Professional Documents
Culture Documents
NPS-346 1.3
NPS-346 1.3
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 1 of 28
NPS-346
Specification for
Heat Shrinkable Accessories for
Low Voltage Power Cables
Haifa, Israel
August, 2016
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 2 of 28
CONTENTS
1. PURCHASER
2. NAME OF ITEM & PROJECT
3. LOCATION OF ITEM & PROJECT
4. SCOPE OF WORK
5. TERMINAL POINTS&TERMINAL CONNECTION
6. CYBER&INFORMATION SECURITY
7. QUALITY ASSURANCE&QUALITY CONTROL
8. STANDARDS & CODES
9. TECHNICAL DOCUMENTATION
10. TECHNICAL REQUIREMENTS
11. TESTS & INSPECTIONS
12. PACKAGING &DELIVERY
13. STORAGE &HANDLING
14. NAMEPLATE/MARKING
15. NOTES
16. SPECIAL REQUIRMENTS
17. REVISIONS
APPENDICES
Appendix A: Summary of data (Questionnaire)
Appendix B: Statement of manufacturing experience
Appendix C: Declaration for type tests
Appendix D: Criteria for final comparison of offers
Appendix E: Schedule up to delivery approval
Appendix F: Quality requirements: Q-APP-02 rev. 4
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 3 of 28
1. PURCHASER
The Israel Electric Corporation Limited (I.E.Co.)
I.E.Co.
No Catalogue Description
number
1. 451914 Heat-shrinkable joint for 4x10÷16 mm2 low voltage power cable
2. 451930 Heat-shrinkable joint for 4x25÷50 mm2 low voltage power cable
3. 452102 Heat-shrinkable joint for 4x70÷150 mm2 low voltage power cable
4. 452235 Heat-shrinkable joint for 4x185÷240 mm2 low voltage power cable
5. 451302 Heat-shrinkable repair sleeve 32.0/10.0
6. 451385 Heat-shrinkable repair sleeve 82.0/21.0
7. 451203 Heat-shrinkable medium wall tubing 35.0/12.0
8. 451252 Heat-shrinkable medium wall tubing 50.0/16.0
9. 4467106 Heat-shrinkable medium wall tubing 95.0/29.0
10. 4467114 Heat-shrinkable medium wall tubing 140.0/42.0
11. 451559 Heat-shrinkable thin wall tubing 6.0/2.0
12. 4290326 Heat-shrinkable thin wall tubing 12.0/4.0
13. 451641 Heat-shrinkable thin wall tubing 18.0/6.0
14. 4290334 Heat-shrinkable thin wall tubing 24.0/8.0
15. 3995008 Heat-shrinkable thin wall tubing 39.0/13.0
16. 2376788 Heat-shrinkable thin wall dual color tubing 6.0/3.0
17. 2376838 Heat-shrinkable thin wall dual color tubing 8.0/4.0
18. 1829597 Heat-shrinkable thin wall dual color tubing 12.0/6.0
19. 1844992 Heat-shrinkable thin wall dual color tubing 19.0/9.0
20. 2376853 Heat-shrinkable thin wall dual color tubing 26.0/13.0
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 4 of 28
The heat-shrinkable accessories are designed to be used in the underground low voltage
network.
4. SCOPE OF WORK
This specification defines the technical requirements for heat-shrinkable accessories for low
voltage power cables. The heat-shrinkable accessories shall be designed, manufactured and
tested in accordance with the requirements of the present specification.
7.1.6 The certificate shall be valid for the scope of activities requested in the request for proposal.
7.2.1 The Quality Requirements are specified in Appendix D of this specification: Q- APP-02
rev. 4 – Quality Requirements.
7.2.2 The Purchaser or his authorized representative shall have the right to inspect and observe
the production, inspection and testing of the Work at any facilities where work is performed,
including those of Contractor and its subcontractors.
