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RULES FOR

CLASSIFICATION OF

SHIPS
NEWBUILDINGS
SPECIAL SERVICE AND TYPE
ADDITIONAL CLASS

PART 5 CHAPTER 5

LIQUEFIED GAS CARRIERS


JANUARY 1999

CONTENTS PAGE
Sec. 1 General Requirements ................................................................................................................ 7
Sec. 2 Materials ................................................................................................................................... 14
Sec. 3 Damage Stability and Ship Arrangements ............................................................................... 25
Sec. 4 Arrangements and Environmental Control in Hold Spaces .................................................... 29
Sec. 5 Scantlings and Testing of Cargo Tanks ................................................................................... 33
Sec. 6 Piping Systems in Cargo Area ................................................................................................. 52
Sec. 7 Cargo Pressure/Temperature Control, Cargo Heating Arrangements, Insulation.................... 57
Sec. 8 Marking of Tanks, Pipes and Valves ....................................................................................... 59
Sec. 9 Gas-Freeing and Venting of Cargo Tanks and Piping System................................................. 60
Sec. 10 Mechanical Ventilation in Cargo Area..................................................................................... 64
Sec. 11 Fire Protection and Extinction.................................................................................................. 66
Sec. 12 Electrical Installations ............................................................................................................. 68
Sec. 13 Instrumentation and Automation.............................................................................................. 70
Sec. 14 Tests after Installation ............................................................................................................. 72
Sec. 15 Additional Requirements for Certain Cargoes ......................................................................... 73
Sec. 16 Gas Operated Propulsion Machinery ....................................................................................... 78
Sec. 17 Filling Limits for Cargo Tanks ................................................................................................ 81
Sec. 18 Inert Gas Plants ....................................................................................................................... 82
Sec. 19 Personnel Protection ................................................................................................................ 83
App. A List of Cargoes (Tanker for Liquefied Gas) ............................................................................ 84

DET NORSKE VERITAS


Veritasveien 1, N-1322 Høvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
CHANGES IN THE RULES
General Main changes
The present edition of the Rules includes additions and amend- • Sec.1 General Requirements
ments decided by the Board in December 1998, and supersedes — In B118, 1) second bullet point, the distance 4,5 m has been re-
the January 1995 edition of the same chapter. placed with 3 m.
The Rule changes come into force on 1st of July 1999.
This chapter is valid until superseded by a revised chapter.
Supplements will not be issued except for an updated list of Corrections and Clarifications
minor amendments and corrections presented in Pt.0 Ch.1 In addition to the above stated rule amendments, some detected errors
Sec.3. The introduction booklet is normally revised in January have been corrected, and some clarifications have been made in the
and July each year. existing rule wording.
Revised chapters will be forwarded to all subscribers to the
Rules. Buyers of reprints are advised to check the updated list
of Rule chapters printed Pt.0 Ch.1 Sec.1 to ensure that the
chapter is current.

Comments to the rules may be sent by e-mail to rules@dnv.com


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Rules for Ships, January 1999
Pt.5 Ch.5 Contents – Page 3

CONTENTS

SEC. 1 GENERAL REQUIREMENTS .......................... 3 E. Diesel Engines Driving Emergency Fire Pumps or Similar
Equipment........................................................................... 24
A. Classification..........................................................................3 E 100 General ............................................................................24
A 100 Application........................................................................3
A 200 Class notations .................................................................3 F. Chain Locker and Windlass.............................................. 24
A 300 Special features notations..................................................3 F 100 General ............................................................................24
A 400 List of Cargoes..................................................................3
G. Anodes, Washing Machines and Other Fittings in Tanks
B. Definitions ..............................................................................3 and Cofferdams .................................................................. 24
B 100 Terms ................................................................................3 G 100 General ............................................................................24
C. Documentation ......................................................................5 SEC. 4 ARRANGEMENTS AND ENVIRONMENTAL
C 100 General ..............................................................................5 CONTROL IN HOLD SPACES ...................... 25
C 200 Plans and particulars .........................................................5
A. General Requirements ....................................................... 25
D. Tank Types ............................................................................8 A 100 Access for inspection .....................................................25
D 100 Integral tanks.....................................................................8
D 200 Membrane tanks................................................................8 B. Secondary Barrier .............................................................. 25
D 300 Semi-membrane tanks.......................................................8 B 100 General ............................................................................25
D 400 Independent tanks .............................................................8 B 200 Insulation.........................................................................27
D 500 Independent tanks type A..................................................8
D 600 Independent tanks type B..................................................8 C. Gas Pressure Relief Devices .............................................. 27
D 700 Independent tanks type C..................................................8 C 100 Pressure/vacuum valves ..................................................27
D 800 Internal insulation tanks....................................................9 C 200 Pressure relief hatches.....................................................27
E. Signboards .............................................................................9 D. Environmental Control within the Hold Space ............... 27
E 100 References.........................................................................9 D 100 Cargo containment systems requiring a secondary barrier.
27
SEC. 2 MATERIALS...................................................... 10 D 200 Cargo containment systems not requiring a secondary
barrier..............................................................................28
A. General.................................................................................10
A 100 Selection and testing .......................................................10 E. Sealing around Tanks ........................................................ 28
E 100 General ............................................................................28
B. Temperatures for Selection of Materials ..........................10
B 100 General ............................................................................10 F. Earth Connections.............................................................. 28
B 200 Design temperature .........................................................10 F 100 General ............................................................................28
B 300 Ambient temperatures.....................................................10
B 400 Steel significant temperature...........................................10 SEC. 5 SCANTLINGS AND TESTING OF CARGO
B 500 Temperature calculations ................................................10
B 600 Heating of hull structural material ..................................11
TANKS ............................................................... 29

C. Hull Materials......................................................................11 A. General ................................................................................ 29


C 100 Inner hull structure..........................................................11 A 100 Introduction..................................................................... 29
C 200 Outer hull structure .........................................................11 A 200 Approval of works .......................................................... 29
C 300 .........................................................................................11 A 300 Definitions....................................................................... 29
A 400 Design stress ...................................................................29
D. Materials for Cargo Piping, Cargo Tanks, Cargo Process A 500 Loads to be considered.................................................... 29
Pressure Vessels and Secondary Barriers.........................12 A 600 Static loads ......................................................................29
D 100 Material requirements .....................................................12 A 700 Dynamic loads ................................................................30
A 800 Sloshing loads .................................................................31
E. Documentation of Material Quality and Testing of Pipe A 900 Thermal loads.................................................................. 31
and Pipe Fittings..................................................................19 A 1000 Vibrations........................................................................ 32
E 100 General ............................................................................19 A 1100 Supports .......................................................................... 32
A 1200 Corrosion allowance ....................................................... 32
SEC. 3 DAMAGE STABILITY AND SHIP A 1300 Fracture mechanics analysis ...........................................32
ARRANGEMENTS ............................................ 21 A 1400 Fatigue analysis............................................................... 32

A. Damage Stability and Location of Cargo Tanks ..............21 B. Integral Tanks .................................................................... 33
A 100 General ............................................................................21 B 100 General ............................................................................33
A 200 Damage stability .............................................................21
A 300 Location of cargo tanks...................................................21 C. Membrane Tanks ............................................................... 33
C 100 General ............................................................................33
B. Location and Separation of Spaces....................................21
B 100 Segregation of the cargo area..........................................21 D. Semi-Membrane Tanks ..................................................... 33
B 200 Accommodation, service and control station spaces ......22 D 100 General ............................................................................33
B 300 Cargo pump rooms and cargo compressor rooms...........22
B 400 Cargo control rooms .......................................................22 E. Independent Tanks Type A ............................................... 33
E 100 Tanks constructed mainly of plane surfaces ................... 33
C. Arrangement of Entrances and other Openings ..............22 E 200 Tank shell plating and stiffeners .....................................33
C 100 Gas-safe spaces and accommodation spaces ..................22 E 300 Girder systems ................................................................34
C 200 Gas-dangerous spaces and cargo tanks ...........................23 E 400 Tanks constructed mainly of bodies of revolution..........35
C 300 Air locks..........................................................................23
C 400 Cofferdams and pipe tunnels...........................................24 F. Independent Tanks Type B ............................................... 35
F 100 General ............................................................................35
D. Guard Rails and Bulwarks.................................................24 F 200 Equivalent stress and summation of static and dynamic
D 100 Arrangement....................................................................24 stresses ............................................................................35

DET NORSKE V ERITAS


Rules for Ships, January 1999
Pt.5 Ch.5 Contents – Page 4

G. Independent Tanks Type B, Primarily Constructed of E. Bow or Stern Loading and Unloading Arrangements .... 51
Bodies of Revolution ........................................................... 36 E 100 General ............................................................................51
G 100 Terms used for stress analysis.........................................36
G 200 Design stresses ................................................................36 F. Vapour Return Connections.............................................. 52
G 300 Summation of static and dynamic stresses, equivalent F 100 General ............................................................................52
stress and stress limits .....................................................37
SEC. 7 CARGO PRESSURE/TEMPERATURE
H. Tentative Rules for Independent Tanks Type B, CONTROL, CARGO HEATING
Constructed Mainly of Plane Surfaces ............................. 37 ARRANGEMENTS, INSULATION ................ 53
H 100 General ............................................................................37
H 200 Definition of strength member types ..............................37 A. Cargo Pressure/Temperature Control.............................. 53
H 300 Equivalent stress and summation of static and dynamic A 100 General ............................................................................53
stresses ............................................................................37 A 200 Cargo refrigeration/reliquefaction system ......................53
H 400 Design criteria .................................................................37
B. Cargo Heating Arrangements ........................................... 53
I. Independent Tanks Type C ............................................... 38 B 100 General ............................................................................53
I 100 Loadings..........................................................................38
I 200 General requirements for design .....................................38 C. Insulation for Tanks, Hold Spaces and Pipelines ............ 54
I 300 Design equivalent primary membrane stress ..................39 C 100 Insulation.........................................................................54
I 400 Cylindrical and spherical shells under internal pressure C 200 Insulating materials .........................................................54
only..................................................................................39 C 300 Fixing and protection of insulating materials .................54
I 500 Dished ends concave to pressure ....................................39 C 400 Inspection of insulation ...................................................54
I 600 Openings and their reinforcement ...................................39 C 500 Non-cooled cargo tanks exposed to sun radiation ..........54
I 700 Cylindrical shells under uniform external pressure ........39
I 800 Spherical shells under uniform external pressure ...........40 SEC. 8 MARKING OF TANKS, PIPES AND VALVES
I 900 Dished ends convex to pressure ......................................40 55
I 1000 Supports ..........................................................................41
I 1100 Manufacture and workmanship.......................................41 A. General................................................................................. 55
A 100 Application......................................................................55
J. Internal Insulation Tanks .................................................. 42
J 100 General ............................................................................42 B. Marking ............................................................................... 55
J 200 Interaction internal insulation and supporting structure .42 B 100 Language.........................................................................55
J 300 Prototype testing .............................................................42 B 200 Marking plates.................................................................55
J 400 Quality control procedures during fabrication ................43 B 300 Marking of tanks, pipes and valves.................................55
J 500 Repair procedure .............................................................43 B 400 Marking of tank connections...........................................55
K. Welding Procedure Tests ................................................... 43 SEC. 9 GAS-FREEING AND VENTING OF CARGO
K 100 Cargo tanks and cargo process pressure vessels .............43
K 200 Secondary barriers...........................................................43 TANKS AND PIPING SYSTEM ...................... 56

L. Production Weld Tests ....................................................... 43 A. Gas-Freeing ........................................................................ 56


L 100 General ............................................................................43 A 100 General ............................................................................56
L 200 Extent of testing ..............................................................43 A 200 Cargo tanks .....................................................................56
L 300 Preparation of production weld test ................................43 A 300 Cargo piping system........................................................56
L 400 Test requirements ............................................................43
B. Tank Venting Systems........................................................ 56
M. Requirements to Weld Types and Non-Destructive Testing B 100 Definitions.......................................................................56
44 B 200 Pressure relief systems ....................................................56
M 100 General ............................................................................44 B 300 Vacuum protection systems ............................................58
M 200 Radiographic inspection..................................................44 B 400 Additional pressure relieving system for liquid level
control .............................................................................59
N. Testing of Tanks.................................................................. 46
N 100 Integral tanks...................................................................46 SEC. 10 MECHANICAL VENTILATION IN CARGO
N 200 Membrane and semi-membrane tanks ............................46 AREA ................................................................... 60
N 300 Independent tanks ...........................................................46
N 400 Internal insulation tanks ..................................................47 A. System Requirements ......................................................... 60
N 500 Secondary barriers...........................................................47 A 100 General ............................................................................60
A 200 Fans serving gas dangerous spaces .................................60
SEC. 6 PIPING SYSTEMS IN CARGO AREA .......... 48 A 300 Ventilation of cargo handling spaces ..............................60
A 400 Ventilation of spaces not normally entered.....................60
A. General ................................................................................ 48
A 100 Application......................................................................48 SEC. 11 FIRE PROTECTION AND EXTINCTION.... 62
A 200 General ............................................................................48
A. Documentation .................................................................... 62
B. Pumping and Piping Systems for Bilge, Ballast and Fuel A 100 Plans and particulars .......................................................62
Oil ......................................................................................... 48
B 100 General ............................................................................48 B. Fire Protection .................................................................... 62
B 200 Hold spaces, interbarrier spaces......................................48 B 100 Construction ....................................................................62
B 200 Fireman's outfit ...............................................................62
C. Cargo Piping Systems......................................................... 48
C 100 General ............................................................................48 C. Fire Extinction .................................................................... 62
C 200 Materials and testing of materials ...................................48 C 100 General ............................................................................62
C 300 Arrangement and general design.....................................48 C 200 Fire water main equipment .............................................62
C 400 Control system for emergency shut-down valves ...........49 C 300 Water spray system .........................................................62
C 500 Piping design...................................................................49 C 400 Dry chemical powder fire extinguishing system.............63
C 600 Welding procedure and production tests.........................50 C 500 Cargo compressor and pump-rooms ...............................63
C 700 Testing.............................................................................50
C 800 Prototype testing .............................................................51 SEC. 12 ELECTRICAL INSTALLATIONS ................ 64
D. Cargo Hoses......................................................................... 51 A. General................................................................................. 64
D 100 General ............................................................................51 A 100 Application......................................................................64

DET NORSKE VERITAS


Rules for Ships, January 1999
Pt.5 Ch.5 Contents – Page 5

B. Electrical Installations in Cargo Area and Adjacent to this B 600 Chlorine...........................................................................71


Area ......................................................................................64 B 700 Diethyl Ether/Vinyl Ethyl Ether .....................................71
B 100 General ............................................................................64 B 800 Propylene oxide and mixtures of ethylene oxide-propylene
B 200 Cargo tanks .....................................................................64 oxide with ethylene oxide content of not more than 30% by
B 300 Cargo pump and compressor rooms and other spaces weight..............................................................................72
containing cargo pipes, valves and hoses........................64 B 900 Isopropylamine and monoethylamine.............................73
B 400 Hold spaces where cargo is carried in a cargo containment
system requiring a secondary barrier ..............................64 SEC. 16 GAS OPERATED PROPULSION
B 500 Other hold spaces and spaces adjacent to secondary MACHINERY .................................................... 74
barriers ............................................................................64
B 600 Other spaces in hazardous areas......................................64 A. General ................................................................................ 74
B 700 Hazardous areas on the open deck ..................................65 A 100 Application......................................................................74
B 800 Other spaces in the cargo area and in enclosed or semi- A 200 Documentation................................................................74
enclosed spaces with direct access to the cargo area ......65
B. Gas Supply to Boilers and Engines, Arrangement of
C. Signboards ...........................................................................65 Engine and Boiler Rooms. Electrical Equipment ........... 74
C 100 General ............................................................................65 B 100 Gas make-up plant and related equipment...................... 74
SEC. 13 INSTRUMENTATION AND AUTOMATION.... B 200 Gas supply lines ..............................................................74
B 300 Arrangement of engine and boiler rooms, etc.................75
66 B 400 Electrical equipment ....................................................... 76
A. General Requirements........................................................66 C. Gas-Fired Boiler Installations ........................................... 76
A 100 General ............................................................................66
C 100 Burners for gas firing ......................................................76
B. Indicating and Alarm Systems...........................................66 C 200 Construction of the boilers.............................................. 76
B 100 Cargo tank level gauging ................................................66 C 300 Monitoring systems......................................................... 76
B 200 Overflow control .............................................................66
B 300 Vapour contents indication and alarm ............................66 D. Gas-Operated Engine Installations .................................. 76
B 400 Temperature indication and alarm ..................................67 D 100 General ............................................................................76
B 500 Pressure indication and alarm .........................................67
B 600 Hold leakage alarm .........................................................67 SEC. 17 FILLING LIMITS FOR CARGO TANKS .... 77

SEC. 14 TESTS AFTER INSTALLATION .................. 68 A. Filling Limits for Cargo Tanks ......................................... 77
A 100 General requirements ......................................................77
A. General Requirements........................................................68
A 100 General ............................................................................68 SEC. 18 INERT GAS PLANTS ...................................... 78
SEC. 15 ADDITIONAL REQUIREMENTS FOR A. General ................................................................................ 78
CERTAIN CARGOES ....................................... 69 A 100 Application......................................................................78
A 200 General ............................................................................78
A. General Requirements........................................................69
A 100 Application......................................................................69 SEC. 19 PERSONNEL PROTECTION ........................ 79
A 200 Materials .........................................................................69
A 300 Independent tanks ...........................................................69 A. General ................................................................................ 79
A 400 Not used ..........................................................................69 A 100 Protective equipment ......................................................79
A 500 Refrigeration systems......................................................69 A 200 Safety equipment ............................................................ 79
A 600 Deck cargo piping ...........................................................69
A 700 Bow or stern loading and discharge lines .......................69 B. First-aid Equipment........................................................... 79
A 800 Exclusion of air from vapour spaces...............................69 B 100 General ............................................................................79
A 900 Moisture control..............................................................69
A 1000 Permanently installed toxic gas detectors .......................69 C. Personnel Protection Requirements for Individual
A 1100 Not used ..........................................................................69 Products .............................................................................. 79
A 1200 Not used ..........................................................................69 C 100 General ............................................................................79
A 1300 Flame screens on vent outlets .........................................69
A 1400 Maximum allowable quantity of cargo per tank .............69 APP. A LIST OF CARGOES (TANKER FOR
B. Additional Requirements for Some Liquefied Gases.......70 LIQUEFIED GAS) ............................................ 80
B 100 Ethylene oxide ................................................................70
B 200 Methylacetylene-propadiene mixtures............................70 A. List of Cargoes.................................................................... 80
B 300 Nitrogen ..........................................................................70 A 100 General ............................................................................80
B 400 Ammonia.........................................................................70 A 200 Marking...........................................................................80
B 500 Vinyl chloride monomer .................................................71 A 300 Abbreviations.................................................................. 80

DET NORSKE V ERITAS


Rules for Ships, January 1999
Pt.5 Ch.5 Contents – Page 6

DET NORSKE VERITAS


Rules for Ships, January 1999
Pt.5 Ch.5 Sec.1 – Page 7

SECTION 1
GENERAL REQUIREMENTS

A. Classification A ship may be assigned the additional class notation Tanker for Liquefied
Gas and the following data may be recorded in the Register of vessels classed
with DNV:
A 100 Application Ship type 2G (–50°C, 1000 kg/m3, 5,0 bar)
101 The Rules in this Chapter apply to ships which are in- which means that the ship is a type 2G ship according to IMO's International
Gas Carrier Code, the lowest acceptable tank temperature is –50°C, maximum
tended for the carriage of the liquefied gases listed in Appendix acceptable density of the cargo is 1000 kg/m3 and MARVS is 5,0 bar.
A, List of Cargoes - Tanker for Liquefied Gas. The require-
ments are supplementary to those for assignment of main class. A 400 List of Cargoes
The additional hazards considered in this Chapter include fire, 401 The List of Cargoes - Tanker for Liquefied Gas in Ap-
toxicity, corrosivity, reactivity, low temperature and pressure. pendix A gives a summary of minimum requirements for each
102 Ships complying with applicable parts of this Chapter individual cargo. This list will be supplemented and adjusted
are considered suitable for the carriage of the volatile chemi- by the Society as found necessary.
cals included in Appendix A, List of Cargoes - Tanker for Liq-
uefied Gas.
103 The requirements of this chapter are considered to meet
the requirements of the International Code for the Construction
B. Definitions
and Equipment of Ships Carrying Liquefied Gases in Bulk, B 100 Terms
IGC Code. The first set of amendments to the IGC Code Res.
MSC.30(61), are included. 101 «Accommodation spaces» are those spaces used for
public spaces, corridors, lavatories, cabins, offices, hospitals,
The International Association of Classification Societies, cinemas, games and hobbies rooms, barber shops, pantries
IACS, interpretations of the IGC Code have also been incorpo- containing no cooking appliances and similar spaces. Public
rated in the rule text of this chapter. spaces are those portions of the accommodation which are
104 Gas tankers also intended for carriage of oil are to com- used as halls, dining rooms, lounges and similar permanently
ply with the Rules for Oil Carriers, Ch.3. If only volatile prod- enclosed spaces.
ucts such as light naphta are to be carried, equivalent solutions 102 An «air lock» is an enclosed space for entrance between
may be accepted on some requirements applying to Oil Carri- a gas-dangerous zone on the open deck and a gas-safe space ar-
ers. ranged to prevent ingress of gas to the gas-safe space.
105 Gas tankers of 20 000 tonnes deadweight and above are 103 «Boiling point» is the temperature at which a product ex-
to be fitted with an emergency towing arrangement in accord- hibits a vapour pressure equal to the atmospheric barometric
ance with Pt.3 Ch.1 Sec.8 E600. pressure.
A 200 Class notations 104 «Cargo area» is that part of the ship which contains the
cargo containment system and cargo pump and compressor
201 Ships built according to these Rules may be assigned
rooms and includes deck areas over the full length and breadth
one of the following additional class notations: of the part of the ship over the above-mentioned spaces. Where
— Tanker for Liquefied Gas fitted, the cofferdams, ballast or void spaces at the after-end of
— Tanker for C where C indicates the type of cargo for the aftermost hold space or at the forward end of the forward-
which the ship is classified. most hold space are excluded from the cargo area.
105 «Cargo containment system» is the arrangement for con-
202 Ships with the class notation Tanker for C will be con- tainment of cargo including, where fitted, a primary and sec-
sidered in each case, depending on the nature of the cargo to be ondary barrier, associated insulation and any intervening
carried. spaces, and adjacent structure if necessary for the support of
these elements. If the secondary barrier is part of the hull struc-
A 300 Special features notations ture, it may be a boundary of the hold space.
301 Special features notations provide information regard- 106 «Cargo control room» is a space used in the control of
ing special features of the ship. cargo handling operations and complying with the require-
302 The damage stability standard in accordance with IMO's ments of Sec.3 B400.
International Gas Carrier Code as identified by one of the fol- 107 «Cargo process pressure vessels» are process pressure
lowing notations: vessels in the cargo handling plant, which during normal oper-
ations will contain cargo in the liquid and/or gaseous phase.
— Ship type 1G
— Ship type 2G — Cargo process pressure vessels are to meet the require-
— Ship type 2PG ments for scantlings, manufacture, workmanship, inspec-
— Ship type 3G tion, non-destructive testing and pressure testing for class
I pressure vessels as given in Pt.4 Ch.7.
will be stated in the Register of vessels classed with DNV. — Materials in cargo process pressure vessels, welding pro-
303 The minimum and/or maximum acceptable temperature cedure tests and production weld tests are to be in accord-
in the tank (°C), maximum acceptable cargo density (kg/m3) ance with Sec.2 and Sec.5.
and the maximum allowable relief valve setting, MARVS
(bar), will be stated in the Register of vessels classed with 108 «Cargo service spaces» are spaces within the cargo area
DNV. used for workshops, lockers and store rooms of more than 2m2
in area, used for cargo handling equipment.
109 «Cargo tank» is the liquid tight shell designed to be the
Example: primary container of the cargo and includes all such containers

DET NORSKE V ERITAS


Rules for Ships, January 1999
Pt.5 Ch.5 Sec.1 – Page 8

whether or not associated with insulation or secondary barriers 3) Zones within 2,4 m of the outer surface of a cargo contain-
or both. ment system where such surface is exposed to the weather.
110 «Cofferdam» is the isolating space between two adjacent 119 «Gas-safe space» is a space not being a gas-dangerous
steel bulkheads or decks. This space may be a void space or space.
ballast space.
120 «Gas-safe zone» is a zone not being a gas-dangerous
111 «Control stations» are those spaces in which ships' ra- zone.
dio or main navigating equipment or the emergency source of
power is located, or where the fire recording or fire control 121 «Hold space» is the space enclosed by the ship's struc-
equipment is centralized. This does not include special fire ture in which a cargo containment system is situated.
control equipment which can be most practically located in the 122 «Independent» means that a piping or venting system,
cargo area. for example, is in no way connected to another system and
112 «Ambient temperatures» are the ambient temperatures there are no provisions available for the potential connection to
in air and sea-water used when calculating the steel significant other systems.
temperature for selection of hull steel grades. See Sec.2 B300. 123 «Insulation space» is the space which may or may not be
113 «Design temperature» for selection of materials in car- an interbarrier space, occupied wholly or in part by insulation.
go tanks and cargo piping is the lowest temperature which will 124 «Interbarrier space» is the space between a primary and
occur in the respective components during cargo handling. a secondary barrier, whether or not completely or partially oc-
Provisions are to be made so that the temperature cannot be cupied by insulation or other material.
lowered below the design temperature. See Sec.2 B200
125 «Liquefied gas» is a cargo with a vapour pressure equal
114 «Design vapour pressure p0» is the maximum gauge to or above 2,75 bar absolute at 37,8°C.
pressure at the top of the tank which has been used in the de-
sign of the tank. See Sec.5. 126 «Machinery spaces of category A» are those spaces and
trunks to such spaces which contain:
115 «Flammable products» are identified by an «F» in col-
umn «d» in the List of Cargoes. 1) internal combustion machinery used for main propulsion;
116 «Gas-dangerous space» is: or
2) internal combustion machinery used for purposes other
— a space in the cargo area which is not arranged and than main propulsion where such machinery has in the ag-
equipped in an approved manner to ensure that its atmos- gregate a total power output of not less than 375 kW; or
phere is at all times maintained in a gas safe condition.
— an enclosed space outside the cargo area through which 3) any oil-fired boiler or oil fuel unit.
any piping, which may contain liquid or gaseous products
passes, or within which such piping terminates, unless ap- 127 «Machinery spaces» are all machinery spaces of catego-
proved arrangements are installed to prevent any escape of ry A and all other spaces containing propelling machinery,
product vapour into the atmosphere of that space. boilers, oil fuel units, steam and internal combustion engines,
generators and major electrical machinery, oil filling stations,
117 The following spaces are gas-dangerous spaces: refrigerating, stabilizing, ventilation and air-conditioning ma-
chinery, and similar spaces; and trunks to such spaces.
— cargo containment systems and cargo piping. 128 «MARVS» means the maximum allowable relief valve
— hold spaces. setting of a cargo tank.
— spaces separated by a single gastight steel boundary from
hold spaces containing a cargo tank requiring a secondary 129 «Non-cargo process pressure vessels» are process pres-
barrier. sure vessels in the cargo handling plant which during normal
— cargo pump rooms and cargo compressor rooms. operations will not contain cargo. Non-cargo process pressure
— enclosed or semi-enclosed spaces in which pipes contain- vessels generally contain refrigerants of the halogenated hy-
ing products are located. Spaces which contain gas detec- drocarbon type in the liquid and/or gaseous phase.
tion equipment complying with Sec.13 B312 and spaces — Non-cargo process pressure vessels are to meet the re-
utilizing boil-off gas as fuel and complying with Sec.16, quirements to scantlings, manufacture, workmanship, in-
are not considered gas-dangerous spaces in this context. spection and testing, and material selection as for pressure
The ventilated duct required by Sec.16 B200 for fuel gas vessels as given in Pt.4 Ch.7.
pipes is a gas dangerous space.
— compartments for cargo hoses. 130 «Oil fuel unit» is the equipment used for the preparation
— enclosed or semi-enclosed spaces having a direct opening of oil fuel for delivery to an oil-fired boiler, or equipment used
into any gas dangerous space or zone. for the preparation for delivery of heated oil to an internal com-
bustion engine, and includes any oil pressure pumps, filters
118 «Gas-dangerous zones» are: and heaters dealing with oil at a pressure of more than 1,8 bar
gauge.
1) Zones on the open deck, or semi-enclosed spaces on the
open deck, within: 131 «Primary barrier» is the inner element designed to con-
tain the cargo when the cargo containment system includes two
— 3 m of cargo tank openings, cargo pipe flange, cargo boundaries.
valve or of openings to gas-dangerous spaces contain-
ing gas sources, e.g. cargo pipe flanges, cargo valves, 132 «Secondary barrier» is the liquid resisting outer ele-
cargo pump or compressor. ment of a cargo containment system designed to afford tempo-
rary containment of any envisaged leakage of liquid cargo
— 3 m of ventilation exhaust openings from cargo pump through the primary barrier and to prevent the lowering of the
rooms and compressor rooms. temperature of the ship's structure to an unsafe level.
— 9 m of cargo tank pressure relief valve exhaust exits.
133 «Separate» means that a cargo piping system or cargo
2) The open deck over the cargo area and 3 m forward and aft vent system, for example, is not connected to another cargo
of the cargo area on the open deck up to a height of 2,4 m piping or cargo vent system. This separation may be achieved
above the weather deck. by the use of design or operational methods. Operational meth-

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.1 – Page 9

ods should not be used within a cargo tank and should consist — ventilating pipes, doors and openings to cargo pump
of one of the following types: rooms, cargo compressor rooms and other gas-dangerous
spaces.
1) removing spool pieces or valves and blanking the pipe — doors, air locks, hatches, ventilating pipes and openings,
ends; hinged scuttles which can be opened, and other openings
2) arrangement of two spectacle flanges in series with provi- to gas-safe spaces within and adjacent to the cargo area in-
sions for detecting leakage into the pipe between the two cluding spaces in and below the forecastle.
spectacle flanges. — entrances, air inlets and openings to accommodation, serv-
ice and control station spaces.
134 «Service spaces» are spaces outside the cargo area used — gas-safe spaces and zones and gas-dangerous spaces and
for galleys, pantries containing cooking appliances, lockers, zones to be clearly identified.
mail and specie rooms, store rooms, workshops other than
those forming part of the machinery spaces and similar spaces 202 Plans of the cargo containment system with the follow-
and trunks to such spaces. ing particulars are to be submitted for approval:
135 «Steel significant temperature» is the calculated temper- — drawing of cargo tanks including information on non-de-
ature in the hull structures, tank fundaments and tank stayings structive testing of welds and strength and tightness testing
when the cargo containment systems and the cargo piping sys- of tanks.
tems are at the design temperature and the ambient tempera- — drawings of support and staying of independent tanks.
tures are the design ambient temperatures. See Sec.2 B400. — drawing of antiflotation arrangement for independent
136 «Tank cover» is the protective structure intended to pro- tanks.
tect the cargo containment system against damage where it — specification of materials in cargo tanks and cargo piping
protrudes through the weather deck or to ensure the continuity systems.
and integrity of the deck structure. — specifications of welding procedures for cargo tanks.
— specification of stress relieving procedures for independ-
137 «Tank dome» is the upward extension of a portion of the ent tanks type C (thermal or mechanical).
cargo tank. In the case of below deck cargo containment sys- — specification of design loads and structural analysis of car-
tems the tank dome protrudes through the weather deck or go tanks.
through a tank cover. — a complete stress analysis is to be submitted for independ-
138 «Toxic products» are identified by a «T» in column «d» ent tanks, type B and type C.
of the List of Cargoes. — detailed analytical calculation of hull and tank system for
independent tanks, type B.
139 «Vapour pressure» is the equilibrium pressure of the — specification of cooling-down procedure for cargo tanks.
saturated vapour above the liquid expressed in bar absolute at
a specified temperature. — arrangement and specifications of secondary barriers, in-
cluding method for periodically checking of tightness.
140 «Void space» is the enclosed space in the cargo area ex- — documentation of model tests of primary and secondary
ternal to a cargo containment system, other than a hold space, barriers of membrane tanks.
ballast space, fuel oil tank, cargo pump or compressor room, or — drawings and specifications of tank insulation.
any space in normal use by personnel. — drawing of marking plate for independent tanks.
203 Plans of the following piping systems are to be submit-
ted for approval:
C. Documentation
— drawings and specifications of cargo and process piping
C 100 General including vapour piping and vent lines of safety relief
valves or similar piping, and relief valves discharging liq-
101 In 200 are specified the plans and particulars which nor- uid cargo from the cargo piping system.
mally are to be submitted. The drawings are to show clearly — drawings and specifications of offsets, loops, bends and
that the requirements of this Chapter are fulfilled. mechanical expansion joints, such as bellows, slip joints
102 Other plans, specifications or information may be re- (only inside tank) or similar means in the cargo piping.
quired depending on the arrangement and the equipment used — drawings and specifications of flanges, valves and other
in each separate case. fittings in the cargo piping system. For valves intended for
piping systems with a design temperature below –55°C,
103 For general requirements for documentation of instru- documentation for leak test and functional test at design
mentation and automation, including computer based control temperature (type test) is required.
and monitoring, see Pt.4 Ch.9 Sec.1.
— complete stress analysis of piping system when design
C 200 Plans and particulars temperature is below –110°C.
— documentation of type tests for expansion components in
201 A general arrangement is to be submitted for approval the cargo piping system.
giving location of: — specification of materials, welding, post-weld heat treat-
ment and non-destructive testing of cargo piping.
— machinery and boiler spaces, accommodation, service and — specification of pressure tests (structural and tightness
control station spaces, chain lockers, cofferdams, fuel oil tests) of cargo and process piping.
tanks, drinking and domestic water tanks and stores. — program for functional tests of all piping systems includ-
— cargo tanks and cargo containment systems. ing valves, fittings and associated equipment for handling
— cargo pump and compressor rooms. cargo (liquid or vapour).
— cargo control rooms. — drawings and specifications of insulation for low temper-
— cargo piping with shore connections including stern load- ature piping where such insulation is installed.
ing/discharge arrangements and emergency cargo dump- — specification of electrical bonding of piping.
ing arrangement, if fitted. — specification of means for removal of liquid contents from
— cargo hatches, vent pipes and any other openings to the cargo loading and discharging crossover headers and/or
cargo tanks. cargo hoses prior to disconnecting the shore connection.

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204 The following plans and particulars for the safety relief — for fixed gas detection and alarm systems: Specification
valves are to be submitted for approval: and location of detectors, alarm devices and call points,
and cable routing layout drawing.
— drawings and specifications for safety relief valves and — location of gas sampling points within cargo tanks.
pressure/vacuum relief valves and associated vent piping. — bilge and drainage arrangements in cargo pump rooms,
— calculation of required cargo tank relief valve capacity. cargo compressor rooms, cofferdams, pipe tunnels, hold
— specification of procedures for changing of set pressures spaces and interbarrier spaces.
of cargo tank safety relief valves if such arrangements are — drawings and specifications of inert gas plants if installed,
contemplated. see Sec.18.
— documentation for fire protection, see Sec.11.
205 Plans of the following equipment and systems with par-
ticulars are to be submitted: 206 Plans of electrical installations giving the following par-
ticulars are to be submitted for approval:
— construction and specifications of pressure relief systems
for hold spaces, interbarrier spaces and cargo piping if — area classification drawing(s).
such systems are required. — drawing(s) showing location of all electrical equipment in
— calculation of hull steel significant temperature when car- gas dangerous area.
go temperature is below –20°C. — single line diagram for intrinsically safe circuits.
— specification of tightness test of hold spaces for membrane — list of explosion protected equipment with reference to
tank system. drawings together with certificates.
— arrangement and specifications of means for maintaining
the cargo tank vapour pressure below MARVS. (cooling 207 Damage stability.
plant, gas burning arrangement, etc.). The following documentation is to be submitted for approval:
— drawings showing location and construction of air locks
with alarm equipment. — Preliminary damage stability calculations
— drawings of gastight bulkhead stuffing boxes. — Final damage stability calculations
— arrangements and specifications of mechanical ventilation
systems for spaces in the cargo area, giving capacity and Not required in case of approved limit curves, or if ap-
location of fans and their motors. Drawings and material proved lightweight data are not less favourable than esti-
specifications of rotating parts and casings for fans and mated lightweight data.
portable ventilators. The following documentation is to be submitted for infor-
— drawings and specifications of protection of hull steel be- mation:
neath liquid piping where liquid leakage may be anticipat-
ed, such as at shore connections and at pump seals. — Internal watertight integrity plan.
— arrangement and specifications of piping systems for gas
freeing and purging of cargo tanks. Detailed description of stability documentation is given in
— arrangement of piping for inerting of interbarrier and hold Classification Note No. 20.1 'Stability Documentation - Ships'
spaces (not required for independent tanks type C). Newbuildings.
— specifications of equipment for provision of dry inert gas 208 For the instrumentation systems listed, documentation is
(dry air in hold spaces containing independent tanks type to be submitted according to Table C1. The upper row of Table
C) for the maintenance of an inert atmosphere in interbar- C1 refers to the documentation types defined in Pt.4 Ch.9
rier and hold spaces. Sec.1 C200.

