Semitubular Rivet

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SEMI-TUBULAR RIVET Introduction

■ Name
SEMI-TUBULAR RIVET
Secure and uniform fastening is made without any skills. Low round Semi-tubular 3×5 ④ Under-head shank length
① ② ③ ④ ② Rivet type

■ Structure of semi-tubular rivet ■ Features ① Type of head (Low round, truss, flat, countersunk and round)
② Rivet type (Semi-tubular) ① Head ③ Nominal diameter
Easy fastening requiring no skill ③ Nominal diameter (See the specification table.)
A semi-tubular rivet can be easily and quickly fastened using a rivet setter ④ Under-head shank length (See the specification table.)
without any special skills.

Head

■ Types of heads ■ Rivet type


Rivet design tailored to specific purpose
Low round Truss Flat Countersunk Round head Semi-tubular
Semi-tubular rivets can be made of various materials. They can be tailored
Shank to various requirements, such as conductivity and decorative design.

Stable and reliable fastening


A semi-tubular rivet does not loosen easily and that provides reliable
fastening. The rivet installation can be checked visually.
■ Types of materials and relevant JIS
Materials
Relevant JIS
Description Code
Improvement in working efficiency Iron Carbon steel wire SWCH JIS G 3507 "Carbon steels for cold heading"
Using the rivet instead of screw, bolt or nut; the assembly efficiency can be Brass Brass wire C2700W
Hole drastically improved. JIS H 3260 "Copper and copper alloy wires"
Copper Tough pitch copper wire C1100W
A1070W
Aluminum drawn wire
A1200W

Semi-tubular rivet
Aluminum JIS H 4040 "Aluminum or aluminum alloy wire"
■ Fastening process A5052W
Aluminum alloy drawn wire
① Insert the pilot pin into the ② The stem descends, pressing ③ At the same time, the catcher ④ Guided by the pilot pin, the rivet
A5056W
workpieces. the rivet head. descends, holding the rivet. goes through the workpieces and SUS430-WR
fastening is complete. Stainless steel Stainless steel wire JIS G 4308 "Stainless steel wire"
SUSXM7-WR

Rivet
■ Strength test results by material and shank diameter Unit (kN)
Nominal diameter φ1.2 φ1.6 φ2 φ2.5 φ3 φ4 φ5 φ6 φ8
Tensile 0.29 0.49 0.85 1.23 1.69 3.00 4.69 6.76 12.02
SWCH10A
Escape slider Shear 0.34 0.61 0.96 1.50 2.17 3.86 6.03 8.68 15.43
Escape chute Tensile 0.39 0.66 1.14 1.66 2.27 4.03 6.31 9.08 16.15
Stem SUS430
Rivet Shear 0.45 0.80 1.26 1.97 2.84 5.05 7.89 11.36 20.20
Catcher
Tensile 0.48 0.81 1.39 2.03 2.77 4.93 7.71 11.10 19.74
Pilot pin SUSXM7
Shear 0.51 0.91 1.42 2.23 3.21 5.71 8.93 12.86 22.86
Workpieces Tensile 0.28 0.47 0.81 1.18 1.62 2.88 4.50 6.48 11.53
Curling set C2700W
Shear 0.31 0.55 0.86 1.35 1.95 3.47 5.42 7.81 13.89

Material
Tensile 0.17 0.29 0.50 0.73 0.99 1.77 2.77 3.99 7.09
C1100W
■ Operating precautions Shear 0.20 0.37 0.58 0.90 1.30 2.32 3.63 5.23 9.30
Tensile 0.07 0.12 0.20 0.28 0.40 0.71 1.16 1.76 2.85
If the rivet is installed in the situations below, it may result in improper fastening. A1070W
Shear 0.10 0.18 0.27 0.44 0.60 1.07 1.61 2.25 4.12
(1) The workpieces are tilted. (2) ‌There is a gap between the (3) ‌The pilot pin is not fully out, (4) The curling set is worn.
workpieces. interfered by the workpieces. Tensile 0.07 0.13 0.20 0.28 0.40 0.71 1.18 1.79 2.88
A1200W
Shear 0.11 0.18 0.31 0.46 0.60 1.13 1.74 2.33 4.26
Tensile 0.13 0.23 0.39 0.54 0.74 1.34 2.18 3.15 5.43
A5052W
Shear 0.20 0.35 0.56 0.91 1.18 2.21 3.40 4.56 8.32
Tensile 0.17 0.29 0.47 0.60 0.94 1.46 2.61 3.78 6.73
A5056W
Shear 0.23 0.40 0.62 1.00 1.30 2.46 3.80 5.20 9.25
Note) Each of the results above is the measured strength of a rivet alone.