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 6 of 28
Unless otherwise stated, the heat-shrinkable accessories shall be designed, manufactured and
tested in accordance with the requirements of the latest published recommendation of the
following standards:
IEC 60684-1 – Flexible insulating sleeving – Part 1: Definitions and general
requirements, Second edition, 2003-04;
IEC 60684-2 – Flexible insulating sleeving – Part 2: Methods of test, Edition
2.1, 2003-05;
Israeli Standard 60684 – Flexible insulating sleeving – Part 3: Specification for
individual types of sleeving – Sheet 212: Heat-shrinkable polyolefin sleevings
(equivalent to IEC 60684, Part 3, Sheet 212);
IEC 60684-3-214 – Flexible insulating sleeving – Part 3: Specification for
individual types of sleeving – Sheet 214: Heat-shrinkable, polyolefin sleevings,
not flame retarded, shrink ratio 3:1 – Thick and medium wall, Second edition,
2005-11;
ASTM D 2671 – Standard Test Methods for Heat-Shrinkable Tubing for
Electrical Use;
DIN EN 50393:2006 or BS EN 50393:2006 – Test methods and requirements
for accessories for use on distribution cables of rated voltage 0.6/1.0 (1.2) kV.
9. TECHNICAL DOCUMENTATION
9.1 GENERAL
9.2.4 A reference list which confirms at least 3 (three) years of experience, during the last 5
(five) years, in manufacturing and supplying the offered or similar heat-shrinkable
accessories (similar means: same materials, same technology, may differ in sizes),
signed by an authorized officer of the manufacturer. The list shall contain the total
supplied quantities per year and the names of the purchasers.
9.2.5 Type test report for low voltage heat-shrinkable joints, according to the requirements of
paragraph 11.1 of this technical specification.
9.2.6 Type test report for low voltage heat-shrinkable terminations, according to the
requirements of paragraph 11.2 of this technical specification.
9.2.7 Type test report for low voltage heat-shrinkable stop ends, according to the
requirements of paragraph 11.3 of this technical specification.
9.2.8 Test reports for heat-shrinkable thin wall tubing, according to the requirements of
paragraph 11.4 of this specification.
9.2.9 Test reports for heat-shrinkable molded breakouts, according to the requirements of
paragraph 11.5 of this specification.
9.2.10 Detailed manufacturer catalogue pages which include the proposed items.
9.2.11 Filled-in and signed statement of manufacturing experience – Appendix B.
9.2.12 Filled-in and signed Declaration for type tests - Appendix C.
9.2.13 Filled-in and signed schedules for prototype approval – Annex E.
9.2.14 Samples for each family of proposed items shall be submitted according to the
requirements specified in the table below:
Positions No of Length of
No Family of proposed items
in table 1 samples sample [m]
The samples for each family of products shall be identical with one of the proposed
items.
The samples shall be manufactured according to the requirements of the current
specification.
The samples shall be hand delivered directly to the samples storehouse of the
I.E.Co Supply and Stores Division by the bidders' representatives in Israel.
The Contractor shall perform the tests in an authorized laboratory (according to ISO/IEC
17025).
The Contractor shall submit to the National Network Unit, forty five (45) days before
performing the tests, the name of laboratory and the plan of the tests for I.E.Co. approval.
I.E.Co. reserves the right to participate to the tests.
In case that the tests fail, the I.E.Co. reserves the right to disqualify the Contractor.
The Contractor shall submit to the National Network Unit, forty five (45) days before
performing the tests, the name of laboratory and the plan of the acceptance test for I.E.Co.
approval. I.E.Co. reserves the right to participate to the tests.
The Contractor shall submit the acceptance test report to the I.E.Co., not later than two weeks
after the end of the test.
In case that all or part of the acceptance tests fail, the I.E.Co. reserves the right to disqualify the
Contractor.
Internal diameter
Recovered wall
Length expanded recovered
IEC P/N thickness [mm]
# [mm] [mm] [mm] min.
min. max.
1. 451302 750 ± 15 32.0 10.0 2.50 ± 0.50
2. 451385 750 ± 15 82.0 21.0 2.50 ± 0.50
Internal diameter
Length expanded recovered Recovered wall
IEC P/N
# [mm] [mm] [mm] thickness [mm]
min. max.
