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Control Manual 30RBS - 30RQS - 39 - 160 1 1
Control Manual 30RBS - 30RQS - 39 - 160 1 1
30RBS (39-160)
30RQS (39-160)
Original document
CONTENTS
1 - SAFETY CONSIDERATIONS................................................................................................................................................ 5
1.1 - Safety guidelines....................................................................................................................................................................... .5
1.2 - Safety precautions.................................................................................................................................................................... .5
2 - CONTROL OVERVIEW........................................................................................................................................................... 5
2.1 - Control system.......................................................................................................................................................................... .5
2.2 - System functionalities.............................................................................................................................................................. .5
2.3 - Operating modes...................................................................................................................................................................... .5
3 - CONTROL COMPONENTS.................................................................................................................................................... 6
3.1 - Touch Pilot Junior control....................................................................................................................................................... .6
3.2 - Chiller........................................................................................................................................................................................ .6
3.3 - Features overview.................................................................................................................................................................... .6
4 - HARDWARE.............................................................................................................................................................................. 7
4.1 - Control boards.......................................................................................................................................................................... .7
4.2 - Electrical box............................................................................................................................................................................ .7
4.3 - Power supply to boards............................................................................................................................................................ .7
4.4 - Light emitting diodes............................................................................................................................................................... .7
4.5 - Pressure transducers................................................................................................................................................................ .7
4.6 - Temperature sensors................................................................................................................................................................ .7
4.7 - Actuators................................................................................................................................................................................... .8
4.8 - Terminal block connections..................................................................................................................................................... .8
5 - HOW TO USE TOUCH PILOT JUNIOR USER INTERFACE........................................................................................ 9
5.1 - Touch Pilot Junior overview.................................................................................................................................................... .9
5.2 - Touch Pilot Junior menu structure....................................................................................................................................... .10
5.3 - Read the welcome screen...................................................................................................................................................... .11
5.4 - Explore the synoptic screen.................................................................................................................................................. .11
5.5 - Start the unit........................................................................................................................................................................... .11
5.6 - Stop the unit............................................................................................................................................................................ .11
5.7 - Set the schedule...................................................................................................................................................................... .12
5.8 - Manage display settings......................................................................................................................................................... .12
5.9 - Monitor unit parameters....................................................................................................................................................... .13
5.10 - Modify unit parameters....................................................................................................................................................... .14
5.11 - Override system configuration........................................................................................................................................... .14
6 - WEB CONNECTION............................................................................................................................................................... 15
6.1 - Web interface.......................................................................................................................................................................... .15
6.2 - Open the web interface......................................................................................................................................................... .15
6.3 - Manage web browser settings............................................................................................................................................... .15
7 - SETTING UP TOUCH PILOT JUNIOR - PARAMETERS............................................................................................ 16
7.1 - Main menu.............................................................................................................................................................................. .16
7.2 - Configuration menu (CONFIG).......................................................................................................................................... .20
7.3 - Alarm menu ........................................................................................................................................................................... .23
8 - STANDARD CONTROL OPERATIONS AND OPTIONS............................................................................................. 24
8.1 - Unit start/stop control .......................................................................................................................................................... .24
8.2 - Heating/Cooling/Standby...................................................................................................................................................... .25
8.3 - Cooling/heating selection...................................................................................................................................................... .26
8.4 - Supplementary heating.......................................................................................................................................................... .26
8.5 - Pump control.......................................................................................................................................................................... .26
8.6 - Hydronic kit option................................................................................................................................................................ .27
8.7 - Control point.......................................................................................................................................................................... .28
8.8 - Capacity limitation................................................................................................................................................................. .29
8.9 - Capacity control..................................................................................................................................................................... .29
8.10 - Free cooling option.............................................................................................................................................................. .30
8.11 - Night mode............................................................................................................................................................................ .30
8.12 - Coil pressure control............................................................................................................................................................ .31
8.13 - Holidays................................................................................................................................................................................. .31
8.14 - BACnet option...................................................................................................................................................................... .31
8.15 - Desuperheater option.......................................................................................................................................................... .31
8.16 - Defrost cycle for heat pumps.............................................................................................................................................. .31
8.17 - Master/Slave assembly......................................................................................................................................................... .31
2
9 - DIAGNOSTICS......................................................................................................................................................................... 32
9.1 - Control diagnostics................................................................................................................................................................ .32
9.2 - Alarms description................................................................................................................................................................. .33
10 - MAINTENANCE.................................................................................................................................................................... 35
The cover photos are solely for illustration and forms no part of any offer for sale or any sale contract. The manufacturer
reserves the right to change the design at any time without notice.
PREFACE
The goal of this document is to give a broad overview of The information provided herein is solely for the purpose
the main functions of the control system used to control of allowing customers to operate and service Carrier
30RBS air-cooled liquid chillers and 30RQS reversible manufactured equipment and it is not to be reproduced,
heat pumps with 39 to 160 kW cooling/heating capacity. modified or used for any other purpose without the prior
consent of Carrier Corporation.
Instructions in this manual are given as a guide to good
practice in the installation, start-up and operation of the Acronyms/abbreviations
control system. This document does not contain full service In this manual, the refrigeration circuits are called circuit A
procedures for the correct operation of the equipment. and circuit B. Compressors in circuit A are labelled A1, A2,
A3, whereas compressors in circuit B are labelled B1, B2.