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Pt.5 Ch.5 Sec.1 – Page 11

Table C1 Requirements for documentation of instrumentation systems


020 030 040 050 060 070 080 090 100 110 115 120 130 140 150 160 170 180 190 200
For class notations Tanker for Liquefied Gas and Tanker for C:
CAT X X X X X X
CTL X X X X X X X
CTO X X X X X X
CVA X X X X
CVP X X X X X
ESD X X X X X X X X X
GDE X X X X X X X X
IEG X X X X X X X
O2I X X X X

Instrumentation systems: Documentation types:


CAT Cargo and vapour temperature control and monitoring sys- 030 Functional description
tem
CTL Cargo tank level measurement system 040 System block diagrams (T)
CTO Cargo tank overflow protection system 050 System diagrams (P&IDs, D&IDs, etc.) (T)
CVA Cargo valves and pumps control and monitoring system 070 Power supply arrangement (T)
CVP Cargo and vapour pressure control and monitoring system 080 Arrangement and layout (T)
ESD Emergency shut-down system 100 Instrument and equipment list (T)
GDE Flammable gas detection system (permanent system only) 110 Data sheets with environmental specifications
IEG Inert gas control and monitoring system 130 Failure mode description (T)
O21 Oxygen indication equipment (permanent system only) 140 Test program for application software at manufacturer (T)
180 Maintenance manual*
T Required also for type approved systems
* One copy is to be submitted for information only

D 300 Semi-membrane tanks


301 Semi-membrane tanks are non-self-supporting tanks in
the loaded condition and consist of a layer, parts of which are
D. Tank Types supported through insulation by the adjacent hull structure,
whereas the rounded parts of this layer connecting the above-
D 100 Integral tanks mentioned supported parts are designed also to accommodate
the thermal and other expansion or contraction.
101 Integral tanks form a part of the ship's hull and are influ-
enced in the same manner and by the same loads which stress 302 The design vapour pressure p 0 is normally not to exceed
the adjacent hull structure. 0,25 bar. If, however, the hull scantlings are increased accord-
ingly, and consideration is given, where appropriate, to the
102 The design vapour pressure p0 as defined in B114, is strength of the supporting insulation, p 0 may be increased to a
normally not to exceed 0,25 bar. If, however, the hull scant- higher value but less than 0,7 bar.
lings are increased accordingly, p0 may be increased to a high-
er value, but less than 0,7 bar. D 400 Independent tanks
103 Integral tanks may be used for cargoes with a boiling 401 Independent tanks do not form a part of the ship's hull.
point not below –10°C. A lower temperature may be accepted An independent tank is built and installed in such a way that
subject to special consideration. the influence on the tank of the hull's deformation and stresses
is minimized. An independent tank is not essential to the hull
D 200 Membrane tanks strength. An independent tank is normally to have longitudi-
201 Membrane tanks are non-self-supporting tanks which nally rigid fixture to the ship in only one transverse plane.
consist of a thin layer (membrane) supported through insula-
tion by the adjacent hull structure. The membrane is designed D 500 Independent tanks type A
in such a way that thermal and other expansion or contraction 501 Independent tanks type A are designed primarily using
is compensated for without undue stressing of the membrane. recognized standards of classical ship-structural analysis pro-
202 The design vapour pressure p0 is normally not to exceed cedures. Where such tanks are primarily constructed of plane
0,25 bar. If, however, the hull scantlings are increased accord- surfaces (gravity tanks), the design vapour pressure p 0 is to be
ingly, and consideration is given, where appropriate, to the less than 0,7 bar.
strength of the supporting insulation, p0 may be increased to a
higher value but less than 0,7 bar. D 600 Independent tanks type B
203 The definition of membrane tanks does not exclude de- 601 Independent tanks type B are designed using model
signs such as those in which non-metallic membranes are used tests, refined analytical tools and analysis methods to deter-
or in which membranes are included or incorporated in insula- mine stress levels, fatigue life and crack propagation character-
tion. Such designs require, however, special consideration by istics. Where such tanks are primarily constructed of plane
the Society. In any case the thickness of the membranes shall surfaces (gravity tanks), the design vapour pressure p 0 is to be
normally not exceed 10 mm. less than 0,7 bar.

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Pt.5 Ch.5 Sec.1 – Page 12

D 700 Independent tanks type C


701 Independent tanks type C (also referred to as pressure
vessels) are tanks meeting pressure vessel criteria and having
a design vapour pressure p0 not less than:
2 + A C ( ρ)1,5 ( bar )
where
σm 2
A = 0, 0185 æ ---------- ö
è ∆σ ø
a
with
σm = design primary membrane stress.
∆ σA = allowable dynamic membrane stress (double ampli-
tude at probability level Q = 10-8)
= 55 N/mm2 for ferritic/martensitic steel.
= 25 N/mm2 for aluminium alloy (5083-0).
Fig. 1
and Acceleration ellipse used to evaluate pressure differential

C = a characteristic tank dimension to be taken as the great-


est of the following: h, 0,75b, or 0,45 l D 800 Internal insulation tanks
with 801 Internal insulation tanks are non-self-supporting and
consist of thermal insulation materials which contribute to the
h = height of tank exclusive dome (dimension in ship's ver- cargo containment and are supported by the structure of the ad-
tical direction) (m). jacent inner hull or of an independent tank. The inner surface
b = width of tank (dimension in ship's transverse direction) of the insulation is exposed to the cargo
(m). 802 The two categories of internal insulation tanks are:
l = length of tank (dimension in ship's longitudinal direc-
tion) (m). — Type 1 tanks are tanks in which the insulation or a combi-
nation of the insulation and one or more liners function
ρ = the relative density of the cargo at the reference tem- only as the primary barrier. The inner hull or an independ-
perature (ρ = 1 for fresh water of 4°C). ent tank structure should function as the secondary barrier
when required.
However, the Society may allocate a tank complying with this
— Type 2 tanks are tanks in which the insulation or a combi-
criterion to type A or type B, dependent on the configuration
of the tank and the arrangement of its supports and attach- nation of the insulation and one or more liners function as
ments. both the primary and the secondary barrier and where
these barriers are clearly distinguishable.
702 If the carriage of products not covered by Appendix A is
intended, the relative density of which exceeds 1.0, it is to be The term «liner» means a thin, non-self-supporting, metallic,
verified that the double amplitude of the primary membrane non-metallic or composite material which forms part of an in-
stress ∆ σm created by the maximum dynamic pressure differ- ternal insulation tank in order to enhance its fracture resistance
ential ∆ p does not exceed the allowable double amplitude of or other mechanical properties. A liner differs from a mem-
the dynamic membrane stress ∆ σA as specified in 701 i.e.: brane in that it alone is not intended to function as a liquid bar-
∆ σm ≤ ∆ σA rier.
The dynamic pressure differential ∆ p is to be calculated as fol- 803 Internal insulation tanks are to be of suitable materials
lows: enabling the cargo containment system to be designed using
model tests and refined analytical methods as required in Sec.5
ρ J.
∆p = ------------------------- ( a β 1 Z β 1 – a β 2 Z β 2 ) (bar)
4
1, 02 ⋅ 10 804 The design vapour pressure p0 is not normally to exceed
where ρ, aβ, Zβ are as defined in Sec.5 A706, see also the 0,25 bar. If, however, the cargo containment system is de-
sketches below. aβ1 and Zβ1 are the aβ - andZβ - values giving signed for a higher vapour pressure, p0 may be increased to
the maximum liquid pressure (Pgd ) max. such higher value, but not exceeding 0,7 bar if the internal in-
sulation tanks are supported by the inner hull structure. How-
aβ2vand Zβ2 are the aβ - andZβ - values giving the minimum ever, a design vapour pressure of more than 0,7 bar may be
liquid pressure (Pgd) min. accepted by the Society provided the internal insulation tanks
In order to evaluate the maximum pressure differential ∆p, are supported by suitable independent tank structures.
pressure differentials is to be evaluated over the full range of
the acceleration ellipse as shown in the sketches below.
E. Signboards
E 100 References
101 Signboards are required by the Rules:
— Sec.3 C109. Regarding plates bolted to boundaries facing
the cargo area which can be opened for removal of ma-
chinery. These are to be fitted with signboards informing
that plates are to be kept closed unless ship is gas-free.
— Sec.8. Regarding marking plates for independent tanks.
— Sec.10 A108. Regarding pumps and compressors which
are not to be started before the ventilation system in the

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Pt.5 Ch.5 Sec.1 – Page 13

electric motor room has been in operation for 15 minutes. — Sec.12 C103. Regarding portable electrical equipment
Ventilation system for pump and compressor rooms are to supplied by flexible cables. This equipment is not to be
be in operation when pumps and compressors are running. used in areas where there is gas danger.
— Sec.11 C501. Regarding marking of controls for carbon — Sec.12 C104. Regarding welding apparatus. These are not
dioxide system.
— Sec.12 C101. Regarding opening of a lighting fitting. Be- to be used unless the working space and adjacent spaces
fore opening, its supply circuit is to be disconnected. are gas-free.
— Sec.12 C102. Regarding spaces where the ventilation must — Sec.16 B210, 211, 212 and C106. Regarding gas operation
be in operation before the light is turned on. of propulsion machinery.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.2 – Page 14

SECTION 2
MATERIALS

A. General However, higher values of the ambient temperatures may be


accepted by the Society for ships operating in restricted areas.
A 100 Selection and testing Conversely, lesser values of the ambient temperatures may be
101 Detailed requirements to chemical composition, me- fixed for ships trading occasionally or regularly to areas in lat-
chanical properties, notch toughness etc. for plates, sections, itudes where such lower temperatures are expected during the
pipes, forgings, castings and weldments used in the construc- winter months.
tion of cargo tanks, cargo process pressure vessels, cargo pip- In case the ship is specified to comply with the special features
ing, secondary barriers and contiguous hull structures notation, DAT, according to Pt.3 Ch.1 Sec.2 this lower temper-
associated with the transportation of the products are found in ature is to be used in the calculation.
Pt.2.
Guidance note:
102 The manufacture, testing, inspection and documentation Attention is drawn upon the fact that lesser values of the ambient
are to be in accordance with Pt.2 and the specific requirements temperatures than 5°C for air and 0°C for sea water may be fixed
given in this section. by National Authorities when calculating inner hull steel temper-
atures.
103 Materials other than those covered by Pt.2 and referred
to in this section may be accepted subject to approval in each ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
separate case.
Guidance note:
104 For certain cargoes as specified in Sec.15 or in the List If an IMO Certificate of Fitness is issued, the ambient tempera-
of Cargoes, special requirements for materials apply. tures used when calculating the inner hull steel temperatures will
105 Where postweld heat treatment is specified or required, be stated on the Certificate.
the properties of the base material are to be determined in the ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
heat-treated condition in accordance with the applicable tables
D1 to D4 and the weld properties should be determined in the 302 For the purpose of calculating the outer hull steel tem-
heat-treated condition in accordance with Pt.2 Ch.3 Sec.2 peratures, the ambient temperatures are generally 5°C for air
B800 and Sec.5 L. In cases where a postweld heat treatment is and 0°C for sea water for world wide service.
applied, the test requirements may be modified at the discre- If, however, the builder requests the special features notation,
tion of the Society. DAT, according to Pt.3 Ch.1 Sec.2 this lower ambient air tem-
106 Requirements to welding procedure and production tests perature will be used for the selection of outer hull materials.
are given in Sec.5 and Sec.6.
B 400 Steel significant temperature
The requirements to welding consumables are given in Pt.2
Ch.3. 401 Steel significant temperature is the minimum tempera-
ture of the hull structure, tank foundations and tank stayings
107 Thermal insulation materials are to be in compliance determined by calculations as detailed in 500, taking into ac-
with the requirements of Sec.7. count the efficiency of any insulation and means of heating if
accepted according to 600. The calculations are to be made as-
suming that:
B. Temperatures for Selection of Materials — the cargo tanks are at their design temperature according
to 201.
B 100 General — if a complete or partial secondary barrier is required, the
complete or partial secondary barrier is at the design tem-
101 The requirements to material qualities are determined on perature according to 203.
the basis of the lowest temperatures in the material. These — the ambient temperatures are those given in 301 and 302
temperatures are determined as specified in 200—400. for inner and outer hull respectively.
B 200 Design temperature — piping systems are at their design temperatures.
201 Design temperature for cargo tanks is the minimum tem- B 500 Temperature calculations
perature at which cargo may be loaded or transported in the 501 If the design temperature of the cargo tanks is lower than
cargo tanks. Provisions to the satisfaction of the Society are to –20°C, calculations of the steel significant temperatures re-
be made so that the tank or cargo temperature cannot be low- ferred to in 400 are to be submitted. The calculations are to be
ered below the design temperature. The design temperature made assuming still air and still water. Except as permitted by
for the cargo tanks may be stated in the Register of vessels 600 no credit will be given for means of heating.
classed with DNV. See Sec.1 A300.
If a complete or partial secondary barrier is required, the cool-
202 Design temperature for cargo piping, cargo process ing effect of the rising boil-off vapour from the leaked cargo is
pressure vessels and all associated equipment is the minimum to be considered in the heat transmission studies. For members
temperature which can occur in the systems and components connecting inner and outer hulls, the mean temperature may be
during cargo handling operations. taken for determining the steel grade.
203 Design temperature for a complete or partial secondary 502 When account is taken of insulation in the heat transmis-
barrier is equal to the boiling point of the most volatile cargo. sion studies, the insulation is to comply with the requirements
in Section 7.
B 300 Ambient temperatures
301 For the purpose of calculating the inner hull tempera- B 600 Heating of hull structural material
tures the ambient temperatures are generally 5°C for air and 601 For ambient temperature conditions of 5°C for air and
0°C for sea water for world wide service. 0°C for sea-water, approved means of heating transverse hull

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.2 – Page 15

structural material may be used to ensure that the temperatures Guidance note:
of this material do not fall below the steel significant tempera- To prevent unnecessary cooling-down of the surrounding hull
ture. If lower ambient temperatures are specified according to structure, strip insulation may be arranged along the edges on
301, approved means of heating may also be used for longitu- both sides of bulkheads and lower decks separating spaces for
cargo tanks.
dinal hull structural material, provided this material remains
suitable for the temperature conditions of 5°C for air and 0°C In the lower temperature range, channels or cofferdam structures
may be fitted for internal heating.
for sea-water without heating. Such means of heating are to
comply with the following requirements: ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

— Sufficient heat is to be available to maintain the hull struc- C 200 Outer hull structure
ture above the steel significant temperature in the condi-
201 The outer hull structure includes the shell and deck plat-
tions referred to in 400 and 500. ing of the ship and all stiffeners attached thereto.
— The heating system is to be arranged so that, in the event
of a failure in any part of the system, stand-by heating can 202 The materials in the outer hull structure are to be in ac-
be maintained equal to not less than 100% of the theoreti- cordance with Pt.3 Ch.1 Sec.2, unless then calculated temper-
ature of the material in the design condition (see B 400) is
cal heat load. below –5°C due to the effect of the low temperature cargo, in
— The heating system is to be considered as an essential aux- which case the material is to be in accordance with Table C1
iliary. assuming the ambient air and sea temperatures of 5°C and 0°C
— The design and construction of the heating system is to be respectively.
approved. In the design condition the complete or partial secondary bar-
— The heating system is to be tested for heat output and heat rier is assumed to be at the cargo temperature at atmospheric
distribution. pressure and for tanks without secondary barriers, the primary
barrier is assumed to be at the cargo temperature.
203 If the ship is assigned the special features notation,
DAT, the outer hull materials are to be in compliance with Pt.3
C. Hull Materials Ch.1 Sec.2.
C 100 Inner hull structure C 300 Secondary barrier
101 The inner hull structure includes inner bottom plating, 301 Hull material forming the secondary barrier is to be in
longitudinal bulkhead plating, transverse bulkhead plating, accordance with Table D2. Metallic materials used in second-
floors, webs, stringers and all attached stiffening members. ary barriers not forming part of the hull structure should be in
accordance with Table D2 or D3 as applicable. Insulation ma-
102 Materials in the inner hull structure which are subject to terials forming a secondary barrier are to comply with the re-
reduced temperature due to the cargo, and which do not form quirements of Sec.7 C200. Where the secondary barrier is
part of the secondary barrier, are to be in accordance with Ta- formed by the deck or side shell plating, the material grade re-
ble C1 if the steel significant temperature calculated according quired by Table D2 should be carried into the adjacent deck or
to B400 is below 0°C. side shell plating, where applicable to a suitable extent.

Table C1 Plates and sections for hull structures required by C100 and C200
Steel significant temperature Maximum thickness (mm) for steel grades in accordance with Pt.2 Ch.2 Sec.1
(°C) NV A NV B NV E NV AH 1) NV DH1) NV EH1)
2)
0 and above - 5 and above
3) Normal practice
Down to - 5 15 25 50 25 45 50
Down to - 10 x 20 50 20 40 50
Down to - 20 x x 50 x 30 50
Down to - 30 x x 40 x 20 40
Below - 30 In accordance with Table D2 except that the thickness limitation given in Table D2 and in footnote 2) of that
table does not apply.
«x» means steel grade not to be used
1) H means «High strength steel»
2) For the purpose of C100.
3) For the purpose of C200.

D. Materials for Cargo Piping, Cargo Tanks, sure vessels for design temperatures not lower
Cargo Process Pressure Vessels and Secondary than 0°C.
Table D2: Plates, sections and forgings for cargo tanks,
Barriers secondary barriers and process pressure vessels
D 100 Material requirements for design temperatures below 0°C and down to
–55°C.
101 Materials for cargo piping, cargo tanks, cargo process Table D3: Plates, sections and forgings for cargo tanks,
pressure vessels and secondary barriers shall comply with the secondary barriers and process pressure vessels
minimum requirements given in the following tables: for design temperatures below –55°C and down
to –165°C.
Table D1: Plates, pipes (seamless and welded), sections
and forgings for cargo tanks and process pres-

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Pt.5 Ch.5 Sec.2 – Page 16

Table D4: Pipes (seamless and welded), forgings and cast- — plates and sections: Pt.2 Ch.2 Sec.2
ings for cargo and process piping for design — pipes: Pt.2 Ch.2 Sec.4
temperatures below 0°C and down to –165°C. — forgings: Pt.2 Ch.2 Sec.5
102 The detailed requirements for materials as specified in — castings: Pt.2 Ch.2 Sec.7
Tables D1 to D4 are found as follows: 103 Aluminium alloy type 5083 (ISO Al Mg 4,5 Mn) and
36% nickel alloy steel, will be approved in each separate case.

Table D1 Plates, pipes (seamless and welded) 1), sections and forgings for cargo tanks and process pressure vessels for design
temperatures not lower than 0°C
CHEMICAL COMPOSITION AND HEAT TREATMENT
Carbon-manganese steel. Fully killed.
Fine grain steel where thickness exceeds 20 mm
Small additions of alloying elements by agreement with the Society
Composition limits to be approved by the Society
Normalized, or quenched and tempered 2)
TENSILE AND TOUGHNESS (IMPACT) TEST REQUIREMENTS
Plates Each "piece" to be tested
Sections and forgings Batch test
Tensile properties Specified minimum yield stress not to ex-
ceed 410 N/mm 2 3)
CHARPY V-NOTCH TEST
Plate Transverse test pieces. Minimum average energy value (E) 27 J
Sections and forgings Longitudinal test pieces. Minimum average energy value (E) 41 J
Test temperature Thickness t (mm) Test temperature (°C)
t≤20 0
20<t≤40 - 20
1) For seamless pipes and fittings normal practice applies. The use of longitudinally and spirally welded pipes should be specially approved by the Society.
2) A controlled rolling procedure may be used as an alternative to normalizing or quenching and tempering, subject to special approval by the Society.
3) Materials with specified minimum yield stress exceeding 410 N/mm2 may be specially approved by the Society. For these materials, particular attention
should be given to the hardness of the weld and heat affected zone.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.2 – Page 17

Table D2 Plates, sections and forgings 1) for cargo tanks, secondary barriers and process pressure vessels for design temperatures
below 0°C and down to - 55°C.
Maximum thickness 25 mm 2)
STEEL TYPE AND HEAT TREATMENT
Carbon-manganese steel. Fully killed. Aluminium treated fine grain steel.
CHEMICAL COMPOSITION (LADLE ANALYSIS)
C (%) Mn (%) Si (%) S (%) P (%)
0,16 max. 3) 0,70-1,60 0,10-0,50 0,035 max. 0,035 max.
Optional additions: Alloys and grain refining elements may be generally in accordance with the following:
Ni (%) Cr (%) Mo (%) Cu (%) Nb (%) V (%)
0,80 max. 0,25 max. 0,08 max. 0,35 max. 0,05 max. 0,10 max.
Normalized or quenched and tempered 4)
TENSILE AND TOUGHNESS (IMPACT) TEST REQUIREMENTS
Plates Each "piece" to be tested
Sections Batch test
CHARPY V-NOTCH TEST Test temperatures 5°C below the design temperature or - 20° C whichever is lower
Plates Transverse test pieces. Minimum average energy value (E) 27 J
Sections and forgings 1) Longitudinal test pieces. Minimum average energy value (E) 41 J
1) The Charpy V-notch and chemistry requirements for forgings may be specially considered.
2) For material thickness of more than 25mm, Charpy V-notch tests are to be conducted as follows:
Material thickness (mm) Test temperature (°C)
25 < t ≤ 30 10°C below design temperature
25 < t ≤ 30 10°C below design temperature or - 20°C whichever is lower
30 < t ≤ 35 15°C below design temperature or - 20°C whichever is lower
35 < t ≤ 40 20°C below design temperature
The impact energy value shall be in accordance with the table for the applicable type of test specimen. For material thickness of more than 40 mm, the
Charpy V-notch values will be specially considered.
Materials for tanks and parts of tanks which are completely thermally stress relieved after welding may be tested at a temperature 5°C below design tem-
perature or - 20°C whichever is lower.
For thermally stress relieved reinforcements and other fittings, the test temperature is to be the same as that required for the adjacent tank-shell thickness.
3) By special agreement with the Society, the carbon content may be increased to 0,18% maximum provided the design temperature is not lower than - 40°C.
4) A controlled rolling procedure may be used as an alternative to normalizing or quenching and tempering, subject to special approval.

Guidance note:
For materials exceeding 25 mm in thickness for which the test
temperature is –60°C or lower, the application of specially treat-
ed steels or steels in accordance with Table D3 may be necessary.
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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.2 – Page 18

Table D3 Plates, sections and forgings 1) for cargo tanks secondary barriers and process pressure vessels for design temperatures
below - 55°C and down to - 165°C 2)
Maximum thickness 25 mm 3)
Minimum design temp. Chemical composition 4) and heat treatment Impact test temp.
(°C) (°C)
- 60 1,5% nickel steel -normalized - 65
- 65 2,25% nickel steel -normalized or normalized and tempered 5) - 70
- 90 3,5% nickel steel -normalized or normalized and tempered 5) - 95
- 105 5% nickel steel -normalized or normalized and tempered 5) 6) - 110
- 165 9% nickel steel -double normalized and tempered or quenched and - 196
tempered
- 165 Austenitic steels, such as types 304, 304L, 316, 316L, 321 and 347 - 196
solution heat treated 7)
- 165 Aluminium alloys; such as type 5083 annealed Not required
- 165 Austenitic Fe-Ni alloy (36% nickel) Heat treatment as agreed Not required
TENSILE AND TOUGHNESS (IMPACT) TEST REQUIREMENTS
Plates Each "piece" to be tested
Sections and forgings Batch test
CHARPY V-NOTCH TEST
Plates Transverse test pieces. Minimum average energy value (E) 27 J
Sections and forgings Longitudinal test pieces. Minimum average energy value (E) 41 J
1) The impact test required for forgings used in critical applications will be subject to special consideration.
2) The requirements for design temperatures below - 165°C are to be specially agreed.
3) For materials 1,5% Ni, 2,25% Ni, 3,5% Ni, and 5% Ni with thicknesses greater than 25 mm, the impact tests shall be conducted as follows:
Material thickness (mm) Test temperature (°C)
25 < t ≤ 30 10°C below design temperature
30 < t ≤ 35 15°C below design temperature
35 < t ≤ 40 20°C below design temperature
In no case shall the test temperature be above that indicated in the table.The energy value shall be in accordance with the table for the applicable type of
test specimen. For material thickness of more than 40 mm, the Charpy V-notch values will be specially considered.For 9% Ni, austenitic stainless steels
and aluminium alloys, thicknesses greater than 25 mm may be used at the discretion of the Society.
4) The chemical composition limits are to be approved by the Society.
5) A lower minimum design temperature for quenched and tempered steels may be specially agreed.
6) A specially heat treated 5% nickel steel, for example triple heat treated 5% nickel steel, may be used down to - 165°C upon special agreement with the
Society, provided that the impact tests are carried out at - 196°C.
7) The impact test is required only for design temperature below - 105°C.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.2 – Page 19

Table D4 Pipes (seamless and welded) 1), forgings 2) and castings 2) for cargo and process piping for design temperatures below 0°C
and down to - 165°C 3)
Maximum thickness 25 mm
Minimum design Chemical composition 5) and heat Impact test
temp. (°C) treatment Test temp. Minimum average energy
(°C) (E) (J)
- 55 Carbon-manganese steel. Fully killed 4) 27
fine grain. Normalized or as agreed 6)
- 65 2,25% nickel steel. Normalized or - 70 34
normalized and tempered 6)
- 90 3,5% nickel steel. Normalized or nor- - 95 34
malized and tempered 6)
- 165 9% nickel steel 7). Double normalized - 196 41
and tempered or quenched and tem-
pered
Austenitic steels, such as types 304, - 196 41
304L, 316, 316L, 321 and 347.
Solution heat treated 8)
Aluminium alloys, such as type 5083 Not required
annealed
TENSILE AND TOUGHNESS (IMPACT) TEST REQUIREMENTS
Each batch to be tested
IMPACT TEST Longitudinal test pieces
1) The use of longitudinally or spirally welded pipes shall be specially approved by the Society.
2) The requirements for forgings and castings may be subject to special consideration.
3) The requirements for design temperatures below - 165°C shall be specially agreed with the Society.
4) The test temperature is to be 5°C below the design temperature or - 20°C whichever is lower.
5) The composition limits should be approved by the Society.
6) A lower design temperature may be specially agreed for quenched and tempered materials.
7) This chemical composition is not suitable for castings.
8) Impact tests are required only for design temperature below - 105°C.

E. Documentation of Material Quality and Test-


ing of Pipe and Pipe Fittings
E 100 General
101 The materials used in cargo piping systems are to be fur-
nished with documentation according to Table E1. For defini-
tion of material documentation, see Pt.1 Ch.1 Sec.3.

Table E1 Documentation of material quality and testing


Design Type of documentation
Type Material Piping system Nominal tempera NV Works Test
diameter ture certificate certificate report
(mm) (°C)
Pressure x
Pipes Open ended < - 55 x
Open ended ≥ - 55 x
Pressure < - 55 x
Flanges and bolts Pressure ≥ - 55 x
Open ended x
Pressure >100 < - 55 x
Bodies of valves and fittings, pump Pressure >100 ≥ - 55 x
housings, source materials of steel ex- Steel
pansion bellows, other pressure con- Pressure ≤100 x
taining components not considered as Open ended x
pressure vessels Pressure >50 x
Copper Pressure ≤50 x
alloys
Open ended x

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.3 – Page 20

SECTION 3
DAMAGE STABILITY AND SHIP ARRANGEMENTS

A. Damage Stability and Location of Cargo — the lesser of B/15 and 2 metres
Tanks
and nowhere less than 760 mm from the shell plating. See Fig.
A 100 General 1.
101 If a ship is intended to carry more than one product listed 302 Tanks intended for carriage of cargoes for which Ship
in Appendix A, List of Cargoes, the standard of damage shall types 2G/2PG or 3G are required are to be located at a ver-
correspond to that product having the most stringent ship type tical distance from the moulded line of the bottom shell plating
requirement. The requirements for the location of individual at centreline not less than:
cargo tanks, however, are those for ship types related to the re-
spective products intended to be carried. — the Rule height of centre girder in dry cargo ships, see Pt.3
Ch.1
102 Solid ballast is not normally to be used in double bottom
spaces in the cargo area. Where, however, because of stability — the lesser of B/15 and 2 metres
considerations the fitting of solid ballast in such spaces be-
comes unavoidable, then the quantity and its disposition are to and nowhere less than 760 mm from the shell plating. See Fig.
be governed by the need to ensure that impact loads resulting 1.
from bottom damage are not directly transmitted to the cargo 303 For membrane and semi-membrane tanks the distances
tank structure. given in 301 and 302 are to be measured to the longitudinal
bulkheads and the inner bottom respectively and for independ-
A 200 Damage stability ent tanks to the side and bottom of the cargo tanks. For internal
201 The ship is to meet the damage stability requirements of insulation tanks the extent of damage shall be measured to the
Chapter 2 of the International Code for the Construction and supporting tank plating.
Equipment of Ships Carrying Liquefied Gases in Bulk either
for 304 Except for cargoes requiring Ship type 1G cargo tank
location, suction wells installed in cargo tanks may protrude
— Ship type 1G, below the distance from the outer bottom as given in 302, pro-
— Ship type 2G vided that such wells are as small as practicable and the protru-
— Ship type 2PG or sion below the inner bottom plating does not exceed 25% of
the depth of the double bottom or 350 mm, whichever is less.
— Ship type 3G
Guidance note:
202 Maximum allowable VCG curve(s), for the purpose of The International Code for the Construction and Equipment of
checking damage stability compliance, are to be included in Ships carrying Liquefied Gases in Bulk gives in paras 1.1.4.1 to
the stability manual, unless one of the following alternatives 1.1.4.4 additional requirements for the location of flammable liq-
are preferred: uid cargoes when simultaneously carrying cargoes requiring
Ship type 1G or 2G/2PG cargo tank location.
1) The loading manual includes, in approved form, all the
conditions intended to be used. ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

2) The loading computer, intended for conditions at sea, in-


cludes approved software functions for damage stability.
Reference is made to Pt.6 Ch.9 Sec.1 and Sec.2.
203 As far as practicable, tunnels, ducts or pipes which may
cause progressive flooding in case of damage, are to be avoid-
ed in the damage penetration zone. If this is not possible, ar-
rangements are to be made to prevent progressive flooding to
volumes assumed intact. Alternatively, these volumes are to be
assumed flooded in the damage stability calculations.
204 The scantlings of tunnels, ducts, pipes, doors, staircases,
bulkheads and decks, forming watertight boundaries, are to be
adequate to withstand pressure heights corresponding to the
deepest equilibrium waterline in damaged condition.

A 300 Location of cargo tanks


301 Tanks intended for carriage of cargoes for which ship
type 1G is required are to be located at a minimum distance
from the ship's side shell plating of B/5 or 11,5m, whichever is
less, measured inboard from the ship's side at right angle to the
centre line at the level of the summer load line, and at a vertical
distance from the moulded line of the bottom shell plating at
centre line not less than:

— the Rule height for the centre girder in dry cargo ships, see Fig. 1
Pt.3 Ch.1 Tank location requirements as set out in A 300

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.3 – Page 21

B. Location and Separation of Spaces B 200 Accommodation, service and control station
spaces
B 100 Segregation of the cargo area 201 No accommodation space, service space or control sta-
101 Hold spaces are to be segregated from machinery and tion is to be located within the cargo area. The bulkhead of ac-
boiler spaces, accommodation spaces, service spaces and con- commodation spaces, service spaces or control stations which
trol stations, chain lockers, drinking and domestic water tanks face the cargo area are to be so located as to avoid the entry of
and from stores. Hold spaces shall be located forward of ma- gas from the hold space to such spaces through a single failure
chinery spaces of category A, other than those deemed neces- of a deck or bulkhead on a ship having a containment system
sary by the Society for the safety or navigation of the ship. requiring a secondary barrier.
102 Where cargo is carried in a cargo containment system
B 300 Cargo pump rooms and cargo compressor rooms
not requiring a secondary barrier, segregation of hold spaces
from spaces referred to in 101, or spaces either below or out- 301 Cargo pump rooms and cargo compressor rooms are to
board of the hold spaces, may be effected by cofferdams, fuel be situated above the weather deck and located within the car-
oil tanks, or a single bulkhead of all welded construction form- go area unless specially approved by the Society. Cargo com-
ing an A-60 class division. A gastight A-0 class division is sat- pressor rooms are to be treated as cargo pump rooms for the
isfactory if there is no source of ignition or fire hazard in the purpose of fire protection according to Ch.3 Sec.7.
adjoining spaces.
302 When cargo pump rooms and cargo compressor rooms
103 Where cargo is carried in a cargo containment system re- are permitted to be fitted above or below the weather deck at
quiring a secondary barrier, segregation of hold spaces from the after end of the aftermost hold space or at the forward end
spaces referred to in 101, or spaces either below or outboard of of the forwardmost hold space, the limits of the cargo area as
the hold spaces which contain a source of ignition or fire haz- defined in Sec.1 B100 are to be extended to include the cargo
ard, is to be effected by cofferdams or fuel oil tanks. If there is pump rooms and cargo compressor rooms for the full breadth
no source of ignition or fire hazard in the adjoining space, seg- and depth of the ship and deck areas above those spaces.
regation may be by a single A-0 class division which is gas-
tight. 303 Where the limits of the cargo area are extended by 302,
the bulkhead which separates the cargo pump rooms and cargo
104 When cargo is carried in a cargo containment system re- compressor rooms from accommodation and service spaces,
quiring a secondary barrier at temperatures below –10°C, hold
control stations and machinery spaces of category A is to be so
spaces are to be segregated from the sea by a double bottom,
located as to avoid the entry of gas to these spaces through a
and when the cargo temperature is below –55°C, the ship is
also to have longitudinal bulkheads forming side tanks. single failure of a deck or bulkhead.

