TEXTILE MACHINERY DIVISION

Green-Bldg, 2-6-26, Kitahama, Chuo-ku, Osaka, 541-0041, JAPAN

TEL: +81-(0)6-6202-1385 FAX: +81-(0)6-6202-3096
http://www.muratec.co.jp

INQUIRIES REGARDING OPERATIONS

MURATA MACHINERY, LTD.
TEXTILE MACHINERY DIVISION
TECHNICAL SERVICE DEPARTMENT
136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto, 612-8686, JAPAN
TEL: +81-(0)75-672-8230 FAX: +81-(0)75-672-8304

INQUIRIES REGARDING PARTS

MURATA PARTS SALES, LTD.
136, Takeda-Mukaishiro-cho, Fushimi-ku, Kyoto, 612-8686, JAPAN
TEL: +81-(0)75-672-8371 FAX: +81-(0)75-671-0789
http://www.muratec.net/parts.html

GLOBAL SALES & SERVICE NETWORK (LIAISON OPERATIONS)

MURATA MACHINERY USA INC.
2120 Queen City Drive, P.O.Box 667609,
Charlotte, N.C. 28208, U.S.A.
TEL: +1-704-394-8331 FAX: +1-704-392-6541
http://www.muratec-usa.com
MURATA MACHINERY MEXICO S. DE R. L. DE C. V.
Londres 226, Piso 6, Colonia Juarez,
CP 06600, Delegacion Cuauhtemoc,
Mexico Distrito Federal, MEXICO
TEL:+52-(0)55-52073064
MURATA DO BRASIL, LTDA.
Estrada de Santa Isabel, 3383-KM 38,5,
Itaquaquecetuba-SP, CEP 08599-000, BRASIL
TEL: +55-(0)11-4648-6222 FAX: +55-(0)11-4648-6737
MURATA MACHINERY EUROPE GMBH
Hanns-Martin-Schleyer-Strasse 3, D-47877,
Willich, GERMANY
TEL: +49-(0)2154-914-0 FAX: +49-(0)2154-914-188
MURATA MACHINERY INDIA PRIVATE LTD.
NEW DELHI OFFICE (REGISTERED OFFICE)
1010, Hemkunt Tower, 98, Nehru Place,
New Delhi, 110019, INDIA
TEL: +91-11-2628-0046/47 FAX: +91-11-2628-0048
MURATA MACHINERY INDIA PRIVATE LTD.
MUMBAI OFFICE
Unit No.401, 4th Floor, Madhava Building,
Bandra Kurla Complex, Bandra East,
Mumbai, 400051, INDIA
TEL: +91-22-2659-0275~77 FAX: +91-22-2659-0280
MURATA MACHINERY INDIA PRIVATE LTD.
COIMBATORE OFFICE
7-A1/A2, Avinashi Road, Thottipalayam Pirivu,
Civil Aerodrome(P.O) Coimbatore-641014,
Tamilnadu, INDIA
TEL: +91-422-450-4184/85 FAX: +91-422-450-4186
MURATA (THAILAND) CO., LTD.
898/43-44 SV CITY TOWER 2, 25th Floor, Rama 3 Road
Bangpongpang, Yannawa, Bangkok 10120, THAILAND
TEL: +66-(0)2294-7734-40 FAX: +66-(0)2294-7732
PT.MURATA MACHINERY INDONESIA
Ruko Gyan Plaza D-4, Jl. Terusan Pasirkoja Blok 8,
Bandung, 40222,INDONESIA
TEL: +62-(0)22-604-6633 FAX: +62-(0)22-604-6612
MURATA MACHINERY (SHANGHAI) CO., LTD.
150 Xin Gao Rd., Qingpu Industrial Zone,
Shanghai, 201700, CHINA
TEL: +86-(0)21-6921-2300 FAX: +86-(0)21-6921-2311
[Registry Add]
135 Fu Te Xi Yi Rd., Wai Gao Qiao Free Trade Zone,
Pudong, Shanghai, CHINA
MURATA MACHINERY (SHANGHAI) CO., LTD.
BEIJING BRANCH
Rm.309 Yu Lin Bldg., Xiang Jun Nan Li Er Xiang Jia No.5,
Chaoyang-qu, Beijing, 100020, CHINA
TEL: +86-(0)10-6597-8829 FAX: +86-(0)10-6591-1768
MURATA MACHINERY (SHANGHAI) CO., LTD.
GUANGZHOU BRANCH
Room 1018, No.238 Chang Gang Zhong Rd., Haizhu-qu,
Guangzhou, 510250, CHINA
TEL: +86-(0)20-8434-2882 FAX: +86-(0)20-8434-3463
MURATA MACHINERY (SHANGHAI) CO., LTD.
SHANDONG OFFICE
Room No. 1517, 15 Floor B block Yuquan Simpson Hotel
Jinan, Shandong 250011, CHINA
TEL: +86-(0)531-8510-8966 FAX: +86-(0)531-8510-8966
MURATA MACHINERY (SHANGHAI) CO., LTD.
JIANGSU OFFICE
Room No.1105, Huafang International Building, No.178,
Chengbei Road(M), Zhangjiagang 215600, CHINA
TEL: +86-(0)512-5879-5318 FAX: +86-(0)512-5879-5308
MURATA MACHINERY (SHANGHAI) CO., LTD.
ZHEJIANG OFFICE
Room 2309, 23F, Huiyu Bldg, No.2, South Tonghui Rd,
Xiaoshan, Hangzhou,Zhejiang 311202, CHINA
TEL: +86-(0)571-8272-2193 FAX: +86-(0)571-8272-2193
MURATA MACHINERY (H.K.) LTD.
Unit A, 31/F., Legend Tower, 7 Shing Yip Street,
Kwun Tong, Kowloon, Hong Kong, CHINA
TEL: +852-2332-0009 FAX: +852-2780-6340
MURATA MACHINERY TAIWAN, LTD.
18F., No.17, Sec.1, Chengde Rd.,
Taipei 10351, Taiwan, CHINA
TEL: +886-(0)2-2558-3908 FAX: +886-(0)2-2558-3907
MURATA MACHINERY, LTD.
HO CHI MINH LIAISON OFFICE
58 Street No.1, An Phu Ward, District2, Ho Chi Minh City,
VIETNAM.
TEL:+84-(0)8-6281-0601 FAX:+84-(0)8-6281-0860
MURATA MACHINERY, LTD.
CAIRO LIAISON OFFICE
APT 604, 6th Floor, 8, El Mansour Mohamed Street,
Zamalek, Cairo, A.R.EGYPT
TEL: +20-(0)2-7355168 FAX: +20-(0)2-7355168
Automatic Winder
MURATA MACHINERY, LTD.
TURKEY LIAISON OFFICE
Cavusoglu Mahallesi, Coban Yildizi Caddesi No.14, Daire 1,
34873, Kartal, Istanbul, TURKEY
TEL: +90-(0)216-374-5698 FAX: +90-(0)216-374-0614
(AUTHORIZED SERVICE AGENCIES)
KIWOO SUNGUP CO., LTD.
SEOUL OFFICE
1520 Gwanghwamun Officia, 163 Shinmunno-1ga,
Jongno-gu, Seoul, 110-999, KOREA
TEL: +82-(0)2-732-9408 FAX: +82-(0)2-732-9409
KIWOO SUNGUP CO., LTD.
DAEGU OFFICE
18F., Yeongnamtower, 111 Sincheon-dong, Dong-gu,
Daegu, 701-020, KOREA
TEL: +82-(0)53-745-0217 FAX: +82-(0)53-745-0219
TEXCONE ENGINEERING
Hassan Plaza (7th Floor) 53, Kawran Bazar,
Kazi Nazrul Islam Avenue, Dhaka-1215, BANGLADESH
TEL: +880-(0)2-912-9044 Fax: +880-(0)2-912-1908
SPINTEX (PRIVATE) LTD.
C-92, KDA Scheme No.1, Karachi, PAKISTAN
TEL:+92-(0)21-34523729,34523739 FAX:+92-(0)21-34523727
M.B. DI MASSIMO BARBERIS
Via Arduino Giuseppe 4, 13853 Lessona,(BI), ITALY
TEL:+39-015-981903 Fax:+39-015-981903
ANTONIO LEITAO UNIPESSOAL LDA.
Rua do Padrão Nº 356 4150-558 Porto, PORTUGAL
TEL: +351-917-546-613
JOSE ALBERTO MUNUERA LOPEZ
C/.Girona, 12 08339-VILASSAR DE DALT Barcelona, SPAIN
TEL: +34-654-31-67-37

