

Maximum moment due to surge load, My = 2Whc (Lg/2 - Ls/4)2/Lg = 16.642 kN m

Lateral load due to surge load, Fl = Whc (2 - Ls/Lg) = 6.3853 kN

Max. ultimate reaction Rx = Fw + Wd = 246.08 kN

Crane Girder BH 850x400x22x14

(e) Shear capacity

Shear buckling d / t < 63 e

Design strength, py = ### MPa

Shear area Av = tw*d Av = 11284 mm2

Fx/Pvx = ### ### 0.6 ###

Shear Capacity, Pvy = 0.6 Af py = = ### kN

(f) Moment capacity

Design Strength py = ### N/mm2

Limiting width to thickness ratios

Flange b / T = B/2tf = 9.0909 < ### Class ###

Web d / t = 57.571 < ### Class ###

Section is Class ### -- ### ###

Local moment capacity

Syf (is for top flange only) = 0.88 x 106 mm3

Combined local capacity Mx/Mcx + My/Mcy > 1

Acting alone without surge, Mx/Mcx ### > 1 ###

(g) Buckling resistance

Minor axis slenderness l = Ly/ry l = 182.32

u = (4Sx y/A hs)

Equivalent slenderness lLT = uvl(bw)1/2 lLT = ###

Perry factor & Robertson constant ab = 7

Check for High Shear Load if Fv > 0.6Pv

Mbx = #MACRO? kN-m #MACRO?

Acting alone without surge Mx/Mbx = ### ### 1 ###

(g) Web buckling

Dispersion length under wheel wheel

Buckling resistance, Pw = (b1 + n1) tw pc = ### kN

Dispersion length at support 22 mm

(i) Web bearing

Load dispersion under wheel, b3 = 194 mm

Bearing capacity, Pwb = b3 tw py = ### kN

Load dispersion at support:

bearing capacity, Pwb = (b1 + nk) tw py (b1 + nk)

b2 = 100 mm web bearing

Vertical deflection at the position given

Horizontal surge load Ry = 6.3853 kN

10Tonne Crane x 20m span

Hook load Cc = 100 kN

(c) Wheel loads