105 Any piping system which may contain cargo or cargo The same condition is also to be satisfied when cargo pump-
vapour, is to: rooms and compressor rooms, fitted within the cargo area,
have a bulkhead in common with accommodation and service
— be segregated from other piping systems, except where in- spaces, control stations and machinery spaces of category A.
ter-connections are required for cargo related operations, 304 Where pumps and compressors are driven by shafting
such as purging, gas freeing or inerting. In such cases pre- passing through a bulkhead or deck, gastight seals with effi-
cautions are to be taken to ensure that cargo or cargo va- cient lubrication or other means of ensuring the permanence of
pour cannot enter such other piping systems through the the gas seal are to be fitted in way of the bulkhead or deck.
inter-connections,
— except as provided in Sec.16, not pass through any accom- B 400 Cargo control rooms
modation space, service space or control station or through
a machinery space other than a cargo pump room or cargo 401 Any cargo control room is to be above the weather deck
compressor space. and may be located in the cargo area. The cargo control room
— be connected into the cargo containment system directly may be located within the accommodation spaces, service
from the open deck, except that the pipes installed in a ver- spaces or control stations provided the following conditions
tical trunkway or equivalent may be used to traverse void are complied with:
spaces above a cargo containment system, and except that
pipes for drainage, venting or purging may traverse coffer- — the cargo control room is a gas safe space; and
dams, — if the entrance complies with C102, the control room may
— except for bow or stern loading provisions in accordance have access to the spaces described above,
with C103 and emergency cargo jettisoning systems in ac- — if the entrance does not comply with C102 the control
cordance with 106, and except in accordance with Sec.16, room shall have no access to the spaces described above
be located in the cargo area above the open deck, and and the boundaries to such spaces are to be insulated to
— except for thwartship shore connection piping not subject «A-60» class integrity.
to internal pressure at sea, be located inboard of the trans-
verse tank location requirements given in A300. 402 If the cargo control room is designed to be a gas-safe
space, instrumentation is, as far as possible, to be by indirect
106 Any emergency cargo jettisoning piping system is to reading systems, and is in any case to be designed to prevent
comply with 105 as appropriate and may be led aft externally any escape of gas into the atmosphere of that space. Location
to accommodation spaces, service spaces or control stations or of the gas detector within the cargo control room will not vio-
machinery spaces, but shall not pass through them. If an emer- late the gas safe space if installed in accordance with Sec.13
gency cargo jettisoning piping system is permanently installed B312.
a suitable means of isolation from the cargo piping is to be pro- 403 If the cargo control room for ships carrying flammable
vided within the cargo area. cargoes is a gas-dangerous space, sources of ignition are to be
107 Arrangements are to be made for sealing the weather excluded. Consideration is to be paid to the safety characteris-
decks in way of openings for cargo containment systems. tics of any electrical installations.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.3 – Page 22

C. Arrangement of Entrances and other takes and openings into accommodation, machinery spaces,
Openings service and control station spaces in relation to cargo piping,
cargo vent systems and machinery space exhausts from gas
C 100 Gas-safe spaces and accommodation spaces burning arrangements.
101 Access through doors, gastight or otherwise, is not per- Compliance with other relevant paragraphs of this chapter and
mitted from a gas-safe space to a gas-dangerous space except in particular with 102-103, Sec.9 B208-209 and Sec.10 A111
for access to service spaces forward of the cargo area through where applicable will ensure compliance with this require-
air locks when accommodation spaces are aft. ment.
102 Entrances, air inlets and openings to accommodation 108 Cargo control rooms, stores and other spaces not cov-
spaces, service spaces, machinery spaces and control stations ered by 102 but located within accommodation, service and
shall not face the cargo area. They shall be located on the end control station spaces, may be permitted to have doors facing
bulkhead not facing the cargo area or on the outboard side of the cargo area. Where such doors are fitted, the spaces are not
the superstructure or deckhouse or on both at a distance of at to have access to the spaces covered by 102 and the boundaries
least 4% of the length of the ship but not less than 3m from the of the spaces are to be insulated to A-60 class (see Sec.11).
end of the superstructures or deckhouses facing the cargo area.
109 Bolted plates for removal of machinery may be fitted in
This distance, however, need not exceed 5m. Windows and si-
boundaries facing the cargo area. Such plates are to be insulat-
descuttles facing the cargo area and on the sides of the super-
ed to A-60 class (see Sec.11). Signboards giving instruction
structure or deckhouse within the distance mentioned above
that the plates are to be kept closed unless the ship is gas-free,
shall be of the fixed (non-opening) type.
are to be posted near the plates.
Wheelhouse windows may be non-fixed and wheelhouse doors
110 The requirement for fitting air intakes and openings with
may be located within the above limits so long as they are so
closing devices operable from inside the space in ships intend-
designed that a rapid and efficient gas and vapour tightening of
ed to carry toxic products, see also 105, shall apply to spaces
the wheelhouse can be ensured. For ships dedicated to the car-
riage of cargoes which have neither flammable nor toxic haz- which are used for the ships' radio and main navigating equip-
ards, the Society may approve relaxations from the above ment, cabins, mess rooms, toilets, hospitals, galleys, etc., but
requirements. shall not apply to spaces not normally manned such as deck
stores, forecastle stores, engine room casings, steering gear
Air outlets are subject to the same requirements as air inlets compartments, workshops. The requirement does also not ap-
and air intakes. ply to cargo control rooms located within the cargo area.
103 Entrances, air inlets and openings to accommodation When internal closing is required, this shall include both ven-
spaces, service spaces, machinery spaces and control stations tilation intakes and outlets.
shall not face the cargo shore connection location of bow or
stern loading and unloading arrangements. They shall be locat- The closing devices shall give a reasonable degree of gas tight-
ed on the outboard side of the superstructure or deckhouse at a ness. Ordinary steel fire-flaps without gaskets/seals will nor-
distance of at least 4% of the length of the ship but not less than mally not be considered satisfactory.
3 m from the end of the superstructure or deckhouse facing the
C 200 Gas-dangerous spaces and cargo tanks
cargo shore connection location of the bow or stern loading
and unloading arrangements. This distance, however, need not 201 Arrangements for cargo tanks, hold spaces and other
exceed 5 m. Sidescuttles facing the shore connection location spaces containing gas sources are to provide:
and on the sides of the superstructure or deckhouse within the
distance mentioned above shall be of the fixed (non-opening) — access through horizontal openings, hatches or manholes,
type. In addition, during the use of the bow or stern loading and the dimensions of which are to be sufficient to allow a per-
unloading arrangements, all doors, ports and other openings on son wearing a breathing apparatus to ascend or descend
the corresponding superstructure or deckhouse side shall be any ladder without obstruction and also to provide a clear
kept closed. Where, in the case of small ships, compliance opening to facilitate the hoisting of an injured person from
with 102 and this paragraph is not possible, the Society may the bottom of the space; the minimum clear opening is not
approve relaxations from the above requirements. to be less than 600 mm by 600 mm, and
— access through vertical openings or manholes providing
Air outlets are subject to the same requirements as air inlets
passage through the length and breadth of the space, the
and air intakes.
minimum clear opening of which is not to be less than 600
104 Side scuttles in the shell below the uppermost continu- mm by 800 mm at a height of not more than 600 mm from
ous deck and in the first tier of a superstructure or deckhouse the bottom plating, unless gratings or other footholds are
are to be of the fixed (non-opening) type. provided.
105 All air intakes and openings into the accommodation For the purpose of this item the following applies:
spaces, service spaces and control stations are to be fitted with
closing devices. For toxic gases they are to be operated from 1) The term «minimum clear opening of not less than
inside the space. See also 110. 600 x 600 mm» means that such openings may have
corner radii up to 100 mm maximum.
106 Access from the open weather deck to gas-safe spaces in
the cargo area is to be located in a gas-safe zone at least 2,4 m 2) The term «minimum clear opening of not less than
above the weather deck, unless the access is by means of an air 600 x 800 mm» includes also an opening of the size
lock in accordance with C300. given in Fig. 2.
107 In order to guard against the danger of hazardous va- 3) Circular access openings in type-C cargo tanks are to
pours, due consideration is to be given to the location of air in- have diameters of not less than 600 mm.

DET NORSKE VERITAS


Rules for Ships, January 1999
Pt.5 Ch.5 Sec.3 – Page 23

by air-locks is to be de-energized upon loss of overpressure in


the space (see also Sec.12). Electrical equipment which is not
of the certified safe type for manoeuvring, anchoring and
mooring equipment as well as the emergency fire pumps are
not to be located in spaces to be protected by air-locks.

C 400 Cofferdams and pipe tunnels


401 Cofferdams are to be of sufficient size for easy access to
all parts. Minimum distance between bulkheads: 600 mm.
402 Ballast tanks will be accepted as cofferdams.
403 Pipe tunnels are to have ample space for inspection of
the pipes. The pipes are to be situated as high as possible above
the ship's bottom.
404 Connections between a pipe tunnel and the engine room
by manholes will not be accepted.
405 On ships with integral tanks, no connections between a
pipe tunnel and the engine room either by pipes or manholes
will be accepted.

Fig. 2
Minimum clear opening of not less than 600 x 800 mm D. Guard Rails and Bulwarks
D 100 Arrangement
202 The dimensions referred to in 201, may be decreased in 101 In the cargo area open guard rails are normally to be fit-
special circumstances upon consideration. ted. Plate bulwarks with a 230 mm high continuous opening at
203 Access to cargo tanks is to be provided direct from the lower edge may be accepted upon consideration of the deck ar-
open deck. rangement and probable gas accumulation.

204 Arrangement of cargo pump rooms and cargo compres-


sor rooms are to be such as to ensure safe access for personnel
wearing protective clothing and breathing apparatus, and in the E. Diesel Engines Driving Emergency Fire
event of injury to allow unconscious personnel to be removed. Pumps or Similar Equipment
All valves necessary for cargo handling are to be accessible to
personnel wearing protective clothing. E 100 General
205 The requirements of 201 do not apply to spaces separat- 101 Diesel engines driving emergency fire pumps or similar
ed by a single gastight steel boundary from hold spaces con- equipment are to be installed in a gas-safe space.
taining a cargo tank requiring a secondary barrier. Such spaces
shall be provided only with direct or indirect access from the 102 The exhaust pipe of the diesel engine is to have an effec-
open weather deck, not including an enclosed gas-safe space. tive spark arrestor and is to be led out to the atmosphere at a
safe distance from areas of gas danger.
C 300 Air locks
301 An air lock is a space enclosed by gastight steel bulk-
heads with two substantially gastight doors spaced at least 1,5 F. Chain Locker and Windlass
m and not more than 2,5 m apart. Subject to the requirements
of the International Convention on Load Line, 1966 (see Pt.3 F 100 General
Ch.1 Sec.11 B), the door sill is not to be less than 300 mm in
height. The doors are to be self-closing without any holding 101 The chain locker is to be arranged as a gas-safe space.
Windlass and chain pipes are to be situated in a gas-safe zone.
back arrangements.
302 Air locks are to have efficient ventilation. Ventilation re-
quirements, see Sec.10.
G. Anodes, Washing Machines and Other Fit-
303 Air locks are to have a simple geometrical form. They
are to provide free and easy passage, and are to have a deck tings in Tanks and Cofferdams
area not less than about 1,5 m2. Air locks are not to be used for
G 100 General
other purposes, for instance as store rooms.
101 Anodes, washing machines and other permanently in-
304 An air lock is permitted only between a gas-dangerous stalled equipment in tanks and cofferdams are to be securely
zone on the open weather deck and a gas-safe space except as fastened to the structure. The units and their supports are to be
permitted by C101. able to withstand sloshing in the tanks and vibratory loads as
305 An audible and visual alarm system to give a warning on well as other loads which may be imposed in service.
both sides of the air lock is to be provided to indicate if more Guidance note:
than one door is moved from the closed position.
When selecting construction materials for permanently installed
306 The air lock space is to be monitored for cargo vapour. equipment in tanks and cofferdams, due consideration ought to
be given to the contact spark-producing properties.
307 In ships carrying flammable products, electrical equip-
ment which is not of the certified safe type in spaces protected ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.4 – Page 24

SECTION 4
ARRANGEMENTS AND ENVIRONMENTAL CONTROL IN HOLD SPACES

A. General Requirements 3) If for inspection of a curved surface the surveyor requires


to pass between that surface and another surface, flat or
A 100 Access for inspection curved, to which no structural elements are fitted, the dis-
tance between both surfaces is to be at least 380 mm, see
101 Visual inspection is to be possible of at least one side of Figure 3. Where the surveyor does not require to pass be-
the inner hull structure without the removal of any fixed struc- tween that curved surface and another surface, a smaller
ture or fitting. distance than 380 mm may be accepted taking into account
the shape of the curved surface.
If such a visual inspection, whether combined with those in-
spections required in 102, B107 or Sec.14 A106 or not, is only
possible at the outer surface of the inner hull, the inner hull is
not to be a fuel-oil tank boundary wall.
102 Inspection of one side of any insulation in hold spaces is
to be possible. If the integrity of the insulation system can be
verified by inspection of the outside of the hold space bounda-
ry when tanks are at service temperature, inspection of one side
of the insulation in the hold space need not be required.
103 Designated passage ways below and above cargo tanks
are to have at least the cross sections as required by Sec.3
C201.
For the purpose of 101 or 102 the following applies:
Fig. 3
Minimum passage requirements between two curved surfaces
1) Where the surveyor requires to pass between the surface to
be inspected, flat or curved, and structural elements such
as deckbeams, stiffeners, frames, girders etc., the distance 4) If for inspection of an approximately flat surface the sur-
between that surface and the free edge of the structural el- veyor requires to pass between two approximately flat and
ements should be at least 380 mm. The distance between approximately parallel surfaces, to which no structural el-
the surface to be inspected and the surface to which the ements are fitted, the distance between those surfaces is to
above structural elements are fitted, e.g. deck, bulkhead or be at least 600 mm, see Figure 4.
shell, should be at least 450 mm in case of a curved tank
surface (e.g. in case of type C-tank) or 600 mm in case of
a flat tank surface (e.g. in case of type A-tank). See Figure
1.

Fig. 1
Minimum passage requirements involving structural elements
Fig. 4
Minimum passage requirements between flat surfaces
2) Where the surveyor does not require to pass between the
surface to be inspected and any part of the structure, for
5) The minimum distances between a cargo sump and adja-
visibility reasons the distance between the free edge of that cent double bottom structure in way of a suction wells are
structural element and the surface to be inspected is to be not to be less than shown in Figure 5. If there is no suction
at least 50 mm or half the breadth of the structure's face well, the distance between the cargo tank sump and the in-
plate, whichever is the larger. See Figure 2. ner bottom is not to be less than 50 mm.

Fig. 2
Minimum visibility requirements

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.4 – Page 25

103 Secondary barriers in relation to tank types are normally


to be provided in accordance with the following table:

Cargo temperature at atmospheric pressure


Below - 10°C
down to - 55°C Below - 55°C
Basic tank type
Separate secondary
Hull may act as sec-
barrier where re-
ondary barrier quired
Integral tank Tank type not normally allowed 1)
Membrane tank Complete secondary barrier
Semi-mem- Complete secondary barrier 2) 3)
brane tank
Independent
Fig. 5 tank
Minimum distance requirements involving a cargo sump
- Type A Complete secondary barrier
- Type B Partial secondary barrier 3)
6) The distance between a cargo tank dome and deck struc- - Type C No secondary barrier required
tures is not to be less than 150 mm, see Figure 6. Internal
insulation
- Type 1 Complete secondary barrier
- Type 2 Complete secondary barrier is incorporated
1) A complete secondary barrier is normally required if car-
goes with a temperature at atmospheric pressure below -
10°C are permitted in accordance with Sec.1 D103.
2) In the case of semi-membrane tanks which comply in all re-
spects with the requirements applicable to independent
tanks type B, except for the manner of support, the Society
may, after special consideration, accept a partial secondary
barrier.
3) The extent of necessary calculations and documentation
will be decided in each separate case based on tank size and
design.

The above table indicates the basic requirements with respect


Fig. 6 to secondary barrier. For tanks which differ from the basic tank
Minimum distance requirement between cargo tank dome and types as defined in Sec.1 D, the secondary barrier requirements
deck structures will be decided in each separate case.
104 The secondary barrier is to be designed so that:
7) If necessary for inspection fixed or portable staging should
— it is capable of containing any envisaged leakage of liquid
be installed. This staging should not impair the distances
cargo for a period of at least 15 days, unless different re-
required under 1) to 4).
quirements apply for particular voyages. This condition is
8) If fixed or portable ventilation ducting has to be fitted in to be fulfilled taking into account the load spectrum de-
compliance with Sec.10 A400 such ducting is not to im- fined in Sec.5 A710.
pair the distances required under 1) to 4). — it will prevent lowering of the temperature of the ship
structure to an unsafe level in case of leakage of the prima-
ry barrier.
B. Secondary Barrier — the mechanism of failure for the primary barrier does not
also cause failure of the secondary barrier and vice-versa.
B 100 General
105 The functions of the secondary barrier are to be ensured
101 Where the cargo temperature at atmospheric pressure is assuming a static angle of heel equal to 30°.
below –10°C, a secondary barrier is to be provided when re-
quired by 103 to act as a temporary containment for any envis- 106 Where a partial secondary barrier is required, its extent
aged leakage of liquid cargo through the primary barrier. is to be determined on the basis of cargo leakage corresponding
to the extent of failure resulting from the load spectrum defined
102 Where the cargo temperature at atmospheric pressure is in Sec.5 A710 after the initial detection of a primary barrier
not below –55°C, the hull structure may act as a secondary bar- leak. Due account may be taken of liquid evaporation, rate of
rier. In such a case the design is to be such that this temperature leakage, pumping capacity and other relevant factors. In all
will not result in unacceptable hull stresses. cases, however, the inner bottom in way of cargo tanks is to be
protected against liquid cargo. Clear of the partial secondary
barrier, provisions are to be made to deflect any liquid cargo
down into the space between the primary and secondary barri-
ers and to keep the temperature of the hull structure at a safe
level (spray-shield).
107 The secondary barrier is to be capable of being periodi-
cally checked for its effectiveness. Checking may be a pres-
sure/vacuum test, a visual inspection or another suitable
method.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.4 – Page 26

B 200 Insulation
201 If the secondary barrier is provided by insulation, the in-
sulation is to be liquid-tight or protected by a liquid-tight coat-
ing, so that the cargo will not come in direct contact with any
parts of the hull. The parts of the insulation situated above the
liquid level need not be liquid-tight or protected by a liquid-
tight coating.
202 The insulation is to be able to withstand the loads it is ex-
posed to under the above-mentioned conditions, without the
insulation itself or the liquid-tight coating being damaged.
203 Systems for which sufficient service experience has not
been gained, are to be tested for their purpose. Experiments are
normally to be carried out on an experimental tank, which is
representative of conditions on board, both as regards size and
construction.

Fig. 7
Design crack length, l
C. Gas Pressure Relief Devices
C 100 Pressure/vacuum valves 203 The relieving capacity of pressure relief devices of inter-
101 If spaces for independent tanks may be completely barrier spaces surrounding independent type B cargo tanks are
closed, these spaces are to be equipped with pressure and vac- to be determined on the basis of the leakage rate determined in
uum valves. The number and size of these valves are to be de- accordance with B106.
cided depending on size and shape of the spaces. 204 The relieving capacity of pressure relief devices for in-
terbarrier spaces of membrane and semi-membrane tanks is to
102 The valves are normally to open at pressure of 0,15 bar be evaluated on the basis of the specific membrane/semi-mem-
above and below atmospheric pressure. brane tank design.
C 200 Pressure relief hatches 205 The pressure relief hatches are to be constructed to avoid
risk of damage by expected external forces.
201 If independent tanks are surrounded by a secondary bar-
rier, the spaces between the primary and secondary barriers are
to be equipped with blow-out membranes or pressure relief
hatches which are to open when the pressure exceeds 0,25 bar. D. Environmental Control within the Hold
202 The combined relieving capacity of the pressure relief Space
devices for interbarrier spaces surrounding type A independent
cargo tanks where the insulation is fitted to the cargo tanks D 100 Cargo containment systems requiring a second-
may be determined by the following formula: ary barrier
101 Interbarrier and hold spaces associated with cargo con-
ρ 3 tainment systems for flammable gases requiring full secondary
Q sa = 3, 4 A c ----- h ( m ⁄ s )
ρv barriers, are to be inerted with a suitable dry inert gas and
maintained inerted with make-up gas provided by a shipboard
where: inert gas generation system, or by shipboard storage which is
to be sufficient for normal consumption for at least thirty days.
Q sa = minimum required discharge rate of air at standard
conditions of 273 K and 1,013 bar 102 Interbarrier and hold spaces associated with cargo con-
Ac = design crack opening area (m2) tainment systems for flammable gases requiring partial sec-
ondary barriers, are to be inerted with suitable, dry inert gas
Ac = π 2
--- δl ( m )
and maintained inerted with make-up gas provided by a ship-
4 board inert gas generation system or by shipboard storage
δ = max. crack opening width (m) which is to be sufficient for normal consumption for at least
δ = 0,2 t (m) thirty days, alternatively, except as limited by Sec.15, the spac-
es referred to in this item may be allowed to be filled with dry
t = thickness of tank bottom plating (m) air provided that the ship maintains a stored charge of inert gas
l = design crack length (m) equal to the diagonal of the or is fitted with an inert gas generation system sufficient to in-
largest plate panel of the tank bottom, see Figure 7 ert the largest of these spaces, and provided that the configura-
h = maximum liquid height above tank bottom plus tion of the spaces and the relevant vapour detection systems,
10 x MARVS (m) together with the capability of the inerting arrangements, en-
ρ = density of product liquid phase (kg/m3) at the set pres- sure that any leakage from the cargo tank will be rapidly de-
sure of the interbarrier space relief device tected and inerting effected before a dangerous condition can
develop. Equipment for the provision of sufficient dry air of
ρv = density of product vapour phase (kg/m3) at the set pres- suitable quality to satisfy the expected demand is to be provid-
sure of the interbarrier space relief device and a tem- ed.
perature of 273 K
MARVS =maximum allowable relief valve setting of the car- 103 For non-flammable gases, the spaces referred to in 101
go tank (bar) and 102 may be maintained with a suitable dry air or dry inert
atmosphere.
Pressure relief devices for interbarrier spaces need not be ar- 104 In case of internal insulation tanks, environmental con-
ranged to comply with the requirements of Sec.9 B208. trol arrangements are not required for interbarrier spaces and

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.4 – Page 27

spaces between the secondary barrier and the inner hull or in- E. Sealing around Tanks
dependent tank structures completely filled with insulation
material complying with Sec.7 C203. E 100 General
D 200 Cargo containment systems not requiring a sec- 101 Efficient sealing is to be provided where independent
ondary barrier tanks extend above the upper deck. The sealing material is to
be such that it will not deteriorate, even at considerable move-
201 Spaces surrounding refrigerated cargo tanks not having ments between the tanks and the deck. The sealing is to be able
secondary barriers are to be filled with suitable dry inert gas or to withstand all temperatures and environmental hazards
dry air and be maintained in this condition with make-up inert which may be expected.
gas provided by a shipboard inert gas generation system, ship-
board storage of inert gas, or dry air provided by suitable air
drying equipment.
F. Earth Connections
F 100 General
101 At least two effective earth connections between each
tank and the hull are to be arranged.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 28

SECTION 5
SCANTLINGS AND TESTING OF CARGO TANKS

A. General — internal pressure.


— external pressure.
A 100 Introduction — dynamic loads due to the motion of the ship.
101 In this section, requirements are given for scantlings and — thermal loads.
testing of cargo tanks of types as defined in Sec.1 D, together — sloshing loads.
with their supporting and keying structure. — loads corresponding to ship deflection.
— tank and cargo weight with the corresponding reactions in
A 200 Approval of works way of supports.
201 Builders of cargo tanks intended for Tanker for Liq- — insulation weight.
uefied Gas, are to be specially approved by the Society for — loads in way of towers and other attachments.
manufacturing of the type of tank in question. — vibrations.

A 300 Definitions The extent to which these loads are to be considered depends
on the type of tank, and is more fully detailed below.
301 The following definitions will normally not be repeated
through this section: A 600 Static loads
p0 = design vapour pressure as defined in Sec.1 B114 The following static loads are to be taken into consideration:
in bar. 601 The design vapour pressure p0 is not to be taken less
MARVS = the maximum allowable relief valve setting of a than:
cargo tank in bar.
L = length of the ship in metres, defined as the dis- — For cargo tanks where there is no temperature control and
tance between perpendiculars, or 96% of the where the pressure of the cargo is only dictated by the am-
length of the summer load waterline if this is bient temperature, p0 is not to be less than the vapour pres-
greater. sure of the cargo at a temperature of 45°C. However, lesser
B = greatest moulded breadth in metres. values of this temperature may be accepted for ships oper-
CB = block coefficient. ating in restricted areas or on voyages of restricted dura-
V = service speed in knots. tion, and account may be taken in such cases of any
GM = metacentric height in metres. insulation of the tanks. On the other hand, higher values of
g = acceleration due to gravity in m/s2. this temperature may be required for ships permanently
E = modulus of elasticity in N/mm2. operating in areas of high ambient temperatures. Moreo-
ρ = density of cargo in kg/m3 ver, p0 is not to be less than the maximum allowable relief
σB = the specified minimum tensile strength in N/ valve setting (MARVS).
mm2 at room temperature. For welded connec- — The pressure of the inert gas for tanks unloaded by means
tions in aluminium alloys the tensile strength in of inert gas.
annealed condition is to be used.
σF = the specified minimum upper yield stress in N/ Subject to special consideration a vapour pressure higher than
mm2 at room temperature. If the stress-strain p0 may be accepted in harbour condition where dynamic loads
curve does not show a defined yield stress, the are reduced, if this higher pressure is taken into account when
0,2% proof stress applies. determining the scantlings of the upper parts of the tank. How-
σ0,2 = the specified minimum 0,2% proof stress in N/ ever, this pressure is not to be higher than the limiting values
mm2 at room temperature. For welded connec- given in Sec.1 D for the various types of tanks.
tions in aluminium alloys the 0,2% proof stress For particular cargoes as indicated in the List of Cargoes, spe-
in annealed condition is to be used. cial requirements to p0 may be given.
302 Cargo tank types are defined in Sec.1 D. 602 The static load due to 98% filling by volume of the tank
303 Supporting structure transfers forces from the keys to with a cargo of design density.
the main elements of the ship's hull (e.g. to the ship side and 603 The design external pressure, ped, is to be based on the
transverse bulkheads). The supporting structures may include difference between the minimum internal pressure (maximum
parts of the hull structure (e.g. double bottom structures). vacuum) and the maximum external pressure to which the tank
304 Keys prevent the cargo tank from bodily movement, and may be subjected simultaneously.
form the boundary between the cargo tank and the supporting The design external pressure is to be based on the following
structure. formula:
A 400 Design stress p ed = p1 + p2 + p3 + p 4
401 When determining the design stresses (as specified in p1 = opening pressure of the vacuum relief valves. For tanks
this section for each type of tank), the minimum specified me- not fitted with vacuum relief valves, p1 is to be special-
chanical properties of the material, including the weld metal in ly considered, but is in general not to be taken less than
the fabricated condition is to be used. For certain materials, 0,25 bar.
subject to special consideration by the Society, advantage may p2 = for tanks or part of tanks in completely closed spaces:
be taken of enhanced yield strength and tensile strength at de- the set pressure of the pressure relief valves for these
sign temperatures below –105°C. spaces.
A 500 Loads to be considered Elsewhere p2= 0.
501 Tanks together with their supports and other fixtures are p3 = external head of water for tanks or part of tanks on ex-
to be designed taking into account proper combinations of the posed decks.
various loads listed below: Elsewhere p3 = 0.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 29

p3 may be calculated using the formulae given in Sec.5 — vertical acceleration.


E303 multiplied by the factor c given in Pt.3 Ch.1
3
Sec.10 C100. ---
2
æ0
2 , 6-ö 2
p4 = compressive actions in the shell due to the weight and a z = ± a 0 1 + æ 5, 3 – 45
------ö x-
æ -- + 0, 05ö --------
contraction of insulation, weight of shell, including è Lø èL ø èC ø
B
corrosion allowance, and other miscellaneous external
pressure loads to which the pressure vessel may be
— transverse acceleration.
subjected. These include, but are not limited to, weight
of domes, weight of towers and piping, effect of prod-
uct in the partially filled condition, accelerations and x 2 κz 2
a y = ± a 0 0, 6 + ( 2, 5 ) æ --- + 0, 05ö + κ æ 1 + 0, 6 ------ö
hull deflection. In addition the local effect of external èL ø è Bø
or internal pressure or both should be taken into ac-
count. — longitudinal acceleration.
604 Static forces imposed on the tank from deflection of the
hull. 2
a x = ± a 0 0, 06 + A – 0, 25 A
605 Account is to be taken of the loads corresponding to the
pressure test mentioned in N.
with
A 700 Dynamic loads æ 0, L - + 5 --z- ö æ0 , 6-ö
A = 7 – ----------- --------
701 The determination of dynamic loads is to take account of è 1200 L øè C ø
B
the long term distribution of ship motions that the ship will ex-
perience during her operating life. The operating life is nor- x = longitudinal distance in metres from amidship to cen-
mally taken to correspond to 108 wave encounters on the North tre of gravity of the tank with content. x is positive for-
Atlantic. Any pertinent effects on surge, sway, heave, roll, ward of amidship, negative aft of amidship.
pitch and yaw in irregular seas are to be considered. z = vertical distance in metres from the ship's actual water-
line to the centre of gravity of tank with con-tent. z is
The probability of occurrence of different ship-to-wave head- position above and negative below the waterline.
ing angles is to be considered, normally a uniform probability
may be assumed. 34 – 600 ---------
The effects of speed reduction in heavy weather may be al- a0 = 0 , 2 V L-
------------- + --------------------
lowed for. L L
The wave-induced loads are to be determined according to ac-
cepted theories, model tests or full scale measurements. V = service speed in knots.
702 Ships for restricted service will be given special consid- Generally, κ = 1,0. For particular loading conditions and hull
eration. forms, determination of κ according to the formula below may
703 The accelerations acting on tanks are estimated at their be necessary.
centre of gravity and include the following components: 13GM
κ = ---------------- ( κ ≥ 1, 0 GM= metacentric height in m )
— vertical acceleration: B
ax, ay and az are the maximum dimensionless accelerations (i.e.
— motion acceleration of heave, pitch and, possible, roll relative to the acceleration of gravity) in the respective direc-
(normal to the ship base). tions and may be assumed to act independently.
— transverse acceleration: az does not include the component of the static weight.
ay includes the component of the static weight in the transverse
— motion acceleration of sway, yaw and roll. direction due to rolling.
— gravity component of roll.
ax includes the component of the static weight in the longitudi-
— longitudinal acceleration: nal direction due to pitching.
Speed reduction in heavy weather has been taken into account
— motion acceleration of surge and pitch. in these formulae.
— gravity component of pitch.
The most probable acceleration aβ in a given direction β may
704 For independent tanks type A and C, the following de- be found as shown in Fig. 1. Where acceleration in three direc-
sign accelerations are to be used unless other values are justi- tions need to be considered, an ellipsoid is to be used instead
fied by independent calculations. of the ellipse.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 30

where:

VT = tank volume without any domes in m3


FL = Filling limit according to Sec.17 A101 or 103 in %.

The direction β which gives the maximum value(pgd )max of


pgd, is to be considered. Where accelerations in three directions
need to be considered, an ellipsoid is to be used instead of the
ellipse in Fig. 1.

Fig. 1
Resulting acceleration (static + dynamic) aβ in arbitrary direction Fig. 2
Liquid heights, Zβ, for check points I-V, in the β-direction.
β.

707 When detailed studies of wave induced loads are re-


705 The following formula gives the value of internal pres-
quired as usually for membrane tanks, semi-membrane tanks
sure (or design liquid pressure) in a full tank, resulting from the and independent tanks type B, the loads given in 708, 709 and
design vapour pressure p0 and the liquid pressure defined in 710 are to be used.
706, but not including effects of liquid sloshing.
708 For design against plastic deformations and buckling,
p eq = p0 + (pgd)max. ( bar ) the loads are normally to be taken as the most probable largest
Equivalent procedures may be applied. loads in 108 wave encounters (probability level Q = 10-8) for a
ship operating on the North Atlantic.
706 The internal liquid pressures are those created by the re-
sulting acceleration of the centre of gravity of the cargo due to All types of wave-induced loads and motions exerted by the
the motions of the ship. The following formula gives the value hull and the cargo on the tank structure are to be considered.
of internal liquid pressure, resulting from combined effects of Generally, these types of loads are:
gravity and dynamic acceleration:
— vertical, transverse and longitudinal acceleration forces.
aβ Zβ ρ — internal liquid pressure in the tank (full and partially full).
- ( bar )
p gd = ------------------------ — external water pressure on the hull.
4
1, 02 ⋅ 10 — vertical and horizontal bending of the hull girder.
where — torsion of the hull girder.

aβ = the dimensionless acceleration (i.e. relative to the ac- 709 For design against fatigue the load spectrum is normally
celeration of gravity) resulting from gravitational and to be taken as the most probable largest load spectrum the ship
dynamic loads, in an arbitrary direction β (see Fig. 1). will experience during 108 wave encounters on the North At-
ρ = the maximum density of the cargo in kg/m3 at the de- lantic.
sign temperature. Generally, the load spectrum shown in Fig. 3 may be used.
Zβ = largest liquid height (m) above the point where the This load spectrum may be replaced by a number of 8 fatigue
pressure is to be determined measured from the tank loads, each of which is represented by a certain number of cy-
shell in the β direction (see Fig. 2). cles, ni, and an alternating load ±Pi Corresponding values of Pi
and ni are given by:
Tank domes considered to be part of the accepted total 17 – 2i
volume should be taken into account when determin- P i = ----------------- P 0
16
ing Zβ unless the total volume of tank domes VD does
not exceed the following value: ni = 0,9 · 10i
100 – FL 3
V D = V T æ ---------------------- ö ( m ) i = 1, 2, 3, 4, 5, 6, 7, 8.
è FL ø
P0 = load on probability level Q = 10-8.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 31

802 When risk of significant sloshing induced loads is found


to be present, special tests and/or calculations will be required.
A 900 Thermal loads
901 Transient thermal loads during cooling-down periods
are to be considered for tanks intended for cargoes with a boil-
ing point below –55°C.
902 Stationary thermal loads are to be considered for tanks
where design, supporting arrangement and operating tempera-
ture may give rise to significant thermal stresses.
A 1000 Vibrations
1001 Design of hull and cargo tanks, choice of machinery
and propellers are to be aimed at keeping vibration exciting
forces and vibratory stresses low. Calculations or other appro-
priate information pertaining to the excitation forces from ma-
chinery and propellers, are to be submitted for membrane
tanks, semi-membrane tanks and independent tanks type B,
and may be required, in special cases, for independent tanks
Fig. 3 type A and C. Full-scale measurements of vibratory stresses
Long term wave-induced load spectrum and/or frequencies may be required.
A 1100 Supports
1101 Cargo tanks are to be supported by the hull in a manner
which will prevent bodily movement of the tank under static
and dynamic loads while allowing contraction and expansion
of the tank under temperature variations and hull deflections
without undue stressing of the tank and of the hull.
1102 The supports are to be calculated for the most probable
largest severe resulting acceleration taking into account rota-
tional as well as translational effects. This acceleration in a
given direction β may be determined as shown in Fig. 1. The
half axes of the «acceleration ellipse» are determined accord-
ing to 704.
1103 For independent tanks and, where appropriate, for
membrane and semi-membrane tanks, provisions are to be
made to key the tanks against the rotational effects referred to
in 1102.
1104 The tanks with supports are to be designed for a static
inclination of 30° without exceeding the allowable stresses
specified for the various types of tanks.
Fig. 4 1105 Suitable supports are to be provided to withstand a col-
Load spectrum representing the worst period of 15 days in the lision force acting on the tank corresponding to one half the
long term induced load spectrum weight of the tank and cargo in the forward direction and one
quarter the weight of the tank and cargo in the aft direction
without deformation likely to endanger the tank structure.
710 For design against crack propagation the load spectrum 1106 The loads mentioned in 1104 and 1105 need not be
is normally to be taken as the load spectrum representing the combined with each other or with wave-induced loads.
worst period of 15 days in the most probable largest load spec- 1107 Antiflotation arrangements are to be provided for inde-
trum the ship will experience during 108 wave encounters on pendent tanks. The antifloatation arrangements are to be suita-
the North Atlantic. ble to withstand an upward force caused by an empty tank in a
Generally the load spectrum shown in Fig. 4 may be used. This hold space flooded to the load draught of the ship, without
load spectrum may be replaced by a number of 5 fatigue loads, plastic deformation likely to endanger the hull structure.
each of which is represented by a certain number of cycles, ni,
and an alternating load ±Pi. Corresponding values of Pi and n i A 1200 Corrosion allowance
are given by: 1201 For integral tanks the corrosion allowance is in general
5, 5 – i to be in accordance with Pt.3 Ch.1 Sec.2 D.
P i = ---------------- P 0 For independent tanks made of C-Mn steels and Ni-steels the
5, 3
corrosion allowance is in general to be 1 mm. Where adverse
ni = 1,8 · 10i corrosion condition exist, a greater additive thickness may be
required.
i = 1, 2, 3, 4, 5. For austenitic steels, aluminium alloys and other special alloys
P0 = load on probability level Q = 10-8. with acceptable corrosion resistance, no corrosion allowance
will in general be required.
A 800 Sloshing loads
1202 No corrosion allowance will be required if the contents
801 When partial tank filling is contemplated, the risk of sig- of the tank are judged to be non-corrosive and the external sur-
nificant loads due to sloshing induced by any of the ship mo- face is also protected by dry inert atmosphere, dry air or by an
tions mentioned in 703, is to be considered. appropriate insulation with an approved vapour barrier etc.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 32

Paint or other thin coatings exposed to weather or mechanical — mean stress.


damage will not be credited as external protection. — type of weld.
— welding condition.
A 1300 Fracture mechanics analysis — working temperature.
1301 An analysis according to 1302 is to be carried out for
independent tanks type B, and may be required in special cas- The number of specimens to be tested at each stress level is not
es, for semi-membrane tanks. to be less than 6.
1302 A fatigue crack propagation analysis is to be carried out The fatigue strength of the structure considered is to be illus-
for areas with high dynamic stresses. The analysis is to consid- trated by Wøhler curves (S-N curves).
er propagation rates in parent material, weld metal and heat-af- 1403 The fatigue analysis is to be based on the fatigue load-
fected zone. ing given in 709. The number of complete stress cycles due to
The analysis is to establish the size and shape of possible fa- loading and unloading is in general to be 1000. The cumulative
tigue cracks at penetration of the tank wall, taking into account effect of the various fatigue loads is to satisfy the following re-
the stress distribution through the tank wall. The largest crack quirement:
dimension at penetration is defined as ai. i=8

å
æ 10 iö 10
3
The crack dimension, ad, to which ai will extend under dynam- 0, 9 ç -------÷ + -------- < C W
ic loading before detection by gas leakage is possible, is to be è Ni ø N9
documented. Further, the length af to which this crack ad will i=1
grow under dynamic loading based on a stress spectrum corre- Ni = number of cycles to fracture for wave-induced fatigue
sponding to the worst period of 15 days in the long term spec- load number i, according to Wøhler curves.
trum as given in 710, is to be determined. N9 = number of cycles to fracture for the fatigue load due to
The permissible length of af is to be considered by the Society loading/unloading.
in each separate case, and is to be considerably less than the
critical crack size ac. The effect of stresses produced by static load as given
in 600 is to be taken into account.
If necessary, the above requirements to establishment of criti-
cal crack sizes and fatigue crack sizes and shapes may have to CW ≤ 0,5. Subject to special consideration a value greater than
be documented by means of experiments. The fracture tough- 0,5 but not greater than 1,0 may be used, dependent on the test
ness properties of the tank material and its welded joints in the procedure and data used to establish the Wøhler curve (S-N
thicknesses used in the design, are to be well documented to curve).
permit determination of the critical crack sizes or conservative
estimates of critical crack sizes for important parts of the tanks.
The determination of critical crack sizes, ac, is to be performed
using recognized calculation procedures which have to be ap- B. Integral Tanks
proved in each case.
B 100 General
The fracture toughness properties are to be expressed using
recognized standards or practice, like for instance ASTM E 101 Reference is made to Pt.3.
399-83 Test Method for Plain-Strain Fracture Toughness of 102 Tanks for cargoes with density below 1000 kg/m3 are to
Metallic Materials, BS 5762: 1979: «Method for crack opening have scantlings at least as tanks constructed for liquid cargoes
displacement (COD) testing.» British Standard Institution. with density equal to that of seawater.
Depending on material, fracture toughness properties deter- 103 Tanks for cargoes with density above 1000 kg/m3, see
mined for loading rates similar to those expected in the tank Pt.3 Ch.1 Sec.4 C.
system may be required.
104 For materials other than mild steel, the minimum thick-
The fatigue crack propagation rate properties are to be docu- ness requirements will be considered in each case.
mented for the tank material and its welded joints for the rele-
vant service conditions. These properties are to be expressed
using a recognized fracture mechanics practice relating the fa-
tigue crack propagation rate to the variation in stress intensity C. Membrane Tanks
(∆ K) at the crack tip. The effect of stresses produced by static
loads as given in 600 is to be taken into account when estab- C 100 General
lishing the choice of fatigue crack propagation rate parameters.
101 For membrane tanks, the effects of all static and dynam-
A 1400 Fatigue analysis ic loads are to be considered to determine the suitability of the
membrane and of the associated insulation with respect to plas-
1401 An analysis according to 1402 and 1403 is to be carried tic deformation and fatigue.
out for independent tanks type B and may, in special cases, be
required for independent tanks type C and semi-membrane 102 Before approval is granted, a model of both the primary
tanks. and secondary barrier, including corners and joints, is normal-
ly to be tested to verify that it will withstand the expected com-
1402 A fatigue analysis is to be carried out for parent mate- bined strains due to static, dynamic and thermal loads. Test
rial and welded connections at areas where high dynamic conditions are to represent the most extreme service conditions
stresses or large stress concentrations may be expected. the tank will see in its life. Material tests are to ensure that age-
The fatigue properties are to be well documented for the parent ing is not liable to prevent the materials from carrying our their
material and welded connections being used in the design. For intended function.
less investigated and documented materials, the data on fatigue 103 For the purpose of the test referred to in 102, a complete
properties are to be determined experimentally. Due attention analysis of the particular motions, accelerations and response
is to be paid to the effect of: of ships and tanks is to be performed according to A700, as ap-
— specimen size and orientation. plicable, unless these data are available from similar ships.
— stress concentration and notch sensitivity. 104 Special attention is to be paid to the possible collapsing
— type of stress. of the membrane due to an overpressure in the interbarrier