We reserve our right to modify them at any time, to be confirmed by authorized specification.
CAT. NO. 21P8T2 15-09-7(NS) Nov. 2015
 High Quality High Productivty Energy Reduction Easy Operation

Maximize your Benefit QPRO Plus Over view

Best & Fastest
Keep ideal balloon
Perfect Package
Eco-friendly & Economy
Think Clean
Easy & Simple
Flip & Get
Further Usability
Match your needs
Energy Magazine type
ion
Reduct CBF
n
sumptio
Less pow
e r C o n
High y Link Coner type
L a b o r s aving
u c t i v it
Prod
Bobbin-tray type
VCF type
Hig h P r o fit
ed High y Cone to Cone type

Hi g h s p e
a l i t Rewind Magazine type
Qu e
Layout
a l u
r e a tV ge
G a c k a
c t p
Easy
i o n Perfe quality
e r a t Top
Op
a i n t e nance
Easy m c d esign
m i
Ergono

1 2
 QPRO Plus Over view

PAC21 Winding System

Upper Yarn Sensor (optional)
Traverse Sensor (optional)
Smart Guide Panel

Waxing Device (optional)

Suction Shutter
PLC21-The Perfect Length Counter
(optional)
Splicer
Ceramic Cutter

PC Sensor

9-can Magazine PC Tensor

PC Bal-Con

PC Module
Kink Preventing System
-Hard Waste Reducer

Dust Collector (optional)

Tray Selector (optional)

VOSⅢ Filter Box Filter Box Auto Doffer (optional)

(Dust) (Waste)

Straight Magazine type VCF type

Bobbin-tray type Link Coner type

QPRO Plus Link Coner type

3 4
 Best & Fastest Stable winding
The "System of Tension feedback" from the PC Sensor to PC Tensor, enables a very precise control
over the unstable yarn tension at the start and end of the winding process. This system is more
effective than previous tension manager.

Ne 30 - 1500 m/min
Stable even at high speed Winding speed
｜
Without Tension
• Realizes stable winding from start to end of the winding process by giving instantaneous feedback Feed-back
of yarn tension from the bobbin to package by PC Module.
• In order to realize even greater stability in unwinding, activates the bobbin automatic centering No Bal-Con ｜
function. This allows for yarn unwinding at higher speeds to improve productivity. Yarn tension
• Devices including the drum motor, splicer, and suction mouth are independently driven to optimize
the splicing cycle.