The support of a qualified Carrier Service Engineer is
strongly recommended to ensure optimal operation of the BMS Building Management System
equipment as well as the optimization of all available CCN Carrier Comfort Network
DGT Discharge Gas Temperature
functionalities. EXV Electronic Expansion Valve
EHS Electric Heater Stage
CAUTION FC Free cooling
Heating option! Heating option applies to cooling-only OAT Outdoor Air Temperature
LED Light Emitting Diode
units fitted with a boiler and heat pumps. LEN Sensor Bus (internal communication bus linking the basic
board to slave boards)
SCT Saturated Condensing Temperature
Note that this document may refer to optional components
SST Saturated Suction Temperature
and certain functions, options or accessories may not be Network mode/Net Operating type: Network
available for the specific unit. The cover images are solely Local-Off/LOFF Operating type: Local Off
for illustration and form no part of any offer for sale or any Local-On/L-C Operating type: Local On mode
Local-Schedule/L-SC Operating type: Local On following a time schedule
sale contract.
Master mode/Mast Operating type: Master unit (master/slave assembly)
Remote mode/Rem Operating type: Remote contacts
IMPORTANT: All screenshots of the user interface
provided in this manual include text in English. After
changing the language of the system, all labels will be in
the language selected by the user.
4
1 - SAFETY CONSIDERATIONS 2 - CONTROL OVERVIEW
Installation, start-up and servicing of equipment can be Carrier 30RBS chillers and 30RQS heat pumps come with
hazardous if certain factors particular to the installation a Touch Pilot Junior control that serves as the user
are not considered: operating pressures, electrical interface and configuration tool for Carrier communicating
components, voltages, and the installation site (elevated devices.
plinths and built-up structures).
Touch Pilot Junior is an electronic control system used to
Only qualified installation engineers and fully trained regulate the following types of units:
technicians are authorised to install and start the equipment. • 30RBS air-cooled liquid chillers
• 30RQS reversible heat pumps
All instructions and recommendations provided in the
service guide, installation and operation manuals, as well as Touch Pilot Junior control can function as a stand-alone
on tags and labels fixed to the equipment, components and system or it may be connected to the building management
other accompanying parts supplied separately must be read, system using CCN communication bus.
understood and followed.
30RBS and 30RQS units may be fitted with standard fixed
Failure to comply with the instructions provided by the speed fan control system or the optional variable speed
manufacturer may result in injury or product damage. fan drives which can reduce the unit energy use during
occupied and unoccupied periods, provide condensing or
• Apply all safety standards and practices. evaporating pressure control and smooth fan start.
• Wear safety glasses and gloves.
• Use the proper tools to move heavy objects. For both 30RBS chillers and 30RQS heat pumps the
• Move units carefully and set them down gently. system may control fixed speed pumps or variable speed
pumps with a hydronic module.
CAUTION
Only qualified service technicians should be allowed to IMPORTANT: This document may refer to optional
install and service the equipment. components and certain functions, options or accessories
may not be available for the specific unit.
Only personnel qualified in accordance with IEC The system controls the start-up of the compressors
(International Electrotechnical Commission) needed to maintain the desired heat exchanger entering
recommendations may be permitted access to electrical and leaving water temperature. It constantly manages the
components. operation of the fans in order to maintain the correct
refrigerant pressure in each circuit and monitors safety
It is particularly recommended that all sources of devices that protect the unit against failure and guarantee
electricity to the unit should be shut off before any work is its optimal functioning.
begun. Shut off the main power supply at the main circuit
breaker or isolator. 2.3 - Operating modes
IMPORTANT: The equipment uses and emits The control can operate in three independent modes:
electromagnetic signals. Tests have shown that the • Local mode: The unit is controlled by commands from
equipment conforms to all applicable codes with respect to the user interface.
electromagnetic compatibility. • Remote mode: The unit is controlled by dry contacts.
• Network mode: The unit is controlled by network
CAUTION commands (CCN or BACnet). Data communication
Risk of electrocution! Even when the main circuit breaker cable is used to connect the unit to the CCN
or isolator is switched off, specific circuits may still be communication bus.
energised as they may be connected to a separate power
source. When the control operates autonomously (Local or
Remote), it retains all of its control capabilities but does
not offer any of the features of the Network.
CAUTION
Risk of burns! Electrical currents may cause components CAUTION
to get hot. Handle the power cable, electrical cables and Emergency stop! The Network emergency stop command
conduits, terminal box covers and motor frames with great stops the unit regardless of its active operating type.
care.
5
3 - CONTROL COMPONENTS
The control manages a number of mechanisms that allow compressors, fixed or variable speed fans, fixed or variable
the unit to operate effectively. Touch Pilot Junior controls speed pumps for evaporator/condenser, and more.
②
①
④
⑤
⑥
⑦
Figure 1: 30RBS unit with Touch Pilot Junior control (picture for reference only)
Legend:
1 Low sound fan system
2 Touch Pilot Junior control system
3 Condenser
4 Hydronic module with variable speed pump control (option)
5 Evaporator
6 Electronic Expansion Valve
7 Scroll compressor(s)
6
4 - HARDWARE
4.1 - Control boards 4.5 - Pressure transducers
All boards making up the Touch Pilot Junior control Three types of transducers (high pressure, low pressure,
system are installed inside the electrical cabinet. They water pressure) are used to measure various pressures in
communicate via an internal LEN bus. each circuit. These transducers deliver 0 to 5 VDC. They
are connected to the SIOB board.
The system may embrace up to two SIOB boards, where the
first board is used to manage all major inputs and outputs of Discharge pressure transducers (high pressure type)
the controller, whereas the second SIOB board is used to These transducers measure the discharge pressure in each
support either the compressor of circuit A or circuit B. circuit. They are used to control condensing pressure or
high pressure load shedding. Discharge pressure sensors
The first SIOB board is also referred to as the main board are mounted on the discharge line piping of each circuit.