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Pt.5 Ch.5 Sec.5 – Page 33

space, to a possible vacuum in the tanks, to the sloshing effects en according to A705 and A706, applying half values for ax, ay
and to hull vibration effects. and az in the calculation of aβ.
105 The structural analysis of the hull is to be performed in E 300 Girder systems
accordance with the rules for hull structure given in Pt.3. Spe-
cial attention is, however, to be paid to deflections of the hull 301 For webs, girders and stringers, a structural analysis is to
and their compatibility with the membrane and associated in- be carried out to ensure that the stresses are acceptable. Calcu-
sulation. Inner hull plating thickness is not to be less than re- lation methods applied are to take into account the effects of
quired for liquid cargoes with specific gravity equal to that of bending, shear, axial and torsional deformations as well as the
seawater. hull cargo tank interaction forces due to the deflection of the
double bottom and cargo tank bottom.
106 The allowable stresses for the membrane, membrane
supporting material and insulation will be determined in each 302 The following loads and stresses are to be taken into
particular case. consideration:
107 It is to be possible by means of a dependable and effi- — static loads according to A600.
cient method to control that the primary or the secondary bar- — dynamic additional loads due to the ship's movement in a
rier is free from small leakages, which may be difficult to seaway. See 303-305 and A704-706.
detect by visual inspection. A description of the proposed leak- — thermal stresses.
age detection method is to be submitted for consideration.
303 The dynamic, additional, external water pressure on the
ship's hull is to be taken as:

D. Semi-Membrane Tanks — For load points below the summer load waterline:

D 100 General 270y h0 2


p e d = 2p l + ---------------- – 50C W ----- ( kN ⁄ m )
101 Structural analysis is to be performed in accordance with B + 75 L
the requirements for membrane tanks or independent tanks, as
appropriate, taking into account the internal pressure as indi- — For load points above the summer load waterline:
cated in A705 and A706.
270y 2
p ed = 2p l + ---------------- – 8h 0 ( kN ⁄ m )
B + 75
E. Independent Tanks Type A
E 100 Tanks constructed mainly of plane surfaces 2
= min. 12,5 + 0,05 kN/m for ship sides
101 Independent tanks type A, primarily constructed of
plane surfaces (gravity tanks), are to be designed according to 2
= min. 10 kN/m for weather decks
200 and 300.
E 200 Tank shell plating and stiffeners
201 The thickness requirement to the tank shell plating cor- p l = k s C W + f in general
responding to lateral pressure is given by:

15, 8s p V V
= ( k s C W + f ) æ 0, 8 + 0, 15 -------ö when ------- < 1, 5
t = ---------------------- ( mm ) è ø
215 f 1 L L

p = pressure as given in A705 in kN/m2 (1 bar = 100 kN/ 3, 1


m2) k s = 2 + ----------- at AP and abaft
s = stiffener spacing in m measured along the plating. CB

t is not to be taken less than 10s mm


202 The section modulus requirement to stiffeners is given = 2 between 0,2 L and 0,7 L from A.P.
by:
4, 7
83l s p
2
3
2 + --------- at FP and forward
Z = ------------------ ( cm ) CB
σ
Between specified areas k s is to be varied linearly
p = pressure as given in A705 in kN/m2 (1 bar = 100 kN/
m2) h0 = vertical distance in m from the waterline at draught T
l = stiffener span in m to the load point
s = stiffener spacing in m measured along the plating. f0 = vertical distance in m from the waterline to the top of
ship side at transverse section considered, maximum
σ = stress in N/mm2 taken as the lower of σB/2,66 and σ0,2/ CW
1,33. y = horizontal distance in m from the centre line to the
If detailed calculations taking deflection of the girders into point considered, minimum B/4
consideration are carried out the stress may be increased to 160 CW = as given in Pt.3 Ch.1 Sec.4 B200
f1 N/mm2 in the static load condition (aβ = 1, β = 0) and to 215 L1 = L, maximum 300 m.
f1 N/mm2 in the condition with static and dynamic loads. 304 If a tank may be partly filled, dynamic forces due to liq-
203 Connection area of stiffeners are to be according to Pt.3 uid movement are to be taken into consideration as given in
Ch.1 Sec.12 C400. The design pressure load p may then be tak- Pt.3 Ch.1 Sec.4 C303-310.

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305 The vertical load on the supporting structure is given by: the requirements given for independent tanks type C with re-
Pz = (1 + az) Mg (kN) spect to internal pressure, buckling and stresses in way of sup-
ports, are in general applicable.
az = vertical acceleration.
M = mass of tank and content in t.
The load on keys designed to take transverse forces is given F. Independent Tanks Type B
by:
F 100 General
Py = ay Mg (kN)
101 The effects of all dynamic and static loads are to be used
ay = transverse acceleration. to determine the suitability of the structure with respect to:
The point of attack of the force is at the tank's centre of gravity. — plastic deformation
The load on keys designed to take longitudinal forces is given — buckling
by: — fatigue failure
— crack propagation and brittle fracture.
Px = ax Mg (kN)
102 A complete analysis of the particular ship accelerations
ax = longitudinal acceleration. and motions in irregular waves according to A700 and of the
response of ship and tanks to these forces and motions is to be
The point of attack of the force is at the tank's centre of gravity. performed, unless these data are available from similar ships.
Formulae for the accelerations ax, ay and az are given in A704. 103 The structural analysis is to be carried out using analyt-
For static inclination and longitudinal collision load, see ical tools such as:
A1104, 1105 and 1106.
306 For the main structure of the tank (webs, stringers and — finite element analysis
girders) as well as the supporting and keying structure, the al- — shell theory
lowable nominal stresses, when the tanks are loaded as de- — frame work analysis (beam theory), when appropriate.
scribed in 301 to 305, are given below:
104 For the evaluation of the overall structural response of
Static load: the tank, a 3-dimensional analysis is to be carried out. The
model is to include the cargo tank with its supporting and key-
σe is not to exceed 150 f1 N/mm2 ing systems as well as a reasonable part of the hull.
τm is not to exceed 80 f1 N/mm2
105 When performing the structural analysis of the various
Static and dynamic load: parts forming the cargo tank, appropriate models are to be
σe is not to exceed 215 f1 N/mm2 used.
τm is not to exceed 115 f1 N/mm2 106 Buckling analysis is to take into account the loads men-
tioned in A603 and A708, and other miscellaneous compres-
τm = mean shear stress over a net cross section. sive loads to which the tank may be subjected. These include,
σe = equivalent stress defined in Pt.3 Ch.1 Sec.13. but are not limited to weight of domes, weight of towers and
f1 = material factor as given in Pt.3 Ch.1 Sec.2. piping, effect of product in the partially filled condition, accel-
erations and hull deflections. Acceptable buckling calculation
For tanks supported in such a way that the deflections of the procedures for spherical cargo tank containment systems are
hull affects significantly the stresses of the tank, that part of the given in Classification Note 30.3.
hull structure which supports the tank shall be defined as sup-
porting structure and dimensioned accordingly. 107 Buckling analysis is to consider the maximum construc-
tion tolerances.
For load cases considered in A500 where one or more cargo
tanks are empty, the supporting structure in way of empty car- 108 For design against brittle fracture, a fracture mechanics
go tanks may generally be dimensioned according to Pt.3 Ch.1. analysis according to A1300 is required.
Guidance note: 109 For design against fatigue failure, a fatigue analysis ac-
For independent tanks type A, with tank supports distributed on cording to A1400 is required.
the inner bottom, the whole double bottom may, depending on 110 Model tests may be required to determine stress concen-
the load case considered, be regarded as supporting structure. tration factors and fatigue life of structural elements.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e--- 111 A vibration analysis is to be carried out for the various
structural components of the tank in order to obtain the natural
307 The stiffening of webs, stringers and girders is to be in frequencies for the significant modes of vibration.
accordance with the requirements given in Pt.3 Ch.1 Sec.3.
Due attention is to be given to the effect of liquid, rotational re-
308 A complete stability analysis of plates, stiffeners and straint, flange stiffness and cut-outs on the natural frequencies.
girders defined in 306 is to be submitted when deemed neces-
sary by the Society. Buckling control is to be carried out ac- 112
cording to Pt.3 Ch.1 Sec.14, but with the following usage Guidance note:
factors when the local load, or local and global load are to 10- The natural frequencies for the significant modes of vibration of
8 probability level:
a structural component should comply with the following re-
quirements:
— for plates in uniaxial compression η = 0,95
Motor-driven ships: f∆ ≥ 1,1 F
— for stiffeners η = 0,90
— for plates in biaxial compression ηx, η y = 1,0. Turbine-driven ships: f∆ ≥ 1,1 F or f∆ ≤ 0,55 F

E 400 Tanks constructed mainly of bodies of revolution f = natural frequency for the actual mode of vibration in air
in cps (cycles per second).
401 Independent tanks type A, constructed primarily of bod- ∆ = reduction factor for the natural frequency when the struc-
ies of revolution, will be dealt with in each individual case, but tural component is immersed in liquid.

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Pt.5 Ch.5 Sec.5 – Page 35

F = highest local excitating frequency expected to be of sig- of the stress across the thickness of the section under consider-
nificance plus 10% in cps. ation.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e--- 104 Bending stress - the variable stress across the thickness
of the section under consideration, after the subtraction of the
113 Post-weld heat treatment may be required for parts of membrane stress.
tanks dependent on construction, material thickness and type
of material used. 105 Shear stress - the component of the stress acting in the
plane of reference.
114 Only plus-tolerances are allowed on the design wall
thickness. 106 Primary stress - a primary stress is one produced by the
imposed loading and which is necessary to balance the external
F 200 Equivalent stress and summation of static and forces and moments. The basic characteristic of a primary
dynamic stresses stress is that it is not self-limiting. Primary stresses which con-
201 The equivalent stress is to be calculated according to the siderably exceed the yield strength, will result in failure or at
formula: least gross deformations.
Primary membrane stresses are divided into «general» and «lo-
2 2 2 cal» categories. A general primary membrane stress is one
σe = σ x + σ y – σ x σ y + 3τ xy
which is so distributed in the structure that no redistribution of
load occurs as the result of yielding.
σx = total normal stress in x-direction. 107 Primary local membrane stress - cases arise in which a
σy = total normal stress in y-direction. membrane stress produced by pressure or other mechanical
τ xy = total shear stress in the x-y plane. loading and associated with a primary and/or a discontinuity
The method to be used for determining σx,σy andτxy, is to be effect produces excessive distortion in the transfer of load to
considered in each separate case. In special cases the methods other portions of the structure. Such a stress is to be classified
given in the Guidances below may be used. as a primary local membrane stress even though it has some
characteristics of a secondary stress. A stressed region may be
Guidance note: considered as local if:
Total stresses in given directions in any point of a structure may
be calculated according to the following formulae: s 1 ≤ 0, 5 Rt
2
σ x = σ xs ± Σ ( σ xdn ) and
2 s 2 ≥ 2, 5 Rt
σ y = σ ys ± Σ ( σ ydn )
2 s1 = distance in the meridional direction over which the
τ xy = τ xy s ± Σ ( τ xy dn ) equivalent stress exceeds 1,1 f.
s2 = distance in the meridional direction to another region
σxs, σys and τxys are static stresses. where the limits of general primary membrane stress
σxdn, σydn and τxydn are dynamic component stresses determined are exceeded.
separately from acceleration components and hull strain compo- R = mean radius of the vessel.
nents due to deflection and torsion. t = wall thickness at the location where the general prima-
Coupling effects are to be considered if the dynamic component ry membrane stress limit is exceeded.
stresses in a given direction may not be assumed to act independ- f = allowable primary membrane stress, as given in 201.
ently.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
108 Secondary stress - a normal stress or shear stress devel-
oped by the constraint of adjacent parts or by self-constraint of
Guidance note: a structure. The basic characteristic of a secondary stress is that
Total stresses in given directions in any point of the structure it is self-limiting. Local yielding and minor distortions can sat-
may be determined directly by considering the ship in dynamic isfy the conditions which cause the stress to occur.
equilibrium. By this method, the instantaneous response of the 109 Peak stress - the basic characteristic of a peak stress is
structure considered is determined for the ship moving in a de-
sign wave. The design wave is determined by comparing the that it does not cause any noticeable distortion and is objec-
transfer function for a given wave length with the long term dis- tionable only as a possible source of a fatigue crack or a brittle
tribution value, thus obtaining a design wave height. This wave fracture.
height is used as a magnifying factor for all loads. The wave 110 Thermal stress - a self-balancing stress produced by a
length which gives the worst combination of the most important
loads is to be used. non-uniform distribution of temperature or by differing ther-
mal coefficient of expansion.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
Thermal stresses may be divided into two types:
— General thermal stress which is associated with distortion
of the structure in which it occurs. General thermal stress-
G. Independent Tanks Type B, Primarily Con- es are classified as secondary stresses.
structed of Bodies of Revolution — Local thermal stress which is associated with almost com-
plete suppression of the differential expansion and thus
G 100 Terms used for stress analysis produces no significant distortion. Such stresses may be
101 Terms used for stress analysis are defined in 102-110. classified as local stresses and need only to be considered
Stress categories and stress limits are given in 302-306. from a fatigue standpoint.
102 Normal stress - the component of the stress normal to Guidance note:
the section of reference. Examples of local thermal stresses are:
103 Membrane stress - the component of a normal stress Stress from radial temperature gradient in a cylindrical or spher-
which is uniformly distributed and equal to the average value ical shell, stress in a cladding material which has a coefficient of

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Pt.5 Ch.5 Sec.5 – Page 36

expansion different from that of the base material, stress in a The equivalent stress is not to exceed:
small cold point in a vessel wall.
σb ≤ 1,5 F
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
σL + σb ≤ 1,5 F
G 200 Design stresses σm + σb ≤ 1,5 F
201 For design against excessive plastic deformation and 305 Primary plus secondary stress category - the stresses in
bursting, the design equivalent stresses are not to exceed the the secondary stress category are designated by the symbol σg
values given in G300 and are those defined in 108.
where: The equivalent stress is not to exceed:
σ B σF σm + σb + σg ≤ 2,8 F
f = the lesser of ------- or ------
A B σL + σb + σg ≤ 2,8 F
σB σF 306 Peak stress category (σf) - the stresses falling within this
F = the lesser of ------- or ------ category are a combination of all primary, secondary and peak
C D
stresses produced by pressure and other loads, and by general
A, B, C and D have the following values: and local thermal effects and including the effect of structural
discontinuities. The allowable value of equivalent stress is not
Material A B C D to exceed the fatigue limit of the material for the specified
C-Mn steels and Ni-steels 3 2 3 1,5 number of loadings, see A1400.
Austenitic steels 3,5 1,6 3 1,5
Aluminium alloys 4 1,5 3 1,5

For σB and σ F, see A300. H. Tentative Rules for Independent Tanks Type
In certain cases the mechanical properties of the welded joint B, Constructed Mainly of Plane Surfaces
must be taken into consideration when determining the design
H 100 General
stress, see A400.
202 For certain materials, subject to special consideration by 101 These requirements apply to independent tanks type B,
the Society, advantage may be taken of enhanced yield stress primarily constructed of plane surfaces, where internal loads
and tensile strength at temperatures below –105°C. are carried mainly in bending of plates and stiffeners.
203 Stresses may be reduced below the value given in 201 by 102 In addition to requirements given under F 100-200, the
fatigue analysis, crack propagation analysis and buckling cri- following rules are to be applied.
teria. 103 The scantlings of the tank's strength members are to be
204 Allowable stresses for materials other than those re- based on a complete structural analysis of the tank and are gen-
ferred to in Sec.2 will be subject to approval in each separate erally not to be less than those for independent tanks type A.
case. 104 The structural analysis of the various strength members
forming the cargo tank is to be carried out using appropriate
G 300 Summation of static and dynamic stresses, equiv- models. For deep girders, bulkhead panels, bracket zones, etc.,
alent stress and stress limits where results obtained by applying the beam theory are unreli-
301 The calculated stresses for different loading conditions able, finite element analysis or equivalent methods are to be
are grouped into five stress categories,σm,σL,σb,σg andσ f. applied.
These symbols do not represent single quantities, but for a 3- 105 Due attention is to be given to:
dimensional stress condition a set of three normal and three
shear stress components in an orthogonal system of coordi- — boundary conditions.
nates. The undirectional components are combined to form the — elastic supports formed by the adjoining strength mem-
three principal stresses,σ1,σ2 andσ3. The equivalent stress at a bers.
point is equal to: 106 If frame work analysis is used, the calculation methods
1- 2 2 2 applied are to take into account the effect of bending, shear, ax-
------ (σ1 – σ2 ) + ( σ1 – σ3) + (σ2 – σ3 ) ial and torsional deformations. Due attention is to be given to:
2
— shear area variation.
In a two-dimensional stress condition the above formula with — moment of inertia variation.
σ3 = 0 or the formula in F201 may be used. — effective flange.
302 General primary membrane stress category - the stresses
in this category are designated by the symbol σm and are those H 200 Definition of strength member types
defined in 106. 201 Primary members are supporting members such as
The equivalent stress is not to exceed: webs, stringers and girders consisting of web plate, face plate
and effective plating.
σm ≤ f
303 Local primary membrane stress category - the stresses in Secondary members are stiffeners and beams, consisting of
this category are designated by the symbol σL and are those de- web plate, face plate (if any) and effective plating.
fined in 107. Tertiary members are plate panels between stiffeners.
The equivalent stress is not to exceed: H 300 Equivalent stress and summation of static and
σL ≤ 1,5 f dynamic stresses
304 General or local primary membrane plus primary bend- 301 For summation of stresses from different loading condi-
ing stress category. tions and calculation of the equivalent stress, see F 200.
The stresses in the primary bending stress category are desig- 302 Equivalent stresses are to be calculated at the points giv-
nated by the symbol σb. en below:

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— primary and secondary members: σxcr = σxel if σxel ≤ 0,5 σF


at the point of maximum equivalent stress.
— tertiary members: σF ö
= σ F æ 1 – ------------
- if σ x el > 0, 5 σ F
at the centre of the plate panel. è 4σ xelø
The stresses are not to exceed the limits given in 401.
σycr = σyel if σyel ≤ 0,5 σF
H 400 Design criteria
σF ö
401 Design stresses. Nominal stresses are not to exceed the = σ F æ 1 – ------------- ifσ ye l > 0, 5 σ F
values given in Tables H1-H3. è 4σ ø yel
Notations:
σe = equivalent stress as given in 300. τ xyc r = τ e l if τ el ≤ 0, 5 F 3
σF, σ0,2 and σB are defined in A300.
Table H1 C-Mn steels and Ni-steels σF æ σF ö
Type of Design load condition -÷ if τ el ≤ 0, 5 F ⁄ 3
= ------- ç 1 – ----------------
strength member Item A708 + A600 3è 4 3τ elø
σe/σF σe/σB
Primary 0,70 0,50 σxel, σyel and τel are the ideal Euler buckling stresses accord-
Secondary 0,75 0,525 ing to the classical theory of buckling.
Tertiary 0,80 0,56 σF ( or σ0,2) is defined in A300.
Table H2 Austenitic steels Table H4 Allowable stability factor η
Type of Design load condition Design load Design load
strength member Item A708 + A600 condition: condition:
σe/σ0,2 σe/σB A600 A708 + A600
Primary 0,80 0,375 Local buckling failure 0,6 1,0
Secondary 0,85 0,40 Overall or torsional 0,4 0,7
Tertiary 0,90 0,425 buckling failure
Table H3 Aluminium alloys
Type of Design load condition
strength member Item A708 + A600 I. Independent Tanks Type C
σe/σ0,2 σe/σB
Primary 0,75 0,35 I 100 Loadings
Secondary 0,80 0,375 101 In the design of the tank, the loadings given in A 600,
Tertiary 0,85 0,40
A704, A705, A706, A800, A900, A1000 , A1100 and Sec.1
Nominal stresses for the load condition A600 are not to exceed D700 are to be considered.
60% of the values given in Tables H1-H3. 102 The internal pressure p used to determine the thickness
Allowable stresses in sub-regions and design details will be of any specific part of the tank is given by:
considered by the Society in each case. p eq = p0 + (pgd )max
Thermal stresses are to be specially considered. where peq is determined as detailed in A705 and A706.
402 Stability analysis. Structures subjected to compressive 103 For tanks supported in such a way that the deflection of
stresses and or high shear stresses are to be checked against the hull transfers significant stresses to the tank, the wave-in-
stability. See also F106 and F107. The following buckling duced loads may be required to be calculated as given in A708.
modes are to be taken into consideration:
For saddle-supported tanks, the supports are also to be calcu-
— local buckling of plate between stiffeners. lated for the most severe resulting acceleration. The most prob-
— local buckling of web plate or flange of girders and stiff- able resulting acceleration in a given direction β may be found
eners. as shown in Fig. 1. The half axes in the «acceleration ellipse»
— torsional buckling of girders and stiffeners. may be found from the formulae given in A704.
— overall lateral buckling of stiffened plates.
I 200 General requirements for design
The stability factor is given by: 201 For design against excessive plastic deformation, cylin-
drical and spherical shells, dished ends and openings and their
σx 2 σy 2 τx y 2 reinforcement are to be calculated according to 400, 500 and
η = æ ---------
-ö + æ ---------- ö + æ ------------ö
èσ ø èσ ø èτ ø 600 when subjected to internal pressure only, and according to
xcr y cr xyc r 704, 804 and 900 when subjected to external pressure only.
σx = actual normal stress in x-direction. 202 An analysis of the stresses imposed on the shell from
σy = actual normal stress in y- direction. supports are always to be carried out, see 1000. Analysis of
τ xy = actual shear stress in the x-y plane. stresses from other local loads, thermal stresses and stresses in
parts not covered by 400 and 500 may be required to be sub-
σxcr, σycr and τxycrare the critical values of the stress compo- mitted. For the purpose of these calculations the stress limits
nentsσx, σy and τxy. given in G300 apply.
The critical stresses are to be calculated separately for each 203 For design against elastic instability, the requirements in
component according to the following: 703, 803 and 900 apply.

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204 In special cases, a fatigue analysis according to A1400 The joint efficiency for welded joints is: e = 1,0.
may be required. 403 The longitudinal stress in a cylindrical shell is to be cal-
205 Only plus-tolerances are allowed on the design wall culated from the following formula:
thickness.
2
206 The thickness, including corrosion allowance, after p0 R W 4M ⋅ 10
3
forming of any shell and head, is not to be less than 5 mm for σ Z = ---------------------------
- + ------------------------- + ----------------------------
C-Mn steels and Ni-steels, 3 mm for austenitic steel or 7 mm 10 ( 2R + t )t π ( 2R + t )t π ( 2R + t ) 2 t
for aluminium alloy.
For design against excessive plastic deformation, σz is not to
I 300 Design equivalent primary membrane stress exceed 0,8 σt e.
301 For design against excessive plastic deformation and Value for σt, based on values for σB and σ0,2 in coldworked or
bursting, the equivalent primary membrane stress, σt is not to tempered condition will be considered. For design against
exceed the lowest of the following values: buckling, the longitudinal compressive stress, σz is not to ex-
ceed:
σB σF
------- or ------ t
A B 0, 20E ----
R
σ Z = ----------------------------------
where A and B have the following values: E
1 + ( 0,004 ) ------
σF
Material A B
C-Mn steels and Ni-steels 3 2 If applicable, σz is also to be checked for p0 = 0.
Austenitic steels 3,5 1,6
Aluminium alloy 4 1,5 I 500 Dished ends concave to pressure
σF and σB are defined in A300. 501 The minimum thickness of dished ends subjected to
pressure on the concave side is to be calculated from the for-
In certain cases the mechanical properties of the welded joint mula in Pt.4 Ch.7 Sec.4.
must be taken into consideration when determining the design
stress. See A400. The design pressure is given in 102.
302 For certain materials, subject to special consideration by The nominal design stress, σt, is to be equal to the design pri-
the Society, advantage may be taken of enhanced yield mary membrane stress given in 300.
strength and tensile strength at temperatures below –105°C. The joint efficiency for welded joints is: e = 1,0.
303 Allowable stresses for materials other than those re-
ferred to in Sec.2, will be subject to approval in each separate I 600 Openings and their reinforcement
case. 601 Openings and their reinforcement are to be in compli-
ance with Pt.4 Ch.7 Sec.4.
I 400 Cylindrical and spherical shells under internal
pressure only I 700 Cylindrical shells under uniform external pres-
401 Symbols. sure
701 Symbols.
t = minimum required thickness of shell in mm, exclusive
of corrosion allowance. D = outside diameter in mm.
p0 = maximum allowable vapour pressure in bar defined in DS = diameter to the neutral axis of stiffener in mm.
A300. t = thickness of plate in mm, exclusive of corrosion allow-
R = inside radius of shell or shell section in mm. ance.
e = efficiency (expressed as a fraction) of welded joints. E = modulus of elasticity in N/mm2 at room temperature.
M = longitudinal bending moment in Nm, e.g. due to: σF = defined in A300.
p ed = external design pressure in bar, see A603.
— weight loading in a horizontal vessel.
— eccentricity of the centre of working pressure relative to n = integral number of waves (≥2) for elastic instability.
the neutral axis of the vessel. L = effective length between stiffeners in mm, see Fig. 5.
— friction forces between the vessel and a saddle support. LS = length of shell contributing to the moment of inertia of
a stiffener in mm.
W = axial force on shell in N, positive if tensile, excluding nu = Poisson's ratio. 0, 5 πD
pressure load due to p0. Z = coefficient = -----------------
E = modulus of elasticity in N/mm2. L

402 The minimum thickness of a cylindrical, conical and IX = moment of inertia of stiffening ring in mm4.
spherical shell for pressure loading only is to be determined 702 The cylindrical shell is to be checked so that elastic in-
from the formulae in Pt.4 Ch.3 Sec.4. The design pressure is stability or membrane yield does not occur. The allowable de-
given in 102. sign pressure is to be the smaller of the values obtained in 703
The nominal design stress, σt, is given in 300. and 704.

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Pt.5 Ch.5 Sec.5 – Page 39

2
0, 18Dp ed LD S
I X = --------------------------------------
-
10E
The permissible length, LS, of the shell contributing to the mo-
ment of inertia of the stiffening section, is to be:

L S = 0, 75 Dt
Stiffening rings are to extend completely around the circum-
ference of the shell.
I 800 Spherical shells under uniform external pressure
801 Symbols.
R = outside radius of sphere in mm.
t = thickness of plate in mm, exclusive of corrosion allow-
ance.
E = modulus of elasticity in N/mm2 at room temperature.
σF = defines in A300
ped = external design pressure in bar, see A603.
Fig. 5 802 The spherical shell is to be checked so that elastic insta-
Effective length of cylinders subject to external pressure bility or membrane yield stress does not occur. The allowable
design pressure is to be the smaller of the values obtained in
803 and 804.
803 Calculation of elastic instability. The pressure pc, corre-
sponding to elastic instability of a spherical shell, is to be de-
termined from the following formula:
703 Calculation of elastic instability.
The pressure p c, corresponding to elastic instability of an ideal
cylinder, is to be determined from the following formula: t 2
Pc = 2, 4E æ ----ö
è Rø

20E t
Pc = ------------------------------------------- ---- +
2 D
2 The design pressure is not to exceed:
2 n
( n – 1 ) 1 + -----
Z p
p ed = ----c-
3
æ ö 804 Calculation of membrane yield. The pressure py corre-
2
20E ç 2 2n – 1 – v÷ æ ---t- ö 3 sponding to general membrane yield, is to be determined from
---------------------- ç n – 1 + --------------------------
-÷ the following formula:
2 è ø
3 (1 – v ) ç nö 2
æ -- ÷ D
è - –1 ø t
è Zø σF
p y = 20 --------
where n is chosen to minimize pc. Alternatively, pc may be ob- R
tained from Fig. 6.
The design pressure is not to exceed: p ed = py/3
The formula is only applicable when n>Z.
I 900 Dished ends convex to pressure
The design pressure is not to exceed:
901 Hemispherical ends are to be designed as spherical
p shells as given in 800.
p ed = ----c-
4 902 Torispherical ends are to be designed as spherical shells
704 Calculation of membrane yield. as given in 800, taking the crown radius as the spherical radius,
and in addition, the thickness is not to be less than 1,2 times the
The pressure py, corresponding to a general membrane yield, thickness required for an end of the same shape subject to in-
is to be determined from the following formula: ternal pressure.
σF t
p y = 20 -------- 903 Ellipsoidal ends are to be designed as spherical shells as
D given in 800, taking the maximum radius of the crown as the
The design pressure is not to exceed : equivalent spherical radius, and in addition, the thickness is not
to be less than 1,2 times the thickness required for an end of the
p same shape subject to internal pressure.
p ed = ----y-
3 I 1000 Supports
705 Stiffening rings. 1001 The supporting members are to be arranged in such a
Stiffening rings composed of structural shapes welded contin- way as to provide for the maximum imposed loadings given in
uously to the inside or outside of the shell, are to have a mo- 100.
ment of inertia, I X, for the combined shell and structural shape In designs where significant compressive stresses are present,
of not less than: the possibility of buckling is to be investigated. The tank is to

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 40

be able to expand and contract due to temperature changes Guidance note:


without undue restrains. Horizontal tanks supported by saddles should preferably be sup-
ported by two saddle supports only.
1002 Where more than two supports are used, the deflection
of the hull girder is to be considered. ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

1003 Saddles are to afford bearing over at least 140° of the


circumference.

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Pt.5 Ch.5 Sec.5 – Page 41

Fig. 6
Calculation of pc

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 42

1004 Calculation of stresses in a cylindrical tank is to in- — Change in contact surface between tank and support,
clude: and of the relevant reactions, due to:

— longitudinal stresses at midspan and at supports. — thermal shrinkage of tank


— tangential shear stress at supports and in dished ends, if ap- — elastic deformations of tank and support material.
plicable. The final distribution of the reaction forces at the supports should
— circumferential stresses at supports. not show any tensile forces.
1005 For tanks supported in such a way that deflections of ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
the hull transfer significant stresses to the tank, a three-dimen-
sional analysis for the evaluation of the overall structural re- I 1100 Manufacture and workmanship
sponse of the tank may have to be carried out as required for
tanks type B. In that case the same stress limits as given in 1101 The tanks are to be manufactured by works approved
G300 for tanks type B apply. by the Society for manufacturing of Class I pressure vessels.
1006 The circumferential stresses at supports shall be calcu- 1102 The workmanship is to comply with the requirements
lated by a procedure acceptable to the Society for a sufficient in Pt.4 Ch.3 Sec.8, for Class I pressure vessels. Special precau-
number of load cases as defined in 103. tions are to be taken to avoid notches as undercutting, exces-
sive reinforcement, cracks and arc flashes. All welds, nozzle
The acceptance of calculations based on methods given in rec- welds included, are to be full penetration welds, unless special-
ognized standards will be considered from case to case. ly approved for small nozzle diameters.
For horizontal cylindrical tanks made of C-Mn steel supported 1103 Tanks made of carbon and carbon-manganese steel are
in saddles, the equivalent stress in stiffening rings shall not ex- to be thermally stress-relieved after welding if the design tem-
ceed the following values if calculated using finite element perature is below –10°C.
method:
The soaking temperature and holding time are to be as given in
2 2 Pt.4 Ch.7 Sec.8 Table C2. For nickel alloy steels and austenitic
σe = ( σ n + σ b ) + 3τ ≤ 0,57σ B or 0, 85 σ F stainless steel, the requirements for heat treatment will be con-
sidered in each case.
where: In the case of large cargo pressure vessels of carbon or carbon-
σe = equivalent stress (N/mm2) manganese steel for which it is difficult to perform the heat
treatment, mechanical stress relieving by pressurizing may be
σn = normal stress in the circumferential direction of the carried out as an alternative to the heat treatment subject to the
stiffening ring (N/mm2)
following conditions:
σb = bending stress in the circumferential direction of the
stiffening ring (N/mm2) 1) Complicated welded pressure vessel parts such as sumps
τ = shear stress in the stiffening ring (N/mm2) or domes with nozzles, with adjacent shell plates are to be
heat treated before they are welded to larger parts of the
The buckling strength of the stiffening ring is to be examined. pressure vessel.
Guidance note:
2) The mechanical stress relieving process shall preferably
The following assumptions may be made when calculating be carried out during the hydrostatic pressure test required
stresses in stiffening rings of horizontal cylindrical tanks: by N304, by applying a higher pressure than the test pres-
1) The stiffening ring may be considered as a circumferential sure required by N304. The pressurizing medium shall be
beam formed by web, face plate, doubler plate, if any, and water.
assiciated shell plating. 3) For the water temperature, paragraph N304 applies.
The effective width of the associated plating may be taken 4) Stress relieving shall be performed while the tank is sup-
as:
ported by its regular saddles or supporting structure or,
— For cylindrical shells: when stress relieving cannot be carried out on board, in a
manner which will give the same stresses and stress distri-
an effective width (mm) not greater than on bution as when supported by its regular saddles or support-
each side of the web. A doubler plate, if any, may be in-
cluded within that distance. ing structure.
where: 5) The maximum stress relieving pressure shall be held for
two hours per 25 mm of thickness but in no case less than
r = mean radius of the cylindrical shell (mm) two hours.
t = shell thickness (mm). 6) The upper limits placed on the calculated stress levels dur-
ing stress relieving shall be the following:
— For longitudinal bulkheads (in the case of lobe tanks):
the effective width is to be determined according — equivalent general primary membrane stress: 0,9 Re
to established standards. A value of 20 tb on each side — equivalent stress composed of primary bending stress
of the web may be taken as a guidance value. plus membrane stress: 1,35 Re
where: where Re is the specific lower minimum yield stress or
tb = bulkhead thickness (mm). 0,2% proof stress at test temperature of the steel used for
2) The stiffening ring shall be loaded with circumferential the tank.
forces, on each side of the ring, due to the shear stress, de- 7) Strain measurements will normally be required to prove
termined by the bi-dimensional shear flow theory from the these limits for at least the first tank of a series of identical
shear force of the tank. tanks built consecutively. The location of strain gauges
3) For calculation of the reaction forces at the supports the fol- shall be included in the mechanical stress relieving proce-
lowing factors shall be taken into account: dure.
— Elasticity of support material (intermediate layer of 8) The test procedure should demonstrate that a linear rela-
wood or similar material) tionship between pressure and strain is achieved at the end