Winding speed
｜
With Tension
PC Module Feed-back

No Bal-Con ｜
Yarn tension
PC Sensor Unit PC

Quick tension
feed back Winding speed
｜
PC Module

PC Tensor With Tension ｜

Feed-back Yarn tension
& Bal-Con

Perfect tension
control
PC Bal Con
Any bobbin, Any time
Feedback is performed so that a uniform tension for winding by any bobbin can be maintained.
Regardless of the shape of a bobbin, high quality winding is realized.

Precise Pressurized tension

adjustment
Without
Tension Yarn tension
Feed-back
(Conventional machine)
15% more*
production
in total
QPRO Plus
Quick
Winding Speed

Splicing—
Pressurized tension Realizes stable
—Getting maximum
Other winding tension
speed faster
Machines PC Module Yarn tension
Less Down time—

Time

*Depending on the winding condition.

5 6
 Keep ideal balloon

Perfect following performance Always at the best position

PC Bal-Con Auto Bobbin-Centering Function
PC Bal-Con continuously moves along the bobbin, creating a ballooning in order to maintain a The bobbin is continuously held in the ideal
uniform winding tension from start to end of the winding process. position by the sensor sensing the bobbin
Combination of PC Sensor and PC Tensor further enhances the stability and boosts high speed position. The bobbin can be maintained at the
winding. Precise & controlled movement of PC Bal-Con by the motor driven slide screw ensures its center of the Bal-Con by the sensor. Bal-Con
accuracy. with smaller diameters can be used, and this
allows for high-speed unwinding.

Bal-Con Adjuster
When changing the
bobbin size, the
height of the Bal-Con
Advantages of can be adjusted
PC Bal-Con without use of any
1. High-speed winding special tools. Along with the Auto
2. High productivity Bobbin-Centering Function, this contributes to
3. Sloughing suppression improvement in productivity.
4. Hairiness reduction
5. Reduced hairiness
generation
6. Reduced nep generation
Slough suppression
When unwinding the supply bobbin, the Bal-Con minimizes the contact between the yarn being
Others PC Bal-Con unwound and the yarn layer on the bobbin. This results in a remarkable suppression during
high-speed winding of undesired tension in the package, stitched package, etc.

Cotton Ne 30 Balloon Breaker

16

Sloughing occurrences/10 bobbins

21C Bal-Con
14 PC Bal-Con
12
10
8
6
4
2
0
500 1,000 1,500 2,000
PC Bal-Con Others Winding speed (m/min)

Less Hairiness
Increase rate of fly waste generation Total IPI increase rate
The chase surface does not
generate hairiness as a result 17.9% 15.3% 11.3% 0.5%
of non contact with unwound
QPRO Plus yarn, and hairiness is reduced
Sm in all sections, from the top to
ar
t mo the bottom of bobbin.
tio
n
Carded cotton Ne 23
Conventional machine Bobbin Package Bobbin Package Bobbin Package Bobbin Package
Other Other
Machines QPRO Plus Machines QPRO Plus
1500m/min 1700m/min 1500m/min 1700m/min
*Depending on the winding condition.

7 8
 Perfect Package
Clear package Highly Valued in subsequent processes
PC Module PLC21-The Perfect Length Counter (optional)
PC Sensor continuously monitors yarn tension PLC21-The Perfect Length Counter is a non-contact photoelectric type and precisely detects the
and sends feed back to PC Tensor and PC length of yarn to be wound without making contact with yarn. Based on the detected data, the VOS
Bal-con. Their combination realizes stable (Visual On demand System) controls the winding length of a package to rewind at a uniform speed so
winding tension. Realization of stable tension by that a precise fixed length winding (±0.3%*) can be realized (This depends on the winding condition).
PC Module reduces the gap in the package end
face due to va riation in te nsion. Package
density is made uniform and package quality
and appearance are remarkably improved.

Conventional machine

Conventional machine

Quickly and tightly

Tension Feed-Back Suction mouth
Suction mouth features its economical design
PC Module
which is realized by computer analysis of air
flow. Yarn end is precisely suctioned out even
by lower suction pressure. In addition, the pulse
control achieves a precise distance to package.

PC Module
Good-bye to yarn waste
Kink Preventing System
Full-scale security - Hard Waste Reducer
Improvement in the shape of the brush
PC sensor increases stability further. Kink generation is
In addition to the feedback function of yarn tension, PC sensor prevented and package quality is improved.
prevents package rejection caused by tensor error, which may
occur due to tension deviation or component damage in yarn
path.

Pattern-less package Softly and Carefully

Pac 21 Package shutter (optional)
Pac 21 eliminates troubles of New package shutter performs two-stage transfer to absorb impact when a wound package is
patterning (ribbon) inherent in transferred to the conveyor.
Groove with 2.5W
groove drums and winds up Groove with 2W winding angles
ribbonless package which winding angles
improves high-speed
unwinding performance in
subsequent processes. Also,
Drum wind controller
drum replacement depending
on yarn type and count or
winding pattern is not
required. →P20

9 10
 Smart economy

Eco-friendly & Economy Upper Yarn Sensor (optional)

Upper yarn sensor shortens the knotting
cycle time, which leads to production
increase. It also re duce s ya rn waste
drastically by controlling the suction.

Cost-effectiveness
Power saving design
Machine base design that minimizes pressure loss of the blower. In addition, each device of the unit
is modularized and independently driven to suppress electrical power consumption. Outstanding
energy saving performance even with high-speed operation.

UKG UKG…Unit per KG/ Air comsumption

Power required for production
kWh
of 1kg-package
ℓ/min
Suction Shutter
Minimizes pressure loss, eliminates unnecessary air suction, and
prevents waste yarn generation by independent drive of the shutter.

