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Construction Mos For Underground Piping: Vietnam Japan Gas Joint Stock Company
Construction Mos For Underground Piping: Vietnam Japan Gas Joint Stock Company
VJG
UNDERGROUND PIPING
Checked by Approved by
IEV
Initial Date
QA Check
No. 190009-02-PP-MoS-029
IDEMITSU ENGINEERING VIETNAM CO., LTD.
Page: 2/18
Issued on 15th July 2019
For VIETNAM JAPAN GAS JSC
LONG SON METERING STATION & U/G PIPING
TABLE OF CONTENTS
General ......................................................................................................... 6
Material control.............................................................................................. 9
Excavation..................................................................................................... 9
Wrapping ..................................................................................................... 10
Welding ....................................................................................................... 11
NDE ............................................................................................................ 11
Backfilling .................................................................................................... 11
Drawings ..................................................................................................... 12
All final inspection and documentation after pressure testing shall be done in
accordance with method statement for pressure test of piping. ............................. 12
Records of pressure test and leak test shall include the following items. .... 13
Project information
Project Address
Long Son – Ba Ria Vung Tau province.
Working procedure
General
- When welder is welding, he shall wear the appropriate safety equipment and clothing
to prevent him from getting an electric shock or burns.
- A confined space entry permit is required before entry to confined space.
- When welding in confined space, an extractor must be installed to remove hazardous/
toxic fumes and to ventilate the area, if necessary a mask shall be worn and an assistant
will be posted at the entrance to the work area in case of emergency.
- When welding, inflammable materials must be removed from work area to avoid
causing a fire.
Manpower and Equipment.
- Tools & machine list shall be approved and obtained the stamp by VJG & IEV checking
stamp before accessing to site.
- All persons shall join Safety training before working at VJG site.
10 Generator No. 1
11 Welding machine No. 2
12 Holiday detector No. 01
- Materials motorized equipment & construction workers ready before the works.
Manpower
1 Supervisor Person 4
2 Leader Person 2
3 Worker Person 8~12
1 Pipe transportation
2 Excavation
3 Wrapping (External)
4 Pin hole test & inspection
5 Internal cleaning and arrangement
6 Fit-up and welding at site
7 NDT welded joints
8 Wrapping welded joints
9 Holiday test
10 Pressure test
11 Pig cleaning
12 Connect to valve holes
13 Flushing and purging
14 Backfilling and finishing
Material control
(1) Coated carbon steel pipe shall be provided by the contractor (IEV). All delivery
inspections and certifications are done by contractor (IEV). All pipes shall be inspected
for conformity by QC inspector.
(2) Welding consumables shall be controlled in accordance with Welding Material Control
Procedure.
Excavation
(1) Excavation by machine shall be carrying out if the working space is within the safe limit
against the existing facilities.
(2) Manual excavation shall be performed if the working area is to close to the existing
underground facilities.
(3) Shuttering or sheet piling (if required) should be done initially to ensure proper
protection and stability of the existing facilities before commencing the excavation
work.
Wrapping
(1) Details of procedure shall be in accordance with Anti corrosion and field joint coating
specification 190009-02-PP-SP-027.
(2) Inspection and Testing
All coating shall be subject to 100% visual inspection and 100% inspection with an
electrical holiday detector. The holiday detector shall be as per NACE RP-02-74 during
the inspection of the anti-corrosion tape coating. Holiday detector shall not be
permitted to remain stationary around coated pipeline with the operating voltage
switched on. All defects shall be clearly marked.
(3) Repairs to Coating
All the defects in coating should be fixed immediately after the detection.
Details of repair procedure shall be in accordance with Anti corrosion and field joint
coating specification
(7) Pipe lowering into trench, pipe shall be inspected internally for dust / debris which, shall
be cleaned (air blowing, brushing etc…)
Welding
(1) Welding preparation, fit up, inspection and testing shall be carried out in accordance
with Specification for Piping Fabrication.
All surfaces to be welded shall be free from oxides, scale, oil or other foreign matter.
Production joints shall be made using qualified welding procedures and welders.
(2) Visual inspection shall be done by welding inspector during and after welding.
The daily welding report shall be generated by construction team in accordance with
Welding Control Procedure.
NDE
(1) Required NDE shall be requested and carried out in accordance with method statement
for NDE control. All NDE requests shall be transmitted to subcontractor by QA/QC
manager.