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 43

of the stress relieving process when the pressure is raised J. Internal Insulation Tanks
again up to the design pressure.
J 100 General
9) High stress areas in way of geometrical discontinuities
such as nozzles and other openings shall be checked for 101 The effects of all static and dynamic loads are to be con-
sidered to determine the suitability of the tank with respect to:
cracks by dye penetrant or magnetic particle inspection af-
ter mechanical stress relieving. Particular attention in this — fatigue failure
respect shall be given to plates exceeding 30 mm in thick- — crack propagation from both free and supported surfaces
ness. — adhesive and cohesive strength
— compressive, tensile and shear strength.
10) Steels which have a ratio of yield stress to ultimate tensile
strength greater than 0,8 shall generally not be mechani- Statistical wave load analysis, finite element analysis or simi-
cally stress relieved. If, however, the yield stress is raised lar methods and fracture mechanics analysis or an equivalent
by a method giving high ductility of the steel, slightly approach is to be carried out.
higher rates may be accepted upon consideration in each 102 A complete analysis of the response of ship, cargo and
case. any ballast to accelerations and motions in irregular waves of
the particular ship is to be performed according to A700 unless
11) Mechanical stress relieving cannot be substituted for heat such analysis is available for a similar ship.
treatment of cold formed parts of tanks if the degree of 103 The effects of fatigue loading is to be determined in ac-
cold forming exceeds the limit above which heat treatment cordance with A1400 or by an equivalent method.
is required.
J 200 Interaction internal insulation and supporting
12) The thickness of the shell and heads of the tank shall not structure
exceed 40 mm. Higher thicknesses may be accepted for 201 Special attention shall be given to crack resistance and
parts which are thermally stress relieved. to deflections of the inner hull or independent tank structure
13) Local buckling shall be guarded against particularly when and their compatibility with the insulation materials. A three-
tori-spherical heads are used for tanks and domes. dimensional structural analysis is to be carried out to the satis-
faction of the Society. This Analysis is to evaluate the stress
14) The procedure for mechanical stress relieving shall be sub- levels and deformations contributed either by the inner hull or
mitted beforehand to the Society for approval. by the independent tank structure or both and shall also take
into account the internal pressure as indicated in A706. Where
1104 Out of roundness is not to exceed the limit given in Pt.4 water ballast spaces are adjacent to the inner hull forming the
Ch.7 Sec.8 B304. supporting structure of the internal insulation tank, the analysis
is to take account of the dynamic loads caused by water ballast
Irregularities in profile are not to exceed the limit given in Pt.4 under the influence of ship motions.
Ch.7 Sec.8 B305, or 0,2% of D, whichever is the greater, with 202 The allowable stresses and associated deflections for the
a maximum equal to the plate thickness. D is the diameter of internal insulation tank and the inner hull structure or inde-
the shell. Measurements are to be made from a segmental cir- pendent tank structure are to be determined in each particular
cular template having the design inside or outside radius, and case.
having a chord length corresponding to the arc length obtained 203 Thicknesses of plating of the inner hull or of an inde-
from Fig. 7. For spheres, L is one half the outside diameter. For pendent tank are to take into account the internal pressure as
shells under internal pressure, the chord length need not ex- indicated in A706. Tanks constructed of plane surfaces are to
ceed 0,17 D. comply with the rules for deep tanks.
J 300 Prototype testing
301 In order to confirm the design principles, prototype test-
ing of composite models including structural elements is to be
carried out under combined effects of static, dynamic and ther-
mal loads.
302 Test conditions are to represent the most extreme service
conditions the cargo containment system will be exposed to
during the lifetime of the ship, including thermal cycles. For
this purpose, 400 thermal cycles are considered to be a mini-
mum, based upon 19 round voyages per year; where more than
19 round voyages per year are expected, a higher number of
thermal cycles will be required. These 400 thermal cycles may
be divided into 20 full cycles (cargo temperature to 45°C) and
380 partial cycles (cargo temperature to that temperature ex-
pected to be reached in the ballast voyage).
303 Models are to be representative of the actual construc-
tion including corners, joints, pump mounts, piping penetra-
tions and other critical areas, and are to take into account
variations in tank material properties, workmanship and quali-
ty control.
304 Combined tension and fatigue tests are to be carried out
to evaluate crack behaviour of the insulation material in the
Fig. 7 case where a through crack develops in the inner hull or inde-
Arc length for determining deviation for true form pendent tank structure. In these tests, where applicable, the

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 44

crack area shall be subjected to the maximum hydrostatic pres- are to be made with specimen having the notch alternately
sure of the ballast water. located in the centre of the weld and in the heat-affected
zone (most critical location based on procedure qualifica-
J 400 Quality control procedures during fabrication tion results). For austenitic stainless steel, all notches are
401 For internal insulation tanks, in order to ensure uniform to be in the centre of the weld. If only one production test
quality of the material, quality control procedures including is required, Charpy V-notch tests are to be made for both
environmental control, application procedure qualification, centre of weld and heat-affected zone.
corners, penetrations and other design details, materials speci-
fication, installation and production testing of components are 202 For independent tanks type C and cargo process pressure
to be to standards developed during the prototype test pro- vessels, transverse weld tensile tests are required in addition to
gramme. those tests listed in 201.
402 A quality control specification including maximum size 203 Production tests for integral and membrane tanks will be
of constructional defects, tests and inspections during the fab- dealt with in each separate case.
rication, installation and also sampling tests at each of these
stages shall be to the satisfaction of the Society. L 300 Preparation of production weld test
403 The inspection and non-destructive testing of the inner 301 One production weld test consists of two plates which
hull or the independent tank structures supporting internal in- are to be cut from the plate or the plates from which the tank or
sulation tanks shall take into account the design criteria as giv- pressure vessel is to be made.
en in J200. The schedule for inspection and non-destructive The plates are to be well fastened to the tank material and have
testing shall be to the satisfaction of the Society. sufficient dimensions to give cooling conditions as far as pos-
sible the same as for the production welding. Each plate is at
J 500 Repair procedure least to be 150 x 300 mm.
501 For internal insulation tanks, repair procedures are to be
developed during the prototype testing programme for both the The test pieces are not to be detached from the shell plate until
insulation material and the inner hull or the independent tank they have been properly marked and stamped by the Surveyor.
structure. 302 The two halves of the test assembly are to be tack weld-
ed to the tank or pressure vessel in such a manner that the weld
of the test assembly forms a direct continuation of the joints in
the product. The main rolling direction for the plates in the pro-
K. Welding Procedure Tests duction weld test is to be parallel to the main rolling direction
for the tank material at the place where the production weld
K 100 Cargo tanks and cargo process pressure vessels test is situated. The weld in the test assembly is to be laid at the
101 The requirements for welding procedure tests for cargo same time as the weld in the product, by the same welder, and
tanks and cargo process pressure vessels are given in Pt.2 Ch.3 the same welding parameters are to be used.
Sec.2. 303 If the production weld test cannot be made as a direct
continuation of the weld in the tank or pressure vessel (e.g. a
K 200 Secondary barriers
circumferential joint) it is, as far as possible, to be similar to the
201 Welding procedure tests are required for secondary bar- weld in the product.
riers and are to be similar to those required for cargo tanks.
304 The production weld test is to be heat-treated as the
product.
305 The weld reinforcement is to be machined flush with the
L. Production Weld Tests plate surface on both sides of the test assembly.
L 100 General L 400 Test requirements
101 Production weld tests are to be carried out to the extent 401 The dimensions of test pieces shall be as required for
given in 200 for the different types of tanks. The test require- procedure test detailed in Pt.2 Ch.3 Sec.2.
ments are given in 400.
402 Generally the tensile strength is not to be less than the
102 For all cargo process pressure vessels and cargo tanks specified minimum tensile strength for the parent material. In
except integral and membrane tanks, production tests are gen- cases where the Society has approved the use of welding con-
erally to be performed for approximately each 50 m of butt sumables which give lower tensile strength in the weld metal
weld joints and are to be representative of each welding posi- than that required for the parent material, the approved value
tion and plate thickness. for the welding consumable in question applies. The position
103 For secondary barriers, the same type production tests as of fracture is to be reported.
required for primary tanks are to be performed, except that the
403 The bend test specimens are to be capable of withstand-
number of tests may be reduced subject to agreement with the ing bending through an angle of 180° over a former with diam-
Society.
eter four times the thickness of the specimen. The tests can be
104 Tests other than those specified in 200, may be required considered as complying with the requirements if, after bend-
for cargo tanks or secondary barriers at the discretion of the ing, no crack or other open defects exceeding 3 mm in dimen-
Society. sion can be seen on the outer surface.
L 200 Extent of testing 404 Impact testing is for carbon-manganese steels and nickel
steels to be conducted at the temperature prescribed for the
201 For independent tanks types A and B and semi-mem- base material. For austenitic chromium-nickel steels testing is
brane tanks, the production tests are to include the following only required for design temperature below –105°C. If re-
tests: quired the testing is to be conducted at a temperature at least
5°C below the design temperature in question.
— Two bend tests, macro etching and when required for pro-
cedure tests, one set of three Charpy V-notch tests are to For welding of plates the following apply when pieces of 10 x
be made for each 50 m of weld. The Charpy V-notch tests 10 mm cross section are used:

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 45

— If the impact test pieces from plate materials are taken with M. Requirements to Weld Types and Non-
their longitudinal axes transverse to the main direction of Destructive Testing
rolling the average value from 3 tests is not to be less than
27 J for weld metal, fusion line, heat affected zone and par- M 100 General
ent material. One single test may give a value below the re- 101 All radiographs are at least to meet the requirements to
quired average, but not lower than 19 J. mark 4 (blue) according to IIW Collection of Reference Radi-
— If the impact test pieces from plate materials are taken with ographs of Welds in Steel.
their longitudinal axes parallel with the main direction of
rolling the average value from 3 tests is for the fusion line 102 For surface crack detection, magnetic-particle or dye-
and the heat affected zone not to be less than 41 J, and for penetrant inspection may be used. Where possible, both sides
the weld metal not to less than 27 J. One single test may of the welds are to be examined.
give a value below the required average but not lower than 103 The requirements to weld type and non-destructive test-
29 J and 19 J respectively. ing are given in Table M1.
104 Production tests are to be performed as given in L200 for
For testing of thin materials where it is impossible to use a the individual types of tanks.
standard test piece 10 x 10 mm, the larger of the following
pieces is to be used: 105 All testing procedures and acceptance standards are to
be approved. The Society may approve an ultrasonic testing
— 10 x 7,5 mm, 10 x 5 mm, 10 x 2,5 mm. procedure in lieu of or in addition to radiographic testing.
Where such ultrasonic test procedures are used, the Society
The impact values are then reduced to respectively 5/6, 2/3 and may require supplementary radiographic inspection.
1/2 of the required values of the standard test pieces. Further, the Society may required ultrasonic testing in addition
to normal radiographic inspection.
405 If the impact test (3 specimens) fails to meet the require-
ments, 3 additional impact test specimens may be prepared and M 200 Radiographic inspection
tested provided that only one of the below mentioned three cas-
201 X-rays are generally to be preferred for the radiographic
es occurred in the first test: inspection. Fine-grained film and lead screens are to be used.
Exposure conditions are to be such that the density of the radi-
— the average value was below the requirement, one value ographs of the sound weld metal lies within the range 1,5-2,0.
being below the average requirement but not below the
minimum requirement for a single value. An image quality indicator (IQI «Penetrometer») of the wire
— the average value met the requirement. Two values were type (according to the recommendations of doc. IIW/IIS-62-
below the average requirement but not below the require- 60) is to be recorded on each radiograph. The IQI sensitivity is
ment for a single value. to be equal to or better than 2% for plate thickness t≤15 mm,
1,5% for 15 mm<t≤20 mm and 1% for t>20 mm.
— the average met the requirement. Two values were above
or equal to the average requirement and one value was be- Other types of IQIs may be accepted, provided they comply
low the requirement for a single value. with nationally accepted standards.
202 The radiographs are to be properly marked. For each
The initial 3 impact values and the additional 3 values are to tank, the manufacturer is to prepare sketches showing the exact
form a new average of six values. If this new average complies location of each radiograph.
with the requirement and no more than two individual results 203 When random radiographic inspection is performed and
of all six specimens are lower than the required average and no a radiograph reveals unacceptable defects, two further expo-
more than one result is lower than the required value for a sin- sures are to be made, preferably one on each side of the initial
gle specimen, the test may be accepted. one.
406 If the impact values do not comply with the require- When two or more radiographs (including possible additional
ments in 404 and 405, the results may be submitted for consid- ones) of the same weld reveal an unacceptable defect level, the
eration. The production weld test may be accepted subject to entire length of the weld in question is to be radiographed. The
acceptable results from additional test prescribed by the Soci- repair of defects revealed during non-destructive testing is to
ety. be carried out according to agreement with the Surveyor. All

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Pt.5 Ch.5 Sec.5 – Page 46

such weld repairs are to be inspected using the relevant testing


method.

Table M1 Requirements to tank welds and non-destructive testing


Non-destructive testing
Tank type Weld type requirement Radiography Ultrasonic testing
surface crack detection
Integral Full penetration. Special weld inspection procedures and acceptable standards are to be
Membrane Subject to special consideration. submitted by the designers for approval.
Semi-membrane As for independent tanks or for Radiography:
membrane tanks as appropriate.
All welded joints of the shell are a) Cargo tank design temp. low-
to be of the butt weld full penetra- er
tion type. The same applies to the than - 20°C.
joints of face plates and web All full penetration welds of Ultrasonic testing:
plates of girders and stiffening the shell plating 100%.
rings.
For dome to shell connections, tee b) Cargo tank design temp.
welds of the full penetration type higher
are acceptable. than - 20°C. — reinforcement rings around
Independent, All full penetration welds in holes 100%.
Except for small penetrations on
type A domes, nozzle welds are also gen- way of intersections and at
erally to be designed with full least 10% of the remaining Surface crack detection:
penetration. full penetration
welds of tank shell.
c) Butt welds of face plates and — all butt welds in shell 10%
For tank type C, see also I1102 — reinforcement rings around
web plates of girders, stiffen- holes, nozzles etc. 100%.
ing rings
etc. are to be radiographed as
The remaining tank structure in-
considered necessary. cluding the welding of girders,
Independent, Radiography: stiffening rings and other fittings
type B and attachments, is to be exam-
a) All butt welds in shell plates ined by ultrasonic and surface
100%. crack detection as considered nec-
b) Butt welds of face plates and essary.
Independent,
type C web plates of girders, stiffen-
ing rings etc. are to be radio-
graphed as considered
necessary.
Internal insulation tanks and sup- Quality control procedures according to J400.
porting structure
Radiography:

— Butt welds: Minimum 20%


Surface crack detection:
Secondary
barriers
When the outer shell of the hull is — Boundary welds 10%
part of the secondary barrier, all
vertical butt welds in the sheer-
strake and intersection of all verti-
cal butt welds and seams in the
side shell shall be included.

N. Testing of Tanks be considered in each case. The test which may be a hydrostat-
ic or a hydropneumatic test, is in general to be performed so
N 100 Integral tanks that the stresses approximate, as far as practicable, the design
stresses and so that the pressure at the top of the tanks corre-
101 All cargo tanks are to be subjected to a hydrostatic struc- spond at least to the MARVS or the increased vapour pressure
tural test in accordance with Pt.3 Ch.1 Sec.1. In addition, each allowed in harbour conditions.
tank is to be subjected to a leak test. The leak test may be per-
formed in combination with the structural test or separately. N 200 Membrane and semi-membrane tanks
Tank boundary welds are not to be painted before the leak test
is carried out. 201 For ships fitted with membrane or semi-membrane
tanks, cofferdams and all spaces which may normally contain
102 If the design vapour pressure p 0 is higher than the nor- liquid and are adjacent to the hull structure supporting the
mal value 0,25 bar, but less than 0,7 bar as allowed by Sec.1 membrane, are to be hydrostatically or hydropneumatically
D100, or if a vapour pressure higher than p0 is to be used under tested in accordance with Pt.3 Ch.1 Sec.1. In addition, any oth-
harbour conditions as allowed by A601, the structural test will er ship hold structure supporting the membrane is to be given

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.5 – Page 47

a leak test. Pipe tunnels and other compartments which do not 305 Where necessary for tanks type C, and with the specific
normally contain liquid, are not required to be hydrostatically approval of the Society, a hydropneumatic test may be carried
tested. out under the conditions prescribed in 304.
202 Each tank is to be subjected to an adequate leak test. 306 All tanks are to be subjected to a leak testing, which may
be performed in combination with the structural test mentioned
N 300 Independent tanks above or separately.
301 Each independent tank is to be subjected to a hydrostatic 307 On ships using independent tanks type B, at least one
or hydropneumatic test. tank and its support are to be instrumented to confirm stress
302 For tanks type A, this test is to be performed so that the levels, unless the design and arrangement for the size of the
ship involved are supported by full scale experience.
stresses approximate, as far as practicable, the design stresses
and so that the pressure at the top of the tank corresponds at Similar instrumentation may be required by the Society for in-
least to the MARVS or the higher vapour pressure allowed in dependent tanks type C, dependent on their configuration and
harbour condition (see A601). When hydropneumatic test is on the arrangement of their supports and attachments.
performed, the conditions are to simulate, as far as possible,
the actual loading of the tank and of its supports. N 400 Internal insulation tanks
303 For tanks type B, the test is to be performed as for tanks 401 In ships fitted with internal insulation tanks where the
type A. Moreover, the maximum primary membrane stress or inner hull is the supporting structure, all inner hull structure
maximum bending stress in primary members under test con- shall be hydrostatically or hydropneumatically tested taking
ditions is not to exceed 90% of the yield strength of the mate- into account the MARVS.
rial (as fabricated) at the test temperature. To ensure that this 402 In ships fitted with internal insulation tanks where inde-
condition is satisfied, when calculations indicate that this stress pendent tanks are the supporting structure, the independent
exceed 75% of the yield strength, the prototype test is to be tanks are to be tested in accordance with N300.
monitored by the use of strain gauges or other suitable equip- 403 For internal insulation tanks where the inner hull struc-
ment. ture or an independent tank structure acts as a secondary barri-
304 Each tank type C, when completely manufactured, is to er, a leak test of these structures is to be carried out using
be subjected to a hydrostatic test at a pressure measured at the techniques to the satisfaction of the Society.
top of the tanks, of not less than 1,5 p 0, but in no case during 404 These tests in 401-403 are to be performed before the ap-
the pressure test is the calculated primary membrane stress at plication of the materials which will form the internal insula-
any point to exceed 90% of the yield stress of the material (as tion tank.
fabricated) at the test temperature. To ensure that this condi-
tion is satisfied where calculations indicate that this stress will 405 Requirements as to leak testing after completion will be
exceed 0,75 times the yield strength, the prototype test is to be determined in each separate case.
monitored by the use of strain gauges or other suitable equip- 406 The insulation materials of internal insulation tanks are
ment in pressure vessels except simple cylindrical and spheri- to be subjected to additional inspection in order to verify their
cal pressure vessels. surface conditions after the third loaded voyage of the ship, but
Further: not later than the first six months of the ship's service after
building or a major repair work is undertaken on the internal
— the temperature of the water used for the test should be at insulation tanks.
least 30°C above the nil ductility transition temperature of
the material as fabricated. N 500 Secondary barriers
— the pressure should be held for two hours per 25 mm of 501 Requirements with respect to pressure and leak testing
thickness, but in no case less than two hours. of secondary barriers will be decided in each separate case.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.6 – Page 48

SECTION 6
PIPING SYSTEMS IN CARGO AREA

A. General C. Cargo Piping Systems


A 100 Application C 100 General
101 The requirements of this Section are additional to those 101 The requirements in 200-600 apply to cargo and cargo
of Pt.4. Regarding materials, see also Sec.2. process piping including vapour piping and vent lines of safety
valves or similar piping. Instrument piping not containing car-
A 200 General go, is exempted from these requirements.
201 The temperature in a steam pipe and any other hot pipe-
line is not to exceed 220°C in gas dangerous spaces and zones. C 200 Materials and testing of materials
202 Pipe connections to engine or boiler rooms are not to 201 Materials for piping system for liquefied gases are to
pass through hold spaces serving as secondary barriers. comply with the requirements of Sec.2 D.
202 Some relaxation may, however, be permitted in the qual-
ity of the material of open ended vent piping, provided the tem-
perature of the cargo at atmospheric pressure is -55°C or
B. Pumping and Piping Systems for Bilge, Bal- higher, and provided no liquid discharge to the vent piping can
last and Fuel Oil occur.
Similar relaxations may be permitted under the same tempera-
B 100 General ture conditions to open ended piping inside cargo tanks, ex-
101 There is to be no connection between the piping systems cluding discharge piping and all piping inside of membrane
serving the cargo area and the piping systems in the remainder and semi-membrane tanks.
of the ship, except as permitted in 102. 203 Materials having a melting point below 925°C, are not to
102 Ballast spaces, fuel oil tanks and gas safe spaces may be be used for piping outside the cargo tanks except for short
connected to pumps in the engine room. Duct keels (except for lengths of pipes attached to the cargo tanks, in which case fire-
ships with integral tanks, see Sec.3 C405) may be connected to resisting insulation is to be provided.
pumps in the engine rooms, provided the connections are led
directly to the pumps and the discharge from the pumps led di- C 300 Arrangement and general design
rectly overboard with no valves or manifolds in either line 301 All pipes are to be mounted in such a way as to minimize
which could connect the line from the duct keel to lines serving the risk of fatigue failure due to temperature variations or to
gas safe spaces. Pump vents are not to be open to the engine deflections of the hull girder in a seaway. If necessary, they are
room. to be equipped with expansion bends. Use of expansion bel-
103 All normally dry spaces (not served by ballast, fuel or lows will be specially considered. Slide type expansion joints
cargo system) within the cargo area are to be fitted with bilge will not be accepted outside of cargo tanks. If necessary, ex-
or drain arrangements. Spaces not accessible at all times are to pansion joints are to be protected against icing.
have sounding pipes. Spaces without permanent ventilation 302 Means for effective drainage and gas-freeing of the car-
system or approved pressure/vacuum relief system, are to have go piping systems are to be provided. Loading and discharge
air pipes. pipes are to be equipped with a connection leading to the es-
cape gas pipe systems of the cargo tank pressure relief valves.
B 200 Hold spaces, interbarrier spaces This connection is to be equipped with a lockable shut-off
201 Where cargo is carried in a cargo containment system valve or similar closing device which is to be closed under nor-
not requiring a secondary barrier, hold spaces are to be provid- mal conditions. The connection is only to be open when pipes
ed with suitable drainage arrangements not connected with the and tanks are being gas-freed.
machinery space. Means of detecting leakage into the hold 303 All connections to independent tanks are normally to be
space is to be provided. mounted above the highest liquid level in the tanks and in the
202 Where there is a secondary barrier, suitable arrange- open air above the weather deck.
ments for dealing with any leakage into the hold or insulation 304 When the temperature of cargo pipes may fall below -
spaces through adjacent ship structure and means of detecting 55°C, the connections to the tank are to be designed so as to re-
such leakage are to be provided. duce thermal stresses at cooling-down periods.
The interbarrier space is to be provided with a drainage system 305 All connections to cargo tanks with a MARVS not ex-
suitable for handling liquid cargo. ceeding 0,7 bar, except the connections mentioned in 307, are
In case of internal insulation tanks, means of detecting leakage to be equipped with stop valves capable of local manual oper-
and drainage arrangements are not required for interbarrier ation. These valves are to be placed as close to the tank as pos-
spaces and spaces between the secondary barrier and the inner sible.
hull or independent tank structure which are completely filled 306 All connections to cargo tanks with a MARVS exceed-
by insulation material complying with Sec.7 C203. ing 0,7 bar, except the connections mentioned in 307, are to be
203 The bilge systems required in 201 and 202 are to be equipped with a manually operated stop valve and an emergen-
completely independent of the ship's main bilge system. The cy shut-down valve fitted in series, or a combined manually
capacity is normally to comply with the requirements in Pt.4. operated stop valve and emergency shut-down valve. These
However, these requirements may be reduced by 50% for hold valves are to be placed as close to the tanks as possible. The
spaces when the volume of the tanks is more than 75% of the emergency shut-down valves are to be released as mentioned
total volume of the space. in 400.
307 The requirements for stop valves and emergency shut- following connections:
down valves given in 305 and 306 are not compulsory for the
— liquid level indicators.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.6 – Page 49

— manometer connections with bores 1,5 mm diameter or the ship's side by a pipe which preferably leads down into the
less. sea.
— test cocks with bores 1,5 mm diameter or less. 316 All pipes are to have effective earth connection to the
— pressure and vacuum relief valves. hull. To obtain the earthing, pipe lengths may be connected to
308 Each liquid and vapour shore connecting point is to be each other and to an earthed pipe length by copper wires of at
equipped with a manually operated stop valve and an emergen- least 50 mm2 sectional area.
cy shut-down valve fitted in series, or a combined manually 317 Sprayers or similar devices are to be fitted for even cool-
operated stop valve and emergency shut down valve. The ing of the tanks.
emergency shut-down valves are to be released as mentioned
in 400. 318 Where cargo transfer is by means of cargo pumps not ac-
cessible for repair with the tanks in service, at least two sepa-
309 Emergency shut-down valves are to be of the «fail- rate means are to be provided to transfer cargo from each cargo
closed» (closed on loss of power) type and be capable of local tank. The design is to be such that failure of one cargo pump or
manual closing operation. means of transfer will not prevent the cargo transfer by another
Emergency shut-down valves in liquid piping are to fully close pump or pumps or other transfer means.
under all service conditions within 30s of actuation. Informa- 319 The procedure for transfer of cargo by gas pressurization
tion about the closing time of the valves and their operating is to preclude lifting of the relief valves during such transfer.
characteristics is to be available on board and the closing time Gas pressurization may be accepted as a means of transfer of
is to be verifiable and reproducible. Such valves are to close cargo for those tanks so designed that the design factor of safe-
smoothly. ty is not reduced under the conditions prevailing during the
310 In connections with pipe diameters less than 50 mm cargo transfer operation.
nominal inside diameter, the emergency shut-down valves re- 320 When pumps situated in different tanks are discharging
quired by 306 may be replaced by excess flow valves. Excess into a common header, stop of the pumps is to be alarmed at
flow valves are to close automatically at the rated closing flow the centralized cargo control position.
of vapour or liquid as specified by the manufacturer. The pip-
ing, including fittings, valves, and appurtenances protected by C 400 Control system for emergency shut-down valves
an excess flow valve, is to have a greater capacity than the rat-
ed closing flow of the excess flow valve. Excess flow valves 401 The emergency shut-down valves mentioned in 306 and
may be designed with a bypass not exceeding an area of 1,0 308, are to be arranged for release from at least one position
mm diameter circular opening to allow equalization of pres- forward of and at least one position abaft the cargo area, and
sure after an operating shut-down. from an appropriate number of positions within the cargo area,
dependent on the size of the ship. One of these locations is to
311 Pressure relief valves are to be installed in pipes where be the cargo loading station or cargo control room.
gas may be trapped, and the pipes are not designed for the sat-
uration pressure corresponding to the temperature of +45°C of 402 The control system is also to be provided with fusible el-
any cargo to be transported. ements designed to melt at temperatures of approximately
100°C which will cause the emergency shut-down valves to
Pipelines or components which may be isolated in a liquid full close in the event of fire. Locations for such fusible elements
condition are to be provided with relief valves. are to include the tank domes and loading stations.
Pressure relief valves as mentioned above, are to be set to open 403 Pumps and compressors are to be arranged to stop if the
at a pressure of 1,0 to 1,1 times the design pressure of the pipes. emergency shut-down valves mentioned in 306 or 308 are re-
312 Relief valves discharging liquid cargo from the cargo leased.
piping system are to discharge into the cargo tanks, alternative-
ly, they may discharge to the cargo vent mast if means are pro- C 500 Piping design
vided to detect and dispose of any liquid cargo which may flow 501 The requirements apply to piping inside and outside the
into the vent system. Relief valves on cargo pumps are to dis- cargo tanks. However, the Society may accept relaxations
charge the pump suction. from these requirements for piping inside cargo tanks and open
313 Suitable means are to be provided to relieve the pressure ended piping.
and remove liquid contents from cargo loading and discharg- 502 The piping system is to be joined by welding with a min-
ing crossover headers to the cargo tanks or other suitable loca- imum of flange connections. Gaskets are to be protected
tion prior to disconnecting the cargo hoses. against blow-out.
314 Low temperature piping is to be thermally insulated 503 Pipe wall thicknesses are to be calculated according to
from the adjacent hull structure, where necessary, to prevent Pt.4 Ch.6 Sec.6. The design pressure p, in the formula for t0, is
the temperature of the hull from falling below the design tem- the maximum pressure to which the system may be subjected
perature of the hull material. in service, as detailed in 504.
315 Where liquid piping is dismantled regularly, or where 504 The greater of the following design conditions is to be
liquid leakage may be anticipated, such as at shore connections used for piping, piping system and components as appropriate:
and at pump seals, protection for the hull beneath is to be pro-
vided for ships intended to carry liquefied gases with boiling 1) for vapour piping systems or components which may be
points lower than –30°C. The protecting arrangement is to con- separated from their relief valves and which may contain
sist of a liquid-tight insulation (a wooden deck or a free, ele- some liquid, the saturated vapour pressure at 45°C, or
vated drip tray), or it is to be made from a steel grade higher or lower if agreed upon by the Society (See Sec.5
corresponding to the requirements for secondary barriers. The A 601); or
insulation or special steel deck is to extend to the ship's side
and is to have a width of at least 1,2 m. The deck area is to be 2) for systems or components which may be separated from
bounded by coamings on all sides except on the deck corner their relief valves and which contain only vapour at all
side. times, the superheated vapour pressure at 45°C or higher
or lower if agreed upon by the Society (See Sec.5 A601),
The coaming height is to be at least 150 mm. assuming an initial condition of saturated vapour in the
Elevated drip trays are to measure at least 1,2 x 1,2 m and have system at the system operating pressure and temperature;
a volume of at least 200 litres. Such trays are to be drained over or

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.6 – Page 50

3) the MARVS of the cargo tanks and cargo processing sys- 2) For design temperatures < –10°C slip-on flanges are not to
tems; or be used in nominal sizes above 100 mm and socket weld-
4) the pressure setting of the associated pump or compressor ing flanges are not to be used in nominal sizes above 50
discharge relief valve if of sufficient capacity; or mm.
5) the maximum total discharge or loading head of the cargo 511 Piping connections other than those mentioned above,
piping system; or may be accepted upon consideration in each case.
6) the relief valve setting on a pipeline system if of sufficient 512 Postweld heat treatment is required for all butt welds of
capacity; or pipes made with carbon, carbon-manganese and low-alloy
7) a pressure of 10 bar except for open ended lines where it is steels. The Society may waive the requirement for thermal
not to be less than 5 bar. stress relieving of pipes having wall thickness less than 10 mm
in relation to the design temperature and pressure of the piping
505 For pipes made of steel including stainless steel, the per- system concerned.
missible stress to be considered in the formula of Pt.4 Ch.6 513 When the design temperature is –110°C or lower, a com-
Sec.6 is the lower of the following values: plete stress analysis for each branch of the piping system is to
σ σF be submitted. This analysis is to take into account all stresses
------B- or -------
- due to weight of pipes with cargo (including acceleration if sig-
2,7 1, 8 nificant), internal pressure, thermal contraction and loads in-
where duced by movements of the ship. For temperatures above –
110°C, a stress analysis may be required by the Society. In any
σB = specified minimum tensile strength at room tempera- case, consideration is to be given to thermal stresses, even if
ture (N/mm2). calculations need not to be submitted. The analysis is to be car-
σF = specified lower minimum yield stress or 0,2% proof ried out according to the Rules of the Society (see Pt.4 Ch.6
stress at room temperature (N/mm2). Sec.6) or to a recognized code of practice.
For pipes made of materials other than steel, the allowable C 600 Welding procedure and production tests
stress is to be considered by the Society. 601 Welding procedure tests are required for cargo piping
506 The minimum thickness is to be in accordance with Pt.4 and are to be similar to those required for cargo tanks. Unless
Ch.6 Sec.6 Table A1 column 2 as required for Copper alloys in specially agreed otherwise, the test requirements are to be in
the case of austenitic stainless steel, and Table A2 column 1 for accordance with Pt.2 Ch.3 Sec.2.
C-Mn steel. 602 For butt welding of cargo piping the Society may require
507 Where necessary for mechanical strength to prevent production weld tests to be carried out according to special
damage, collapse, excessive sag or buckling of pipe due to su- programmes.
perimposed loads from supports, ship deflection or other caus-
es, the wall thickness is to be increased over that required by C 700 Testing
503 or, if this is impractical or would cause excessive local 701 The requirements for testing apply to piping inside and
stresses, these loads are to be reduced, protected against or outside the cargo tanks. However, relaxations from these re-
eliminated by other design methods. quirements may be accepted for piping inside cargo tanks and
508 Flanges, valves, fittings, etc. are to be in accordance open ended piping.
with a recognized standard taking into account the design pres- 702 In addition to normal controls before and during the
sure defined under 504. Flanges not complying with a recog- welding and to the visual inspection of the finished welds, the
nized standard, are to be to the satisfaction of the Society. following tests are required:
For bellows expansion joints used in vapour service, a lower — For butt welded joints for piping systems with design tem-
minimum design pressure than defined in 504 may be accept- peratures lower than –10°C and with inside diameters of
ed. more than 75 mm or wall thicknesses greater than 10 mm,
509 The following types of connections may be considered 100% radiographic testing is required.
for direct connection of pipe lengths (without flanges): — When such butt welded joints of piping sections are made
by automatic welding procedures in the pipe fabrication
1) Butt welded joints with complete penetration at the root shop, upon special approval, the extent of radiographic in-
may be used in all applications. For design temperature be- spection may be progressively reduced but in no case to
low –10°C, butt welds are to be either double welded or less than 10% of each joint. If defects are revealed the ex-
equivalent to a double welded butt joint. This may be ac- tent of examination shall be increased to 100% and shall
complished by use of a backing ring, consumable insert or include inspection of previously accepted welds. This spe-
inert gas back-up on the first pass. For design pressures in cial approval can only be granted if well-documented
excess of 10 bar and design temperatures ≤ –10°C, back- quality assurance procedures and records are available to
ing rings are to be removed. enable the Society to assess the ability of the manufacturer
2) Slip-on welded joints with sleeves and related welding, to produce satisfactory welds consistently.
having dimensions satisfactory to the Society, are only to — For other butt welded joints of pipes, spot radiographic
be used for open-ended lines with external diameter of 50 tests or other non-destructive tests are to be carried out at
mm or less and design temperatures not lower than –55°C. the discretion of the Society depending upon service, po-
sition and materials. In general, at least 10% of butt weld-
3) Screwed couplings acceptable to the Society are only to be ed joints of pipes is to be radiographed.
used for accessory lines and instrumentation lines with ex-
ternal diameters of 25 mm or less. All radiographs are at least to meet the requirements to mark 4
(blue) according to IIW Collection of Reference Radiographs
510 Flanges are to be of the welding neck, slip-on or socket of Welds in Steel.
welding type. For all piping (except open ended lines), the fol-
lowing restrictions apply: 703 After assembly, all cargo and process piping is to be sub-
jected to a hydrostatic test to at least 1,5 times the design pres-
1) For design temperatures < –55°C only welding neck flang- sure. However, when piping systems or parts of systems are
es are to be used. completely manufactured and equipped with all fittings, the

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.6 – Page 51

hydrostatic test may be conducted prior to installation aboard 102 Hoses subject to tank pressure, or the discharge pressure
ship. Joints welded onboard are to be hydrostatically tested to of pumps or vapour compressors, are to be designed for a
at least 1,5 times the design pressure. Where water cannot be bursting pressure not less than five times the maximum pres-
tolerated and the piping cannot be dried prior to putting the sure the hose will be subjected to during cargo transfer.
system into service, proposals for alternative testing fluids or 103 Each new type of cargo hose, complete with end fittings,
testing methods are to be submitted for approval. is to be prototype tested to a pressure not less than five times
704 After assembly onboard, each cargo and process piping its specified maximum working pressure. The hose tempera-
system is to be subjected to a leak test using air, halides or oth- ture during this prototype test is to be the intended extreme
er suitable medium. service temperature. Hoses used for prototype testing are not to
be used for cargo service. Thereafter, before being placed in
705 Emergency shut-down valves with actuators are to be service, each new length of cargo hose produced is to be hy-
function tested when the valve is subjected to full working drostatically tested at ambient temperature to a pressure not
pressure. less than 1,5 times its specified maximum working pressure
C 800 Prototype testing nor more than two-fifths its bursting pressure. The hose is to be
stencilled or otherwise marked with its specified maximum
801 Each type of valve is to be subjected to prototype tests as working pressure, and if used in other than ambient tempera-
follows: ture services, its maximum and/or minimum service tempera-
ture. The specified maximum working pressure is not to be less
— each size and each type of valve intended to be used at a than 10,0 bar.
working temperature below –55°C is to be subjected to a
tightness test at the minimum design temperature or lower
and to a pressure not lower than the design pressure for the
valves. During the test the good operation of the valve is E. Bow or Stern Loading and Unloading
to be ascertained. Arrangements
802 The following prototype tests are to be performed on E 100 General
each type of expansion bellows intended for use on cargo pip-
ing, primarily on those used outside the cargo tank: 101 Subject to the approval of the Society, cargo piping may
be arranged to permit bow or stern loading and unloading.
— an overpressure test. A type element of the bellows, not 102 Bow or stern loading and unloading lines which are led
precompressed, is to be pressure tested to a pressure not past accommodation spaces, service spaces or control stations
less than 5 times the design pressure without bursting. The are not to be used for the transfer of products requiring a type
duration of the test is not to be less than 5 minutes. 1G ship. Bow or stern loading and unloading lines are not to be
— a pressure test on a type expansion joint complete with all used for the transfer of toxic products unless specifically ap-
the accessories (flanges, stays, articulations, etc.) at twice proved.
the design pressure at the extreme displacement conditions
recommended by the Manufacturer. No permanent defor- 103 Portable arrangements are not permitted.
mations are allowed. Depending on materials the test may 104 The following additional provisions apply to such cargo
be required to be performed at the minimum design tem- piping and related piping equipment:
perature.
— a cyclic test (thermal movements). The test is to be per- 1) Cargo piping and related piping equipment outside the car-
formed on a complete expansion joint, which is to success- go area are to have only welded connections. The piping
fully withstand at least as many cycles, under the outside the cargo area is to run on the open deck and is to
conditions of pressure, temperature, axial movement, rota- be at least 760 mm inboard except for thwartships shore
tional movement and transverse movement, as it will en- connection piping. Such piping is to be clearly identified
counter in actual service. Testing at room temperature, and fitted with a shutoff valve at its connection to the cargo
when conservative, is permitted. piping system within the cargo area. At this location, it is
— a cyclic fatigue test (ship deformation). The test is to be also to be capable of being separated by means of a remov-
performed on a complete expansion joint, without internal able spool piece and blank flanges when not in use.
pressure, by simulating the bellow movement correspond- 2) The piping is to be full penetration butt welded, and fully
ing to a compensated pipe length for at least 2 · 106 cycles radiographed regardless of pipe diameter and design tem-
at a frequency not higher than 5 cycles/second. This test is perature. Flange connections in the piping are only permit-
only required when, due to the piping arrangement, ship ted within the cargo area and at the shore connection.
deformation loads are actually experienced.
3) Arrangements are to be made to allow such piping to be
803 The Society may waive performance of the tests speci- purged and gas-freed after use. When not in use, the spool
fied in 802, provided that complete documentation is supplied pieces are to be removed and the pipe ends be blank-flang-
to establish the suitability of the expansion joints to withstand ed. The vent pipes connected with the purge are to be lo-
the expected working conditions. cated in the cargo area.
When the maximum internal pressure exceeds 1 bar, this doc- 105 Entrances, air inlets and openings to accommodation
umentation is to include sufficient tests data to justify the de- spaces, service spaces, machinery spaces and control stations
sign method used, with particular reference to correlation are to be arranged according to Sec.3 C103.
between calculation and test results.
106 Deck openings and air inlets to spaces within distances
of 10 m from the cargo shore connection location are to be kept
closed during the use of bow or stern loading or unloading ar-
D. Cargo Hoses rangements.
107 Electrical equipment within a zone of 3 m from the cargo
D 100 General shore connection location is to be in accordance with Sec.12.
101 Liquid and vapour hoses used for cargo transfer are to be 108 Fire-fighting arrangements for the bow or stern loading
compatible with the cargo and suitable for the cargo tempera- and unloading areas are to be in accordance with Sec.11
ture. C301.3 and Sec.11 C407.