※ ※

10%off 15%off
∼

∼
20%off 45%off
Suction Mouth
Other machine QPRO Plus Other machine QPRO Plus Making air suction efficient by the suction shutter and the new
design mouth shape remarkably reduce yarn feeding failure of
needle thread and pressure loss of the mouth itself to realize a
significant reduction in UKG.

Waste percentage Package weight variation Without PLC,

with single air piping
% %

Blower Suction pressure

Decreasing air pressure
※ ※ Reduces loss of air Conventional towards machine end
10%off 5%off pressure and realizes machine
∼

power saving. Also Power saving

QPRO Plus
suppresses noise
20%off 15%off generation. Minimum required
pressure
Keeps stable
air pressure
1sp 60sp
Other machine QPRO Plus Other machine QPRO Plus

※Depending on the winding condition.

※Above performance of QPRO Plus is based on standard specification.

Value yarn Splicer

Shor tened splicing cycle increases productivity. In
Kink Preventing System
addition, air consumption is reduced by 30% at maximum
- Hard Waste Reducer compared to before.
Accuracy holds the bobbin end at the optimum
timing in order to minimize waste yarn, prevents
kinks generated when yarn is spliced, and as a
yarn waste reduction device, prevents yarn on
the bobbin side from being sucked in the joint
pipe more than necessary.

11 12
 Think clean

Collect
逃さずキャッチ & Clean Dust free

Separate Chamber By the dust-proof device independent structure, cotton fly is prevented from entering inside the
machine. This allows an extension of maintenance cycle compared to before and a reduction in
maintenance time.

1 1 5

Bearing Center Waxing Device

2 6

Dust
3
2 5
Suction Shutter Splicer
Waste
3 7
6

7
Dust Collector
(optional) 4 PC Sensor
8
Dust and waste yarn are
Making the dust 8
collection nozzle close separately collected by the dust
to the dust source collector (optional). Suction Mouth
reduces waste yarn and
dust generation to 4
reliably collect dust.

9 PC Tensor

Joint pipe

PC Bal-Con

13 14
 Anyone can

Easy & Simple Bal-Con Adjuster

Positioning can be easily made by a Bal-Con lever
without tools.

Trouble-free
Simple design
Completely independent structure of each device facilitates detachment and attachment for
Allows maintenance for each unit by inclining only the
maintenance, and reduces maintenance time.
upper half frame of the machine forward. Maintenance
convenience is improved to shorten maintenance time.
In addition, as machine design pursues maintainability,
At a glance maintenance can be performed without removing the
air pipe, etc.
Smart guide panel
The smart guide panel built in each unit is an LED display and remarkably improves visibility. This
lights blue to indicate a full bobbin. When the LED lights red, this indicates a maintenance call and
informs of trouble spots (upper, middle, and lower sections) in the machine base.

Unit Checker
A wide range of winding functions including
Input /Output signals and inching motions can be
checked with three-digit display on each unit. No
Operator alarm special device for conformation is required.
(package)
Yarn end finding
error

Full package signal

Splicer
The cassette design makes replacement easy. In
addition, since the joint length of the splicer makes
available centralized controlled by the VOS, operation
control is easy.
Unit alarm

Vibration sensor
This sensor detects abnormal vibrations and gives
alarm and stops the winding unit.

Operator alarm
(bobbin)
Bobbin feed
failure

Long life
Ceramic Cutter
Has a life approximately ten times longer than steel
cutters, and needs no periodic lubrication.

15 16
 Flip & Get

Runs smoothly Simple Navigation

VOSIII Visual On-demand System Trouble-release function
• Smooth operability with 15" touch panel. Quick investigation into cause. This is a shortcut to highly efficient production.
• Memory lot number is up to 200 in 30 groups.
• Data can be easily downloaded by use of a Analyzing cause of unit alarm
USB memory.
Check cause of unit alarm simply and quickly.

USB Data of lot production

Machine setting Production, efficiency, current unit operation
Operational condition

Real-time alarm check

Displays the current situation of alarm
indicating the location and causes with Touch
picture.

One-stop Maintenance
VOS Circle (optional) Analysis of machine Touch
efficiency
Every machine condition can be shown on the VOS monitor of the Operating data Machine efficiency,
other machines connected on the network on the same floor. confirmation screen ratio of unit stoppage
And also, a memor y lot can be copied to the several machines time, ratio of alarm
The operation status of all the
simultaneously. stoppage time
machine s in the net work of
(up to 90 machines)
VOS circle can be confirmed
*Please prepare your network facilities.
through VOS screen of any one
machine.

Data transfer screen

The process of transfer is very
simple and convenient. It
avoids any error of input.
For running same lots on
multiple machines, just 3 steps
are required.
Select the lot data and transfer
VOS it by dragging and dropping it
Circle on the respective screens of
Analysis of causes of unit alarm stoppages
target machines.
Ratio of causes of unit alarm stoppage