(2) Contractor will transmit hard copies of NDE information to the owner. Matrix operator
will input NDE date to the data base.
Repair of welding
Welding repair shall be carried out in accordance with method statement for Welding Control
Procedure.
Backfilling
(1) Backfilling work shall be carried out in accordance with Procedure for Earth Work.
(2) Pipe padding should go after pipe bedding by filling with suitable materials 300mm thick
from top of pipe.
(3) Subsequently after completing the pipe padding backfilling of suitable excavated earth
material shall be placed 300mm in layers and compacted in accordance with project
specification requirements.
(4) Hydro test shall be carried out after completion of all NDE(if required) and spool
clearance activities.
(5) After completion of hydro test and its acceptance by owner, the epoxy coating of welded
joints shall be done.
(6) If any repair, modification occurs in the site during installation to the fabricated spool
then the same spool shall be recoated and re-hydro tested in the site with the above
same procedures.
(7) The epoxy coating application shall be done in accordance with manufacturer’s
instructions.
Drawings
As-built drawings must be drawn before leak test (As-built drawing shall be checked during
punch check).
Testing
All final inspection and documentation after pressure testing shall be done in accordance
with method statement for pressure test of piping.
Records of pressure test and leak test shall include the following items.
(1) Date of test
(2) Identification of piping tested (line number and service)
(3) Test fluid
(4) Test pressure
(5) Certification by examiner
(6) Design pressure
(7) Photograph of pressure gauges and indication board showing the test sequence (time
and pressure, etc.)
Repairing of defects
(1) When the defective material found during construction, a repairing method and extent
shall be prepared.
(2) Imperfections in welds exceeding specified limitations shall be considered as defects,
removed and repaired in accordance with the followings.
(3) Defects shall be removed completely under the careful examination.
(4) Repair welding shall be also done in accordance with welding procedure specification
(WPS)
(5) Repaired welds shall be examined and inspected in accordance with Specification for
Piping Fabrication.
Safety
(1) The unsafe work practices and conditions in the work place shall be immediately
identified and eliminated through the use of analytical techniques such as risk
assessment.
(2) Build a team safety mentality where each worker contributes to the effort and each
superintendent is fully aware of the capabilities and limitations of their team.
(3) All tools and equipments shall be used in accordance with the manufacturer’s
recommendations, required tool guards in place, and maintained in good working
order.
(4) Where appropriate shall require employees to wear eye, ear, head and face, foot
protection outfit.
(5) Special care shall be taken for the erection of scaffolding and ladders at height.
Tear of slings / belts Fall of ►All rigging tools and tackles should be checked
Pipe laying in the before using.
materials
trench and fit-up
►No one should stand beneath the load.
►Do not allow unauthorized persons in rigging
premises.
►Ensure well maintained and periodic inspection of
equipment & tools’
►Only trained personnel is required to handle the
pressure testing equipment / tools.
►Ensure equipment is pre-mobbed and certified for
Equipment Failure
use
►Prior to testing, ensure proper check on hose
Bursting, Leakage of connections, blind points, bolting and on-line
test medium piping components and certified for test
►Ensure barriers / warning signs are in place around
Damage to ear drum test areas and specify distance.
Pressure testing
►Ear muffs must be worn at test area all time
Heat stress and dehydration ►Ensure weather condition is conducive for work.
►Ensure availability of potable drinking water at
work site and short break for workers.
►Wearing of PPE shall be mandatory in all aspects
of welding and cutting works.
►This shall include face shield and welding goggles.
►Hot work permit shall be secured prior to start of
any welding and cutting works.
►Fire extinguishers shall be available near the work
site at any time.
►Proper use of fire extinguishers shall be
Safety Fire
Ear Plug Coverall Work Permit Dust Mask Others
Glasses Extinguisher
Attachment
Attached document
No. Form no. Descriptions Remarks
Inspection and Testing Coat of Joint &
1 Attachment 01
Repairs
2 Attachment 02 Holiday Detector Test Report (HTR)
Reference document
No. Form no. Descriptions Remarks
1 190009-02-GE-QC-003 Project Quality Plan
2 190009-02-PP-SP-007 Painting specification/ procedure
3 190009-02-PP-SP-008 Specification for pipeline
4 190009-02-PP-SP-012 Welding procedure specification
Anti corrosion and field joint coating
5 190009-02-PP-SP-027
specification