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Perforation PDF
Perforation PDF
Perforation PDF
2008/2009
Perforation
Made by:
1-Ahmed Gamal Abd El-Aziz
2-Ahmed Magdy Abd El-Kareem
3-Farid Abd El-Salam Gad
Presented to:
4-Mohamed Ahmed Shawky
Prof.Dr / Ahmed El-Gebaly 5-Mohamed Borhan Bakeer
Perforation
Contents :
1. Well completion
1.1. Well completion & skin effect
1.2. Types of well completion
2. Perforation
2.1. Overview
2.2. History of Perforation in Brief
2.3. Gun systems
2.3.1.Overview
2.3.2 Types of perforating guns
2.3.3. Factors affecting the perforating gun performance
2.3.4. gun components
2.3.4.1. Shaped charge liner
2.3.4.1.1. SHAPED CHARGE THEORY
2.3.4.1.2. SHAPED CHARGE DESIGN
2.3.4.2. Detonator
2.3.4.3. The S.A.F.E system
2.3.4.4. Key components of the safe system
2.3.4.5. Operation mechanism of the S.A.F.E SYSTEM
2.3.4.6.Secure Detonator
2.3.5. Casing guns
2.3.6. Parameters of gun selection
2.3.7. High shot density guns
2.3.8. Through-tubing Guns
2.4. Explosives Classifications
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1.Well completion
Do you think a well is ready for production as soon as it's drilled?
Well completion is the phase that comes after the drilling of a well but
before the well is used for production. The process of well completion
involves a group of operation that extends beyond simply installing well
bore tubular & well completion equipment. In fact the well completion
process includes:
1- installing & cementing
2- running production tubing
3- Perforating a well
4- cleaning up or testing
1- lower completion for the part across reservoir sand face that
includes perforation, flow control valves & permanent monitoring
2- Upper completion for part above packers' assembly that includes
safety valves, gas lift mandrels, tubing & wellheads. Photo
There are 3 basic requirements that any well completion must meet. A
well completion system must be
1- temporary
2- permanent
3- workover
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The table below displays the difference between the different styles of well
completions
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consideration is the skin effect. Skin has a direct impact on well productivity
which can be +ve or –ve. Skin is the change in radial flow geometry near the
well bore caused by flow convergance, wellbore damage, perforation, partial
penetration and deviation. The effect of skin can be seen as a pressure drop
across the completion this drop in pressure results from reduction in total
pressure available to bring fluids from a distance Re to the well bore at distance
Rw.the pressure at distance Re from the well bore axis is the undisturbed
reservoir pressure.Pewhrer as the pressure at a distance Rwfrom the well bore
axis is the well bore pressure Pwf.the resultant pressure drop is the draw down
that causes movement of fluids from a distance Re to the distance Rw
2. Perforation
2.1. Overview
Perforating is a critical part of any well
completion process. The perforating process
generates holes -perforation tunnels- in steel
casing surrounding cement and the
formation.
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By different methods. But perforation is not just a simple hole drilling process.
Perforated completions play a crucial role in economic oil and gas production.
2. Bullet perforating equipment was developed in the early 1930's and has
been in continuous and widespread use since that time.
-The major drawbacks with this method were that the bullet remained in the
perforation tunnel, penetration was not very good, and some casings could not
be perforated effectively.
-The principle of the shaped charge was developed during World War II fo
armor piercing shells used in bazookas to destroy tanks. This new technology
allowed the oil producers to have some control over the perforating design
(penetration and entry hole size) to
optimize productivity.
2.3.1. Overview
In order to allow oil and gas to
flow into the well, conduits need to
be made into the formation. To do
this, a gun is positioned across the
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Sources of debris are not only gun system, but also from the casing,
cement and formation. Gun hardware contributing to debris are:
Gun body
Shaped charge liner slug and jet
Shaped charge case
Shaped charge retaining system (that holds the charge inside the
gun).
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Big hole charges us solid liners in order to produce large hole into
the casing. However pf4621 power flow liners, produce big holes and yet
leave no slugs into perforating tunnels, this new technology charge can
replace the ultrapack charges.