– the main board continuously monitors the information
received from various pressure and temperature probes Suction pressure transducers (low pressure type)
and accordingly starts the program that controls the unit. These transducers measure the suction pressure in each
circuit. They are used to control EXV, evaporating
At the same time, up to two (2) AUX1 boards can be pressure (in heating mode) and monitor suction pressure
installed. The first AUX1 board may provide additional safeties related to the compressor operating envelope.
inputs and outputs used to monitor chiller water system Suction pressure sensors are located on the common
cooling temperature (Master/Slave assembly), leakage suction piping of each circuit.
charge detection readings, electric heating or boiler
operation. This board is used only for smaller units (units Pump inlet/outlet water pressure transducers
with only one fan) that have any of the aforementioned (water pressure type, hydronic kit option)
options available (electric heaters, boiler, etc.). These transducers measure the hydronic kit pump water
The second AUX1 board is optional and it is used for units inlet/outlet water pressure and monitor the water flow.
with the dry cooler option. It provides information Pump inlet/outlet water pressure sensors are mounted on
required to control the free cooling cycle. the optional hydronic kit.
4.3 - Power supply to boards Water heat exchanger entering and leaving water
temperature sensors
All boards are supplied from a common 24 VAC supply The water heat exchanger entering and leaving water
referred to earth. temperature sensors are used for capacity control and
safety purposes.
In the event of a power supply interrupt, the unit restarts
automatically without the need for an external command. Outdoor air temperature sensor
However, any faults active when the supply is interrupted This sensor measuring the outdoor air temperature is used
are saved and may in certain cases prevent a given circuit for start-up, setpoint temperature reset and frost control.
or the unit from restarting.
Suction gas temperature sensors
CAUTION These sensors measure the suction gas temperature. They
Maintain correct polarity when connecting the power supply are used for the EXV control. Suction gas temperature
to the boards, otherwise the boards may be damaged. sensors are located at the suction side of each circuit.
4.8.1 - Volt-free contact (on/off and cooling/heating) 4.8.2 - Volt-free setpoint selection contact
For chillers with a boiler or heat pumps, on/off contacts This dry contact input is used to switch between setpoints.
and cooling/heating contacts are as follows: It is active only when the control is in Remote mode.
8
5 - HOW TO USE TOUCH PILOT JUNIOR USER INTERFACE
Log in / Log out
Log in / Log out
nit status
Un
Un
nit status
Alarm display
Alarm display
Home
Home
button Currrent menu
button Currrent menu
disp
play
Main mmenu disp
play
Main m
menu
button
n
button
n Currrent
Currrent
notifications
notifications
9
5.2 - Touch Pilot Junior menu structure
10
5.3 - Read the welcome screen The bell located in the upper-right part of the screen lights
when any fault is detected.
The Welcome screen is the first screen shown after starting
the user interface. It displays the application name as well By default, the parameters are presented in metric units.
as the current software version number. For more information on how to change the system of
measurement, see section 5.8.3.
All unit functions can be accessed by pressing the Main Confirm the unit shutdown by pressing Confirm Stop or
cancel the unit shutdown by pressing the
menu button
Back button
IMPORTANT: The synoptic screen display may vary
depending on pumps configuration.
The control incorporates two time schedules, where the User-level security ensures that only authorised users are
first one (OCCPC01S) is used for controlling the unit start/ allowed to modify critical unit parameters.
stop, whereas the second one (OCCPC02S) is used for
controlling the dual setpoint. The control offers the user
the possibility of setting eight occupancy periods.
User login
1 Selection of days for the time schedule Only logged-in users can access configurable unit
2 Start/end of the schedule
3 Save parameters. By default, user password is 11.
4 Cancel
5 Previous time period
6 Next time period To log in as user:
1. Press the Log button to open User Login Screen.
IMPORTANT: Only logged-in users are allowed to 2. Press the Password box.
access the Configuration menu.
12
Password change 5.8.3 - System of measurement
User password can be modified in the User Configuration The control offers the possibility of selecting the system of
menu. measurement displayed on the user interface.
3. Press to save or to cancel changes. Specific unit parameters can be accessed by pressing the
icon corresponding to the desired category.
IMPORTANT: Touch Pilot Junior allows users to add
new languages to the control. To learn more about To go back to the Synoptic screen, press .
language customization, please contact your local Carrier
representative.
13
General unit parameters 5.11 - Override system configuration
The General parameters screen provides access to a set of
general unit parameters. In some cases it is possible to override system
configuration. The override screen provides the option to
To access the General parameters screen, go to the Main issue the command overriding the current operation of the
menu and select General Parameters unit.
1 Forceable point
② ③
14
6 - WEB CONNECTION
The Touch Pilot Junior control can be accessed via a web Minimum web browser configuration:
browser (Internet Explorer, Mozilla Firefox, etc.). • Internet Explorer (version 8 or higher) or Mozilla
Connection is from a PC using a web browser with Java. Firefox (version 26 or higher). In the advanced
connection options add the unit IP address to the
CAUTION exceptions list. Do not use a proxy server.
Use firewalls and VPN for secure connection. • Java platform (version 6 or higher). In the control
panel, clear the Keep temporary files on my computer
6.2 - Open the web interface checkbox and use a direct connection.
To access the Touch Pilot Junior control, enter the IP IMPORTANT: Two users can be connected
address of the unit in the address bar of the web browser. simultaneously with no priority between them. Note that
the last modification is taken into account.
CAUTION
For security reasons the unit cannot be started / stopped
via the web interface.
All other operations, including monitoring unit
parameters or unit configuration, can be performed via
the web browser interface.
15
7 - SETTING UP TOUCH PILOT JUNIOR - PARAMETERS
CAUTION
Since specific units may not include additional features,
some tables may contain parameters that cannot be
configured for a given unit.