1. 451203 300 ± 5 35.0 12.0 2.30 ± 0.30
2. 451252 300 ± 5 50.0 16.0 2.30 ± 0.30
3. 4467106 500 ± 5 95.0 29.0 3.60 ± 0.50
4. 4467114 500 ± 5 140.0 42.0 3.70 ± 0.60
10.2.6 Heat-shrinkable breakout for four cores low voltage power cable
• 4 (four) fingers breakout for 4 (four) cores low voltage power cable
• The inner surface of the heat shrinkable breakout shall to be coated with hot
melt adhesive in order to achieve reliable sealing function in order to meet the
requirements of standard DIN EN 50393:2006 or BS EN 50393:2006 for
outdoor terminations;
• Color: black;
• Dimensions of the breakouts are specified in the table below:
Total Finger Main outlet Finger wall
Internal diameter of Internal diameter Length Length wall thickness
main outlet [mm] of finger [mm] Rec. Rec. thickness Rec.
IEC catalog
# number (min) (min) Rec. (min)
Exp. Rec. Exp. Rec. [mm] [mm] (min) [mm]
(min) (max) (min) (max) [mm]
# Test procedures
Parameters Required Remarks
standard/clause
Heat the expanded
1. Longitudinal change ≤ 10% IEC 60684-2/9 sleeving at 200°C ± 5°C
for (5 ± 1) min
IEC 60684-2/19 or
2. Tensile strength ≥ 12 MPa
ASTM D 2671/44-48
IEC 60684-2/19 or
3. Elongation on break ≥ 300%
ASTM D 2671/44-48
IEC 60684-2/39 and Heat at
Tensile strength after
4. ≥ 11 MPa IEC 60684-2/19.1 and 19.2 150°C ± 3°C
heat ageing
or ASTM D 2671/49-54 for 168 ± 2 h
IEC 60684-2/39 and Heat at
Elongation after heat
5. ≥ 200% IEC 60684-2/19.1 and 19.2 150°C ± 3°C
ageing
or ASTM D 2671/49-54 for 168 ± 2 h
IEC 60684-2/21 or
6. Dielectric strength ≥ 10 kV/mm
ASTM D 2671/20-25
IEC 60684-2/23 or
7. Volume resistivity ≥ 1012 Ω cm
ASTM D 2671 75-78
IEC 60684-2/40 or
8. Water absorption ≤ 1%
ASTM D 2671/79-80
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 14 of 28
# Test procedures
Parameters Required Remarks
standard/clause
Heat the expanded
1. Longitudinal change ≤ 10% IEC 60684-2/9 sleeving at 200°C ± 5°C
for (5 ± 1) min
IEC 60684-2/19 or
2. Tensile strength ≥ 10 MPa
ASTM D 2671/44-48
IEC 60684-2/19 or
3. Elongation on break ≥ 200%
ASTM D 2671/44-48
IEC 60684-2/39 and Heat at
Tensile strength after
4. ≥ 10 MPa IEC 60684-2/19.1 and 19.2 150°C ± 3°C
heat ageing
or ASTM D 2671/49-54 for 168 ± 2 h
IEC 60684-2/39 and Heat at
Elongation after heat
5.
ageing
≥ 200% IEC 60684-2/19.1 and 19.2 150°C ± 3°C
or ASTM D 2671/49-54 for 168 ± 2 h
IEC 60684-2/21 or
6. Dielectric strength ≥ 10 kV/mm
ASTM D 2671/20-25
IEC 60684-2/23 or
7. Volume resistivity ≥ 1012 Ω cm
ASTM D 2671 75-78
IEC 60684-2/40 or
8. Water absorption ≤ 0.5%
ASTM D 2671/79-80
# Test procedures
Parameters Required Remarks
standard/clause
1. Softening point ≥ 100°C ASTM E28
IEC 60684-2/40 or
2. Water absorption ≤ 1%
ASTM D 2671/79-80
Type test shall be performed on one of the proposed or similar (similar means: same
materials, same technology, may differ in sizes) heat-shrinkable joints.
The type test report shall include the name and the address of the laboratory and the results
of the type test. The type test report shall be signed by an authorized officer of the
laboratory.