17 18
 Further Usability

Meets your needs

AD-Automatic Doffer(optional)
The Automatic Doffer achieves a top traveling speed of 52m/min. The packages doffed in a PAC21
10-second cycle are automatically loaded into either the conveyor or the shelf installed at the rear of Muratec’s Multi-grooved Drum has a control system that switches the drum groove to the diameter at
the machine. Also equips the auto-adjustable-chucker that allows handling different types of winding which patterning(ribbon) occurs and produce the quality package to facilitates the unwinding.
bobbins(cone and cheese) by one machine.
AD automatically judges to perform only package doffing operation in lot change. Suitable for
middle-fine
Specifications count yarn
Doffing Time 10seconds Type A Drum interchange 2W 2.5W
Traveling speed of unnecessary
Maximum 52m/min regardless of
AD carriage
Suitable for yarn type or
Amount of take-up 3°30’: 7pieces 4°20’: 6pieces
tube stock
coarse-middle yarn count
3°51’: 5pieces 5°57’: 5pieces count yarn
Take-up bobbin size
Standard specifications: Type B 1.5W 2W
Minimum diameter (d): ø47mm (optional)
d Maximum diameter (d): ø83mm
L Maximum length (L) : 182mm
Type D
For winding of finer count yarn than Ne60, we recommend Type D.
Package diameter (optional)
Maximum : ø320mm
Minimum : ø140mm

Jumping mechanism
PAC21, the drum wind controller is used to form a package suitable for high-speed unwinding. This is
Waxing Device achieved by switching the number of winds before and after this particular package diameter
Stable and uniform waxing is made possible by a rotary-driven (excluding Type-B).
positive motor. When wax isn't required, the motor stops and
saves energy. Available for both S twist and Z twist directions. Winding on 2.5W base Carded Cotton Ne40 Stable and high-speed unwinding
Can use wax with max. 45mm in length up to 3mm in thickness, Number of winds m/min
3.75 1,600
and is equipped with a wax remaining alarm. 3.50
2.5W 1,500
3.25
2W 1,400
3.00
2.75 1,300 1,300
2.50 1,200
Splicer AIR SPLICER 2.25
1,100
2.00 1,000
Core spandex yarn type (optional) Three-tier nozzle type (optional) 1.75 1,000
Yo u c a n c h o o s e t h e b e s t 1.50 900
splicer from our varied lineup 1.25 800
1.00
develope d base d upon the 0.75
2.5W drum Pac 21
l o n g - te r m e x p e r i e n c e a n d 0.50
80 100 120 140 160 180 200 220 240 260 280 300
know-how.
Package diameter (mm)

Rough standard of available yarn count

Winding Shape
Regular Package Dye Package
Yarn Count (Ne)
Drum type Cone Parallel Parallel Cone
WATER SPLICER HOT SPLICER
(optional) (optional) 0 510 20 25 40 50 60 80 140
2.5W ○ NA NA NA
Pac-A
2W ○ ○ ※ ※

2W 3°30’ ∼ 4°20’ ○ ○ 3°30’ ∼ 4°20’

Pac-B
1.5W 3°30’ ∼ 4°20’ ○ ○ 3°30’ ∼ 4°20’

Pac-D 4°20’ ∼ 5°57’ NA NA NA

2W ※ ○ ○ ※

○ : Available ※ : Condition Apply NA : No Applicable

19 20
Match your needs Straight Magazine type

Straight Magazine

Main specifications
Yarn Yarn detector
Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor
Link Coner Yarn count
D
Drum
Ne3 to Ne142 (Nm5 to Nm240) Steel drum
Supply bobbin size: a Yarn clearer
b
a ...Min. 15mm L Capacity or Optical yarn clearer
b ...Min. 10mm depending upon your request
D... Max. ø50mm (9can) ø75mm (6can) Accessory equipment
L ...Max. 260mm (360 mm) PC Tensor
Pac21 winding system
Winding shape
Kink Preventing system (Hard waste reducer)
0 to 5°57’ BQC (Bobbin quality check)
Winding traverse BQC alarm automatic reset
Bobbin-tray 148mm(5 3/4”), 153mm(6”) Package brake
Cradle lifter
Maximum package diameter
Slough Catcher
ø320mm / 6” cone
Ceramic cutter
Machine orientation Energy-saving inverter for blower (individual blower)
Left-hand or Right-hand Suction shutter
Number of spindles Ejection cutter
10-spindle system ...max.60 Blow cleaner
Empty bobbin working table (Only with Line conveyor)
12-spindle system ...max.80 (12x5+10x2)
Yarn supply magazine Optional equipment
9-can magazine (6-can magazine) PC Module
Yarn joining method: Mach Splicer Upper yarn sensor
VCF Cassette type splicer Perla-A Hairiness Reduction System
AD (Automatic Doffer)
Tensor
Package conveyor
PC Tensor
Package shutter
Blower
Traverse sensor
Individual blower / 15kW (option), 11kW, 7.5kW PLC21
Winding speed Waxing device
Maximum 2,200m/min V-gate tensor
*Depending on the yarn type, supply bobbin and machine specification.
3-tier nozzle splicer for wool
Drum drive CSY splicer
DC servo motor direct drive Water splicer
Monitoring device Hot splicer
Cone to Cone VOS-III (Visual On-demand System) Dust collector
Wide Line conveyor
Split conveyor
Mule bobbin conveyor

Model-Ⅰ Model-Ⅱ

Rewind Magazine

21 22
 Bypass Conveyor (optional)
CBF (Continuous Bobbin Feeder) Winding units stoppage can occur if due to CBF
alarms the bobbins accumulate on the CBF
conveyor line for a longer period.
Bypass conveyor can avoid such accumulation
and solve winding unit stoppage by circulating
the additional empty bobbins.

Top Bunch Device (optional)

Establishment of the automation era in the textile industry Top bunch device helps to improve lower yarn pick-up and reduce
First time in history of automation in winding, Various transport systems such as the bobbin bobbin-ejection. In addition, yarn waste of lower yarn is also
Muratec developed the bobbin transport system tray type wherein the CBF and spinning doff box minimized.
technology in 1983. This industry-changing have been combined together and the link
innovation has enhanced the spinning-winding corner type wherein the CBF and spinning frame
concept and has been adapted for material are connected have been put into practical use
handling systems in a variety of ways. to promote automation at textile plants.

