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MANDIDEEP

Job Safety Analysis


Date: 01 / 09 / 2016
Job Description: Column Erection

Company / Vendor Name: - TATA BlueScope Steel ltd


Job Participants: _____________________________________________________________________
Analysis By:
Sequence of Steps Potential Hazards Recommended Safe Procedure
 General Requirement  Unauthorized work may be cause  Work Permit- Ensure all work permits like
accident and property damage STA, Height work permit and various
 Unawareness of the safety Checklist has been verified and authorized
practices may cause accident. before performing the task.
 Absence of Supervisor/Engineer  JSA Sharing- JSA should be shared with all
and Improper Safety person may the staffs and workers who are involved in
cause accident. the same task.
 training of work may cause  After JSA sharing attendance sheet must
personal injury and Property be filled and documented.
Damage  The Supervisor/Engineer and safety
person should be always present at the
site and instruct the workers.
 The Safety person along with the Engineer
should give proper induction training
about the work related things before
starting the task.
 The Safety person should daily instruct
the team member in the tool box meeting
regarding the risk involved in task.
 Inspection of Tools & Hand Injury during working with hand  Inspection of Hand tools as per checklist
tackles tools like lifting tools / tackles, hammer,
spanner, etc.

 PPE Inspection Physical Hazards  Use of PPES like safety helmet, safety
Goggles, Safety Shoes, Reflective Jackets,
Hand Gloves, safety harness, etc.
 Material shifting to its  All statutory compliances to be done before
erection location with the Hit by object / material while shifting starting the activity at site (Labour licence,
help of F-15 ESIC/WC policy, PF registration, all related
registers, etc.)
 Take necessary work permit before starting
the activity
 JSA based tool box meeting should be
conducted before starting the activity.
 Material shifting activity should be carried
out in day light only
 Do not plan column erection activity during
heavy wind pressure
 Ensure and other lifting tool tackles is in
good condition and certified by 3 rd. party
 Ensure work should be carried out with
competent supervision only
 Deploy skilled and experienced man power
for the task
 Ensure all / F-15movement area levelled
and compacted
 Road survey to be carried out before
starting the activity
 F-15operator should have the valid DL and
competency letter and should be medically
fit.
 Stay away from suspended load
 Provide tag line (Min- 4m length) while
material shifting
 Barricade the working area to prevent
unauthorised entry
Pinch points  While applying sling to material do not
keep hand in between material and sling
 While material lifting do not put hand in
between gap of two member
 Ensure proper wooden packing/ supports
given to material while placing on ground
Crush between  Ensure there is sufficient clear space for F-
15 movement
 Ensure while operating the F-15, operators
vision is clear
 Ensure signal man is in safe place while
movement
 Ensure there is sufficient space between
two stacks
 Ensure before lifting adjacent material is
stable or is in rigid position
 Ensure after shifting the material adjacent
material is in stable condition
 Barricade the working area to prevent
unauthorized entry
Topple of F-15  Inspect F-15before starting the activity
 Ensure all vehicle (F-15) movement area
levelled and compacted
 Before starting the activity road survey to
be carried out
 Ensure all vehicle equipment should be
operated by authorized person only
 Nobody permitted in operator cabin
excluding operator
Failure of sling  All lifting tool/ tackles to be inspected by
competent person before taking in use
 Ensure all tool/ tackle free from any type of
damage
 Ensure all F-15 movement area levelled
and compacted, to avoid any type of
sudden jerk while movement
 Provide rubber packing in between
material and sling to avoid damage to sling
 Ensure column weight not exceeding the
SWL of sling
 F-15positioning at the Crane will struck due to sludgy condition  Ensure all crane movement area should be
erection location of road/ incompact ground surface levelled and compacted
 Road survey to be carried out before
starting the activity
 Avoid water logging on road
Crush in between  Ensure there is sufficient clear space for
crane movement
 Ensure while operating the crane operators
vision is clear
 Ensure signal man is in safe place while
crane movement
 Barricade the working area to prevent
unauthorised entry
Hit to object / person  Crane positioning activity should be carried
out in day light only
 Ensure all / F-15/ crane movement area
levelled and compacted
 Road survey to be carried out before