16
Temperature Menu – TEMP
17
Outputs Menu – OUTPUTS
18
Runtime Menu – RUNTIME
19
Setpoint Menu – SETPOINT
CAUTION
Since specific units may not include additional features,
some tables may contain parameters that cannot be
configured for a given unit.
20
General Config Menu – GENCONF
21
Point name Status Default Unit Displayed text* Description
6 I_cr_no 0 to 20 0 mA Current No Reset Value Current no reset value
7 I_cr_fu 0 to 20 0 mA Current Full Reset Value Current full reset value
8 cr_deg -16.7 to 16.7 0 ^C Cooling Reset Deg. Value Cooling reset deg. value
-30.0 to 30.0 0 ^F
9 HEATING RESET Heating reset parameters
10 oathr_no -10.0 to 51.7 -10.0 °C
OAT No Reset Value OAT no reset value
14.0 to 125.0 14.0 °F
11 oathr_fu -10.0 to 51.7 -10.0 °C
OAT Full Reset Value OAT full reset value
14.0 to 125.0 14.0 °F
12 dt_hr_no 0 to 13.9 0 ^C
Delta T No Reset Value Delta T no reset value
0 to 25.0 0 ^F
13 dt_hr_fu 0 to 13.9 0 ^C
Delta T Full Reset Value Delta T full reset value
0 to 25.0 0 ^F
14 I_hr_no 0 to 20 0 mA Current No Reset Value Current no reset value
15 I_hr_fu 0 to 20 0 mA Current Full Reset Value Current full reset value
16 hr_deg -16.7 to 16.7 0 ^C
Heating Reset Deg. Value Heating reset deg. value
-30.0 to 30.0 0 ^F
22
Date/Time Menu – DATETIME
23
8 - STANDARD CONTROL OPERATIONS AND OPTIONS
8.1 - Unit start/stop control • Start/stop force command [CHIL_S_S]: Chiller start/
stop force command can be used to control the chiller
The unit state is determined based on a number of factors, state in the Network mode.
including its operating type, active overrides, open - Command set to stop: The unit is halted.
contacts, master/slave configuration, or alarms triggered - Command set to start: The unit runs in
due to operating conditions. accordance with schedule 1.
• Remote start/stop contact status [Onoff_sw]: Start/
The table given below summarizes the unit control type stop contact status can be used to control the chiller
[ctrl_typ] and its running status with regard to the state in the Remote operating type.
following parameters: • Master control type [ms_ctrl]: When the unit is the
master unit in a two-chiller master/slave arrangement,
• Operating type: This operating type is selected using the master unit may be set to be controlled locally,
the Start/Stop button on the user interface. remotely or via network.
LOFF Local off • Start/stop schedule [chil_occ]: Occupied or
L-C Local on unoccupied status of the unit.
L-SC Local schedule
Rem Remote
• Network emergency stop command [EMSTOP]: If
Net Network activated, the unit shuts down regardless of the active
Mast Master unit operating type.
• General alarm: The unit shuts down due to failure.
IMPORTANT: When the unit is stopping or there is a In case of emergency stop, all compressors are stopped at
demand to stop the unit, compressors are stopped the same time.
consecutively.
24
8.2 - Heating/Cooling/Standby
The control determines the heat/cool state of the unit. When Cooling mode is selected, the unit will operate in
Chillers fitted with a boiler may operate in cooling or the Cooling mode and, as a result, the boiler or electric
heating mode. Without a boiler, the unit remains in heating will not be activated.
Cooling mode. Heat pumps may operate in cooling or
heating mode. If the unit is in Standby mode, it does not cool or heat and
compressors are stopped. The pump is running with no
When the chiller is in Heating mode, the control utilises mechanical cooling or heating unless configured otherwise.
the boiler to satisfy the heating demand. For heat pumps, The pump may be stopped depending on pumps
the boiler is used when mechanical heating is impossible configuration (pump_sby, PUMPCONF – Pump
or insufficient. Additionally, when the outside air Configuration).
temperature is very low, electric heaters can be used as a
form of supplemental heating.
Figure 3: Heating /Cooling changeover for heat pumps and chillers fitted with a boiler
Control type Heat / Cool (Local) Heat / Cool (Remote) Heat / Cool (Network) Outdoor Air Temperature ** Operating mode
local cool - - - cool
local heat - - - heat
local auto* - - > cauto_sp + 1 cool
local auto* - - < hauto_sp -1 heat
local auto* - - hauto_sp + 1 < oat < cauto_sp -1 standby
local - on_cool - - cool
local - on_heat - - heat
local - on_auto - > cauto_sp +1 cool
local - on_auto - < hauto_sp - 1 heat
remote - on_cool - - cool
remote - on_heat - - heat
remote - on_auto - > cauto_sp + 1 cool
remote - on_auto - < hauto_sp - 1 heat
remote - on_auto - hauto_sp + 1< oat < cauto_sp - 1 standby
network - - cool - cool
network - - heat - heat
network - - auto* > cauto_sp + 1 cool
network - - auto* < hauto_sp - 1 heat
network - - auto* hauto_sp + 1 < oat < cauto_sp - 1 standby
* If auto changeover has been selected through user configuration; otherwise, by default set to “cooling”.
** cauto_sp = cooling changeover setpoint; hauto_sp = heating changeover setpoint; oat = outdoor air temp.
25
8.3 - Cooling/heating selection 8.4.1 - Boiler control
Boiler is activated when the outside air temperature is
Cooling/Heating selection applies to chillers with the below the user-configured boiler outdoor temperature
boiler and heat pumps. Cooling/Heating selection can be threshold which is by default set to -10°C (14°F).
controlled in various ways, depending on the active
operating type. By default, the cooling mode is selected. To set boiler OAT threshold
1. Navigate to the Configuration menu.
Cooling/Heating selection can be determined: 2. Select Heat/Cool Config (HCCONFIG).