Side Suction (optional)

Thanks to side suction device, success ratio of picking up yarn end
is improved even with bad shape bobbins.

The combination of side suction devices are as follows.

1st line 2nd line
Without Without
1 kind (2 cop robos)
Without With
Without
1 kind (1 cop robo)
With
Without Without
2 kinds With Without
With With

CBF 1 kind (1 cop robo) CBF 1 kind (2 cop robos)

1st line
1st line
A B C
A B C
Winding Unit

Winding Unit
A B C

2nd line

A Station B Station C Station A Station B Station C Station

•Bottom bunch cutter •Searcher •Cop robo •Bottom bunch cutter •Searcher •Cop robo
*Bottom bunch spec only •Side suction (optional) •Top bunch device (optional) *Bottom bunch spec only •Side suction (optional) •Top bunch device (optional)

23 24
 Link Coner type

Tray to Tray System - Directly connected without replacing the tray Main specifications
The spinning frame and automatic winder are directly connected via the tray-to-tray linking system Yarn Yarn detector
conveyor. Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor
When the bobbins are doffed at the spinning frame, they are placed onto the tray and do not need to Yarn count Drum
be replaced. This means that the bobbins are supplied to the winding unit without any special Ne3 to Ne142 (Nm5 to Nm240) Steel drum
handling. Residual yarn on the bobbin is removed by the Bobbin Stripper on the CBF. Supply bobbin size: Yarn clearer
D
a ...Min. 15mm Capacity or Optical yarn clearer
b ...Min. 10mm depending upon your request
a
b
D... Max. ø57mm L Accessory equipment
L ...Max. 260mm PC Tensor
Number of back winds: 3 to 5 Pac21 winding system
Kink Preventing system (Hard waste reducer)
Winding shape BQC (Bobbin quality check)
0 to 5°57’ BQC alarm automatic reset
Winding traverse Package brake
148mm(5 3/4”), 153mm(6”) Cradle lifter
Slough Catcher
Maximum package diameter
Ceramic cutter
ø320mm / 6” cone Energy-saving inverter for blower (individual blower)
Machine orientation Suction shutter
Left-hand or Right-hand Ejection cutter
Number of spindles Package conveyor
Bobbin Stripper 8 - 60sp
AD (Automatic Doffer)
(optional) (Every 2 spindle excluding 14sp) Optional equipment
Once the skinny bobbin is Amount of supply bobbin stock PC Module
Upper yarn sensor
e je c te d from the winding 2 bobbins per spindle Side suction
unit, the Bobbin Str ippe r Yarn joining method: Mach Splicer Top bunch device
automatically removes the Cassette type splicer Perla-A Hairiness Reduction System
small amount of yarn Tensor Traverse sensor
remaining on the bobbin PC Tensor PLC21
without damaging the Bobbin stripper
Blower
Waxing device
bobbin. Individual blower / 11kW, 7.5kW V-gate tensor
Winding speed 3-tier nozzle splicer for wool
Maximum 2,200m/min CSY splicer
*Depending on the yarn type, supply bobbin and machine specification. Water splicer
Drum drive Hot splicer
Spin Inspector DC servo motor direct drive
2 cop robos
(optional) Monitoring device
Dust collector
Package shutter
Each tray has an ID tag on VOS-III (Visual On-demand System) Spin inspector
which ring frame spindle no. Winding Unit Underground conveyor system
is writ ten when the tray Bypass conveyor
enters the linking conveyor. Blow Cleaner
Tray selector
The specific bobbin on which Additional Magazine
defective bobbin
a yarn quality alarm occurs is
read by the par ticular Additional Magazine (optional)
winding unit to identify the
Ring spindle which produced Rewinding solution on Link Coner for
the defective bobbin. B-grade and bad shape bobbin.
Thereafter it is ejected and
diver ted on a separate
bobbing conveyor without
affecting the working of other
winding units. The
aggregated data of bobbins
on which an alarm occurred
are displayed on VOS.

Reading the spindle No.

Quality control screen

25 26
 Bobbin-tray type
Double feeding system enables the Main specifications
machine to work two kinds of yarn
simultaneously which allows the machine Yarn Yarn detector
with maximum flexibility with high Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor
efficiency. Two types of trays will be used Yarn count Drum
for dividing the bobbins into two separate Ne3 to Ne142 (Nm5 to Nm240) Steel drum
units by section with the mechanical Supply bobbin size: Yarn clearer
D
system. a ...Min. 15mm Capacity or Optical yarn clearer
b ...Min. 10mm depending upon your request
a
b
D... Max. ø57mm L Accessory equipment
L ...Max. 260mm PC Tensor
Pac21 winding system
Winding shape
Kink Preventing system (Hard waste reducer)
0 to 5°57’ BQC (Bobbin quality check)
Winding traverse BQC alarm automatic reset
148mm(5 3/4”), 153mm(6”) Package brake
Maximum package diameter Cradle lifter
Slough Catcher
ø320mm / 6” cone
Ceramic cutter
1 Kind (2 cop robos) Yarn end finder Machine orientation Energy-saving inverter for blower (individual blower)
Left-hand or Right-hand Suction shutter
Bobbin supply point
Number of spindles Ejection cutter
Bobbin ejector Package conveyor
10-spindle system ...max.60
Package shutter
Empty bobbin by-pass conveyor (option)
12-spindle system ...max.72
Blow cleaner
※10SP/12SP : 1 kind only 2 cop robos with 1 kind yarn supply
Yarn end finder for yarn type-A Bobbin ejector for yarn type-A Amount of supply bobbin stock Optional equipment
Yarn end finder for yarn type-B
2 bobbins per spindle
2 Kind (2 cop robos) Bobbin supply point for yarn
type-A
PC Module
Yarn joining method: Mach Splicer Upper yarn sensor
Bobbin supply point for yarn Cassette type splicer Side suction
type-B Tensor Top bunch device
Bobbin ejector for yarn type-B Dual Chute System
PC Tensor
Winding section is changeable per span by recombination of guides. Blower Perla-A Hairiness Reduction System
Individual blower / 15kW (option), 11kW, 7.5kW AD (Automatic Doffer)
Winding speed Waxing device
Dual Chute System (optional) V-gate tensor
Maximum 2,200m/min
*Depending on the yarn type, supply bobbin and machine specification. Traverse sensor
The number of supplied bobbins increases to 50
Drum drive PLC21
or more per minute. This allows for coarse yarn
DC servo motor direct drive 3-tier nozzle splicer for wool
count on the 72-spindle machine. CSY splicer
Monitoring device
Water splicer
VOS-III (Visual On-demand System)
Hot splicer
2 kinds of yarn supply
Dust collector
Bypass conveyor
Tray selector