starting the activity
 Crane will be carried out in the guidance of
flag man/ signal man only
 Barricade the working area to prevent
unauthorised entry
Electrical hazard  Ensure before moving the crane from one
place to other place ensure all electrical
cables routed properly (overhead and
underground)
 Keep safe distance from overhead electrical
cables
 Crane will be carried out in the guidance of
flag man/ signal man only
 Lifting and placing the Hit by member  Column erection activity should be going on
column over anchor bolt according to lifting plan only
top with the help of crane  Column erection activity should be carried
out in day light only
 Do not plan column erection activity in
heavy wind pressure Ensure all F-
15movement area levelled and compacted
 Road survey to be carried out before
starting the activity Stay
away from suspended load
 Provide tag line (Min- 4m) while material
shifting
 Barricade the working area to prevent
unauthorised entry
Pinch points  While applying sling to material do not keep
hand in between material and sling
While material positioning do not put hand
in between gap of member
 Ensure proper wooden packing/ supports
given to material while positioning
Fall of material from height  Do not keep any loose material on height
Ensure all hand tools tied properly, hand
tool tie off system to be implemented
 Erection area to be barricaded to restrict
unauthorized entry
 Provide sign boards should be provided
 Deploy skilled and experienced manpower
to perform the height work
Failure of sling/crane  All lifting tool/ tackles to be inspected by
competent person before taking in use
Ensure all tool/ tackle free from any type of
damage
 Ensure all / F-15/ crane movement area
levelled and compacted, to avoid any type
of sudden jerk while movement
 Provide rubber packing in between material
and sling to avoid damage to sling
 Ensure column weight not exceeding the
SWL of sling
Crush in between  Ensure there is sufficient clear space for
swing / movement of crane
 Ensure while operating the crane operators
vision is clear
 Ensure signal man is in safe place while
crane movement
 Barricade the working area to prevent
unauthorised entry
 Bolting, Guy rope fixing Fall of person from height  Fall protection to be provided to working at
and de-slinging by using height , workers should be trained for
boom lift proper use of full body harness with double
lanyard and energy absorber
 Workmen will anchor full body safety
harness to boom lift bucket Ensure 100%
full body harness anchorage
 Deploy skilled and experienced manpower
for the task, workers are trained for working
at height
 Ensure workers are physically/medically fit
for height work
 Ensure all boom lift movement area levelled
and compacted to avoid sudden jerk during
operation
Fall of material from height  Do not keep any loose material on height
 Use only 12 mm dia wire rope for tie the
column
 Ensure before deslinging all ( two) guy rope
are fixed properly with rigid structure or peg
angle to give stability to erected column
 Ensure all ‘U’ clamp are tightened properly
 Ensure all hand tools tied properly, hand
tool tie off system to be implemented
 Erection area to be barricaded to restrict
unauthorized entry
 Provide sign boards should be provided
 Deploy skilled and experienced manpower
to perform the height work task
Topple of boom lift  Inspect boom lift before starting the
activity
 Ensure all boom lift movement area
levelled and compacted
 Before starting the activity road survey to
be carried out
 Ensure all vehicle equipment should be
operated by authorized person only
Nobody permitted in operator cabin
excluding operator
Pinch points  While applying guy rope to column do not
keep hand in between column and guy rope
 While positioning column over anchor bolt
do not put hand in-between gap of pedestal
and column base plate
 Ensure proper wooden packing/ supports
given to column while positioning
Cut/scratches due to broken wires of guy  Before applying the guy rope to column on
rope ground level visual inspection to be done by
competent person
 Use anti cut- type hand gloves while fixing
the guy rope
Note:-
1) Barricade the work Area before start the work.
2) Housekeeping should be always before & after the work.
3) Take All Work Permit before starting the work.
4) Use always recommended PPE’s like Helmet, Goggle & Safety shoes and according to work should be use.
5) Organize scheduled training for the workers.
6) Safety Supervisor should be present always while work is going on.
7) All tools and tackles should be certified.
8) Work related Caution Boards should be displayed at the site.

Safety in Charge: Initiator (P&G):


(Contractor)

Engineer (Contractor): Approved by:


(P&G Construction Safety Owner)

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