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Pt.5 Ch.5 Sec.6 – Page 52

109 Means of communication between the cargo control sta- F. Vapour Return Connections
tion and the shore connection location are to be provided and
if necessary certified safe. F 100 General
101 Connections for vapour lines to the shore installation are
to be provided.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.7 – Page 53

SECTION 7
CARGO PRESSURE/TEMPERATURE CONTROL, CARGO HEATING
ARRANGEMENTS, INSULATION

A. Cargo Pressure/Temperature Control ously, special consideration is to be given to the refrigeration


systems to avoid the possibility of mixing cargoes. For the car-
A 100 General riage of such cargoes, separate refrigeration systems, each
complete with a stand-by unit as specified in 201, are to be pro-
101 Unless the entire cargo system is designed to withstand vided for each cargo. However, where cooling is provided by
the full gauge vapour pressure of the cargo under conditions of an indirect or combined system (see 207 and 208) and leakage
the upper ambient design temperatures, maintenance of the
cargo tank pressure below the MARVS is to be provided by in the heat exchangers cannot cause mixing of the cargoes un-
one or more of the following means, except as otherwise pro- der any envisaged condition, separate refrigeration units need
vided in these Rules: not be fitted.
203 When carrying two or more refrigerated cargoes, which
— a system which regulates the pressure in the cargo tanks by are not mutually soluble under the conditions of carriage, so
the use of mechanical refrigeration. that their vapour pressures would be additive on mixing, spe-
— a system whereby the boil-off vapour is utilized as fuel for cial consideration is to be given to the refrigeration systems to
shipboard use and/or waste heat system subject to the pro- avoid the possibility of mixing cargoes.
visions of Sec.16. This system may be used at all times, in-
cluding while in port and while manoeuvring, provided 204 Where cooling water is required in refrigeration sys-
that a means of disposing of excess energy is provided, tems, an adequate supply is to be provided by a pump(s) used
such as a steam dump system, that is acceptable to the So- exclusively for this purpose. This pump(s) is to have at least
ciety. two sea suction lines, where practicable leading from sea
— a system allowing the product to warm up and increase in chests one port and one starboard. A spare pump of adequate
pressure. The insulation and/or cargo tank design pressure capacity is to be provided, which may be a pump used for other
is to be adequate to provide for a suitable margin for the services so long as its use for cooling would not interfere with
operating time and temperatures involved. any other essential service.
— other systems acceptable to the Society. 205 The refrigeration system may be arranged in one of the
ways specified in 206-208.
102 If cargo cooling is achieved by means of evaporated gas
and the gas is not re-liquefied or utilized as fuel for shipboard 206 A direct system where evaporated cargo is compressed,
use, the boil-off gas is normally to be burnt or in other ways condensed and returned to the cargo tanks. (For certain cargoes
rendered innoxious before being expelled from the ship. specified in the List of Cargoes, this system is not to be used.)
103 The systems required by 101 are to be constructed, fitted 207 An indirect system where cargo or evaporated cargo is
and tested to the satisfaction of the Society. Materials used in cooled or condensed by refrigerant without being compressed.
their construction are to be suitable for use with the cargoes to
be carried. For normal service, the upper ambient design tem- 208 A combined (cascade) system where evaporated cargo is
peratures are to be: compressed and condensed in a cargo/refrigerant heat ex-
changer and returned to the cargo tanks. (For certain cargoes
Sea 32°C specified in the List of Cargoes, this system is not to be used.)
Air 45°C 209 All primary and secondary refrigerants must be compat-
For service in especially hot or cold zones, these temperatures ible with each other and with the cargo with which they may
will be increased or reduced, as appropriate, by the Society. come into contact. The heat exchange may take place either re-
104 Boil-off gas, being re-liquefied or used as boiler or en- motely from the cargo tank or by cooling coils fitted inside or
gine fuel, is to be led through valves and pipes independent of outside the cargo tank.
the pressure relief valves on tanks. Regarding utilization of 210 The cooling system is to comply with the requirements
boil-off gas for combustion purposes in boilers or internal given in Ch.10 to the extent these are applicable.
combustion engines, see Sec.16.
A 200 Cargo refrigeration/reliquefaction system
201 A refrigeration system is to consist of one or more units B. Cargo Heating Arrangements
capable of maintaining the required cargo pressure/tempera-
ture under conditions of the upper ambient design tempera- B 100 General
tures, see A103. Unless an alternative means of controlling the
cargo pressure/temperature is provided to the satisfaction of 101 Requirements to water systems and steam systems are
the Society, a stand-by unit (or units) affording spare capacity identical to those of Pt.4 Ch.6 Sec.5, unless otherwise stated.
at least equal to the largest required single unit is to be provid- 102 Normally, the temperature of the heating medium is not
ed. A «stand-by unit» is to consist of a compressor with its to exceed 220°C.
driving motor, control system and any necessary fittings to
permit operation independently of the normal service units. A 103 The heating media are to be compatible with the cargo.
stand-by heat exchanger is to be provided, unless the normal 104 For heating of cargoes where gas detection with regard
heat exchanger for the unit has an excess capacity of at least to toxic effects are required by column d in the List of Cargoes,
25% of the largest required capacity. Separate piping systems the heating medium is not to be returned to the engine room.
are not required. For heating of other cargoes, the medium may be returned to
202 Where two or more refrigerated cargoes, which may re- the engine room provided a degassing tank with gas detector is
act chemically in a dangerous manner, are carried simultane- arranged. The degasing tank is to be located in the cargo area.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.7 – Page 54

C. Insulation for Tanks, Hold Spaces and Pipe- — gas de-absorbing.


lines
204 The properties required by 202 or 203 where applicable,
C 100 Insulation are to be tested for the range between the expected maximum
temperature in service and 5°C below the minimum design
101 If required, suitable insulation is to be provided to en- temperature, but not lower than –196°C.
sure that the hull steel significant temperature does not fall be-
low the minimum allowable steel significant temperature for 205 The procedures for fabrication, storage, handling, erec-
the concerned grade of steel, as detailed in Sec.2. tion, quality control and control against harmful exposure to
102 In determining the insulation thickness, due regard is to sunlight of insulation materials are to be in accordance with a
be paid to the amount of acceptable boil-off in association with specification approved by the Society.
the cargo pressure/temperature control system as required in
A100. C 300 Fixing and protection of insulating materials
103 The insulation system is to be suitable for the mechani- 301 The insulation is to be fixed in place and protected
cal and thermal loads imposed on it. against mechanical damage, moisture, etc. which may reduce
its efficiency.
C 200 Insulating materials
302 Where applicable, due to location and/or environmental
201 In addition to the requirements below, reference is made conditions, insulation materials are to have suitable properties
to Ch.10, which is to be complied with to the extent applicable. of fire resistance and flame spread and are to be adequately
202 Materials used for thermal insulation are to be tested for protected against penetration of water vapour and mechanical
the following properties as applicable, to ensure that they are damage.
adequate for the intended service: 303 If the temperature in the tanks may drop below 0°C un-
— compatibility with the cargo der normal operating conditions, the ship is to be built and
— solubility in the cargo equipped in such a way that moisture accumulation in the hold
— absorption of the cargo spaces is prevented.
— shrinkage Details of the arrangement to be forwarded in each case.
— ageing
— closed cell content 304 Insulation on the inner bottom and on the lower part of
— density sides and bulkheads in hold spaces, is to be arranged in such a
— mechanical properties way that it will not be damaged if condensed water should drip
— thermal expansion from the tanks.
— abrasion 305 Where powder or granulated insulation is used, the ar-
— cohesion rangement is to be such as to prevent compacting of the mate-
— thermal conductivity rial due to vibrations. The design is to incorporate means to
— resistance to vibrations ensure that the material remains sufficiently buoyant to main-
— resistance to fire and flame spread. tain the required thermal conductivity and also prevent any un-
203 In addition to the above requirements insulation materi- due increase of pressure on the containment system.
als which contribute as cargo containment as defined in Sec.1
D800 are to be tested for the following properties after simula- C 400 Inspection of insulation
tion of ageing and thermal cycling to ensure that they are ade- 401 The insulation is to be arranged with due regard to ac-
quate for the intended service: cess for regular inspections of the insulation itself and of the
structures it covers to the extent deemed practicable for the re-
— bonding (adhesive and cohesive strength) spective cargo containment systems.
— resistance to cargo pressure
— fatigue and crack propagation properties C 500 Non-cooled cargo tanks exposed to sun radiation
— compatibility with cargo constituencies and any other
agent expected to be in contact with the insulation in nor- Guidance note:
mal service Non-cooled cargo tanks exposed to direct sun radiation should
— where applicable the influence of presence of water and preferably have a heat-reflecting surface, e.g. a light colour.
water pressure on the insulation properties are to be taken
into account ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.8 – Page 55

SECTION 8
MARKING OF TANKS, PIPES AND VALVES

A. General B 300 Marking of tanks, pipes and valves


301 Every independent tank is to have a marking plate read-
A 100 Application ing as follows:
101 General requirements regarding marking of valves are — Tank No.
given in Pt.4 Ch.6 Sec.3. — Design pressure: bar
— Maximum cargo density: kg/m3
— Lowest permissible temperature: °C
— Capacity of the tank: m3 (98% filled)
B. Marking — Test pressure: bar
— Name of builder
B 100 Language — Year of construction
101 All marking is to be in the language of the registration The marking plate may also be used for the necessary markings
country of the ship. On ships in international service, corre- of identification. For definitions of:
sponding marking is also to be made in a language appropriate
for the ship's normal route, preferably in English. — Design pressure, see Sec.1 B114.
— Test pressure, see Sec.5 N.
B 200 Marking plates
302 All valves are to be clearly marked to indicate where the
201 Marking plates are to be made of corrosion-resistant ma- connected pipelines lead.
terials, and are to be permanently fixed to valves handles,
flanges or similar parts. Markings, bolt holes etc. in the tanks B 400 Marking of tank connections
themselves are to be avoided. The lettering is to be impressed 401 All intake and outlet connections, except safety valves,
on the marking plate in letters of at least 5 mm height. The manometers and liquid level indicators, are to be clearly
marking plates are to be placed in easily visible positions and marked to indicate whether the connection leads to the vapour
are not to be painted. or liquid phase of the tank.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.9 – Page 56

SECTION 9
GAS-FREEING AND VENTING OF CARGO TANKS AND PIPING SYSTEM

A. Gas-Freeing B. Tank Venting Systems


A 100 General B 100 Definitions
101 Inerting refers to the process of providing a non-com- 101 In the following the term «pressure relief valve» denotes
bustible environment by the addition of compatible gases, a safety valve which opens at a given internal pressure above
atmospheric pressure, and the term «vacuum relief valve» de-
which may be carried in storage vessels or manufactured on notes a safety valve which opens at a given internal pressure
board the ship or supplied from the shore. The inert gases are below atmospheric pressure. By P/V valves are meant com-
to be compatible chemically and operationally, at all tempera- bined pressure/vacuum relief valves.
tures likely to occur within the spaces to be inerted, with the
materials of construction of the spaces and the cargo. The dew B 200 Pressure relief systems
points of the gases are to be taken into consideration. 201 All tanks are to have at least two completely independ-
102 Arrangements suitable for the cargo carried, are to be ent pressure relief valves when the tank volume is 20 m3 or
provided to prevent the back flow of cargo vapour into the inert greater and at least one pressure relief valve when the tank vol-
gas system. ume is less than 20 m3. The setting of the pressure relief valves
is under no circumstances to be higher than the pressure for
103 The arrangements are to be such that each space being which the tank is designed.
inerted can be isolated and the necessary controls and relief 202 If two or more pressure relief valves are fitted, the valves
valves etc. are to be provided for controlling the pressure in are to be of approximately equal capacity.
these spaces.
203 Pressure relief valves are to be connected to the highest
104 Piping from an inert gas plant is to be connected to the part of the tank above deck level and so that they will remain
cargo piping system or cargo containment system only for in- in the vapour phase under conditions of 15° list and 0,015 L
erting or venting purposes and when these systems are at at- trim, where L is length of ship in metres, defined as the dis-
mospheric pressure. tance between perpendiculars, or 96% of the length of the sum-
mer load waterline, if this is greater.
105 Permanent pipe connections between an inert gas plant
Pressure relief valves on tanks with a working temperature
and the cargo piping system or cargo containment system will lower than 0°C are to be arranged to attain ambient tempera-
normally not be accepted. ture when closed.
106 Where inert gas is stored at temperatures below 0°C, ei- 204 Pressure relief valves are to be prototype tested for ver-
ther as a liquid or vapour, the storage and supply system is to ification of capacity.
be so designed that the temperature of the ship's structure is not Each pressure relief valve is also to be tested for verification of
reduced below the limiting values imposed on it. set pressure. The set pressure deviation is not to exceed ± 10%
for 0 to 1,5 bar, ±6% for 1,5 to 3,0 bar and ±3% for 3,0 bar and
A 200 Cargo tanks above.
201 A piping system is to be provided to enable each cargo The pressure relief valves are to be set and sealed in the pres-
tank to be safely gas-freed and to be safely purged with cargo ence of a Surveyor.
gas from a gas-free condition. The system is to be arranged to 205 More than one relief valve setting on cargo tanks may be
minimize the possibility of pockets of gas or air remaining af- accomplished by:
ter gas-freeing or purging.
202 The ventilating system for cargo tanks is to be used ex- — installing two or more properly set and sealed valves and
providing means as necessary for isolating the valves not
clusively for tank ventilating purposes. in use from the cargo tank, or
203 A sufficient number of gas sampling points is to be pro- — installing relief valves whose settings may be changed by
vided for each cargo tank in order to adequately monitor the the insertion of previously approved spacer pieces or alter-
progress of purging and gas-freeing. Gas sampling connec- nate springs or by other similar means not requiring pres-
tions are to be valved and capped above the main deck. sure testing to verify the new set pressure.

204 For flammable gases, the system is to be arranged to Guidance note:


minimize the possibility of a flammable mixture existing in the The changing of the set pressure under the provisions of 205
cargo tank during any part of the gas-freeing operation utiliz- should be carried out under the supervision of the master in ac-
cordance with procedures approved by the Society and specified
ing an inerting medium as an intermediate step. In addition, the in the ship's appendix to the classification certificate. Changes in
system is to enable the cargo tank to be purged with an inerting set pressures should be recorded in the ship's log and a sign post-
medium prior to filling with cargo vapour or liquid without ed in the cargo control room, if provided, and at each relief valve,
permitting a flammable mixture to exist at any time within the stating the set pressure.
cargo tank. ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---

A 300 Cargo piping system 206 If stop valves or other means of blanking off pipes are
fitted between the tanks and the pressure relief valves, an inter-
301 Piping systems which may contain cargo, are to be capa- locking mechanism is to be arranged in order to prevent all
ble of being gas-freed and purged as provided in 201 and 204. pressure relief valves for the same tank from being out of serv-
302 When a ventilating plant is connected to the cargo lines, ice simultaneously.
the connecting pipe is to have two valves, one of which is to be A device which automatically and in a clearly visible way in-
a non-return valve or a flap valve, and the other a stop valve. dicates which of the pressure relief valves is out of service, is

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.9 – Page 57

also to be fitted. The in service remaining pressure relief valves = 0,5 for independent tanks above the deck with insula-
are to have the combined relieving capacity required by 216. tion. (Acceptance of this value will be based on the use
However, this capacity may be provided by all valves if a suit- of an approved fire-proofing material, the thermal con-
ably maintained spare valve is carried onboard. ductance of insulation and its stability under fire expo-
207 Each pressure relief valve installed on a cargo tank is to sure).
be connected to a venting system, which is to be so constructed = 0,5 for uninsulated independent tanks installed in
that the discharge of gas will be directed vertically upwards holds.
and arranged so as to minimize the possibility of water or snow = 0,2 for insulated independent tanks in holds (or uninsu-
entering the venting system. lated independent tanks in insulated holds).
= 0,1 for insulated independent tanks in inerted holds (or
208 The outlets for escape gas from pressure relief valves are uninsulated independent tanks in inerted, insulated
normally to be situated at a height not less than B/3 or 6 m, holds).
whichever is greater, above the weather deck and 6 m above = 0,1 for membrane and semi-membrane tanks.
the working area and the fore and aft gangway, where B means
greatest moulded breadth of the ship in metres. The outlets are For independent tanks, partly protruding through the open
to be located at a distance at least equal to B or 25 m, which- deck, the fire exposure factor is to be determined on the basis
ever is less, from the nearest: of the surface area above and below deck.

— air intake, air outlet or opening to accommodation, service 12, 4 ZT


and control station spaces, or other gas-safe spaces. G = gas factor = ----------- -------
LD M
— exhaust outlet from machinery or from furnace installa-
tions onboard. with
For ships less than 90 m in length, the Society may accept T = temperature in kelvin (K) at relieving conditions, i.e.
smaller distances. 120% of the pressure at which the pressure relief valve
209 All other vent exits connected to the cargo containment is set.
system are to be arranged at a distance of at least 10 m from the L = latent heat of the product being vapourized at relieving
nearest air intake or opening to accommodation, service and conditions, in kJ/kg.
control station spaces, or other gas-safe spaces. D = constant based on relation of specific heats (k), shown
in Table B1.
210 All other cargo vent exits not dealt with in other Chap-
ters, are to be arranged in accordance with 208 and 209. If k is not known, D = 0,606 should be used. The con-
stant D may also be calculated by the following formu-
211 If cargoes which react in a hazardous manner with each la:
other are carried simultaneously, a separate pressure relief sys-
tem is to be fitted for each cargo carried. k+1
------------
212 In the piping system for escape gas, means for draining 2 k–1
condensed water from places where it is liable to accumulate, D = k æ ------------ö
è k + 1ø
are to be fitted, preferably in the form of special condensation
pots. The pressure relief valves and pipes for escape gas are to Z = compressibility factor of the gas at relieving condi-
be so arranged that condensed water under no circumstances tions.
remains accumulated in or near the pressure relief valves.
If not known, Z = 1,0 should be used.
213 Suitable protection screens are to be fitted on vent out- M = molecular mass of the product.
lets to prevent the ingress of foreign objects. A = external surface area of the tank in m2. To be calculat-
214 All pipes for escape gas are to be so arranged that they ed for the different tank types as given below:
will not be damaged by temperature variations in the pipes or
by the ship's motion in a seaway.
215 The back pressure in the vent lines from the pressure re- — for body of revolution type tanks:
lief valves is to be taken into account in determining the flow A =external surface area.
capacity required by 216. — for other than bodies of revolution type tanks:
216 Pressure relief valves are to have a combined relieving A =external surface area less the projected bottom sur-
capacity for each cargo tank to discharge the greater of the fol- face area.
lowing with not more than a 20% rise in cargo tank pressure — for tanks consisting of an array of pressure vessel
above the maximum allowable relief valve setting of the cargo tanks:
tank (MARVS):
1) insulation on the ship's structure:
— The maximum capacity of the cargo tank inerting system A =external surface area of the hold less its projected
if the maximum attainable working pressure of the cargo bottom area.
tank inerting system exceeds the MARVS of the cargo
tanks, or 2) insulation on the tank structure.
— Vapours generated under fire exposure computed using A =external surface area of the array of pressure ves-
the following formula: sels excluding insulation as shown in Fig. 1, less
the projected bottom area.
Q = FGA0,82 (m3 / s)
where B 300 Vacuum protection systems
301 Cargo tanks designed to withstand a maximum external
Q = minimum required rate of discharge of air at standard pressure differential exceeding 0,25 bar and capable of with-
conditions of 273 K and 1,013 bar. standing the maximum external differential pressure which can
F = fire exposure factor for different cargo tank types. be attained at maximum discharge rates with no vapour return
= 1,0 for independent tanks without insulation located on into the cargo tanks, or by operation of a cargo refrigeration
deck. system, need no vacuum relief protection.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.9 – Page 58

302 Cargo tanks designed to withstand a maximum external


pressure differential not exceeding 0,25 bar, or tanks which
cannot withstand the maximum external differential pressure
that can be attained at maximum discharge rates with no va-
pour return into the cargo tanks, or by operation of a cargo re-
frigeration system, or by sending boil-off vapour to the
machinery spaces, are to be fitted with:
— two independent pressure switches to sequentially alarm
and subsequently stop all suction of cargo liquid or vapour
from the cargo tank, and refrigeration equipment if fitted,
by suitable means at a pressure sufficiently below the ex-
ternal design differential pressure of the cargo tank, or
— vacuum relief valves with a gas flow capacity at least
equal to the maximum cargo discharge rate per cargo tank,
set to open at a pressure sufficiently below the external de-
sign differential pressure of the cargo tank, or
— other vacuum relief systems acceptable to the Society.

Table B1
k D k D
1,00 0,606 1,52 0,704
1,02 0,611 1,54 0,707
1,04 0,615 1,56 0,710
1,06 0,620 1,58 0,713
1,08 0,624 1,60 0,716
1,10 0,628 1,62 0,719
1,12 0,633 1,64 0,722
1,14 0,637 1,66 0,725 Fig. 1
1,16 0,641 1,68 0,728 External surface area of the array of pressure vessels
1,18 0,645 1,70 0,731
1,20 0,649 1,72 0,734
1,22 0,652 1,74 0,736 303 Subject to relevant requirements of Sec.15, the vacuum
1,24 0,656 1,76 0,739 relief valves are to admit an inert gas, cargo vapour or air to the
1,26 0,660 1,78 0,742
1,28 0,664 1,80 0,745 cargo tank and are to be arranged to minimize the possibility of
1,30 0,667 1,82 0,747 the entrance of water or snow. If cargo vapour is admitted, it is
1,32 0,671 1,84 0,750 to be from a source other than the cargo vapour lines.
1,34 0,674 1,86 0,752 304 The vacuum protection system is to be capable of being
1,36 0,677 1,88 0,755
1,38 0,681 1,90 0,758 tested to ensure that it operates at the prescribed pressure.
1,40 0,685 1,92 0,760
1,42 0,688 1,94 0,763 B 400 Additional pressure relieving system for liquid
1,44 0,691 1,96 0,765 level control
1,46 0,695 1,98 0,767 401 Where required by Sec.17 A105.2, an additional pres-
1,48 0,698 2,00 0,770 sure relieving system to prevent the tank from becoming liquid
1,50 0,701 2,02 0,772 full at any time during relief under the fire exposure conditions
2,20 0,792
referred to in 216 is to be fitted to each tank. This pressure re-
Table B2 Factor m
lieving system shall consist of:
Product m = - di / d ρr (kJ / kg) 1) one or more relief valves set at a pressure corresponding to
Ammonia, anhydrous 3400 the gauge vapour pressure of the cargo at the reference
Butadiene 1800 temperature defined in Sec.17 A105.2 and
Butane 2000
Butylenes 1900 2) an override arrangement, whenever necessary, to prevent
Ethane 2100 its normal operation. This arrangement shall include fusi-
Ethylene 1500 ble elements designed to melt at temperatures between
Methane 2300 98°C and 104°C and to cause relief valves specified in
Methyl chloride 816 401.1 to become operable. The fusible elements shall be
Nitrogen 400 located, in particular, in the vicinity of relief valves. The
Propane 2000 system shall become operable upon loss of system power
Propylene 1600 if provided. The override arrangement is not to be depend-
Propylene oxide 1550
Vinyl chloride 900 ent on any source of ship's power.
The values in this table may be used for set pressures not higher than 402 The total relieving capacity of the additional pressure re-
2,0 bar. lieving system at the pressure mentioned in 401.1 is not to be
less than:
Q ' = F G ' A0,82 (m3 / s)
Where:
Q ' = minimum required rate of discharge of air at standard
conditions of 273 K and 1,013 bar.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.9 – Page 59

12, 4
G ' = ----------------------------- ZT′
--------- T ' = temperature in kelvin (K) at relieving conditions, i.e. at
( L + ρ r m )D M the pressure at which the additional pressure relieving
system is set.
with:
F, A, L, D, Z and M are defined in 216.
ρr = relative density of liquid phase of product at relieving 403 Compliance with 401.1 requires changing of the setting
conditions (ρr = 1,0 for fresh water) of the relief valves provided for in this section. This is to be ac-
m = - di / d ρr = gradient of decrease of liquid phase en- complished in accordance with the provisions of 205.
thalpy against increase of liquid phase density (kJ/kg) 404 Relief valves mentioned under 401.1 above may be the
at relieving conditions. For set pressures not higher same as the pressure relief valves mentioned in B200, provided
the setting pressure and the relieving capacity are in compli-
than 2,0 bar the values in Table B2 may be used. For ance with the requirements of this section.
products not listed in the table and for higher set pres-
405 The exhaust of such pressure relief valves may be led to
sures, the value of m shall be calculated on the basis of the venting system referred to in 207 and 208. If separate vent-
the thermodynamic data of the product itself. ing arrangements are fitted these are to be in accordance with
i = enthalpy of liquid (kJ/kg) the requirements of 207 to 214.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.10 – Page 60

SECTION 10
MECHANICAL VENTILATION IN CARGO AREA

A. System Requirements In no case is the radial air gap between the impeller and the
casing to be less than 0,1 of the diameter of the impeller shaft
A 100 General in way of the bearing but not less than 2 mm. It need not be
101 Independent ventilation systems are to be provided for more than 13 mm.
gas-dangerous and gas-safe spaces. Ventilation systems within 203 The parts of the rotating body and of the casing are to be
the cargo area are to be independent of other ventilation sys- made of materials which are recognized as being spark proof,
tems. and they are to have antistatic properties.
102 The air intakes for the ventilating systems are to be ar- Furthermore, the installation on board of the ventilation units
ranged outside gas-dangerous zones at places where there is is to be such as to ensure the safe bonding to the hull of the
the least possible risk of gas, gas-air mixtures or sparks being units themselves.
drawn into the system. The following combinations of materials and clearances used
103 Ventilation ducts for spaces within the cargo area are not in way of the impeller and duct are considered to be non-spark-
to be led through engine rooms, accommodation, working ing:
spaces, etc. For exceptions, see Sec.16.
— impellers and/or housings of non-metallic material, due re-
104 The capacity of the ventilation plant is normally based gard being paid to the elimination of static electricity,
on the total volume of the room. An increase in required ven- — impellers and housings of non-ferrous metals,
tilation capacity may be necessary for rooms having a compli- — impellers of aluminium alloys or magnesium alloys and a
cated form. ferrous (including austenitic stainless steel) housing on
105 Gas-safe spaces are to be arranged with ventilation of which a ring of suitable thickness of non-ferrous materials
the positive pressure type. For gas-dangerous spaces where the is fitted in way of the impeller, due regard being paid to
overpressure may cause spread of gas to adjacent spaces, the static electricity and corrosion between ring and housing,
ventilation is to be of the extraction type. — impellers and housing of austenitic stainless steel,
— any combination of ferrous (including austenitic stainless
106 Gas-safe spaces situated within cargo area, are to be fit- steel) impellers and housings with not less than 13 mm tip
ted with a permanent mechanical ventilation system giving at design clearance.
least 30 air changes per hour.
For gas-safe cargo control rooms, the ventilation rate may, 204 Any combination of an aluminium or magnesium alloy
however, be reduced to 8 air changes per hour. fixed or rotating component and a ferrous fixed or rotating
component, regardless of tip clearance, is considered a spark-
107 The air lock space is to be mechanically ventilated from ing hazard and is not to be used in these places.
a gas-safe space or zone and maintained at an overpressure to
the gas-dangerous zone on the open deck. The ventilation ca- 205 Spare parts are to be carried for each type of fan referred
pacity is to be at least 30 air changes per hour. to in this Section. Normally one motor and one impeller is re-
quired to be carried for each type of fan used in gas dangerous
108 Ventilation systems for pump and compressor rooms are spaces.
to be in operation when pumps or compressors are working.
Pumps and compressors are not to be started before the venti- A 300 Ventilation of cargo handling spaces
lation system in the electric motor room has been in operation
for 15 minutes. Warning notices to this effect are to be placed 301 «Cargo handling spaces» are pump rooms, compressor
in an easily visible position near the control stand. rooms and other enclosed spaces which contain cargo handling
equipment and similar spaces in which work is performed on
109 Electric fan motors are not to be installed in ventilation the cargo.
ducts when the ship is to carry flammable products.
302 A permanent mechanical ventilation system is to be in-
110 Starters for fans for ventilation of spaces within the car- stalled capable of circulating sufficient air to give at least 30 air
go area are to be located outside this area or on open deck. If changes per hour. Ventilation inlets and outlets are to be ar-
electric motors are installed in such spaces, the ventilation ca- ranged to ensure sufficient air movement through the space to
pacity is to be great enough to prevent the temperature limits avoid the accumulation of vapours and to ensure a safe work-
specified in Pt.4 Ch.8 from being exceeded, taking into ac- ing environment.
count the heat generated by the electric motors.
303 The ventilation systems are to permit extraction from ei-
111 Ventilation outlets from gas-dangerous spaces are to dis- ther the upper and lower parts of the spaces, or from both the
charge upwards in locations at least 10 m in the horizontal di- upper and lower parts, depending on the density of the vapours
rection from ventilation intakes and openings for gas-safe of the products carried.
spaces. 304 The exhaust outlets, which are to discharge upwards, are
112 Wire mesh screens of not more than 13 mm square mesh to be situated at least 4 m above deck and at least 10 m in the
are to be fitted in outside openings of ventilation ducts. For horizontal direction from ventilation inlets and other openings
ducts where fans are installed, protection screens are also to be to accommodation, service and control station spaces and other
fitted inside of the fan to prevent the entrance of objects into gas-safe spaces.
the fan housing.
A 400 Ventilation of spaces not normally entered
A 200 Fans serving gas dangerous spaces 401 Spaces not normally entered are cofferdams, double bot-
201 Fans are to be designed with the least possible risk for toms, duct keels, pipe tunnels, spaces containing cargo tanks
spark generation. and other spaces where cargo may accumulate.
202 Minimum safety clearances between the casing and ro- 402 A mechanical ventilation system (permanent or porta-
tating parts are to be such as to prevent any friction with each ble) is to be provided capable of circulating sufficient air to the
other. compartments concerned. The capacity of the ventilation sys-

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.10 – Page 61

tem is normally to give at least 8 air changes per hour. For hold 20% in all locations of the space within 5 hours would be ac-
spaces containing independent tanks a lower capacity may be ceptable.
accepted, provided it can be demonstrated that the space con-
cerned can be satisfactorily gas-freed in less than 5 hours. For 403 Ducting is to be fitted, if necessary, to ensure efficient
gas-freeing.
inerted spaces an increase of the oxygen content from 0% to
404 Fans are to be installed clear of access openings.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.11 – Page 62

SECTION 11
FIRE PROTECTION AND EXTINCTION

A. Documentation fire pumps capacity and fire main and water service pipe diam-
eter are not to be limited when the fire pump and fire main are
A 100 Plans and particulars used as part of the water spray system.
101 The following plans and particulars are to be submitted In addition, the requirement to minimum pressure at hydrants
for approval: is to be 5,0 bar.
— arrangement for the remote starting of the fire pumps and 202 The arrangement is to be such that at least 2 jets of water
connecting them to the fire main from the bridge or other not emanating from the same hydrant, one of which shall be
control station outside the cargo area. from a single length of hose can reach any part of the deck in
— arrangement and specifications of water spray systems, in- the cargo area and those portions of the cargo containment sys-
cluding pipes, valves, nozzles and other fittings. tems and tank covers above the deck. Hose lengths are not to
— arrangement and specifications of dry chemical powder exceed 33 m.
fire extinguishing systems. 203 Stop valves are to be fitted in any crossover provided
— arrangement and specifications of fixed fire smothering and in the fire main or mains at the poop front and at intervals
installations in closed gas-dangerous spaces. of not more than 40 m between hydrants on the deck in the car-
go area for the purpose of isolating damaged sections of the
main.
B. Fire Protection 204 All pipes, valves, nozzles and other fittings in the fire
fighting systems are to be resistant to corrosion by seawater,
B 100 Construction for example by galvanized pipe, and to the effect of fire.
101 The requirements for tankers in Ch.3 Sec.7 apply to 205 Where the ship's engine room is unattended, arrange-
ships covered by this Chapter, in addition to the requirements ments are to be made to start and connect to the fire main at
in Sec.3 of this Chapter. least one fire pump by remote control from the bridge or other
control station outside the cargo area.
102 Exterior boundaries of superstructures and deckhouses
enclosing accommodation and service spaces and including C 300 Water spray system
any overhanging decks which support such accommodation,
are to be protected against heat for the whole of the portions 301 On ships carrying flammable or toxic products, a water
which face cargo area, and for 3 m aft of the front boundary by spray system for cooling, fire prevention and crew protection
insulation to Class A-60 standard. is to be installed to cover:
103 Bulkheads between cargo pump and compressor rooms, 1) Exposed cargo tank domes and exposed parts of cargo
including their trunks, and machinery spaces are to be Class A, tanks.
and are to have no penetrations which are less than Class A-0
or equivalent in all respects, other than the cargo pump and 2) Exposed on-deck storage vessels for flammable or toxic
compressor shaft glands and similar glanded penetrations. This products.
does not preclude the installation of permanent, approved gas- 3) Cargo liquid and vapour discharge and loading manifolds
tight lighting enclosures for illuminating the pump and com- and the area of their control valves and any other areas
pressor rooms, provided that they are of adequate strength and where essential control valves are situated and which is to
maintain the integrity and gas tightness of the bulkhead as be at least equal to the area of the drip trays provided.
Class A.
4) Boundaries of superstructures, deckhouses normally
B 200 Fireman's outfit manned, cargo compressor rooms, cargo pump rooms,
201 All ships are to be provided with at least two firemen's store rooms containing high fire risk items and cargo con-
outfits complying with Pt.4 Ch.10. trol rooms facing the cargo area. Boundaries of unmanned
forecastle structures not containing high fire risk items or
In ships carrying flammable products of a cargo capacity of equipment, do not require water spray protection.
less than 5000 m3 two additional firemen's outfits are to be pro-
vided and on ships of a cargo capacity of 5000 m3 and over 302 The system is to be capable of covering all areas men-
three additional firemen's outfits are to be provided. tioned in 301 with a uniformly distributed water spray of at
202 Additional requirements for safety equipment are given least 10 l/m2 per minute for horizontal projected surfaces and
in Sec.19. 4 l/m2 per minute for vertical surfaces. For structures having
no clearly defined horizontal or vertical surfaces, the capacity
of the water spray system is to be determined by the greater of
the following:
C. Fire Extinction — projected horizontal surface multiplied by 10 l/m2 per
C 100 General minute; or
— actual surface multiplied by 4 l/m2 per minute.
101 The requirements in Ch.3 Sec.7 for tankers apply to
ships covered by this Chapter. On vertical surfaces, spacing of nozzles protecting lower areas
may take account of anticipated rundown from higher areas.
C 200 Fire water main equipment Stop valves are to be fitted at intervals in the spray main for the
201 All ships, irrespective of size, carrying products which purpose of isolating damaged sections. Alternatively, the sys-
are subject to this Chapter must comply with requirements to tem may be divided into two or more sections which may be
fire pumps, fire main, hydrants and hoses in Pt.4 Ch.10 for operated independently provided the necessary controls are lo-
ships above 2000 tons gross tonnage, except that the required cated together, aft of the cargo area. A section protecting any