11.2 Type test for heat-shrinkable outdoor terminations
The type test for heat shrinkable outdoor terminations shall be performed in accordance
with DIN EN 50393:2006 or BS EN 50393:2006, table 5, test sequence D1 for type I
outdoor terminations.
The type test shall be performed in an authorized laboratory according to the ISO/IEC
17025 standard.
Type test shall be performed on two samples of outdoor terminations, each of them
composed of one of the proposed or similar (similar means: same materials, same
technology, may differ in sizes) breakouts and four pieces of the proposed or similar
(similar means: same materials, same technology, may differ in sizes) medium wall tubing,
mounted on a corresponding four cores low voltage XLPE insulated cables.
The type test report shall include the name and the address of the laboratory and the results
of the type test. The type test report shall be signed by an authorized officer of the
laboratory.
11.3 Type test for heat-shrinkable stop ends
The type test for heat shrinkable stop ends shall be performed in accordance with DIN EN
50393:2006 or BS EN 50393:2006, table 4, test sequence C1 for type I stop ends.
The type test shall be performed in an authorized laboratory according to the ISO/IEC
17025 standard.
Type test shall be performed on two samples of stop ands, each of them composed of four
of the proposed or similar (similar means: same materials, same technology, may differ in
sizes) smaller (inner) caps and one of the proposed or similar (similar means: same
materials, same technology, may differ in sizes) larger (outer) cap, mounted on a
corresponding four cores low voltage XLPE insulated cables.
The type test report shall include the name and the address of the laboratory and the results
of the type test. The type test report shall be signed by an authorized officer of the
laboratory.
11.4 Tests for heat-shrinkable thin wall tubing
The tests for tubing, specified in paragraphs 10.3.1 shall be performed according to the
relevant standards.
The tests shall be performed in an authorized laboratory according to the ISO/IEC 17025
standard.
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 16 of 28
The tests shall be performed on one of the proposed or similar (similar means: same
materials, same technology, may differ in sizes) thin wall black tubing.
The test reports shall include the name and the address of the laboratory and the results of
the type test. The test reports shall be signed by an authorized officer of the laboratory.
11.5 Tests for heat-shrinkable molded breakouts
The tests for molded breakouts, specified in paragraphs 10.3.2, and for adhesive, specified
in paragraph 10.3.3 shall be performed according to the relevant standards.
The tests shall be performed in an authorized laboratory according to the ISO/IEC 17025
standard.
The tests shall be performed on one of the proposed or similar (similar means: same
materials, same technology, may differ in sizes) molded breakout.
The test reports shall include the name and the address of the laboratory and the results of
the type test. The test reports shall be signed by an authorized officer of the laboratory.
____________________________________________________________________________
9. The test report for medium wall tubing is attached (yes/no): _________________________
10. The catalogue pages which include the proposed items are attached (yes/no): ___________
11. Are the accessories suitable to be used in underground cable networks (yes/no): ________
13. Shrinking temperature for all the accessories excepting thin wall tubing: ______________
14. Shrinking temperature for thin wall tubing (including dual color): ___________________
17. Suitable to be used in an outdoor environment with up to 90% humidity and a temperature
18. Softening point of the inner adhesive (for coated accessories): ______________________
Length Adhesive
I.E.Co. Manufacturer Tube [mm] min. length
# min. from edge [mm]
P/N P/N P/N
required offered required offered
1x 350 150
1. 451914
4x 100 40
1x 650 150
2. 451930
4x 200 60
1x 800 150
3. 452102
4x 250 60
1x 900 150
4. 452235
4x 300 100
Internal diameter
Recovered wall
I.E.Co. expanded [mm] recovered [mm] thickness [mm]
#
P/N min. max.