Attempts are made to contain the debris in the gun, collect it after
perforating or minimize the quantity expelled. To address this problem
of controlling the debris, two methods are used. These are:
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2.3.4.2. Detonators
Perforating guns carry explosive charges to the borehole where they
are detonated creating cylindrical holes in the casing and the cement.
This allows oil and gas to flow from the formation into the well.
Detonating cord
Detonators
Electrical detonators
Percussion detonators
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2.3.4.5.Operation
mechanism of the S.A.F.E
SYSTEM
Let's now look at the detailed
operation mechanism of the
S.A.F.E system. Here we see an
internal view of the EFI
with the components
identified
2.3.4.6.Secure
Detonator
The secure detonator
is a third-generation on
S.A.F.E type device that
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also uses an EFI. it does not contain primary high explosives or a down-
hole electronic cartridge. A microcircuit performs the same function as
the electronic cartridge and EFI together in a package. It is similar in size
to a conventional electric detonator. The secure system has all the
technical advantage of S.A.F.E detonator, but is more reliable and fully
expandable. It is also smaller in size and therefore allows the gun strings
to be shorter.
Both secure and safe system fire using high voltage and current.
Their electronic circuits are protected and they don't fire accidentally in
case of malfunction.
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HSD are the most flexible guns in the field. They are
expandable, retrievable carriers and can be run on any type of
conveyance (tubing, completion, slick line, TCP, wireline, coil
tubing, etc.)
Expandable carriers
Shot density
Helical shot pattern
Automatic ballistic connection
Firing modes
Mechanical connections
Exclusive use of secondary
explosives
Quality assured
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They include Scallop gun systems .these guns are fully retrievable and
are the most rigged through-tubing guns, capable of withstanding the
highest temperatures and pressures .the hollow carrier guns can be run
at very high speeds .enerjet gun are wireline conveyed ,capsule charge -
type ,perforating guns in the enerjet gun systems each shaped charge is
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This permits larger charges for the same overall gun diameter .Also, due
to the greater charge size; enerjet guns outperform hollow carrier guns
of the same diameter.
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2.4.2.High explosives
are further classified by their sensitivity or ease of detonation.
The table lists the 1-hr and 100-hrtemperature ratings and uses for the
various explosives in schlumberger gun systems.
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- Slotted perforated
In slotted perforation the slots are 0.05 to 0.3 inch wide & 1.5 to 3 inch
long and it also made by milling or by oxyacetylene torch. And we should
take care that the total area of slots equal 2% of casing area. We can
also use screen to prevent sand to enter the well. And we prefer slotted
casing than rounded one in sandy formations.
Optimum perforation
Perforating is a critical part of any well completion process . perforating
is the only way to establish conductive tunnels that link oil and gas
reservoirs to steel cased well bores which lead to surface . however
perforating also damage s formation permeability around perforation
tunnels .this damage and perforation parameters like formation
penetration hole size ,number of shots and the angle between holes
have a significant impact on pressure drop near a well ,therefore, on
production .optimization the perforation parameters and mitigating
induced damage are the vital aspects of perforating. Ongoing before
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- The casing gun offers high reliability because the blasting cap
detonating cord and shaped charges are protected from the wellbore
environment and the carrier is mechanically strong.
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Scalloped guns are typically used when high shot density perforating
(greater than 4 spf, 13 spm) is required. The carrier is a metal tube with
Flat bottomed holes milled on the outside, about 3 mm deep. These
scallops are aligned with the perforating charges inside the gun so that
the charges fire through the centre of the scallop. This does not
significantly change the
penetration of the charge but
rather is to ensure
that any burring that may have
occurred on the gun wall does not
exceed the overall gun outside
diameter.