27 28
 VCF type

Space saving Labor saving Main specifications

Less floor space than Bobbin-tray type(by Saves max. 75% labor in comparison to
Yarn Yarn detector
1,575mm in total length). magazine type.
Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor
Yarn count Drum
Two kinds yarn supply Max. 75% Ne3 to Ne142 (Nm5 to Nm240) Steel drum
Supply bobbin size:
Just one machine can wind two different yarn Labor a ...Min. 15mm
D
Yarn clearer
Capacity or Optical yarn clearer
kind / count bobbin.
Saving b ...Min. 10mm a
depending upon your request
b
D... Max. ø57mm
Simple operation L Accessory equipment
PC Tensor
L ...Max. 260mm
Bobbin supply operation is simple with bobbin Pac21 winding system
Winding shape
Kink Preventing system (Hard waste reducer)
box. 0 to 5°57’ BQC (Bobbin quality check)
Winding traverse BQC alarm automatic reset
148mm(5 3/4”), 153mm(6”) Package brake
Maximum package diameter Cradle lifter
Slough Catcher
ø320mm / 6” cone
Ceramic cutter
Machine orientation Energy-saving inverter for blower (individual blower)
Left-hand or Right-hand Suction shutter
Number of spindles Ejection cutter
10-spindle system ...max.60 Package conveyor
Package shutter
12-spindle system ...max.72
Blow cleaner
※10SP/12SP : 1 kind only 2 cop robos with 2 kind yarn supply
Magazine type VCF type Amount of supply bobbin stock Bunch remover
2 bobbins per spindle Optional equipment
Bunch remover Yarn joining method: Mach Splicer PC Module
Cassette type splicer Upper yarn sensor
Sucks out the bunch of each bobbin with
Tensor Side suction
suction air. Top bunch device
PC Tensor
Perla-A Hairiness Reduction System
Blower AD (Automatic Doffer)
Individual blower / 15kW (option), 11kW, 7.5kW Waxing device
Winding speed V-gate tensor
Maximum 2,200m/min Traverse sensor
*Depending on the yarn type, supply bobbin and machine specification. PLC21
Drum drive 3-tier nozzle splicer for wool
CSY splicer
DC servo motor direct drive Water splicer
Monitoring device Hot splicer
VOS-III (Visual On-demand System) Dust collector
Empty Bobbin Collection System Bobbin sorter
Bypass conveyor
Standard Type Sorting Type (2types, optional) 2 cop robos with 1 kind yarn supply
Tray selector

Square Box Type Fan Box Type

Ejects empty bobbins keeping same direction to help easy

operation.

Maximum size of the box Box size

40cm 1. Outer diameter

radius
610 - 640mm
2 2. Box width
25cm
235 - 245mm
3. Box angle
4 65 - 70°
4. Box height
※external dimentions 3 1
200 - 260mm
29cm
※external dimentions