13 FUKUIBYORA Co.,Ltd. 14
SEMI-TUBULAR RIVET SEMI-TUBULAR RIVET

Low Round Semi-Tubulalr Rivet Truss Semi-Tubular Rivet


■ Shape and symbols of standard dimensions ■ Shape and symbols of standard dimensions

H L
H L
r B
r B

D A d
D A d

b2 b2

[MOVIE] http://www.byora.co.jp/index/products/movies/semi-tubular.html

■ Calculation of under-head shank length a1 a2


b1 ■ Calculation of under-head shank length a1 a2 b1
*3 *2 *3 *2
Material thickness t Material thickness t
L= Shank diameter(d) × Coefficient(0.6) + Material thickness(t) (Eccentricity of head) (Eccentricity of hole) L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1 *1
*1.Shank diameter (d) x coefficient (0.6) = swaging
2º max *1. Shank diameter (d) x 0.6 = swaging margin (K) 2º max
margin (K)
Shank *2. Use coefficient (0.5) as a guide for SUSXM7
*2. Use coefficient (0.5) as a guide for SUSXM7 Shank
diameter d
(with hole diameter/depth between 0.75 d and 0.77 d) diameter d (with hole diameter/depth between 0.75 d and 0.77 d)
*3. The under-head shank length L should be less than
*3. The under-head shank length L should be less than
5 times the shank diameter or in the case of stainless
Swaging 5 times the shank diameter or in the case of stainless Swaging
steel less than double.
margin K steel less than double. c margin K c
When a length exceeding the specification is required, When a length exceeding the specification is required,
l l
Under-head shank length L please ask us. Under-head shank length L please ask us.

The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face) The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)

■ Specification table Unit (mm) ■ Specification table Unit (mm)


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8

Semi-tubular rivet
Standard 1.2 1.6 2 2.5 3 4 5 6 8 Standard 1.2 1.6 2 2.5 3 4 5 6 8
d + 0.02 0 0 0 0 d + 0.02 0 0 0 0
Tolerance Tolerance
− 0.05 − 0.08 − 0.10 − 0.12 − 0.15 − 0.05 −0.08 − 0.10 − 0.12 − 0.15
Standard 2.2 3 3.7 4.6 5.4 7.2 9 10.5 13.5 Standard 2.7 3.6 4.5 5.6 6.6 8.8 11 13 17
D 0 0 0 0 D 0 0 0 0
Tolerance Tolerance
− 0.3 − 0.4 − 0.5 − 0.6 − 0.3 − 0.4 − 0.5 − 0.6
Standard 0.3 0.4 0.6 0.9 1.1 1.4 1.8 2.1 2.8 Standard 0.5 0.7 1 1.3 1.4 1.8 2.4 2.8 3.8
H H
Tolerance ± 0.05 ± 0.1 Tolerance ± 0.05 ± 0.1
Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6 Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A A
Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10 Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10
*4 *4 *4 *4
Standard 1.1 1.4 1.8 2.3 2.7 3.6 4.5 5.4 7.2 Standard 1.1 1.4 1.8 2.3 *4 2.7 *4 3.6 *4 4.5 *4 5.4 7.2
B B
Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3 Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3
r Max 0.06 0.08 0.1 0.2 0.3 0.4 r Max 0.1 0.15 0.15 0.2 0.3 0.4 0.5 0.6
a1-a2 Max 0.1 0.2 0.3 0.4 a1-a2 Max 0.1 0.2 0.3 0.4
b1-b2 Max 0.1 0.15 0.2 b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5 c Max 0.2 0.3 0.4 0.5
Min 2 2.5 3 3 3.5 4.5 6 8 10 Min 2 2.5 3 3 3.5 4.5 6 8 10
L L
Max 10 14 14 20 22 28 36 42 56 Max 10 14 14 20 22 28 36 42 56
Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5 Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05 work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10 diameter Tolerance ± 0.05 ± 0.10
0 0
*4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below. *4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below.

■ Tolerance of length L Unit (mm) ■ Length B list ■ Tolerance of length L Unit (mm) ■ Length B list
Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2.5 3 4 5 Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2.5 3 4 5
4 or below ± 0.1 ± 0.15 ― 4 or below ± 0.1 ± 0.15 ―
Length L 3 3.5 3.5 4.5 5 5.5 6 Length L 3 3.5 3.5 4.5 5 5.5 6
Over 4 to 10 ± 0.15 ± 0.2 ± 0.25 Over 4 to 10 ± 0.15 ± 0.2 ± 0.25
Length L

Length L

Over 10 to 20 ± 0.2 ± 0.25 ± 0.3 Over 10 to 20 ± 0.2 ± 0.25 ± 0.3


Over 20 to 40 ― ± 0.3 ± 0.4 Length B 2.0 2.4 3.2 4.0 Over 20 to 40 ― ± 0.3 ± 0.4 Length B 2.0 2.4 3.2 4.0
Over 40 ― ― ± 0.5 Over 40 ― ― ± 0.5