• Locally at the unit using the HC_SEL item in the 3. Set Boiler OAT Threshold [boil_th].
GENUNIT menu.
• Remotely via the heating/cooling selection contact, if Boiler OAT Threshold [boil_th]
the unit is in the Remote mode. -15.0 to 15.0°C -9.9°C
• Via a network command if the unit is in the Network
5.0 to 59.0°F 14.2°F
mode.
8.4.2 - Electric heating control
Cooling/Heating mode can be set manually by the user or
Electric heating stages can be activated as additional
automatically by the control. When cooling/heating is
heating when OAT is below the user-configured electric
automatic, the outdoor air temperature determines the
heating OAT threshold which is by default set to 5°C
heat/cool/standby changeover (cauto_sp and hauto_sp,
(41°F).
SETPOINT). The automatic changeover is optional and
requires user configuration (HC_SEL, GENUNIT -
Electric heating is allowed when:
General Parameters).
• Unit is running at 100% capacity.
• Electric pull-down time elapsed [ehs_pull].
To set cooling / heating / auto changeover
• OAT is below the OAT threshold [ehs_th].
1. Navigate to the Main menu.
2. Select General Parameters (GENUNIT).
There are four electric heating stages, where the last
3. Set Heat/Cool Select [HC_SEL].
electric heating stage is used for back-up when the unit is
down due to a detected fault.
Heat/Cool Select [HC_SEL]
0 Cooling To set electric heating OAT threshold
1 Heating 1. Navigate to the Configuration menu.
2 Automatic changeover 2. Select Heat/Cool Config (HCCONFIG).
3. Set Elec Stage OAT Threshold [ehs_th].
To set cool / heat changeover setpoint
1. Navigate to the Main menu. Elec Stage OAT Threshold [ehs_th]
2. Select Setpoint (SETPOINT). -5.0 to 21.0°C 5.0°C
3. Set Cool Changeover Setpt [cauto_sp] or 23.0 to 70.0°F 41.0°F
Heat Changeover Setpt [hauto_sp].
IMPORTANT: Electric heating is not allowed when the
Cool Changeover Setpt [cauto_sp] demand limit is active on the unit.
3.9 to 50.0°C 23.9°C
39.0 to 122.0°F 75.0°F 8.5 - Pump control
Heat Changeover Setpt [hauto_sp]
0 to 46.1°C 17.8°C
The control system can manage one or two water
exchanger pumps, determining each pump on/off state and
32.0 to 115.0°F 64.0°F
its speed. Both pumps cannot run together. The pump is
turned on when this option is configured and when the unit
8.4 - Supplementary heating
is running.
30RBS units may be fitted with a boiler that allows the unit
The pump is turned off when the unit is shut down due to
to run in heating mode if required. The boiler is active only
an alarm, unless the fault is a frost protection error. The
when the unit is in Heating mode.
pump can be started in particular operating conditions
when the water exchanger heater is active.
30RQS heat pumps may be fitted with a boiler or electric
heaters. The boiler is used as heating replacement when
If the pump has failed and another pump is available, the
mechanical heating is not possible due to low outside air
unit is stopped and started again with the second pump. If
temperature. Electric heaters can be turned on to satisfy
there is no pump available, the unit shuts down.
the heating demand when mechanical heating is
insufficient.
Configuration options may differ depending on the
number and type of pumps available (single speed pumps
or variable speed pumps).
26
8.5.1 - Variable speed pumps control 8.5.4 - Customer pumps configuration
30RBS chillers and 30RQS heat pumps may be fitted with Units fitted with external pumps may have only fixed
one or two variable speed pumps. speed pumps available. Customer pumps may be
configured as follows:
Variable speed pumps give the possibility of saving the Pump available Pumps sequence (PUMPCONF)
pumping energy cost, providing precise water flow control No pump 0 (no pump)
and improving the overall performance of the system. The
One single speed pump 1 (one pump only)
frequency inverter continuously regulates the flow rate to
Two single speed pumps 2 (two pumps auto)
minimise the pump power consumption at full load and 3 (pump#1 manual)
part load. 4 (pump#2 manual)
Water flow management methods are as follows: Units with customer pumps are fitted with the flow switch,
1) Fixed speed control (the control ensures a constant allowing for the water flow control. For more information
pump speed based on compressor capacity). about actuators, see Water flow switch in section 4.7.
2) Water flow control based on constant water delta
pressure (the control continuously acts on the pump 8.5.5 - Pumps protection
speed to ensure a constant delta pressure). The control provides the option to automatically start the
3) Water flow control based on constant delta T on the pump each day at 14:00 for 2 seconds when the unit is off.
water exchanger.
If the unit is fitted with two pumps, the first pump is started
IMPORTANT: Pump speed configuration can be on even days and the second pump is started on odd days.
performed only by Carrier service. Starting the pump periodically for a few seconds extends
the lifetime of the pump bearings and the tightness of the
8.5.2 - Pumps configuration pump seal.
The control can command internal fixed speed or variable
speed pumps as well as customer pumps. Variable speed Periodical pump quick start can be selected via the
pumps may also be configured as fixed speed pumps (see Configuration menu (PUMPCONF – Pump
also section 8.5.1). Configuration).
Basic pump configuration can be performed via the To set periodical pump quick start
Configuration menu (PUMPCONF – Pump 1. Navigate to the Configuration menu.
Configuration). Only logged-in users can access the menu. 2. Select Pump Configuration (PUMPCONF).
The unit must be stopped. 3. Set Pump Sticking Protection [pump_per].