29 30
 Cone to Cone type Rewind Magazine type

Main specifications Main specifications

Yarn Yarn detector Yarn Yarn detector
Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor Cotton, staple fiber, worsted, woolen, synthetic, and blends Lower yarn sensor
Yarn Count Drum Yarn Count Drum
Ne3 to Ne142 (Nm5 to Nm240) Steel drum Ne3 to Ne142 (Nm5 to Nm240) Steel drum
Supply bobbin size: Yarn clearer Supply package size: Yarn clearer
D…Max. φ240mm Capacity or Optical yarn clearer depending upon your request D…Max. φ110mm Capacity or Optical yarn clearer depending upon your request
L…Max. 182mm D Accessory equipment L…Max. 182mm D Accessory equipment
Model-Ⅰ PC Tensor
PC Tensor Pac21 winding system
L L
Pac21 winding system Kink Preventing System (Hard waste reducer)
Kink Preventing System (Hard waste reducer) BQC (Bobbin quality check)
Winding shape Winding shape
BQC (Bobbin quality check) BQC alarm automatic reset
0 to 5゜57’ BQC alarm automatic reset 0 to 5゜57’ Package brake
Winding traverse Package brake Winding traverse Cradle lifter
148ｍｍ(5 3/4”), 153mm(6”) Cradle lifter 148ｍｍ(5 3/4”), 153mm(6”) Sloug Catcher
Maximum package diameter Slough Catcher Maximum package diameter Ceramic cutter
ø320mm/6” cone Ceramic cutter φ320mm/6” cone Energy-saving inverter for blower (individual blower)
Machine orientation Energy-saving inverter for blower (individual blower) Machine orientation Suction Shutter
Suction Shutter Ejection cutter
Left-hand or Right-hand Left-hand or Right-hand
Blow cleaner Blow cleaner
Number of spindles Model-Ⅱ Number of spindles
Optional equipment
10-spinndle system …max.60 Inner layer sensor 6-spindle system (double pitch) …max.36
PC Sensor
12-spinndle system …max.72 Optional equipment Yarn supply magazine Upper yarn sensor
Amount of supply package stock Model-Ⅰ& Model-Ⅱ 12-can magazine Perla-A Hairiness Reduction System
Model-Ⅱ PC Sensor Yarn joining method: Mach Splicer AD (Automatic Doffer)
1 package per spindle Upper yarn sensor Cassette type splicer Package conveyor
Yarn joining method: Mach Splicer Perla-A Hairiness Reduction System Tensor Package shutter
Cassette type splicer AD (Automatic Doffer) PC Tensor Traverse sensor
Package conveyor PLC21
Tensor Blower
Package shutter Waxing device
PC Tensor Traverse sensor Individual blower / 7.5kW
V-gate tensor
Blower PLC21 Winding speed 3-tier nozzle splicer for worsted
Individual blower / 15kW (option), 11kW, 7.5kW Waxing device Maximum 2,200m/min CSY splicer
Winding speed V-gate tensor *Depending on the yarn type, supply package and machine specification. Water splicer
Maximum 2,200m/min 3-tier nozzle splicer for worsted Drum drive Hot splicer
*Depending on the yarn type, supply package and machine specification. CSY splicer DC servo motor direct drive
Water splicer
Drum drive Monitoring device
Hot splicer
DC servo motor direct drive VOSⅢ (Visual On-demand System)
Outer layer sensor
Monitoring device Model-Ⅰ
VOSⅢ (Visual On-demand System) Inner layer sensor

Model-Ⅰ Model-Ⅱ

Outer layer sensor

Inner layer sensor

31 32
Dimensions of Machine Cone to Cone type

(1075*) 751
367 733

367 733
698 469

835
Magazine type L-H L-H

137

3200 (3250*)
2550 (2600*)
3100
2450
367 2000 L1 1200 *ModelⅡ 2000 L1
835
750.8 1354.7 TL (750) 733 367 TL
1060 1730 1060 1025(1255*)

60SP 60SP 60SP 60SP

10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP
50SP (5-span) (6-span) 72SP 80SP 10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP
50SP (5-span) (6-span)
72SP
TL 6470 7110 9740 11020 13010 14930 16280 18840 19550 22750 22820 26660 29290 TL 5270 5910 8540 9820 11810 13730 15080 17640 18350 21550 21620 25460
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460 26090 L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460

VCF type Rewind Magazine type

830

751
367 733
1100
367 733

1075
830
L-H
L-H

370

3200
3100

2550
2450

4100
2000 L1
367 1650
733 367 TL
750.8 667 2000 L1 2100 2060
TL 1060 1105
1060 1030

60SP 60SP 6SP 12SP 18SP 24SP 30SP 36SP

10SP 12SP 20SP 24SP 30SP 36SP
50SP (5-span) 40SP 48SP (6-span) 72SP
TL 5910 9280 13730 17640 21550 25460
TL 9430 10070 12700 13980 15970 17890 19240 21800 22510 25710 25780 29620
L1 3910 7820 11730 15640 19550 23460
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460
※10SP/12SP : 1 kind only

Bobbin-tray type Magazine type Link Coner type

367 733

1100
Cone to Cone type
Rewind Magazine type

1500
L-H

100
2000 1000
L-h

1500

A
2000
3100

L-h R-h
2450

*3200

B
2000 L-h
R-h

1400
367

2200
750.8 667* 2000 L1 2100 1882 1293 (400)
1060 1030 TL
L-h
* With bypass conveyor Bypass
Without With

1800
Dust Collecter
60SP 60SP A=2100 A=2300
10SP 12SP 20SP 24SP 30SP 36SP 40SP 48SP
50SP (5-span) (6-span) 72SP Without
B=2000 *1 B=2000*2
TL 10545 11185 13815 15095 17085 19005 20355 22915 23625 26825 26895 30735 A=2100 A=2300
* With front suction type of blow cleaner(optional): 3,500mm With
B=2200 B=2200
L1 3270 3910 6540 7820 9810 11730 13080 15640 16350 19550 19620 23460
*1 With package shutter (optional) : B=2200
※10SP/12SP : 1 kind only
VCF type, Bobbin-tray type *2 With package shutter (optional) : B=2200

Link Coner type 1 kind 2 kinds

567 533

1200
1400
L-H

1734
1634*
2000 2000
2000 2000
L-h
R-h
2200

2400
L-h
3100
2450

*2200

R-h

4100
R-h
2200

1800 L-h
2000 L1 (2100*) L-h
533 567
TL
1400

985 1030

2400
R-h
18SP 20SP 22SP 24SP 26SP 28SP 30SP 32SP 34SP 36SP 38SP 40SP 48SP 60SP * With bypass conveyor(optional): 2,400mm

1200
TL 9700 10340 10980 11620 12330 12970 13610 14250 14890 15530 16240 16880 19440 23350
L1 5900 6540 7180 7820 8530 9170 9810 10450 11090 11730 12440 13080 15640 19550
* With 2 cop robos : +300mm in a total length *VCF type

33 34