15 FUKUIBYORA Co.,Ltd. 16
SEMI-TUBULAR RIVET SEMI-TUBULAR RIVET

Flat Semi-Tubular Rivet Countersunk Semi-Tubular Rivet


■ Shape and symbols of standard dimensions ■ Shape and symbols of standard dimensions

H L L
H
r B B

D A d 90°
+2°
0 D A d

b2 b2

■ Calculation of under-head shank length a1 a2


b1 ■ Calculation of under-head shank length a1 a2
b1

Material thickness t *3 *2 *3 *2
Material thickness t
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole) L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1 *1

*1. Shank diameter (d) x 0.6 = swaging margin (K) 2º max *1. Shank diameter (d) x 0.6 = swaging margin (K) 2º max
*2. Use coefficient (0.5) as a guide for SUSXM7 *2. Use coefficient (0.5) as a guide for SUSXM7
Shank Shank
diameter d (with hole diameter/depth between 0.75 d and 0.77 d) diameter d (with hole diameter/depth between 0.75 d and 0.77 d)
*3. The under-head shank length L should be less than *3. The under-head shank length L should be less than
5 times the shank diameter or in the case of stainless 5 times the shank diameter or in the case of stainless
Swaging Swaging
margin K steel less than double. margin K
steel less than double.
c c
When a length exceeding the specification is required, When a length exceeding the specification is required,
l l
Under-head shank length L please ask us. Under-head shank length L please ask us.

The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face) The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face)

■ Specification table Unit (mm) ■ Specification table Unit (mm)


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2 2.5 3 4 5 6 8

Semi-tubular rivet
Standard 1.2 1.6 2 2.5 3 4 5 6 8 Standard 2 2.5 3 4 5 6 8
d + 0.02 0 0 0 0 d + 0.02 0 0 0 0
Tolerance Tolerance
− 0.05 − 0.08 − 0.10 − 0.12 − 0.15 − 0.05 − 0.08 − 0.10 − 0.12 − 0.15
Standard 2.2 3 3.7 4.6 5.4 7.2 9 10.5 13.5 Standard 4 5 6 8 10 12 16
D 0 0 0 0 D
Tolerance 0 0 0 0
− 0.3 − 0.4 − 0.5 − 0.6 Tolerance
− 0.4 − 0.5 − 0.6 − 0.7
Standard 0.3 0.4 0.6 0.9 1.1 1.4 1.8 2.1 2.8
H H Approx. 1 1.3 1.5 2 2.5 3 4
Tolerance ± 0.05 ± 0.1
Standard 1.3 1.7 2.1 2.8 3.5 4.2 5.6
Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6 A
A Tolerance ± 0.05 ± 0.07 ± 0.10
Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10
Standard 1.1 1.4 1.8 2.3 *4
2.7 *4
3.6 *4
4.5 *4
5.4 7.2 Standard 1.8 2.3 2.7 3.6 4.5 5.4 7.2
B B
Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3 Tolerance ± 0.15 ± 0.2 ± 0.25 ± 0.3
r Max 0.06 0.08 0.1 0.2 0.3 0.4 a1-a2 Max 0.2 0.3 0.4
a1-a2 Max 0.1 0.2 0.3 0.4 b1-b2 Max 0.1 0.15 0.2
b1-b2 Max 0.1 0.15 0.2
c Max 0.2 0.3 0.4 0.5
c Max 0.2 0.3 0.4 0.5
Min 4 5 6 8 10 12 16
Min 2 2.5 3 3 3.5 4.5 6 8 10 L
L Max 14 20 22 28 36 42 56
Max 10 14 14 20 22 28 36 42 56
Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5 Recommended Standard 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05 work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10 diameter Tolerance ± 0.05 ± 0.10
0 0
*4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below.

■ Tolerance of length L Unit (mm) ■ Length B list ■ Tolerance of length L Unit (mm)
Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2.5 3 4 5 Nominal diameter 2 2.5 3 4 5 6 8
4 or below ± 0.1 ± 0.15 ― 4 or below ± 0.1 ± 0.15 ―
Length L 3 3.5 3.5 4.5 5 5.5 6
Over 4 to 10 ± 0.15 ± 0.2 ± 0.25 Over 4 to 10 ± 0.15 ± 0.2 ± 0.25
Length L

Length L

Over 10 to 20 ± 0.2 ± 0.25 ± 0.3 Over 10 to 20 ± 0.2 ± 0.25 ± 0.3


Over 20 to 40 ― ± 0.3 ± 0.4 Length B 2.0 2.4 3.2 4.0 Over 20 to 40 ― ± 0.3 ± 0.4
Over 40 ― ― ± 0.5 Over 40 ― ― ± 0.5

17 FUKUIBYORA Co.,Ltd. 18
SEMI-TUBULAR RIVET SEMI-TUBULAR RIVET

Round Semi-Tubular Rivet Examples of customized rivets In addition to the standard products, we tailor rivets to specific customer needs.
Please don't hesitate to ask us.