To set pumps sequence
Pump Sticking Protection [pump_per]
1. Navigate to the Configuration menu.
No/Yes Yes
2. Select Pump Configuration (PUMPCONF).
3. Set Water Pumps Sequence [pump_seq].
8.6 - Hydronic kit option
Water Pumps Sequence [pump_seq]
The hydronic kit option allows for continuous monitoring
0 No Pump
of the water flow rate (PUMPSTAT – Pump Status).
1 One Pump Only
2 Two Pumps Auto The hydronic kit provides the option to measure the
3 Pump#1 Manual following parameters:
4 Pump#2 Manual • Inlet and outlet water pressure.
• Water exchanger flow rate.
8.5.3 - Automatic pump selection The water flow rate is based on the pressure difference
If two pumps are controlled and the reversing function has between the inlet and outlet pressures and the pressure
been selected (PUMPCONF – Pump Configuration), the drop curves.
control balances the pump run time to match the
configured pump changeover delay. If this delay has Hydronic kit option with variable speed pumps
elapsed, the pump reversing function is activated. For units with variable speed pumps, this option allows for
the automatic adjustment of the pump speed necessary to
To set pump automatic rotation delay maintain the correct water flow rate. Water flow control
1. Navigate to the Configuration menu. can be based on compressor usage, constant delta pressure
2. Select Pump Configuration (PUMPCONF). or constant temperature difference. For more information
3. Set Pump Rotation Delay [pump_del]. on variable speed pumps control, see also section 8.5.1.
27
8.7 - Control point 8.7.1 - Active setpoint
Two setpoints can be selected, where the first setpoint is
The control point represents the water temperature that used during occupied periods, whereas the second one is
the unit must produce. The required capacity can be used during unoccupied periods.
decreased depending on the unit load operating
conditions. Depending on the current operation type, the active
setpoint can be selected manually via the Main menu on
Control point = Active setpoint + Reset the user interface, with the volt-free user contacts, with
network commands (CCN or BACnet) or automatically
The control point is calculated based on the active setpoint with the setpoint time schedule (schedule 2).
and the reset calculation. The forced value can be used
instead of any other setpoint calculation only when the The following tables summarise possible selections
unit is in the Network operating type. depending on the control operating type (Local, Remote
or Network) and the following parameters:
To verify the control point • Heating or Cooling operating mode [HC_SEL]: Heat/
1. Navigate to the Main menu. Cool select (GENUNIT – General Parameters).
2. Select General Parameters (GENUNIT). • Setpoint selection [SP_SEL]: Setpoint select permits
3. Verify Control Point [CTRL_PNT]. selection of the active setpoint if the unit is in the
Local operating type (GENUNIT – General
Control Point [CTRL_PNT] Parameters).
-20.0 to 67.0°C
• Setpoint switch status [SETP_SW]: Remote Setpoint
Switch (INPUTS – Inputs).
-4.0 to 153.0°F
• Occupied state of dual setpoint time schedule
[SP_OCC]: Schedule for setpoint selection.
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8.7.2 - Reset To set limit setpoints
Reset means the active setpoint is modified so that less 1. Navigate to the Main menu.
machine capacity is required. In the cooling mode the 2. Select Setpoint (SETPOINT).
setpoint is increased, whereas in the heating mode it is 3. Set Switch Limit Setpoint 1 / 2 / 3 [lim_sp1 /2/ 3].
decreased.
Switch Limit Setpoint 1 / 2 / 3 [lim_sp1 /2 / 3]
The reset can be based on the following possibilities: 0 to 100% 100%
• OAT that gives the measure of the load trends for the
building. To verify lag limit set by the master unit
• Return water temperature (ΔT provides the average 1. Navigate to the Main menu.
building load). 2. Select General Parameters (GENUNIT).
3. Verify Lag Capacity Limit Value [LAG_LIM].
The reset source and the reset parameters can be
configured in the Main menu (RESETCFG – Reset
Lag Capacity Limit Value [LAG_LIM]
Config). In response to a change in the reset source (e.g.
0 to 100% 100%
OAT), the setpoint is normally reset to optimise unit
performance.
To set the night mode limit
The amount of reset is determined by linear interpolation 1. Navigate to the Configuration menu.
based on the following parameters: 2. Select General Config (GENCONF).
• A reference at which reset is zero (no reset value). 3. Set Night Capacity Limit [nh_limit].
• A reference at which reset is maximum (full reset
value). Night Capacity Limit [nh_limit]
Reset example in Cooling mode for the space temperature Based on the limit source, the active demand limit value
(DEM_LIM) is set to the lowest possible value.
DEM_LIM can be forced by Network.
The unit capacity can be limited: Balanced loading sequence: The control maintains equal
• By means of user-controlled volt-free contacts. The capacity between all circuits as the machine loads and
unit capacity can never exceed the limit setpoint unloads. Balanced loading sequence is the default
activated by these contacts. sequence employed by the control.
• By lag limit [LAG_LIM] set by the master unit in the
master/slave assembly. If the unit is not in the Master/ Staged loading sequence: The control loads the lead circuit
Slave assembly, the lag limit value is equal to 100%. completely before the lag circuits are started. When the
• By night mode limitation control. The demand limit load is decreasing, the lag circuit is unloaded first. Staged
value in the night mode is selectable if the value is loading sequence is active when one of the circuits is shut
below the selected limit. down due to its failure; the circuit is in capacity override
mode; or the remaining circuits are shut down or fully
charged.
29
To set the circuit loading sequence
1. Navigate to the Configuration menu. fc_oat: Free Cooling OAT
2. Select General Config (GENCONF). fc_wloop: Free Cooling Water Temperature
3. Set Staged Loading Sequence [seq_typ]. fc_start: Free Cooling Start Threshold (service access only)
Staged loading sequence [seq_typ] Note: [fc_wloop] and [fc_oat] temperatures measured by
No/Yes No
the control are read-only values that can be verified in
the DC Free Cooling Status menu (FCOOL_ST).
