B.E.

(Mechatronics) 2018 –Course Scheme and Syllabus

SEMESTER 1

SR. COURSE TITLE CATEGORY L T P CR

NO. NO.
ASM101 Mathematics-I Basic Sciences 4 1 0 5

ME101 Engineering Mechanics Engineering Sciences 4 1 0 5

Basic of Electronics and Electrical Engineering Sciences

EC103
Engineering 4 1 0 5

ME151 Engineering Geometry Engineering Sciences 0 0 4 2

Basic of Electronics and Electrical Engineering Sciences

EC104
Engineering Lab 0 0 2 1

MC201 Engineering exploration Professional Core 0 4 2

Basic Programming Skills 0 0 4 2

25 Hours 20

SEMESTER 2

SR. COURSE TITLE CATEGORY L T P CR

NO. NO.
1. ASM102 Mathematics-II Basic Sciences 4 1 0 5

2. Engineering Physics Basic Sciences 4 1 0 5

3. MC202 Materials and Metallurgy Professional Core 3 1 0 4

4. Engineering Physics Lab Basic Sciences 0 0 2 1

1. ME152 Manufacturing Practice Professional Core 0 0 4 2

5. ASE101 Engineering exploration Professional Core 0 0 4 2

MC201 Mechatronics Engineering Lab I Professional Core 0 4 2

6. MC291 Summer Project Professional Core 2

30 Hours 25

Three Weeks Residential Training at University

 SEMESTER 3

SR. COURSE TITLE CATEGORY L T P CR

NO. NO.
1. MC301 Fundamental of Electronics Engineering Professional Core 3 0 0 3
(Digital, Microcontroller, Signal
Conditioning)
2. MC302 Mechanics of Solids and Fluids Professional Core 3 1 0 4

3. MC303 Electromechanical Measurements and Control Professional Core 3 0 0 3

4. MC601 Aerial robotics Professional Core 2 0 0 2

5. MC351 Mechanical Engineering Lab Professional Core 0 0 6 3

I(SoM/Fluid/CAM)
1. MC352 Mechatronics Engineering Lab II Professional Core 0 0 6 3
(Measurement and Drone)
1. 11 1 12

24 Hours 18

SEMESTER 4

SR. COURSE TITLE CATEGORY L T P CR

NO. NO.
1. MC401 Thermal Engineering (Thermo, HTM, RAC) Professional Core 3 1 0 4

2. MC402 Mechanisms and Machines Professional Core 3 1 0 4

3. MC403 Manufacturing Science (Casting, Welding, Professional Core 3 0 0 3

Forging, Machining, Sheet Metal)
4. Robotics 2 0 0 2

5. MC451 Mechanical Engineering Lab II (Thermal/ToM) Professional Core 0 0 6 2

6. MC452 Mechatronics Engineering Lab III (Robotics) Professional Core 0 0 4 2

7. MC491 Project – I Professional Core 0 0 2 1

11 2 12

25 Hours 22

Summer Training in Industry or Industry oriented project at University

 SEMESTER 5

SR. COURSE TITLE CATEGORY L T P CR

NO. NO.
1. MC501 Machine Design Professional Core 1 0 4 3

2. MC502 Industrial Automation Professional Core 3 0 0 3

3. MC551 Industrial Automation Lab Professional Core 0 0 4 2

4.

5. MCXXX Professional Elective-I Professional Core 4

* * *
6. MC591 Mechatronics System Project Professional Core 0 0 2 1

7. MC592 Training/Project (After 4th Semester) Professional Core 2

29 Hours 24

SEMESTER 6

SR. COURSE TITLE CATEGORY L T P CR

NO. NO.
1. MC602 Artificial Intelligence Professional Core 3 1 0 4

2. MC603 Industrial Engineering Professional Core 3 0 0 3

3. MC652 Artificial Intelligence Lab Professional Core 0 0 2 1

4. XXXXX Open Elective-I Professional Core 3

* * *
5. MC691 Mechatronics System Project (cont.) Professional Core 0 0 4 2

27 Hours 22
 SEMESTER 7

SR. COURSE TITLE CATEGORY L T P CR

NO. NO.
1. MC7XX Professional Elective-II Professional Core 4
* * *
2. MC7XX Professional Elective-III Professional Core 3
* * *
3. MC7XX Professional Elective-IV Professional Core 3
* * *
4. XXXXX Open Elective-II Professional Core 3
* * *
5. XXXXX Open Elective-III Professional Core 3
* * *
6. MC791 Major Project Professional Core 0 0 6 3