The charges are held in place by a
tube or triangular strip (Figure B19)
which is slid into the gun itself. The
scalloped gun is used for high shot density because the cost of
machining so many port plug holes (up to 39 per meter) is prohibitive
and the chance of a port plug leaking and flooding the guns is obviously
increased. Another common use for the scalloped carrier is for TCP
work. Whenever a TCP system is used for a permanent completion, the
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The Slick Walled guns are a unique carrier designed for a moderate
environment (Figure B20). The gun carriers have neither port plugs nor
scallops. It is simply smooth surfaced pipe through which the charges
perforate. This causes some burrs on the outside of the carrier but as
long as enough clearance exists no problems will be encountered. The
carrier and explosives are rated for lower pressures and temperatures
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than other gun systems (27.5 MPa, 99 degree C for 1 hour) and can only
be loaded to a maximum of 13 spm (4 spf). The charges are held in place
by a moulded Styrofoam case which allows quick efficient loading. The
system allows for cost effective perforating of shallow to medium (2500
m) depth wells
2.5.2.2. THROUGH-TUBING PERFORATING TECHNIQUE
In 1953, Humble Oil and Refining Co. pioneered the permanent-type well
completion.
This technique involves setting the production tubing and wellhead in
place and then perforating the well with small diameter guns capable of
running through tubing. The main advantages of this technique are as
follows:
- The well may be perforated with the wellbore pressure below the
formation pressure allowing the reservoir fluids to instantly clean up the
perforating debris.
- Completion of a new zone or a workover of an existing zone does not
require the use of a rig.
- A casing collar locator allows for accurate depth positioning.
The main limitations of this method are as follows:
- To allow the gun to run through tubing, smaller shaped charges, with
reduced penetrations, must be used. To achieve maximum penetration
with through tubing perforators the gun is usually positioned against the
casing to eliminate the loss of performance when perforating through
the liquid in the wellbore. This arrangement restricts the gun to 0o
phasing.
- In an effort to improve the penetration performance, gun system
designers eliminate the hollow steel carrier and place pressure tight
capsule charges on a strip or wire. These guns are called expendable or
semi-expendable depending on whether the wire or strip is retrieved.
Removing the steel carrier allows a larger charge to be used; however,
charge case debris is left in the well after perforating and the casing may
be damaged by the detonation.
- The charges are exposed in the expendable and semi-expendable
systems restricting these guns to less severe well environments and
lower running speeds.
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.
The small outside diameter of
through-tubing guns implies that if the
charges are to be contained inside of a
tube (HSC) the explosive load will have
to be small. Such is the case with our
If deeper penetration is
required, an expendable
or semi-expendable
carrier is required.
Because the gun outside
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head of 500 psi is needed in the tubing to set the gun off. With this
feature, it is not possible to accidentally fire the gun at surface by
dropping anything on the firing head. If the well is perforated dry, the
500 psi required can be obtained by pressuring the tubing with nitrogen
prior to dropping the bar.
2.5.2.3.4. Differential-Pressure Firing Head
The differential-pressure firing head utilizes a flowtube through the
packer to transfer annulus pressure above the packer to an isolated
piston in the firing head located beneath the packer. The advantage of
this firing method is that, after setting the packer, the tubing and packer
can be tested in the direction of well pressure by internally pressuring
the tubing and transmitting this pressure to casing beneath. After
Pressure testing, the desired underbalance pressure is fixed before firing
the guns. The annulus pressure forces the release piston downward,
breaking the shear pins and releasing the locking lugs which secure the
firing pin. The hydrostatic pressure in the rathole below the packer then
drives the firing pin into the percussion cap, igniting the Primacord
which fires the perforating guns.
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2.5.2.3.7.4.
Surge-Disc Sub
The surge-disc sub (Figure B26) features a
fragile, high strength, sealed, glass disc inside a
sub. The disc is designed to withstand a high
differential pressure.
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2.5.2.4.2. Procedure
The logging procedure with this system is exactly the
same as that for normal use of coiled tubing. Should it
be necessary to work under pressure, a lubricator
adapted to the guns should be added. The weak link in
this system is its relative fragility, rendering it incapable
for pushing heavy guns over great distances. Fig. B28:
Perforating Depth Control.
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As the cased hole gamma ray log can be considerably attenuated, a low
logging speed will achieve better correlation results between the cased
hole and the open hole gamma ray logs. If the formation gamma ray
curve does not show much activity, a radioactive pip tag may be placed
As the cased hole gamma ray log can be considerably attenuated, a low
logging speed will achieve better correlation results between the cased
hole and the open hole gamma ray logs. If the formation gamma ray
curve does not show much activity, a radioactive pip tag may be placed
in or below one casing joint. (Placement of the pip tag must be included
in the casing setting program.) Alternatively, a TDT or a neutron log can
be run in place of the gamma ray log.