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.11 – Page 63

area included in 301, items 1 and 2, are to cover the whole of such that any or all of the monitors and hand hose lines are to
the athwartship tank grouping which includes that area. be capable of simultaneous or sequential operation at their rat-
303 The capacity of the water spray pump is to be sufficient ed capacities.
to deliver the required amount of water to all areas simultane- 405 The capacity of a monitor is not to be less than 10 kg/s.
ously or, where the system is divided into sections, the arrange- Hand hose lines are to be non-kinkable and be fitted with a
ments and capacity are to be such as to simultaneously supply nozzle capable of on/off operation and discharge at a rate not
water to any one section and to the surfaces specified in 301, less than 3,5 kg/s. The maximum discharge rate is to be such
items 3 and 4. Alternatively, the main fire pumps may be used as to allow operation by one man. The length of a hand hose
for this service, provided that their total capacity is increased line is not to exceed 33 m. Where fixed piping is provided be-
by the amount needed for the spray system. In either case, a tween the powder container and a hand hose line or monitor,
connection through a stop valve is to be made between the fire the length of piping is not to exceed that length which is capa-
main and water spray main outside the cargo area. ble of maintaining the powder in a fluidised state during sus-
304 Water pumps normally used for other services, may be tained or intermittent use, and which can be purged of powder
arranged to supply the water spray main. when the system is shut down. Hand hose lines and nozzles are
to be of weather-resistant construction or stored in weather-re-
305 The pipes, valves, nozzles and other fittings in the water sistant housing or covers and be readily accessible.
spray system are to be resistant to corrosion by seawater, for
example by galvanized pipe, and to the effect of fire. 406 A sufficient quantity of dry chemical powder is to be
306 Remote starting of pumps supplying the water spray sys- stored in each container to provide a minimum 45 seconds dis-
tem and remote operation of any normally closed valves in the charge time for all monitors and hand hose lines attached to
system should be arranged in suitable locations outside the car- each powder unit. Coverage from fixed monitors is to be in ac-
go area, adjacent to the accommodation spaces and readily ac- cordance with the following requirements:
cessible and operable in the event of fire in the areas protected. Capacity of fixed monitors (kg/s) each 10 25 45
C 400 Dry chemical powder fire extinguishing system Maximum distance of coverage (m) 10 30 40
401 Ships intended to carry flammable products are to be fit- Hand hose lines are to be considered to have a maximum effec-
ted with a fixed dry chemical powder type extinguishing sys- tive distance of coverage equal to the length of hose. Special
tem for the purpose of fighting fire on the deck in the complete consideration is to be given where areas to be protected are
cargo area and bow or stern cargo handling areas, if applicable. substantially higher than the monitor or hand hose reel loca-
The system is to be of approved type and tested for its purpose. tions.
402 The system is to be capable of delivering powder from 407 Ships fitted with bow or stern loading and discharge ar-
at least two hand hose lines or a combination monitor/hand rangements, are to be provided with an additional dry chemical
hose line(s) to any part of the above-deck exposed cargo area powder unit complete with at least one monitor and one hand
including above-deck product piping. hose line. This additional unit is to be located to protect the
The system is to be activated by an inert gas, such as nitrogen, bow or stern loading and discharge arrangements. The area of
used exclusively for this purpose and stored in pressure vessels the cargo line forward or aft of the cargo area is to be protected
adjacent to the powder containers. by hand hose lines.
403 The system is to consist of at least two independent, self- C 500 Cargo compressor and pump-rooms
contained dry chemical powder units with associated controls,
pressurizing medium, fixed piping, monitors or hand hose 501 The cargo compressor and pump-rooms of any ship is to
lines. For ships with a cargo capacity of less than 1000 m3, be provided with carbon dioxide system as specified in Pt.4
consideration may be given to permit only one such unit to be Ch.6 Sec.3 B. A notice is to be exhibited at the controls stating
fitted. A monitor is to be provided and so arranged as to protect that the system is only to be used for fire extinguishing and not
the cargo loading and discharge manifold areas and be capable for inerting purposes, due to the electrostatic ignition hazard.
of actuation and discharge locally and remotely. The monitor The alarms referred to in Pt.4 Ch.10 Sec.3 A200 shall be safe
is not required to be remotely aimed if it can deliver the neces- for use in a flammable cargo vapour-air mixture. For the pur-
sary powder to all required areas of coverage from a single po- pose of this requirement, an extinguishing system shall be pro-
sition. All hand hose lines and monitors are to be capable of vided which is suitable for machinery spaces. However, the
actuation at the hose storage reel or monitor. At least one hand amount of carbon dioxide gas carried is to be sufficient to pro-
hose line or monitor is to be situated at the after end of the car- vide a quantity of free gas equal to 45% of the gross volume of
go-area. the cargo compressor and pump-rooms in all cases.
404 A fire-extinguishing unit having two or more monitors, 502 Cargo compressor and pump-rooms of ships which are
hand hose lines, or combinations thereof, is to have independ- dedicated to the carriage of a restricted number of cargoes are
ent pipes with a manifold at the powder container. Where two to be protected by an appropriate fire extinguishing system ap-
or more pipes are attached to a unit the arrangement is to be proved by the Society.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.12 – Page 64

SECTION 12
ELECTRICAL INSTALLATIONS

A. General joints, having minimum thickness as specified for cable pipes


on deck. The thickness of the pipes to be in accordance with
A 100 Application Pt.4 Ch.6 Sec.6 A.
101 The requirements in this Chapter are additional to those Guidance note:
given in Pt.4 Ch.8 and apply to tankers with the additional The term 'cable pipe' is here used to denote not only circular
class notation Tanker for Liquefied Gas. The requirements pipes, but also other closed ducts of non-circular shape.
may be made wholly or partly valid also for tankers for other ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
cargoes (Tanker for C) in some cases.
Relaxations from these Rules may be accepted for ships built B 400 Hold spaces where cargo is carried in a cargo
to carry only non-flammable products. containment system requiring a secondary barrier
The following equipment is accepted:
401 Intrinsically safe-type 'ia' and associated wiring.
B. Electrical Installations in Cargo Area and
402 Supply cables for submerged cargo pumps as specified
Adjacent to this Area in 202.
B 100 General B 500 Other hold spaces and spaces adjacent to second-
101 Electrical equipment and wiring are in general not to be ary barriers
installed in hazardous areas. However, in spaces and areas list- 501 This item covers:
ed in 200-800 installations may be accepted provided addition-
al requirements as specified are complied with. — Hold spaces where cargo is carried in a cargo containment
102 Instrumentation monitoring, control and communication system not requiring a secondary barrier.
are to be intrinsically safe-type equipment. — Spaces separated from the hold spaces specified in 400 by
a single gas-tight steel barrier.
Guidance note:
In applications where this is technically impracticable, for exam- The following equipment is accepted:
ple, solenoid valves, gas detection sensors, the following types of
protection may be considered in place of Category 'ib' apparatus — Intrinsically safe-type 'ia' and associated wiring.
when approved by an Appropriate Authority: pressurised type 'p'; — Cables according to Pt.4 Ch.8 Sec.9 D300.
flameproof type 'd'; increased-safety type 'e'.
— Certified safe-type luminaires of the pressurised or flame-
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e--- proof type. The installation to be arranged as specified in
302.
B 200 Cargo tanks — Lighting fittings of air driven certified safe-type.
— Where it is necessary for cables other than intrinsically
The following equipment is accepted: safe circuits and those supplying lighting in the space to
201 Intrinsically safe-type 'ia' and associated wiring. pass through, they are to be installed in steel pipes with
202 Submerged cargo pumps motors and their supply cable gas-tight joints.
may be fitted in cargo containment systems if used solely for — Electric depth-sounding devices, log devices and im-
liquefied gas. Arrangements are to be made to automatically pressed current cathodic protection systems (for external
shut down the motors in the event of low liquid level. This may hull protection only).
be accomplished by sensing low pump discharge pressure, or Such equipment are to be of gas-tight construction or to be
low motor current or low liquid level. This shutdown is to give housed in a gas-tight enclosure. The cables are to be in-
alarm at the cargo control station. Cargo pump motors are to be stalled in steel pipes with gas-tight joints up to the upper
capable of being isolated from their electrical supply during deck.
gas-freeing operations.
Corrosion resistant pipes, providing adequate mechanical
B 300 Cargo pump and compressor rooms and other protection, are to be used in compartments which may be
spaces containing cargo pipes, valves and hoses filled with seawater. (e.g. permanent ballast tanks).
The following equipment is accepted: Guidance note:
The thickness of the pipes to be as for overflow and sounding
301 Intrinsically safe-type 'ia' and associated wiring. pipes through ballast or fuel tanks in accordance with Rule Pt.4
302 The following lighting equipment is accepted: Ch.6 Sec.6 A.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
— Certified safe-type luminaries of the pressurised or flame-
proof type. The luminaries are to be arranged in accord- Only in spaces separated from the cargo hold spaces specified
ance with Pt.4 Ch.8. A signboard is to be fitted at each in 400 by a single gas-tight steel boundary:
entrance. See C102.
— Light fittings of the air driven certified safe-type. — General alarm audible and/or optical indicator of certified
safe flameproof type may exceptionally be allowed.
303 General alarm audible and/or optical indicator of certi- — Certified safe motors for valve operation for cargo or bal-
fied safe flameproof type may exceptionally be allowed. last systems of flameproof type.
304 Where it is necessary for cables other than intrinsically
safe circuits and those supplying lighting in the space to pass B 600 Other spaces in hazardous areas
through, they are to be installed in steel pipes with gas-tight This item covers:

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.12 – Page 65

— Spaces not specified in 200-500, but which are hazardous 805 If switch- and fuse-gear for interlocking system accord-
areas because access and/or ventilation does not comply ing to 803 and 804 are situated in the gas-safe room concerned,
with the requirements for gas-safe spaces. these components are to be of flameproof construction or the
circuits for this equipment are to be intrinsically safe, Category
601 The following applies: Ex(ia) or Ex(ib).
— Equipment will be considered in each case. As a minimum 806 Electric motors for emergency fire pumps located in
will be required that the equipment is to comply with the spaces protected by air locks are to be of certified safe flame-
requirements to equipment in hazardous areas on open proof type. See also Sec.3 C300.
deck in 700.
B 700 Hazardous areas on the open deck
701 Definitions of hazardous areas are given in Sec.1 B. The C. Signboards
following equipment is normally accepted the open deck in C 100 General
these areas:
101 Where electric lighting is provided for spaces in hazard-
— Certified safe-type equipment as referred to in Pt.4 Ch.4 ous areas, a signboard at least 200 x 300 mm is to be fitted at
Sec. 2 B ('d', 'e', 'ia', 'ib', 'p'). Such equipment is to be suit- each entrance to such spaces with text:
ably protected for use on open deck. For instrumentation,
monitoring, control and communication circuits, see 102.
— Through runs of cables. However, cable expansion bends BEFORE A LIGHTING FITTING IS OPENED ITS SUP-
are not to be fitted within distances from the cargo tank PLY CIRCUIT IS TO BE DISCONNECTED
openings as specified in Sec.1 B118. Alternatively a signboard with the same text can be fitted at
each individual lighting fitting.
B 800 Other spaces in the cargo area and in enclosed or
semi-enclosed spaces with direct access to the cargo area 102 Where electric lighting is provided in spaces where the
ventilation must be in operation before the electric power is
This item covers: connected, a signboard at least 200 x 300 mm is to be fitted at
— Spaces which are 'gas-safe' according to Sec.1 B119. each entrance, and with a smaller signboard at the switch for
each lighting circuit, with text:
801 Normally, the same types of equipment as in similar
rooms on dry cargo ships are accepted (See Pt.4 Ch.8 Sec.2
Table C1), but with additional requirements as specified in BEFORE THE LIGHTING IS TURNED ON THE VEN-
802-806. TILATION MUST BE IN OPERATION
802 When shaft glands are installed in bulkheads or decks 103 Where socket-outlets are installed in cargo area or adja-
between gas-dangerous and gas-safe spaces the lighting fit- cent area, a signboard is to be fitted at each socket-outlet with
tings and switches in the gas-safe spaces are to be of flame- text:
proof certified safe-type constructions, except that this does
not apply to main engine room.
PORTABLE ELECTRICAL EQUIPMENT SUPPLIED
A part of the lighting installation may be accepted in non- BY FLEXIBLE CABLES IS NOT TO BE USED IN ARE-
flameproof construction when de-energized upon loss of over- AS WHERE THERE IS GAS DANGER
pressure. See 804.
Alternatively signboards of size approximately 600 x 400 mm,
803 The ventilation of gas-safe spaces in the cargo area is to with letters of height approximately 30 mm, can be fitted at
comply with the requirements in Sec.10. In addition it is re- each end of the tank deck.
quired that the 15 minutes prepurging period specified in
Sec.10 A108 is to be ensured by automatic interlocking when 104 Where socket-outlets for welding apparatus are installed
the gas-safe space is located below the upper deck. in areas adjacent cargo area, the socket outlet is to be provided
with a signboard with text:
804 Equipment in spaces protected by air locks is to be de-
energized upon loss of overpressure in the space (except when
certified safe-type equipment is used according to 600). Such WELDING APPARATUS NOT TO BE USED UNLESS
interlocking may also be required in other spaces after consid- THE WORKING SPACE AND ADJACENT SPACES
eration of the access and ventilation arrangement. ARE GAS-FREE.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.13 – Page 66

SECTION 13
INSTRUMENTATION AND AUTOMATION

A. General Requirements level gauge is fitted, it is to be arranged so that any necessary


maintenance can be carried out while the cargo tank is in serv-
A 100 General ice.
101 For instrumentation and automation, including compu- 108 Tubular gauge glasses are not to be fitted. Gauge glasses
ter based control and monitoring, the requirements in this of the robust type as fitted on high pressure boilers and fitted
chapter are additional to those given in Pt.4 Ch.9. with excess flow valves, may be allowed for deck tanks.
102 Remote reading systems for cargo temperature and pres- 109 Sighting ports with a suitable protective cover and situ-
sure are not to allow the cargo or vapour to reach gas-safe spac- ated above the liquid level with an internal scale, may be ac-
es. Direct pipe connections will not be accepted. cepted as a secondary means of gauging for cargo tanks which
103 If the loading and unloading of the ship are performed by are designed for a pressure not higher than 0,7 bar.
means of remotely controlled valves and pumps, all controls B 200 Overflow control
and indicators associated with a given cargo tank are to be con-
centrated in one control position. 201 Cargo tanks are to be equipped with high-level alarm,
which is released when the tank is filled up to about 95% of the
104 Where a secondary barrier is required, permanently in- tank volume. The alarm is to be activated by a level sensing de-
stalled instrumentation is to be provided to detect when the pri- vice independent of the level gauging device required in 107.
mary barrier fails to be liquid-tight at any location or when
liquid cargo is in contact with the secondary barrier at any lo- 202 A level sensing device is to be provided which automat-
cation. This instrumentation is to be appropriate gas detecting ically actuates the shut-off of the flow of cargo to the tank in a
devices according to B300. However, the instrumentation need manner which will both avoid excessive liquid pressure in the
not be capable of locating the area where liquid cargo leaks loading line and prevent the tank from becoming liquid full.
through the primary barrier or where liquid cargo is in contact This level sensing device is to be independent of the one which
with the secondary barrier. activates the high level alarm required by 201.
105 Instruments shall be tested to ensure reliability in the The emergency shutdown valve referred to in Sec.6 C309 may
working conditions and recalibrated at regular intervals. Test- be used for this purpose. If another valve is used for this pur-
ing procedures for instruments and the intervals between rec- pose, the same information as referred to in Sec.6 C309 is to be
alibration are to be approved by the Society. available on board.
Guidance note:
During loading, whenever the use of these valves may possibly
create a potential excess pressure surge in the loading system, the
B. Indicating and Alarm Systems Administration and the port Administration may agree to alterna-
tive arrangements such as limiting the loading rate, etc.
B 100 Cargo tank level gauging
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
101 By «gauging device» is meant an arrangement for deter-
mining the amount of cargo in tanks. Consideration of the haz- 203 A high liquid level alarm and automatic shut-off of car-
ard and physical properties of each cargo will give the base for go tank filling need not be installed when the cargo tank is ei-
selecting one of the types defined below: ther:
102 Indirect devices, which determine the amount of cargo — a pressure tank with a volume of not more than 200 m3, or
by means such as weighing or pipe flow meters. — designed to withstand the maximum possible pressure dur-
103 Closed devices, which do not penetrate the cargo tank, ing the loading operation, and such pressure is below that
such as devices using radio isotopes or ultrasonic devices. of the set pressure of the cargo tank relief valve.
104 Closed devices, which penetrate the cargo tank, but 204 When pumps situated in different tanks discharge into a
which form part of a closed system and keep the cargo from be- common header, stop of the pumps is to be alarmed at the cen-
ing released, such as float type systems, electronic probes, tralized cargo control position.
magnetic probes and bubble tube indicators. If a closed gaug-
ing device is not mounted directly on the tank, it is to be pro- 205 Electrical circuits, if any, of level alarms are to be capa-
vided with a shut-off valve located as close as possible to the ble of being tested prior to loading.
tank.
B 300 Vapour contents indication and alarm
105 Restricted devices, which penetrate the tank, and when
301 Gas detection equipment suitable for the gases to be car-
in use permit a small quantity of cargo vapour or liquid to es-
cape to the atmosphere, such as fixed tube and slip tube gaug- ried, is to be provided in accordance with column (d) of the List
of Cargoes.
es. When not in use, the devices are to be kept completely
closed. The design and installation are to ensure that no dan- 302 A permanently installed system of gas detection
gerous escape of cargo can take place when opening the de- equipped with audible and visual alarms is to be provided for:
vice. Such gauging devices are to be so designed that the
maximum opening does not exceed 1,5 mm or equivalent area, — cargo pump rooms
unless the device is provided with an excess flow valve. — cargo compressor rooms
— motor rooms for cargo handling machinery
106 Types of gauging for individual cargoes are to be in ac- — cargo control rooms unless designated as gas-safe
cordance with the requirement in column (c) in the List of Car- — other enclosed spaces in the cargo area where cargo va-
goes. pour may accumulate including hold spaces and interbar-
107 Each cargo tank is to be fitted with at least one liquid rier spaces
level gauging device, designed to operate within the allowable — ventilation hoods and gas ducts where required by Sec.16
tank pressure and temperature range. Where only one liquid — air locks

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.13 – Page 67

— degassing tank for cargo heating medium if fitted. See 313 Two sets of portable gas detection equipment suitable
Sec.7 B104. for the products carried are to be provided.
303 In the case of products which are toxic or toxic and flam- 314 A suitable instrument for the measurement of oxygen
mable, the use of portable equipment may be accepted, except levels in inert atmospheres is to be provided.
when column (f) in the List of Cargoes refers to Sec.15 A1000,
for toxic detection as an alternative to a permanently installed B 400 Temperature indication and alarm
system. In such cases, a permanently installed piping system 401 A remote reading instrument for indicating cargo tem-
for obtaining gas samples from the spaces is to be fitted. perature at the top and bottom of all cargo tanks is to be pro-
304 For the spaces listed in 302, alarms are to be activated vided. The thermometers are to be clearly marked with the
for flammable products before the vapour concentration reach- lowest permissible tank temperature.
es 30% of the lower flammable limit. Except for spaces as 402 When cargo is carried in a cargo containment system
specified in 305, gas detection instruments for flammable with a secondary barrier at a temperature lower than –55°C,
products capable of measuring gas concentrations below the temperature sensors are to be provided within the insulation or
lower flammable limit may be accepted. on the hull structure adjacent to cargo containment systems.
305 In the case of flammable products, where cargo contain- The devices are to give readings at regular intervals, and,
ment systems other than independent tanks are used, hold where applicable, audible warning of temperatures approach-
spaces and/or interbarrier spaces are to be provided with a per- ing the lowest for which the hull steel is suitable.
manently installed system of gas detection capable of measur- 403 If cargo is to be carried at temperatures lower than –
ing gas concentrations of 0 to 100% by volume. Alarms are to 55°C, the cargo tank boundaries, if appropriate for the design
be activated before the vapour concentration reaches the of the cargo containment system, are to be fitted with temper-
equivalent of 30% of the lower flammable limit in air, or such ature indicating devices as follows:
other limits as may be approved in the light of particular cargo
containment arrangements. — a sufficient number of sensors to establish that an unsatis-
306 Audible and visual alarms from the gas detection equip- factory temperature gradient does not occur.
ment, if required by this section, are to be located on the — on one tank a number of devices in excess of those re-
bridge, in the cargo control position required by A102 and at quired above in order to verify that the initial cool-down
the gas detector readout location. procedure is satisfactory. The devices may be either tem-
307 The gas detection equipment is to be capable of sam- porary or permanent. When a series of similar ships is
pling and analyzing from each sampling head location sequen- built, the second and successive ships need not comply
tially at intervals not exceeding 30 minutes, except that in the with these requirements.
case of gas detection for the hoods and gas ducts where re-
quired by Sec.16, sampling is to be continuous. Separate sam- B 500 Pressure indication and alarm
pling lines to the detection equipment are to be provided. 501 Each tank is to be provided with at least one local indi-
308 The suction capacity for every suction period and every cating instrument for pressure on each tank and remote pres-
suction point is to be sufficient to secure effectively that the sure indication in the cargo control position required by A102.
gas is analyzed in the same period as it is drawn into the sys- The manometers and indicators are to be clearly marked with
tem. the highest and lowest pressure permitted in the tank.
309 Gas detection equipment is to be so designed that it may In addition a high pressure alarm and, if vacuum protection is
readily be tested and calibrated. Testing and calibration are to required, a low pressure alarm is to be provided on the bridge.
be carried out at regular intervals. Suitable span gas for the The alarms are to be activated before the set pressures are
products carried is to be available onboard. reached. For cargo tanks fitted with pressure relief valves,
Where practicable, permanent connections for such equipment which can be set at more than one set pressure in accordance
should be fitted. with Sec.9 B205, high-pressure alarms are to be provided for
310 In every installation the positions of fixed sampling each set pressure.
points are to be determined with due regard to the density of 502 Manometers are to be fitted to cargo pump discharge
the vapours of the products intended to be carried and the dilu- lines and to the main loading and discharge vapour and liquid
tion resulting from compartment purging or ventilation. lines.
311 Pipe runs from sampling heads are not to be led through 503 Local reading manifold pressure gauges are to be pro-
gas-safe spaces except as permitted by 312. vided to indicate the pressure between stop valves and connec-
312 Gas detection equipment may be located in the cargo tions to the shore.
control position required by A102, on the bridge or at other 504 Hold spaces and interbarrier spaces without open con-
suitable location. When located in a gas-safe space, the follow- nection to the atmosphere are to be provided with pressure
ing conditions are to be met: gauges.
— gas-sampling lines are to have shut-off valves or an equiv- B 600 Hold leakage alarm
alent arrangement to prevent cross-communication with
gas-dangerous spaces. 601 A device is to be provided in each hold space surround-
— exhaust gas from the detector is to be discharged to the at- ing independent cargo tanks for giving alarm in case of leakage
mosphere in a safe location. of water, oil or cargo into the holds.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.14 – Page 68

SECTION 14
TESTS AFTER INSTALLATION

A. General Requirements are to be tested to demonstrate that the capacity of the plant is
sufficient at design conditions.
A 100 General
Guidance note:
101 All systems covered by this Chapter are to be tested in
This test may be performed during a loaded voyage while observ-
operation. As far as practicable, these tests are to be performed ing necessary parameters as compressor running time and work-
at the building yard. ing conditions, cargo temperature, air and seawater temperature,
102 Function tests and capacity tests, which cannot be car- etc.
ried out without a full load of cargo on board, may be carried
out in connection with the first cargo loading/transport with a ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
representative cargo.
104 Heating arrangements, if fitted in accordance with Sec.2
103 Ships equipped with reliquefaction or refrigeration B601, are to be tested for heat output and heat distribution.
plant, which:
105 Function tests and capacity tests are to be carried out ac-
— is designed for maintaining the cargo at a pressure below cording to a test programme set up by the Builders and ap-
the tank design pressure, or proved by the Society.
— is designed for keeping the cargo at a specified condition
at port of discharging, or 106 If applicable for the cargo containment system con-
— is important to safeguard the quality of cargo, or cerned, the hull is to be inspected for cold spots following the
— is important for the safety, first loaded voyage.

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SECTION 15
ADDITIONAL REQUIREMENTS FOR CERTAIN CARGOES

A. General Requirements if compatible. Practical steps are to be taken to ensure that pol-
ymers or peroxides do not accumulate in the ship's system.
A 100 Application
A 600 Deck cargo piping
101 The provisions of this section are applicable where spe-
cific reference is made in the List of Cargoes. The require- 601 100% radiography of all butt welded joints in cargo pip-
ments may be constructional or operational or both dependent ing exceeding 75,0 mm in diameter is required.
on the particular cargo. It is assumed that these operational re-
quirements are complied with during operation of the ship. A 700 Bow or stern loading and discharge lines
701 Bow or stern loading and discharging lines are not to be
A 200 Materials led past accommodation, service or control station spaces.
201 Materials as listed in 202-207, are not to be used for car- 702 Bow or stern loading and discharging lines are not to be
go tanks and associated pipelines, valves, fittings and other used for the transfer of toxic cargoes, unless specifically ap-
items of equipment when reference is made in the List of Car- proved by the Society.
goes.
202 Mercury, copper and copper alloys and zinc. A 800 Exclusion of air from vapour spaces
203 Copper, silver, mercury, magnesium and other 801 Air is to be removed from the cargo tanks and associated
acetylide-forming metals. piping before loading and then subsequently excluded by:
204 Aluminium and aluminium alloys. 1) introducing inert gas to maintain a positive pressure. Stor-
205 Copper, copper alloys, zinc or galvanized steel. age or production capacity of the inert gas is to be suffi-
cient to meet normal operating requirements and relief
206 Aluminium or copper or alloys of either. valve leakage. The oxygen content of the inert gas is at no
207 Copper and copper bearing alloys with greater than 1% time to be greater than 0,2% by volume, or
copper. 2) control of cargo temperature such that a positive pressure
is maintained at all times.
A 300 Independent tanks
301 Products are to be carried in independent tanks only. A 900 Moisture control
302 Products are to be carried in independent tanks type C. 901 For gases which are non-flammable and may become
The cargo containment systems are to be capable of withstand- corrosive or react dangerously with water, moisture control is
ing the full vapour pressure of the cargo under conditions of required to ensure that cargo tanks are dry before loading and
the upper ambient design temperatures irrespective of any sys- that during discharge, dry air or cargo vapour is to be intro-
tem provided for dealing with boil-off gas. The design pressure duced to prevent negative pressures. For the purposes of these
of the cargo tank is to take into account any padding pressure requirements dry air is air which has a dewpoint of –45°C or
and/or vapour discharge unloading pressure. below at atmospheric pressure.

A 400 Not used A 1000 Permanently installed toxic gas detectors


1001 Gas sampling lines are not to be led into or through gas-
A 500 Refrigeration systems safe spaces. Alarms referred to in Sec.13 B302 are to be acti-
501 Only the indirect system described in Sec.7 A207 may vated when the vapour concentration reaches the threshold
be used. limiting value.
502 For ships carrying products which readily form danger- 1002 The alternative of using portable equipment in accord-
ous peroxides, recondensed cargo is not allowed to form stag- ance with Sec.13 B303 is not permitted.
nant pockets of uninhibited liquid. This may be achieved either
by: A 1100 Not used

— using the indirect system described in Sec.7 A207 with the A 1200 Not used
condenser inside the cargo tank.
— using the direct system, the combined system or the indi- A 1300 Flame screens on vent outlets
rect system described in Sec.7 A206—208 with the con- 1301 Cargo tank vent outlets are to be provided with readily
denser outside the cargo tank, and designing the renewable and effective flame screens or safety heads of an ap-
condensate system to avoid any places in which liquid proved type when carrying a cargo referenced to this section.
could collect and be retained. Where this is impossible, in- Due attention is to be paid in the design of flame screens and
hibited liquid is to be added upstream of such a place. vent heads to the possibility of the blockage of these devices
by the freezing of cargo vapour or by icing up in adverse
503 If the ship is to carry consecutive cargoes of such prod- weather conditions. Ordinary protection screens are to be fitted
ucts as mentioned in 502, with a ballast passage between, all after removal of the flame screens.
uninhibited liquid is to be removed prior to the ballast voyage.
If a second cargo is to be carried between such consecutive car- A 1400 Maximum allowable quantity of cargo per tank
goes, the reliquefaction system is to be thoroughly drained and
purged before loading the second cargo. Purging is to be car- 1401 When carrying a cargo referenced to this section, the
ried out using either inert gas or vapour from the second cargo, quantity of the cargo is not to exceed 3000 m3 in any one tank.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.15 – Page 70

B. Additional Requirements for Some Liquefied 205 The relief valve required by 204 (3) shall vent to a mast
Gases meeting Sec.9 B207, B208, B209, B212 and B213 and shall
not relieve into the compressor suction line.
B 100 Ethylene oxide 206 An alarm that sounds in the cargo control station and in
101 For the carriage of ethylene oxide the requirements of the wheelhouse when a high pressure switch, or a high temper-
B800 apply, with the additions and modifications as given in ature switch operates.
this section. 207 The piping system, including the cargo refrigeration sys-
102 Deck tanks are not to be used for the carriage of ethylene tem, for tanks to be loaded with methyl acetylene-propadiene
mixtures are to be either independent (as defined in Sec.1
oxide.
B122) or separate (as defined in Sec.1 B133) from piping and
103 Stainless steels types 416 and 442 as well as cast iron are refrigeration systems for other tanks. This segregation applies
not to be used in ethylene oxide cargo containment and piping to all liquid and vapour vent lines and any other possible con-
systems. nections, such as common inert gas supply lines.
104 Before loading, tanks are to be thoroughly and effective- B 300 Nitrogen
ly cleaned to remove all traces of previous cargoes from tanks
and associated pipework, except where the immediate prior 301 Materials of construction and auxiliary equipment, such
cargo has been ethylene oxide, propylene oxide or mixtures of as insulation, are to be resistant to the effects of high oxygen
these products. Particular care is to be taken in the case of am- concentrations caused by condensation and enrichment at the
monia in tanks made of steel other than stainless steel. low temperatures attained in parts of the cargo system. Due
consideration is to be given to ventilation in such areas where
105 Ethylene oxide is to be discharged only by deepwell condensation might occur to avoid the stratification of oxygen
pumps or inert gas displacement. The arrangement of pumps is enriched atmosphere.
to comply with 813.
106 Ethylene oxide is to be carried refrigerated only and B 400 Ammonia
maintained at temperatures of less than 30°C. 401 Anhydrous ammonia may cause stress corrosion crack-
ing in containment and process systems made of carbon-man-
107 Pressure relief valves are to be set at a pressure of not ganese steel or nickel steel. To minimize the risk of this
less than 5,5 bar gauge. The maximum set pressure is to be spe- occurring, measures detailed in 402 to 408 are to be taken, as
cially approved by the Society. appropriate.
108 The protective padding of nitrogen gas as required by 402 Where carbon-manganese steel is used, cargo tanks,
823 is to be such that the nitrogen concentration in the vapour process pressure vessels and cargo piping are to be made of
space of the cargo tank will at no time be less than 45% by vol- fine-grained steel with a specified minimum yield strength not
ume. exceeding 355 N/mm2 and with an actual yield strength not ex-
109 Before loading and at all times when the cargo tank con- ceeding 440 N/mm2. One of the following constructional or
tains ethylene oxide liquid or vapour, the cargo tank is to be in- operational measures shall also be taken:
erted with nitrogen.
1) lower strength material with a specified minimum tensile
110 The water spray system required by paragraph 825 and strength not exceeding 410 N/mm2 shall be used; or
that required by Sec.11 C300 are to operate automatically in a
fire involving the cargo containment system. 2) cargo tanks, etc., are to be post-weld stress relief heat
treated; or
111 A jettisoning arrangement is to be provided to allow the
emergency discharge of ethylene oxide in the event of uncon- 3) carriage temperature is to be maintained preferably at a
trollable self-reaction. temperature close to the product's boiling point of -33°C
but in no case at a temperature above -20°C; or
B 200 Methylacetylene-propadiene mixtures 4) the ammonia shall contain not less than 0,1% w/w water.
201 Methyl acetylene-propadiene mixtures are to be suitably 403 If carbon-manganese steels with higher yield properties
stabilized for transport. are used other than those specified in 402 the completed cargo
202 A ship carrying methyl acetylene-propadiene mixtures tanks, piping, etc., are to be given a post-weld stress relief heat
is preferably to have an indirect refrigeration system as speci- treatment.
fied in Sec.7 A207. Alternatively, a ship not provided with in- 404 Process pressure vessels and piping of the condensate
direct refrigeration may utilize direct vapour compression part of the refrigeration system are to be given a post-weld
refrigeration subject to pressure and temperature limitations stress relief heat treatment when made of materials mentioned
depending on the composition. For the example compositions in 401.
given in the Gas Carrier Codes, the following features are to be
provided. 405 The tensile and yield properties of the welding consum-
ables shall exceed those of the tank or piping material by the
203 A vapour compressor that does not raise the temperature smallest practical amount.
and pressure of the vapour above 60° and 17,5 bar gauge dur-
ing its operation, and that does not allow vapour to stagnate in 406 Nickel steel containing more than 5% nickel and carbon-
the compressor while it continues to run. manganese steel not complying with the requirements of 402
and 403 are particularly susceptible to ammonia stress corro-
204 Discharge piping from each compressor stage or each sion cracking and shall not be used in containment and piping
cylinder in the same stage of a reciprocating compressor is to systems for the carriage of this product.
have:
407 Nickel steel containing not more than 5% nickel may be
1) two temperature actuated shutdown switches set at 60°C used provided the carriage temperature complies with the re-
or less; quirements specified in 402 3).
408 In order to minimize the risk of ammonia stress corro-
2) a pressure actuated shutdown switch set to operate at 17,5
bar or less; and sion cracking, it is advisable to keep the dissolved oxygen con-
tent below 2,5 ppm w/w. This can best be achieved by reducing
3) a safety relief valve set ro relieve at 18,0 bar gauge or less. the average oxygen content in the tanks prior to the introduc-

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.15 – Page 71

tion of liquid ammonia to less than the values given as a func- 609 The cargo tanks and cargo piping systems are to be made
tion of the carriage temperature T in the table below. of steel suitable for the cargo and for a temperature of -40°C,
even if a higher transport temperature is intended to be used.
T (°C) O2 (% v/v) The tanks are to be thermally stress relieved. Mechanical stress
-30 and below 0,90 relief will not be accepted as an equivalent.
-20 0,50
-10 0,28 610 The ship is to be provided with a chlorine absorbing
0 0,16 plant with connections to the cargo piping system and the car-
+10 0,10 go tanks. The absorbing plant is to be capable of neutralizing
+20 0,05 at least 2% of the total cargo capacity at a reasonable absorp-
+30 0,03 tion rate.
Oxygen percentages for intermediate temperatures may be ob- 611 During the gas freeing of cargo tanks, vapours are not to
tained by direct interpolation. be discharged to the atmosphere.
612 As gas detecting system is to be provided capable of
B 500 Vinyl chloride monomer monitoring chlorine concentrations of at least 1 ppm by vol-
501 In case no or insufficient inhibitor has been added, any ume. Suction points are to be located:
inert gas used for the purposes of A801 is not to contain more — near the bottom of the hold spaces,
oxygen than 0,1%. Samples of the inert atmosphere in cargo — in the pipes from the safety relief valves,
tanks and cargo piping are to be analyzed prior to loading. — at the outlet from the gas absorbing plant,
When vinyl chloride monomer is carried, a positive pressure is — at the inlet to the ventilation systems for the accommoda-
always to be maintained in the tanks, also during ballast voy- tion, service, machinery spaces and control stations,
ages between successive carriages. — on deck at the forward end, in the middle and at the aft end
of the cargo area. (These points are only for use during car-
B 600 Chlorine go handling and gas freeing operations.)
601 The capacity of each tank is not to exceed 600 m3 and
the total capacity of all cargo tanks is not to exceed 1200 m3. The gas detection system is to be provided with audible and
visual alarm with a set point of 5 ppm.
602 The tank design vapour pressure p0 of the cargo tanks is
not to be less than 13.5 bar (see also A302). 613 Each cargo tank is to be fitted with a high pressure alarm
giving audible alarm at a pressure equal to 10,5 bar.
603 Parts of tank protruding above the upper deck is to be 614 The enclosed space requird by Sec.19 C105 is to be eas-
provided with protection against thermal radiation taking into ily and quickly accessible from the open deck and the accom-
account total engulfment by fire. modation and is to be capable of being rapidly closed gas-tight.
604 Each tank is to be provided with two safety relief valves. Access to this space from the deck and the remainder of the ac-
A bursting disc of appropriate material is to be installed be- commodation is to be by means of an air lock. The space is to
tween the tank and the safety relief valves. The rupture pres- be so designed as to accommodate the entire crew of the ship
sure of the bursting disc is to be 1 bar lower than the opening and be provided with a source of uncontaminated air for a pe-
pressure of the safety relief valve, which is to be set at the de- riod of not less than four hours. One of the decontamination
sign vapour pressure of the tank but not less than 13,5 bar. The showers required by Sec.19 C103 is to be located near the air
space between the bursting disc and the relief valve is to be lock to the space.
connected through an excess flow valve to a pressure gauge 615 The maximum cargo tank filling limit is to be deter-
and a gas detection system. Provision is to be made to keep this mined according to Sec.17 A102 and Sec.17 A105.1.
space at or near the atmospheric pressure during normal oper-
ation. 616 The chlorine content of the gas in the vapour space of the
cargo tank after loading is to be greater than 80% by volume.
605 Outlets from safety relief valves are to be arranged in Guidance note:
such a way as to minimize the hazards on board the ship as well
as to the environment. Leakage from the relief valves is to be
led through the absorption plant to reduce the gas concentra- National regulations may require that chlorine is carried in the re-
tion as far as possible. frigerated state at a specified maximum pressure.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
The relief valve exhaust line is to be arranged at the forward
end of the ship to discharge outboard at deck level with an ar-
rangement to select either port or starboard side, with a me- B 700 Diethyl Ether/Vinyl Ethyl Ether
chanical interlock to ensure that one line is always open. 701 The cargo is to be discharged only by deepwell pumps
606 Cargo discharge is to be performed by means of com- or by hydraulically operated submerged pumps. These pumps
pressed chlorine vapour from shore, dry air or another accept- are to be of a type designed to avoid liquid pressure against the
able gas or fully submerged pumps. The pressure in the vapour shaft gland.
space of the tank during discharging is not to exceed 10,5 bar. 702 Inert gas displacement may be used for discharging car-
Cargo discharge compressors or on deck pumps on board ships go from independent tanks type C provided the cargo system is
will not be accepted. designed for the expected pressure.
607 The design pressure of the cargo piping system is to be B 800 Propylene oxide and mixtures of ethylene oxide-
not less than 21 bar. The internal diameter of the cargo pipes is propylene oxide with ethylene oxide content of not more
not to exceed 100 mm. than 30% by weight
Only pipe bends will be accepted for compensation of pipe line 801 Products transported under the provision of this section
thermal movement. The use of flanged joints is to be restricted are to be acetylene free.
to a minimum, and when used the flanges are to be of the weld-
ing neck type with tongue and groove. 802 Unless cargo tanks are properly cleaned, these products
are not to be carried in tanks which have contained as one of
608 Relief valves of the cargo piping system are to discharge the three previous cargoes any product known to catalyse po-
to the absorption plant. lymerization, such as:

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Pt.5 Ch.5 Sec.15 – Page 72

— ammonia, anhydrous and ammonia solutions, 3) The cargo is to be discharged only by deepwell pumps, hy-
— amines and amine solutions, draulically operated submerged pumps, or inert gas dis-
— oxidizing substances (e.g. chlorine). placement. Each cargo pump is to be arranged to ensure
that the product does not heat significantly if the discharge
803 Before carrying these products, tanks are to be thorough- line from the pump is shut off or otherwise blocked.
ly and effectively cleaned to remove all traces of previous car-
goes from tanks and associated pipework, except where the 814 Tanks carrying these products are to be vented inde-
immediate prior cargo has been propylene oxide or ethylene pendently of tanks carrying other products. Facilities are to be
oxide propylene oxide mixtures. Particular care is to be taken provided for sampling the tank contents without opening the
in the case of ammonia in tanks made of steel other than stain- tank to atmosphere.
less steel. 815 Cargo hoses used for transfer of these products are to be
804 In all cases the effectiveness of cleaning procedures for marked
tanks and associated pipework is to be checked by suitable test-
ing or inspection to ascertain that no trace of acidic or alkaline
materials remain that might create a hazardous situation in the «FOR ALKYLENE OXIDE TRANSFER ONLY».
presence of these products. 816 Hold spaces are to be monitored for these products. Hold
805 Tanks are to be entered and inspected prior to each initial spaces surrounding type A and B independent tanks are also to
loading of these products to ensure freedom from contamina- be inerted and monitored for oxygen. The oxygen content of
tion, including heavy rust deposits and any visible structural these spaces is to be maintained below 2%. Portable sampling
defects. When cargo tanks are in continuous service for these equipment is satisfactory.
products, such inspections are to be performed at intervals of 817 Prior to disconnecting shore-lines, the pressure in liquid
not more than two years. and vapour lines is to be relieved through suitable valves in-
806 Tanks for the carriage of these products are to be of steel stalled at the loading header. Liquid and vapour from these
or stainless steel construction. lines are not to be discharged to atmosphere.
807 Tanks which have contained these products may be used 818 Tanks are to be designed for the maximum pressure ex-
for other cargoes after thorough cleaning of tanks and associ- pected to be encountered during loading, conveying and dis-
ated pipework systems by washing or purging. charging cargo.
808 All valves, flanges, fittings and accessory equipment are 819 Tanks for the carriage of propylene oxide with a design
to be of a type suitable for use with these products and are to vapour pressure of less than 0,6 bar and tanks for the carriage
be constructed of steel or stainless steel or other material ac- of ethylene oxide-propylene oxide mixtures with a design va-
ceptable to the Society. The chemical composition of all mate- pour pressure of less than 1,2 bar are to have a cooling system
rial used is to be submitted to the Society for approval prior to to maintain the cargo below the reference temperature. For ref-
fabrication. Discs or disc faces, seats and other wearing parts erence temperature see Sec.17 A105.
of valves are to be made of stainless steel containing not less
820 Pressure relief valve settings are not to be less than 0,2
than 11% chromium.
bar gauge and for type C independent cargo tanks not greater
809 Gaskets are to be constructed of material which do not than 7,0 bar gauge for the carriage of propylene oxide and not
react with, dissolve in or lower the auto-ignition temperature greater than 5,3 bar gauge for the carriage of ethylene oxide-
of these products and which are fire resistant and possess ade- propylene oxide mixtures.
quate mechanical behaviour. The surface presented to the car-
go is to be polytetrafluoroethylene (PTFE) or materials giving 821 Piping segregation:
a similar degree of safety by their inertness. Spirally-wound 1) The piping system for tanks to be loaded with these prod-
stainless steel with a filler of PTFE or similar fluorinated pol- ucts is to be completely separate from piping systems for
ymer may be accepted by the Society. all other tanks, including empty tanks, and from all cargo
810 Insulation and packing if used, are to be of a material compressors. If the piping system for the tanks to be load-
which does not react with, dissolve in, or lower the auto-igni- ed with these products is not independent as defined in
tion temperature of these products. Sec.1 B122, the required piping separation is to be accom-
811 The following materials are generally found unsatisfac- plished by the removal of spool pieces, valves, or other
tory for gaskets, packing and similar uses in containment sys- pipe sections, and the installation of blank flanges at these
tems for these products and would require testing before being locations. The required separation applies to all liquid and
approved by the Society: vapour piping, liquid and vapour vent lines and any other
possible connections such as common inert gas supply
— Neoprene of natural rubber if it comes in contact with the lines.
products. 2) The products are to be transported only in accordance with
— Asbestos or binders used with asbestos. cargo handling plans that have been approved by the Soci-
— Materials containing oxides of magnesium such as mineral ety. Each intended loading arrangement is to be shown on
wools. a separate cargo handling plan. Cargo handling plans are
to show the entire cargo piping system and the locations
812 Filling and discharge piping are to extended to within for installation of blank flanges needed to meet the above
100 mm of the bottom of the tank or any sump pit. piping separation requirements. A copy of each approved
813 Loading and discharging: cargo handling plan is to be kept onboard the ship. The In-
ternational Certificate of Fitness for the Carriage of Lique-
1) The products are to be loaded and discharged in such a fied Gases in Bulk is to be endorsed to include reference
manner that venting of the tanks to atmosphere does not to the approved cargo handling plans.
occur. If vapour return to shore is used during tank load- 3) Before loading the product, certification verifying that the
ing, the vapour return system connected to a containment required piping separation has been achieved is to be ob-
system for the product is to be independent of all other tained from a responsible person acceptable to the port
containment systems. Administration and carried on board the ship. Each con-
2) During discharging operations, the pressure in the cargo nection between a blank flange and pipeline flange is to be
tank is to be maintained above 0,07 bar gauge. fitted with a wire and seal by the responsible person to en-

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.15 – Page 73

sure that inadvertent removal of the blank flange is impos- 825 A water spray system of sufficient capacity is to be pro-
sible. vided to blanket effectively the area surrounding the loading
manifold, the exposed deck piping associated with product
822 The maximum allowable tank filling limits for each car- handling and the tank domes. The arrangement of piping and
go tank are to be indicated for each loading temperature which nozzles is to be such as to give a uniform distribution rate of 10
may be applied and for the applicable maximum reference l/m2 per minute. The water spray system is to be capable of
temperature, on a list to be approved by the Society. A copy of
the list is to be permanently kept on board by the master. both local and remote manual operation and the arrangement is
to ensure that any spilled cargo is washed away. Remote man-
823 The cargo is to be carried under a suitable protective ual operation shall be arranged such that remote starting of
padding of nitrogen gas. An automatic nitrogen make-up sys- pumps supplying water spray system and remote operation of
tem is to be installed to prevent the tank pressure falling below any normally closed valves in the system can be carried out
0,07 bar gauge in the event of product temperature fall due to from a suitable location outside the cargo area, adjacent to the
ambient conditions or malfunctioning of refrigeration system.
Sufficient nitrogen is to be available on board to satisfy the de- accommodation spaces and readily accessible and operable in
mand of the automatic pressure control. Nitrogen of commer- the event of fire in the areas protected. Additionally, a water
cially pure quality (99,9% v/v) is to be used for padding. A hose with pressure to the nozzle, when atmospheric tempera-
battery of nitrogen bottles connected to the cargo tanks through tures permit, is to be connected ready for immediate
a pressure reduction valve satisfies the intention of the expres- use during loading and unloading operations.
sion «automatic» in this context.
B 900 Isopropylamine and monoethylamine
824 The cargo tank vapour space is to be tested prior to and
after loading to ensure that the oxygen content is 2% (v/v) or 901 Separate piping systems are to be provided as defined in
less. Sec.1 B133.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.16 – Page 74

SECTION 16
GAS OPERATED PROPULSION MACHINERY

A. General pressure reaches a certain value depending on the set pressure


of the vacuum relief valves of the cargo tanks. The automatic
A 100 Application shut-down device of the compressors is to have a manual reset-
101 Methane (LNG) is the only cargo whose vapour or boil- ting. Volumetric compressors are to be fitted with pressure re-
off gas may be utilized in machinery spaces of Category A and lief valves discharging into the suction line of the compressor.
in such spaces may be utilized only in boilers, inert gas gener- The size of the pressure relief valves is to be determined in
ators, combustion engines and gas turbines. such a way that, with the delivery valve kept closed, the max-
imum pressure does not exceed by more than 10% the maxi-
102 These provisions do not preclude the use of gas fuel for mum working pressure. The requirements of Sec.6 C403 apply
auxiliary services in other locations, however, such services to these compressors.
and locations are to be subject to special consideration by the
Society. 105 If the heating medium for the gas fuel evaporator or
heater is returned to spaces outside the cargo area it is first to
103 Machinery built for gas operation is to satisfy the re- go through a degassing tank. The degassing tank is to be locat-
quirements as given in Pt.4 Ch.7 and Pt.4 Ch.2 and is in addi- ed in the cargo area. Provisions are to be made to detect and
tion to satisfy the requirements as given below. The alarm the presence of gas in the tank. The vent outlet is to be
regulations apply especially to boiler and diesel engine plants, in a safe position and fitted with a flame screen.
but may also be used for gas turbines to the extent they are ap-
plicable. 106 The gas pressure in the supply line to the engine or the
burner is to be kept within the specified range at all actual
104 Alarm and safety systems are to comply with the re- loads.
quirements in Pt.4 Ch.9.
107 Pressure vessels in the gas fuel conditioning system are
A 200 Documentation to comply with the requirements for cargo tanks type C in
201 The following plants and particulars are to be submitted Sec.5. Piping is to comply with Sec.6.
for approval: B 200 Gas supply lines
— description of installation 201 Gas fuel piping is not to pass through accommodation
— arrangement of engine room installation spaces, service spaces or control stations. Gas fuel piping may
— arrangement of piping for gas and fuel oil pass through or extend into other spaces provided they fulfil
— arrangement of gastight boiler casing with funnel one of the following:
— arrangement of ventilation
— details showing burner equipment for gas/fuel oil for burn- 1) The gas piping is to be a double wall piping system with
ers and combustion equipment for engines the gas fuel contained in the inner pipe. The space between
— arrangement and details of installation for preparation of the concentric pipes is to be pressurized with inert gas at a
gas before combustion. pressure greater than the gas fuel pressure. Suitable alarms
are to be provided to indicate a loss of inert gas pressure
Further drawings may be required, if necessary, to evaluate the between the pipes; or
safety of the gas firing system. 2) the gas fuel piping is to be installed within a ventilated
202 For requirements for documentation of instrumentation pipe or duct. The air space between the gas fuel piping and
and automation, including computer based control and moni- the inner wall of this pipe or duct is to be equipped with
toring, see Sec.1. mechanical exhaust ventilation having a capacity of at
least 30 air changes per hour. The ventilation system is to
be arranged to maintain a pressure less than the atmos-
pheric pressure. The fan motors are to be placed outside
B. Gas Supply to Boilers and Engines, Arrange- the ventilated pipe or duct. The ventilation outlet is to be
ment of Engine and Boiler Rooms. Electrical covered by a «protection screen» and placed in a position
Equipment where no flammable gas-air mixture may be ignited. The
ventilation is always to be in operation when there is gas
B 100 Gas make-up plant and related equipment fuel in the piping. Continuous gas detection is to be pro-
vided to indicate leaks and to alarm and subsequently shut
101 The installation for the suction of gas from cargo tanks down the gas fuel supply to the machinery space in accord-
is to be such that it effectively prevents vacuum in the cargo ance with 205 and 206. The master gas fuel valve required
tanks that may arise due to the suction of gases. by 206 is to close automatically, if the required air flow is
102 The gas in the supply lines is to have a temperature not not established and maintained by the exhaust ventilation
lower than the ambient temperature. system.
103 All equipment (heaters, compressors, filters, etc.) for 202 The double wall piping system or the ventilated pipe or
making-up the gas for its use as fuel, and the related storage duct provided for the gas fuel lines is to terminate at a ventila-
tanks are to be located in the cargo area. If the equipment is in tion hood or casing arranged to cover the areas occupied by
an enclosed space the space is to be ventilated according to flanges, valves, etc., and the gas fuel piping at the gas fuel uti-
Sec.10 and be equipped with a fixed fire extinguishing system lization units, such as boilers, diesel engines or gas turbines. If
according to Sec.11 C400 and with a gas detection system ac- this ventilation hood or casing is not served by the exhaust ven-
cording to Sec.13 B300 as applicable. tilation fan serving the ventilated pipe or duct as specified in
104 The compressors are to be capable of being remotely 201.2, then it is to be equipped with an exhaust ventilation sys-
stopped from a position which is always and easily accessible, tem and continuous gas detection is to be provided to indicate
and also from the engine room. In addition, the compressors leaks and to alarm and subsequently shut down the gas fuel
are to be capable of automatically stopping when the suction supply to the machinery space in accordance with 205 and 206.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.16 – Page 75

The master gas fuel valve required by 206 is to close automat- 209 It is to be clearly indicated on all shut-off valves whether
ically if the required air flow is not established and maintained the valves are open or closed.
by the exhaust ventilation system. 210 It is to be possible for the complete pipe system for gas
The ventilation hood or casing is to be installed or mounted to supply, including ventilation ducts, hood and casing, to be gas-
permit the ventilating air to sweep across the gas utilization freed and air-freed effectively by means of inert gas.
unit and be exhausted at the top of the ventilation hood or cas- Warning and notice plate is to be provided, which clearly indi-
ing. cates that gas-freeing is not to take place through a recently ex-
In the case of diesel engines with high pressure gas injection tinguished combustion chamber. Measures are to be taken to
(>200 bar) the arrangement of the ventilation hood may be prevent ingress of air through pipe connections between the
omitted provided all gas lines and connecting flanges are com- gas supply pipe and the atmosphere.
pletely encased in the outer piping/ducting. 211 If the gas supply is shut off on account of release of an
203 The ventilation air inlet and discharge for the required automatic valve, the gas supply is not to be opened until the
ventilation systems are to be respectively from and to a safe lo- reason for the disconnection is ascertained and the necessary
cation. precautions taken. A readily visible notice giving instruction to
204 Gas detection systems provided in accordance with the this effect, is to be placed at the operating station for the shut-
requirements of 201.2 and 202 are to comply with applicable off valves in the gas supply lines.
parts of Sec.13 B300. 212 If a gas leak occurs, the gas fuel supply is not to be op-
205 Alarm is to be given at: erated until the leak has been found and repaired. Instructions
to this effect is to be placed in a prominent position in the ma-
— abnormal pressure in the gas fuel supply line. chinery space.
— gas concentration of maximum 30% of lower explosion 213 The gas supply lines outside the cargo area are to be de-
limit in the vented duct (201.2), ventilation hood (202) or signed for a pressure at least 50% higher than the normal work-
in the engine room. ing pressure. Both wall thickness and diameter of the piping,
— failure of the valve control actuating medium. as well as the arrangement, are to be such that the pipes will not
suffer damage from external loading to which they may be sub-
206 The main supply lines for gas are to be equipped with a jected. The piping shall, as far as practicable, have welded
manually operated stop valve and an automatically operated joints. Those parts of the gas fuel piping, which are not en-
master gas fuel valve coupled in series or a combined manually closed in a ventilated pipe or duct according to 201 and are on
and automatically operated stop valve. The valves are to be sit- the open deck outside the cargo area are to have full penetra-
uated in the part of the piping which is outside engine room or tion butt welded joints and are to be fully radiographed.
boiler room, and placed as near as possible to the installation
for heating the gas. The valve is automatically to cut off the gas The material in the inner piping is to satisfy the requirements
supply when: given in Pt.4 Ch.1 for pipes in Class I.
The gas supply lines are to be hydraulically tested in accord-
— there is abnormal pressure in the supply line for gas, see ance with Pt.4 Ch.1 Sec.7. A tightness test is also to be carried
106. out for the outer pipe or duct.
— the fire alarm onboard is sounded (with time delay).
— the engine room ventilation capacity on either supply or B 300 Arrangement of engine and boiler rooms, etc
exhaust is reduced by more than 50% (with time delay). 301 Combined boiler and engine rooms will be considered
— gas concentration of maximum 60% of the lower explo- specially in each separate case with regard to ventilation and
sion limit in the vented duct (201.2) or ventilation hood other safety precautions.
(202) is detected.
302 Ventilation of engine and boiler room is to be carried out
The automatic master gas fuel valve is to be manually operable at a pressure which is above atmospheric pressure. The venti-
from a reasonable number of places in the engine room, from lation system is to be independent of all other ventilation, and
a room outside the engine casing and from the bridge. the ventilation capacity is to be at least 30 air changes per hour
207 Each gas utilization unit is to be provided with a set of relating to the pressure fan capacity. If the equipment for gas
operation is installed in a confined part of the engine and boiler
three automatic valves. Two of these valves are to be in series
in the gas fuel pipe to the consuming equipment. The third room, the requirement only applies to this part of the room.
valve is to be in a pipe that vents to a safe location in the open The number and power of the pressure fans are to be such that
the capacity is not reduced by more than 50%, if a fan with sep-
air, that portion of the gas fuel piping that is between the two
valves in series. These valves are to be arranged so that the fol- arate circuit from the main switchboard or emergency switch-
lowing conditions will cause the two gas fuel valves which are board or a group of fans with common circuit from the main
switchboard or emergency switchboard, is out of action.
in series to close automatically and the vent valve to open au-
tomatically: The ventilation system is to ensure a good air circulation in all
spaces, and in particular ensure that there is no possibility of
— the conditions specified in 206, formation of gas pockets in the upper parts of the room.
— failure of the necessary forced draught,
303 The engine room and boiler room are each to have at
— loss of flame on boiler burners, least two completely independent exits.
— failure of the valve control actuating medium.
304 The engine and boiler room are to have to simple geo-
Alternatively, the function of one of the valves in series and the metrical shape as possible.
vent valve can be incorporated into one valve body so arranged 305 In engine room and boiler room where gas operation is
that, when one of the above conditions occurs, flow to the gas used, there are to be gas detectors or suctions for such in all
utilization unit will be blocked and the vent opened. The three places where there is a danger that gas pockets may be formed.
shut-off valves are to be arranged for manual reset. The gas detectors in engine room and boiler room are not to be
208 In the branch lines for the gas supply to each cylinder incorporated in the ship's remaining gas detector system and
and burner, there is to be a screw-down non-return valve and a are to comply with Sec.13 B300. For gas detectors or suction
flame arrester. In the main gas supply pipelines before the boil- points for these, there is in addition to the alarm system men-
ers and the engines is to be mounted a gas control valve. tioned in Sec.13 B300, to be arranged a readily audible alarm

DET NORSKE V ERITAS


Rules for Ships, January 1999
Pt.5 Ch.5 Sec.16 – Page 76

in the engine room and boiler room. This alarm is to give signal ted. An installation is to be provided for purging the gas supply
if any of these show a gas content of maximum 30% of the piping to the burners by means of inert gas or steam, after the
lower explosion limit. extinguishing of these burners.
The gas detector system is to be in continuous operation when 104 Alarm devices are to be fitted in order to monitor a pos-
the main shut-off valves for the gas system are open. The peri- sible decrease in liquid fuel oil pressure or a possible failure of
od is not to exceed 15 minutes with alternating readings taken the related pumps.
from the various suction points.
105 Arrangements are to be made that, in case of flame fail-
B 400 Electrical equipment ure of all operating burners for gas or oil or for a combination
thereof, the combustion chambers of the boilers are automati-
401 The location of electrical equipment and the ventilation cally purged before relighting. Arrangements are also to be
of spaces where electrical equipment is installed, are generally made to enable the boilers to be manually purged and these ar-
to be such that the possibility of gas accumulation in such spac- rangements are to be to the satisfaction of the Society.
es is a minimum. This particularly applies to equipment which
produces sparks (e.g. switchboards and other switchgear such 106 At the operating stations for the boilers, a readily visible
as motor starters, machines with sliprings or commutators). signboard with the following instruction is to be posted:
Alternatively, special requirements to enclosure and/or sepa- CAUTION:
rate ventilation of electrical equipment can be made, after con-
sideration in each case. NO BURNER TO BE FIRED BEFORE
402 Electrical equipment located in the double wall pipe or THE FURNACE HAS BEEN PROPERLY PURGED
duct specified in 201 is to be of the intrinsically safe type.
C 200 Construction of the boilers
201 The boilers are to be so constructed that there is no dan-
ger that gas pockets will be formed in any place in the firing
C. Gas-Fired Boiler Installations and flue gas part of the boiler.
C 100 Burners for gas firing 202 Each boiler is to have a separate flue gas line led up to
101 Boiler installations may have supply by boil-off fuel the top of the funnel.
during low loading and manoeuvring conditions, if approved 203 Oxygen content in the flue gas line is to be indicated.
means of disposing of the excess steam are provided.
204 Boilers for firing with gas are to be equipped with auto-
102 The burners for gas are to be of such construction that matic regulation of air supply in order to attain complete com-
they effectively maintain complete and stable combustion un- bustion with a suitable quantity of excess air.
der all operating conditions.
103 The burner systems are to be of dual type, suitable to C 300 Monitoring systems
burn either oil fuel or gas fuel alone or oil and gas fuel simul- 301 The extent of monitoring of gas-fired boilers is to com-
taneously. Only oil fuel is to be used during manoeuvring and ply with the requirements specified in Pt.4 Ch.7 Sec.7 for oil-
port operations unless automatic transfer from gas to oil burn- fired boilers.
ing is provided in which case the burning of a combination of
oil and gas or gas alone may be permitted provided the system
is demonstrated to the satisfaction of the Society.
It is to be possible to change over easily and quickly from gas D. Gas-Operated Engine Installations
fuel operation to oil fuel operation. Gas nozzles are to be fitted
in such a way that gas fuel is ignited by the flame of the oil fuel D 100 General
burner. A flame scanner is to be installed and arranged to as- 101 For dual fuel gas-diesel engines of high pressure type,
sure that gas flow to the burner is cut off unless satisfactory ig-
reference is made to Classification Note No. 42.1.
nition has been established and maintained. On the pipe of
each gas burner a manually operated shut-off valve is to be fit- 102 For gas fuelled engine installations, see Pt.6 Ch.13.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.17 – Page 77

SECTION 17
FILLING LIMITS FOR CARGO TANKS

A. Filling Limits for Cargo Tanks 104 The Society may stipulate a lower filling limit than 98%
at the reference temperature if the conditions in Sec.9 B203 are
A 100 General requirements not fulfilled.
101 No cargo tank is to be more than 98% liquid full at the 105 The reference temperature is the lower of:
reference temperature except as permitted by 103.
102 The maximum volume to which a cargo tank is to be 1) the temperature corresponding to the vapour pressure of
loaded, is: the cargo at the set pressure of the pressure relief valve.
dr 2) the temperature of the cargo upon termination of loading,
V L = 0, 98 V ---- during transport or at unloading, whichever is the greater,
dl
when a cargo vapour pressure/temperature control system
where as referred to in Sec.7 A100, is provided. If this reference
temperature would result in the cargo tank becoming liq-
VL = maximum volume to which the tank may be loaded. uid full before the cargo reaches a temperature corre-
V = volume of the tank. sponding to the vapour pressure of the cargo at the set
dr = density of the cargo at the reference temperature. pressure of the relief valves required in Sec.9 B200, an ad-
dl = density of the cargo at the loading temperature and ditional pressure relief system complying with Sec.9 B400
pressure. is to be fitted.
103 The Society may accept a greater filling limit than 98%
at the reference temperature taking into account the shape of 106 The maximum allowable tank filling limits for each car-
the tank, arrangements of pressure relief valves, accuracy of go tank are to be indicated for each product which may be car-
liquid level and temperature gauging and the difference be- ried, for each loading temperature which may be applied and
tween the loading temperature and the temperature corre- for the applicable maximum reference temperature, on a list to
sponding to the vapour pressure of the cargo at the set pressure be approved by the Society. A copy of the list is to be perma-
of the pressure relief valves. nently kept on board by the master.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.18 – Page 78

SECTION 18
INERT GAS PLANTS

A. General gas entering the storage vessel is to be monitored for traces of


oxygen to avoid possible initial high oxygen enrichment of the
A 100 Application gas when released for inerting purposes.
101 The Rules in this Section apply to inert gas systems for 203 Spaces containing inert gas generating plants are to have
inerting of cargo piping systems, cargo containment systems no direct access to accommodation, service or control station
and void spaces in the cargo area, if fitted. spaces, but may be located in machinery spaces or other spaces
outside the cargo area. Two non-return valves or equivalent
A 200 General
devices are to be fitted in the inert gas main in the cargo area.
201 The applicable requirements of Ch.3 Sec.11 A200, Inert gas piping is not to pass through accommodation, service
A300, B, C, D, E and F apply in addition to those given below. or control station spaces.
Guidance note: 204 Flame burning equipment for generating inert gas is not
Gas Carriers built also to carry oil with flashpoint less than 60°C to be located within the cargo area. Special considerations may
are to comply with the inert gas requirements of SOLAS as for
oil tankers, Ch.3 Sec.11 or for chemical tankers, Ch.4 Sec.16. be given to the location of inert gas generating equipment us-
ing the catalytic combustion process.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
205 A continuous reading oxygen content meter is to be fit-
202 Where inert gas is made by an onboard process of frac- ted to the inert gas supply from the equipment and is to be fit-
tional distillation of air which involves the storage of the cryo- ted with an alarm set at a maximum of 5% oxygen content by
genic, liquefied nitrogen for subsequent release, the liquefied volume subject to the requirements of Sec.15.

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Rules for Ships, January 1999
Pt.5 Ch.5 Sec.19 – Page 79

SECTION 19
PERSONNEL PROTECTION

A. General corded in the ship's log-book, and inspected and tested by an


expert at least once a year.
A 100 Protective equipment
101 Suitable protective equipment including eye protection
is to be provided for protection of crew members engaged in
loading and discharging operations, taking into account the B. First-aid Equipment
character of the products.
B 100 General
A 200 Safety equipment 101 A stretcher which is suitable for hoisting an injured per-
201 Sufficient, but not less than two complete sets of safety son from spaces below deck is to be kept in a readily accessible
equipment in addition to the firemen's outfits required by location.
Sec.11 B200 each permitting personnel to enter and work in a 102 Medical first-aid equipment including oxygen resuscita-
gas-filled space, are to be provided. tion equipment and antidotes, if available, for products carried,
202 One complete set of safety equipment is to consist of: is to be provided on board.

1) one self-contained air-breathing apparatus, not using


stored oxygen, having a capacity of at least 1,200 l of free
air; C. Personnel Protection Requirements for Indi-
2) protective clothing, boots, gloves and tight-fitting gog- vidual Products
gles;
C 100 General
3) steel-cored rescue line with belt; and
101 Provisions of C100 are applicable to ships carrying
4) explosion-proof lamp. products for which those paragraphs are listed in column 'f' in
203 An adequate supply of compressed air is to be provided the table of Appendix A.
and is to consist either of: 102 Respiratory and eye protection suitable for emergency
escape purposes is to be provided for every person on board
1) one set of fully charged spare air bottles for each breathing subject to the following:
apparatus required by 201;
1.1 filter type respiratory protection is unacceptable.
a special air compressor suitable for the supply of high-
pressure air of the required purity; and 1.2 self-contained breathing apparatus is normally to have a
duration of service of at least 15 min;
a charging manifold capable of dealing with sufficient
spare breathing apparatus air bottles for the breathing ap- 2 emergency escape respiratory protection is not to be used for
paratus required by 201, or fire-fighting or cargo handling purposes and should be marked
to that effect;
2) fully charged spare air bottles with a total free air capacity
of at least 6,000 l for each breathing apparatus required by 3 two additional sets of the above respiratory and eye protec-
101. tion are to be permanently located in the navigating bridge.
103 Suitably marked decontamination showers and eyewash
204 Alternatively, the Society may accept a low-pressure air are to be available on deck in convenient locations. The show-
line system with hose connection suitable for use with the ers and eyewash are to be operable in all ambient conditions.
breathing apparatus required by 201. This system should pro-
vide sufficient high-pressure air capacity to supply, through 104 In ships of a cargo capacity of 2,000 m3 and over, two
pressure reduction devices, enough low-pressure air to enable complete sets of safety equipment are to be provided in addi-
two men to work in a gas-dangerous space for at least 1 hour tion to the equipment required by Sec.11 B200 and B201. At
without using the air bottles of the breathing apparatus. Means least three spare charged air bottles are to be provided for each
should be provided for recharging the fixed air bottles and the self-contained air-breathing apparatus required in this para-
breathing apparatus air bottles from a special air compressor graph.
suitable for the supply of high-pressure of the required purity. 105 Personnel are to be protected against the effects of a ma-
205 Protective equipment required in 101 and safety equip- jor cargo release by the provision of a space within the accom-
ment required in 201 are to be kept in suitable, clearly marked modation area designed and equipped to the satisfaction of the
lockers located in readily accessible places. Society.
206 The compressed air equipment is to be inspected at least 106 For certain highly dangerous products, cargo control
once a month by a responsible officer and the inspection re- room is to be of the gas-safety type only.

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Rules for Ships, January 1999
Pt.5 Ch.5 App.A – Page 80

APPENDIX A
LIST OF CARGOES (TANKER FOR LIQUEFIED GAS)

A. List of Cargoes struction and Equipment of Ships Carrying Dangerous


Chemicals in Bulk.
A 100 General
A 300 Abbreviations
101 Table A1 provides a summary of some minimum con- Gauging systems, type permitted (column c):
struction requirements for the specific cargoes.
I Indirect or closed as described in Sec.13 B102 and 103.
A 200 Marking C Indirect or closed, as described in Sec.13 B102, 103 and
201 Cargoes marked with * in the first column of Table A1, 104.
R Indirect, closed or restricted, as described in Sec.13 B102,
are cargoes covered by IMO International Code for the Con- 103, 104 and 105.
struction and Equipment of Ships Carrying Liquefied Gases in
Bulk. Vapour detection required (column d):
202 Cargoes marked with + in the first column of Table A1, F Flammable vapour detection.
are cargoes which are covered by both IMO International Code T Toxic vapour detection.
for the Construction and Equipment of Ships Carrying Lique- O Oxygen analyser.
fied Gases in Bulk and IMO International Code for the Con-

Table A1 Summary of some minimum construction requirements for special cargoes


a b c d e f
Name and chemical formula D Liquid Control of Remarks.
Gauging Vapour
Ship type density system detection vapour space Special
3
(kg/m ). within tank requirements
* Sec.15 A501,
ACETALDEHYDE 2G/2PG (20,8°C) C F+T Inert A702, A800
CH3CHO 780 Sec.19 C103,
C104
* Sec.15 A202,
AMMONIA (- 33,4°C) A702, B400
2G/2PG C T -
(ANHYDROUS) NH3 680 Sec.19 C102,
C103, C104
* Sec.15 A203,
BUTADIENE 1,3 (inhibited) (- 4,5°C)
CH2CHCHCH2 2G/2PG 650 R F - A502, A503,
A800
* (- 0,5°C)
BUTANE C4H10 2G/2PG R F -
600
* BUTANE/PROPANE mixtures 2G/2PG R F -
* (- 6,3;
BUTYLENES 2G/2PG 3,7°C) R F -
630; 640
* Sec.15 A501,
(- 34°C) A600, A700,
CHLORINE Cl2 1G I T Dry
1560 A900, A1000,
B600 Sec.19 C
* DICHLOROMONOFLUOROMETHANE (8,9°C)
3G R - -
CHFCl2 Refrigerant gas (R-21) 1480
* DICHLOROTETRAFLUOROETHANE 3G (3,8°C) R - -
C2F4Cl2 Refrigerant gas (R-114) 1510
+ Sec.15 A207,
A301, A702,
DIETHYL ETHER (34,6°C) A1300,
2G/2PG C F+T Inert
C2H5O C2H5 640 A1400, B700
Sec.19 C102,
C103
* Sec.15 A202,
DIMETHYLAMINE (6,9°C) A702 Sec.19
2G/2PG C F+T -
(CH3)2NH 670 C102, C103,
C104
* (- 88°C)
ETHANE C2H6 2G R F -
550
* ETHYL CHLORIDE (12,4°C)
CH3CH2Cl 2G/2PG 920 R F+T - Sec.15 A702
* (-104°C)
ETHYLENE C2H4 2G R F -
560

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Rules for Ships, January 1999
Pt.5 Ch.5 App.A – Page 81

Table A1 Summary of some minimum construction requirements for special cargoes (Continued)
a b c d e f
Name and chemical formula D Liquid Control of Remarks.
Gauging Vapour
Ship type density system detection vapour space Special
3
(kg/m ). within tank requirements
* Sec.15 A203,
A302, A501,
A600, A701,
ETHYLENE OXIDE (10,4°C)
(CH 2)2O 1G 870 C F+T Inert A800, B100
Sec.19 C102,
C103, C104,
C106
+ - Sec.15
ETHYLENE OXIDE/PROPYLENE OX- A301, A501,
A801.1,
IDE mixture with ethylene oxide content of 2G/2PG - C F+T Inert
not more than 30% by weight A1300 A1400,
B800 Sec.19
C103
+ ISOPRENE(inhibited) (34°C) Sec.15 A1100,
2G/2PG R F - A1300 Sec.19
CH2C(CH 3)CHCH2 680
C103
+ Sec.15 A205,
A702, A1100,
ISOPROPYLAMINE (33°C)
(CH 3)2CHNH2 2G/2PG 710 C F+T - A1300, A1400
Sec.19 C102,
C103
* METHANE CH 4 (LNG) 2G (-164°C) C F -
420
* METHYL ACETYLENE - PROPADIENE
2G/2PG R F - Sec.15 B200
MIXTURE
* Sec.15 A302,
METHYL BROMIDE CH 3Br 1G 1730 C F+T - A501, A600
Sec.19 C
* METHYL CHLORIDE CH3 Cl 2G/2PG 920 C F+T - Sec.15 A204,
A702
* MONOCHLORODIFLUOROMETHANE (- 42°C)
3G R - -
CHClF 2 Refrigerant gas (R-22) 1420
* MONOCHLOROTETRAFLUOR- 3G R - -
OETHANE C2HF4Cl Refrigerant gas
* MONOCHLOROTRIFLUOROMETH-
(-81,4°C)
ANE 3G 1520 R - -
CF3Cl Refrigerant gas (R-13)
+ Sec.15 A202,
(16,6°C) A301, A702,
MONOETHYLAMINE C 2H2NH2 2G/2PG C F+T - A1300, A1400
690
Sec.19 C102,
C103, C104
* (-196°C)
NITROGEN N2 3G C O - Sec.15 B300
808
+ PENTANES (all isomers) 2G/2PG 630 R F - Sec.19 C104
Sec.15 A1300
+ 650
PENTENES (all isomers) 2G/2PG Sec.19 R F - Sec.15 A1300
C104
* (-42,3°C)
PROPANE C3H8 2G/2PG R F -
590
* PROPYLENE 2G/2PG ( - 47,7°C) R F -
C3H6 610
+ Sec.15 A301,
A501, A702,
PROPYLENE OXIDE 2G/2PG 860 C F+T Inert A1300,
CH3CHOCH2
A1400, B800
Sec.19 C103

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Rules for Ships, January 1999
Pt.5 Ch.5 App.A – Page 82

Table A1 Summary of some minimum construction requirements for special cargoes (Continued)
a b c d e f
Name and chemical formula D Liquid Control of Remarks.
Gauging Vapour
Ship type density system detection vapour space Special
3
(kg/m ). within tank requirements
* Sec.15 A302,
(-10°C) A400, A600,
SULPHUR DIOXIDE (inhibited) SO2 1G C T Dry A701, A900,
1460
A1000 Sec.19
C
* Sec.15 A203,
A204, A502,
VINYL CHLORIDE MONOMER ( - 13,9°C) A503, A702,
2G/2PG C F+T -
CH2CHCl (inhibited) 970 A800, B500
Sec.19 C102,
C103
+ Sec.15 A203,
A301, A702,
VINYL ETHYL ETHER CH2CHOC2H5 2G/2PG 754 C F+T Inert A1300,
(inhibited) A1400, B700
Sec.19 C102,
C103
+ Sec.15 A206,
VINYLIDENE CHLORIDE C2H2CCl2 2G/2PG 1250 R F+T Inert A702, A1300,
(inhibited) A1400 Sec.19
C102, C103

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