req. offered req. offered required offered
1x 50.0 16.0 2.30 ± 0.30
1. 451914
4x 16.0 5.0 1.70 ± 0.30
1x 63.0 19.0 2.80 ± 0.40
2. 451930
4x 25.0 8.0 2.30 ± 0.30
1x 95.0 29.0 3.60 ± 0.50
3. 452102
4x 35.0 12.0 2.30 ± 0.30
1x 115.0 34.0 3.70 ± 0.60
4. 452235
4x 50.0 16.0 2.30 ± 0.30
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 21 of 28
Length
Manufacturer [mm]
# IEC P/N
P/N
required offered
1. 451302 750 ± 15.0
2. 451385 750 ± 15.0
Length
Manufacturer [mm]
# IEC P/N
P/N
required offered
1. 451203 300 ± 5.0
2. 451252 300 ± 5.0
3. 4467106 500 ± 5.0
4. 4467114 500 ± 5.0
Internal diameter
Recovered wall
IEC expanded [mm] recovered [mm] thickness [mm]
#
P/N min. max.
req. offered req. offered required offered
1. 451203 35.0 12.0 2.30 ± 0.30
2. 451252 50.0 16.0 2.30 ± 0.30
3. 4467106 95.0 29.0 3.60 ± 0.50
4. 4467114 140.0 42.0 3.70 ± 0.60
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 22 of 28
Internal diameter
Length mm Recovered wall
I.E.C. Manufac- per reel
# Expanded Recovered thickness mm
P/N turer P/N m
Min. Max.
R O R O R O R O
1. 451559 30 6.0 2.0 0.65 ± 0.10
2. 4290326 30 12.0 4.0 0.75 ± 0.15
3. 451641 30 18.0 6.0 0.85 ± 0.20
4. 4290334 30 24.0 8.0 1.00 ± 0.20
5. 3995008 30 39.0 13.0 1.10 ± 0.20
Internal diameter
Length mm Recovered wall
I.E.C. Manufac- per reel
# Expanded Recovered thickness mm
P/N turer P/N m
Min. Max.
R O R O R O R O
1. 2376788 75 6.4 3.2 0.65 ± 0.15
2. 2376838 75 9.5 4.8 0.65 ± 0.15
3. 1829597 75 12.7 6.4 0.65 ± 0.15
4. 1844992 75 19.0 9.5 0.75 ± 0.15
5. 2376853 30 25.4 12.7 0.90 ± 0.15
6. 2376879 30 38.0 19.0 1.00 ± 0.20
Total Length Finger Length Main outlet wall Finger wall thickness
Rec. Rec. thickness Rec.
IEC catalog (min) [mm] (min) [mm] Rec. (min) [mm]
# number
(min) [mm]
Req Off Req Off Req Off Req Off
1. 450668 85 20 2.5 ± 0.50 2.0 ± 0.50
2. 450775 180 30 3.5 ± 0.75 2.0 ± 0.50
3. 451112 200 45 3.5 ± 0.75 2.5 ± 0.50
Tubing:
Molded parts:
Manufacturer's
name:
Manufacturer's
authorized officer:
Date: Signature:
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 25 of 28
_______________
Signature
_______________
Date
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 26 of 28
APPENDIX C
1. We hereby declare, that in case of award, we will perform at our own expenses and
responsibility, all the unapproved tests as required in paragraphs 11.2, 11.3, 11.4 and 11.5
of this specification and submit to the I.E.Co. the test reports, in English, according to the
requirements of paragraph 9.3.1 and appendix E of this specification.
Date:
Israel Electric Corporation Ltd.
Marketing Division
National Network Unit
Revision: 1 NPS – 346 Specification for
Issue date: August 2016 Heat Shrinkable Accessories for Low Voltage Power Cables
Page No. 27 of 28
APPENDIX D
Applicable
Weight
clause in
No. Criterion (Wn) Grade (Gn)
specification
(%)
NPS-346
Shrinking temperature for
1 all the accessories 10.1 15 G1=[(B-A)/(C-A)]x5+5
excepting thin wall tubing
Shrinking temperature for
2 10.1 15 G2=[(B-A)/(C-A)]x5+5
thin wall tubing
Legend:
A – Minimum value required in specification
B - Declared value
C - The maximum value declared in the proposals
Gn - Grade for parameter n
Wn - weight of parameter in (%)
G - over-all grade for the T connector
n - Number of parameter
If the minimum value required in specification equals the maximum value declared in
the proposals, all the offers get 10 points.