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h) Cranes and welding machines shall be put out of service starting from
gun arming till gun pulling out and unloading.
i) District Office shall be advised by the Well Operations Supervisor on
the estimated time of radio silence two hours before starting operations.
The Radio Operator shall communicate actual timing.
j) Casing perforating can be performed during daylight or at night.
However, the first series of shots must be carried out in daylight hours.
Before perforating casing, the acceptable cement job quality shall be
ascertained by means of CBL/VDL and/or by squeeze jobs.
k) Explosives are to be transported unarmed and clearly labeled to the
site in secure and protective containers. Extreme care must be applied
during loading and off-loading.
l) At the rig it is the responsibility of the Installation Manager to ensure
that these precautions are taken.
2.7.1.Firing Systems for TCP Operations
It is normal practice to run the TCP guns with two firing systems,
whenever possible, to improve the chance of a successful operation
especially when running the guns on the bottom of a completion. A
common combination is to use a tubing pressure actuated system as the
primary means of detonating the TCP guns with a mechanical system as
the back up. There are four main types of firing mechanisms for TCP
guns. Only top down firing mechanisms should be used for safety when
arming the guns. The operation of each firing mechanism is:
2.7.2. Tubing Pressure Activated
The guns are fired by pressuring up the test string and then bleeding off
the pressure immediately. A time delay device is incorporated to allow
time to bleed off. This device can be either hydraulic or a slow burning
fuse. Some of the firing heads for this system are wireline retrievable
which gives another back up option. However, this would preclude the
use of the drop bar system as a back up. Although this technique could
be expensive on nitrogen, it is well suited to the use of a nitrogen
cushion but the time delay on the system will have to be increased to
allow time for the nitrogen cushion to be bled off.
2.7.3. Mechanical Impact
The TCP guns are detonated by the mechanical impact of a firing bar,
which for safety must be run on wireline. (This system is colloquially
known as the drop bar system.) Since the system can be affected by
debris in the tubing, the completion fluid must be kept clean. The
system is preferred as a back up instead of the primary firing mechanism
because of the need to use wireline.
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2.7.4.Electrically Activated
With this system, the guns are fired with an electrically-initiated
detonator which must be run on a logging cable. Therefore the pressure
control system must be rigged up. Since an inductive or wet electrical
connection must be made at the firing head, the system is also
susceptible to debris. This system is rarely used on well tests as the only
is that the firing heads for this system are wireline retrievable, hence the
guns can be run unarmed and, in the case of a misfire, the firing head
can be recovered on wireline to determine the cause of the misfire.
2.7.5. Retrievable Slick line Firing Head
This type of head was primarily designed to overcome the concerns over
about the possibility of guns being denoted by stray pressure or
tools/debris/unnamed articles which could fall down through the tubing
string and force the detonating pin into the initiator. With this type of
head, this possible problem has been completely eliminated due to the
design of the system. The guns are run in the hole without the firing
head. Then, when ready to arm the guns, the head is run to depth on
slick line and latched on to the firing stem or stinger. This system
provides its own back-up in that if the firing head does not work, it can
be retrieved and a replacement run.
Retrievable firing heads are available with mechanical, hydraulic or
electric triggering.
Safety
Working with explosives is one of the most dangerous professions.
While working with explosives you must concentrate on what you are
doing. You must perform each step carefully and correctly. Because
when shortcuts are taken, when concentration is broken, when
communication fails, when respect for explosives is ignored, when
instructions in the book are ignored, accidents can happen and they do
happen.
Safe operating practices are critical to the long-term success of
perforating.
Any deviation from these procedures can put lives and properties in
danger. If precautions are not taken, the danger of premature
detonation may occur!
Oil and gas are our main sources of energy and in all probability will be
for a long time. The oil and gas industry is involved in finding and
exploiting underground deposits of oil and gas in addition maintenance
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References
- Schlumberger course in open university
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