■ Shape and symbols of standard dimensions


■ Shoulder rivet ■ Anti-crack rivet
H L Features : ‌The rivet height, after fastened, is constant. It can be used as Features : Heat treatment is performed to prevent cracks in curls.
a fulcrum pin or a spring catch. Uses : Baby products and nursing care products
r B Uses : Glass louvers, bars and handles

D A d

b2

■ Calculation of under-head shank length a1 a2


b1

Material thickness t *3 *2
L= Shank diameter(d)×Coefficient(0.6)+Material thickness(t) (Eccentricity of head) (Eccentricity of hole)
*1

*1. Shank diameter (d) x 0.6 = swaging margin (K) 2º max


*2. Use coefficient (0.5) as a guide for SUSXM7
Shank
diameter d (with hole diameter/depth between 0.75 d and 0.77 d)
*3. The under-head shank length L should be less than
Swaging
5 times the shank diameter or in the case of stainless ■ Expansion rivet ■ Highly corrosion resistant rivet
margin K steel less than double.
c Features : ‌The rivet shank is expanded to ensure alignment of the Features : ‌The rivet is highly resistant to corrosion by seawater or
When a length exceeding the specification is required,
l materials. The dual curls fasten the materials firmly. The chemicals(sulfuric acid and organic acid).
please ask us.
Under-head shank length L curls won't crack. Uses : Marine products and products designed for outdoor use
The length obtained by this calculation shall be used as a guide. (Tilt of head) (Tilt of end face) Uses : Hole punches

■ Specification table Unit (mm)


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8

Semi-tubular rivet
Standard 1.2 1.6 2 2.5 3 4 5 6 8
d + 0.02 0 0 0 0
Tolerance
− 0.05 − 0.08 − 0.10 − 0.12 − 0.15
Standard 2.2 3 3.7 4.6 5.4 7.2 9 10.5 13.5
D 0 0 0 0
Tolerance
− 0.3 − 0.4 − 0.5 − 0.6
Standard 0.7 1 1.2 1.5 1.8 2.4 3 3.6 4.8
H
Tolerance ± 0.05 ± 0.1
Standard 0.8 1.1 1.3 1.7 2.1 2.8 3.5 4.2 5.6
A
Tolerance ± 0.04 ± 0.05 ± 0.07 ± 0.10
*4 *4 *4 *4
Standard 1.1 1.4 1.8 2.3 2.7 3.6 4.5 5.4 7.2
B
Tolerance ± 0.1 ± 0.15 ± 0.2 ± 0.25 ± 0.3
r Max 0.06 0.08 0.1 0.2 0.3 0.4 ■ Double head rivet ■ Tapered semi-tubular rivet
a1-a2 Max 0.1 0.2 0.3 0.4 Features : ‌Two different types of rivets are combined into a double Features : ‌The rivet is more resistant to buckling than ordinary rivets. It is
b1-b2 Max 0.1 0.15 0.2 head rivet. suitable for fastening a long semi-tubular rivet.
c Max 0.2 0.3 0.4 0.5 Uses : Wheeled suitcases (handles) and kitchen knife handles Uses : Automobile-related products and can lever fittings
Min 2 2.5 3 3 3.5 4.5 6 8 10
L
Max 10 14 14 20 22 28 36 42 56
Recommended Standard 1.25 1.65 2.1 2.65 3.15 4.2 5.3 6.4 8.5
work hole + 0.05
diameter Tolerance ± 0.05 ± 0.10
0
*4. When length L is close to the minimum or maximum, length B shall be 0.8 x d. For details, see the length B list below.

■ Tolerance of length L Unit (mm) ■ Length B list


Nominal diameter 1.2 1.6 2 2.5 3 4 5 6 8 Nominal diameter 2.5 3 4 5
4 or below ± 0.1 ± 0.15 ―
Length L 3 3.5 3.5 4.5 5 5.5 6
Over 4 to 10 ± 0.15 ± 0.2 ± 0.25
Length L

Over 10 to 20 ± 0.2 ± 0.25 ± 0.3


Over 20 to 40 ― ± 0.3 ± 0.4 Length B 2.0 2.4 3.2 4.0
Over 40 ― ― ± 0.5

19 FUKUIBYORA Co.,Ltd. 20

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