8.9.2 - Capacity for multi-circuit unit
The circuit lead/lag function determines the lead and lag To verify Dry Cooler water loop temp.
circuit of the unit. This function controls the start/stop 1. Navigate to the Main menu.
sequence of two refrigeration circuits called circuit A and
2. Select DC Free Cooling Status (FCOOL_ST).
circuit B.
3. Verify FC Water Loop Temp [fc_wloop].
The circuit authorised to start first is the lead circuit. Lead FC Water Loop Temp [fc_wloop]
circuit is used first for capacity increases and at the same °C / °F
time should be decreased first when decreasing capacity.
The lead/lag circuits can be selected manually or To verify Free Cooling OAT
automatically (Cir Priority Sequence, GENCONF – 1. Navigate to the Main menu.
General Config).
2. Select DC Free Cooling Status (FCOOL_ST).
• Manual lead/lag circuit determination: Circuit A or 3. Verify Free Cooling OAT [fc_oat].
circuit B selected as the lead circuit. The selected Free Cooling OAT [fc_oat]
circuit takes priority over another circuit. °C / °F
• Automatic lead/lag circuit determination: The control
system determines the lead circuit to equalise the Stopping free cooling
operating time of each circuit (value weighted by the If it turns out that the cooling power of the dry cooler is
number of start-ups of each circuit). As a result, the not enough in order to reach the cooling setpoint, then the
circuit with the lowest number of operating hours mechanical cooling will be started.
always starts first.
Free Cooling is normally stopped when the free cooling
To set circuit priority OAT [fc_oat] is above the water loop temperature and the
1. Navigate to the Configuration menu. start/stop threshold:
2. Select General Config (GENCONF).
3. Set Cir Priority Sequence [lead_cir]. fc_oat > fc_wloop - fc_start + fc_stop
30
8.12 - Coil pressure control 8.15 - Desuperheater option
The coil pressure of each circuit is managed by a maximum 30RBS/30RQS units may be fitted with a desuperheater
of two fans in circuit A and one fan in circuit B. that allows for better energy management.
30RBS/30RQS units are fitted with fixed speed fans or
variable speed fans which provide higher part load The desuperheater is used to extract the high pressure,
efficiency and reduced acoustic levels. high temperature heat from the refrigerant to
“desuperheat” it to a lower pressure refrigerant. The
In cooling mode, the condensing pressure is controlled vapour that goes into the desuperheater is not fully
independently in each circuit based on the saturated condensed; therefore, the refrigerant vapour must be
condensing temperature. The control permanently adjusts channelled to a separate heat exchanger where the
its setpoint to guarantee optimal performance and ensure condensing process occurs.
anti-short-cycle protection of the fans.
To set minimal condensing setpoint
In heating mode, the evaporating pressure is controlled 1. Navigate to the Main menu.
independently on each circuit based on the saturated 2. Select Setpoint (SETPOINT).
suction temperature. The control permanently adjusts its 3. Set Desuperheat Min SCT [min_sct].
setpoint to guarantee optimal performance, delay and limit
frost accumulation on coils. Desuperheat Min SCT [min_sct]
26.7 to 60.0°C 40.0°C
8.13 - Holidays
80.0 to 140.0°F 104.0°F
31
9 - DIAGNOSTICS
The control system has many fault tracing aid functions, 9.1.3 - Alarm history
protecting the unit against risks that could result in the Information regarding resolved alarms is stored in the
failure of the unit. Alarm history menu.
Touch Pilot Junior gives quick access to monitor all unit To access alarms history
operating conditions. If an operating fault is detected, the
1. Press the Alarm button in the upper-right part of
alarm is triggered.
the screen.
9.1 - Control diagnostics 2. Select Alarm History
The Touch Pilot Junior user interface allows the quick 9.1.4 - Alarm codes
display of the unit status. Each alarm has a code associated with a particular fault.
• The blinking bell icon indicates that there is an alarm,
but the unit is still running. The alarm codes are displayed in the Reset Alarms menu,
• The highlighted bell icon indicates that the unit is shut while the Current Alarms menu and the Alarm History
down due to a detected fault. menu include the description of the alarm.
CAUTION
In the event of a power supply interrupt, the unit restarts
automatically without the need for an external command.
However, any faults active when the supply is interrupted
are saved and may in certain cases prevent a circuit or a
unit from restarting.
32
9.2 - Alarms description
9.2.1 - Alarms
33
Name Code Description Reset Action taken Possible cause
33 M_S_CONFIG_F 9001 Master chiller configuration error Automatic, if master/slave Master/slave mode is Master/slave configuration
configuration returns to stopped error
normal
34 INI_FACT_CONF_F 8000 Initial factory configuration required Automatic, if configuration Unit shuts down The unit size has not
is entered been configured
35 ILL_FACT_CONF_F 7001 Illegal configuration Manual Unit shuts down The unit size has been
configured with the wrong
value
36 CCN_EMSTOP_F 10031 Unit is in CCN emergency stop Automatic, if emergency Unit shuts down Network emergency stop
stop is deactivated command
37 COOL_PUMP1_F 10032 Water Pump 1 fault Manual Unit is restarted with Flow switch or water pump
another pump running; If fault
no pump is available, the
unit shuts down
38 COOL_PUMP2_F 10033 Water Pump 2 fault Manual As above As above
39 REPEATED_HIGH_ 10037 Circuit A Repeated High Discharge Gas Automatic (no discharge None Repetitive capacity
DGT_A_F Overrides gas overrides within 30 decreases
min) or Manual
40 REPEATED_HIGH_ 10038 Circuit B Repeated High Discharge Gas As above None As above
DGT_B_F Overrides
41 REPEATED_LOW_ 10040 Circuit A Repeated Low Suction Temp Manual Circuit A shuts down As above
SST_A_F Overrides
42 REPEATED_LOW_ 10041 Circuit B Repeated Low Suction Temp Manual Circuit B shuts down As above
SST_B_F Overrides
43 HEAT_LOW_EWT_F 10043 Low Entering Water Temperature In Automatic None Low entering fluid
Heating temperature in Heating
mode
44 SENSORS_SWAP_F 10097 Water Exchanger Temperature Sensors Manual Unit shuts down Input and output
Swapped temperature reversed
45 SERVICE_ 130-nn Service maintenance alert Manual None: Contact Carrier Servicing required
MAINTNANCE_ service
ALERT
46 DRV_FAN_A_F 16001 Circuit A Variable Speed Fan Failure Automatic Circuit A shuts down Speed controller fault
47 DRV_FAN_B_F 17001 Circuit B Variable Speed Fan Failure Automatic Circuit B shuts down As above
48 DRV_WTR_PUMP_F 19001 Water pump Variable Speed Fan Failure Automatic Unit is restarted with As above
another pump running; If
no pump is available, the
unit shuts down
49 SIOB_LOW_VOLT_ 57001 Circuit A SIOB Low Voltage Failure Automatic, if the alarm Unit shuts down Unstable electrical supply
CIRA_F occurred up to 6 times in or electrical issue
the last 24 h (otherwise
manual)
50 SIOB_LOW_VOLT_ 57002 Circuit B SIOB Low Voltage Failure As above Unit shuts down As above
CIRB_F
51 WP_IN_F 12024 Water Exchanger Entering Fluid Automatic, if sensor voltage Unit shuts down Defective transducer
Transducer Failure reading returns to normal
52 WP_OUT_F 12025 Water Exchanger Leaving Fluid As above Unit shuts down Defective transducer
Transducer Failure
53 WL_PRESS_ZERO_ 11202 Water Loop : Delta Pressure Error Automatic, if water Unit shuts down Too low or high water
ERROR_F pressure delta returns to pressure reading
normal
54 WL_PRESS_TOO_ 11203 Water Loop : Pressure Too Low Automatic, if water pressure Unit shuts down Pump inlet pressure is
LOW_F reading returns to normal below 60 kPa
and the alarm occurred up to
6 times in the last 24 h
(otherwise manual)
55 WL_PUMP_NOT_ 11204 Water Loop : Pump Not Started Automatic Pump is stopped Too low or high pump
STARTED_F pressure reading
57 WL_PUMP_ 11206 Water Loop : Pump Overload Automatic None Water pressure drop too
OVERLOAD_F low
58 WL_LOW_FLOW_F 11207 Water Loop : Flow Too Low Automatic, if water flow Pump is stopped Water loop pressure drop
reading returns to normal too high
59 WL_PRESS_ 11208 Water Loop : Pressure Sensors Crossed Manual Unit shuts down Pressure sensors crossed
CROSS_F
60 WL_LOW_PRESS_ 11209 Water Loop : Low Pressure Automatic, if water None Water pressure is below 60
WARNING_F Warning pressure reading returns to kPa
normal
61 HP_SWITCH_A_F 10063 Circuit A High pressure switch Failure Manual Circuit A shuts down High pressure switch is
open, compressor fault
62 HP_SWITCH_B_F 10064 Circuit B High pressure switch Failure Manual Circuit B shuts down As above
63 FLUIDE_FAIL 10099 Possible Refrigerant Leakage Failure Automatic None Refrigerant leak detected
64 FC_PROCESS_F 10101 Free Cooling Process Failure Automatic Free Cooling is stopped Installation fault
65 FC_WLOOP_F 15046 Free Cooling Water Loop Thermistor Automatic, if thermistor Free cooling is stopped Defective thermistor
Failure reading returns to normal
66 FC_LWT_F 15047 Free Cooling Leaving Water Thermistor Automatic, if thermistor Free cooling is stopped Defective thermistor
Failure reading returns to normal
67 FC_OAT_F 15048 Free Cooling OAT Water Thermistor Automatic, if thermistor OAT sensor reading Defective thermistor
Failure reading returns to normal (instead of FC OAT
sensor) is used
68 FC_AUX1_COM_F 4602 Loss of communication with Free Cooling Automatic, if Free Cooling is stopped Bus installation fault,
Board 1 communication is communication error
re-established
34
9.2.2 - Drive alarms
Drive alarms or alerts for VLT drive failure are displayed Drive alarms for pump drive failure are displayed based on
based on the following formula: 16000+X*1000+YYY for the following formula: 19000+YYY. YYY is the alarm
alarms and 34000+X*1000+YYY for alerts. X stands for code.
the number of the circuit and YYY is the alarm/alert code.
The tables below present the most common alarms
For example, alarm codes for “VLT Fan Drive Failure” are associated with the variator malfunction. Please refer to
as follows: 17YYY (circuit A) and 18YYY (circuit B). the applicable Schneider documentation for more
information on other alarms.
10 - MAINTENANCE
In order to ensure the optimal operation of the equipment The Carrier Service Maintenance Contract represents not
as well as the optimisation of all the available only the best way to ensure the maximum operating life of
functionalities, it is recommended to activate a your equipment, but also, through the expertise of Carrier
Maintenance Contract with your local Carrier Service qualified personnel, the optimal tool to manage your
Agency. system in a cost-effective manner.
35
Order No. 10099, 02.2016. Supersedes order No.: 10099, 08.2015. Manufacturer: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice. Printed in the European Union.