22 Hours 19

SEMESTER 8

SR. COURSE TITLE CATEGORY L T P CR

NO. NO.
1. MC891 6 Month Industrial Training Professional Core 0 0 0 12

Elective Subjects

Elective /Group Automobile Group Biomedical Group

Elective I Vechtronics, Automobile AC Biomechanics
System
Elective II Electronic Engine Management Medical Mechatronics
System, ECU Development
Elective III Electric Vehicle Design, Bio Medical Robotics
Vibration and Noise Control
Elective IV Autonomous Vehicles, Mechatronics in Prosthetics and
Automotive Safety Rehabilitation

Open Elective

Open Elective
Open Elective I Unconventional Machining Processes, Virtual Instrumentation
Open Elective II CNC Technology, Design of Mechatronics Systems
Open Elective III Machine Tool Control and Condition Monitoring, TQM

Semester 1
Mathematics-I
Engineering Mechanics
Basic of Electronics and Electrical Engineering
 Engineering Geometry
Basic of Electronics and Electrical Engineering Lab
Manufacturing Practice

Semester 2

Mathematics-II

Engineering Physics
Wave Optics:
Interference: Coherent sources, Interference in thin films (parallel and wedge shaped film),
Newton’s rings and its applications.
Diffraction: Single, double and N- Slit Diffraction, Diffraction grating, Grating spectra,
dispersive power, Rayleigh’s criterion and resolving power of grating.

Polarization and Laser:

Polarization: Phenomena of double refraction, Nicol prism, Production and analysis of plane,
circular and elliptical polarized light, Retardation Plate, Optical Activity, Fresnel’s theory,
Specific rotation.
Laser: Spontaneous and stimulated emission of radiation, population inversion, Einstein’s
Coefficients, Concept of 3 and 4 level Laser, Construction and working of Ruby, He-Ne lasers
and laser applications.

Fiber Optics and Holography:

Fiber Optics: Fundamental ideas about optical fiber, Propagation mechanism, Acceptance
angle and cone, Numerical aperture, Single and Multi-Mode Fibers, Dispersion and
Attenuation.
Holography: Basic Principle of Holography, Construction and reconstruction of Image on
hologram and applications of holography.

Waves and oscillations:

Simple harmonic motion, Differential equation of SHM and its solutions, Examples of SHM,
Damped harmonic oscillator, forced harmonic oscillator, resonance.

Sound waves and acoustics of buildings:

Types of acoustics, ultrasonic and infrasonic waves, piezoelectric effect, principles of
ultrasonic transducers, production and applications of ultrasonic waves, recording and
reproduction of sound, acoustics of buildings, factors affecting the archeteural acoustic

THERMODYNAMICS
Introduction, Laws of thermodynamics, Thermodynamic cycles
 Fundamentals of Mechatronics Systems
Mechatronics system overview: Systems, measurement systems, control systems: open loop and
closed loop systems, Basic elements of closed loop system, sequential control. Composition of
Mechatronics systems.

Design approach: objectives and specifications, the design process, traditional and mechatronics
design.

Mechatronics in Industries: Automation in Production System, material handling, manufacturing.

Applications of Mechatronics in industries: Welding robot, pick and place system, packaging machine,
Automatic sorting machine, cooling and heating, Case studies: Food industry, ball bearing
manufacturing, Thermal, Water Treatment & Steel Plants.

Mechatronics in robotics: Definition of robot, types of robots, study of various types of robots,
humanoid, animaloid, aerial robotics.

Mechatronics in Automobiles: engine management system, antilock breaking systems, airbag, parking
assist system, steering control, automatic climate control, automatic transmission.

Mechatronics in Biomedical: Basics of biomechanics, Medical Mechatronics, biomedical robots

Challenges for Mechatronics engineers for sustainable future, Student Organizations/societies for
Mechatronics engineers, their aim and objectives.

Opportunities for Skill enhancement and related competitions, Future directions: Job opportunities in
Mechatronics Engineering.

MATERIALS AND METALLURGY

Crystal Structure and Chemical Bonding: Materials and their classification, Mechanical, Chemical,
Electrical properties, Structure-property relationship in engineering materials, Miller Indices, Crystal
planes and directions, Determination of crystal structure using X-rays, Chemical bonding in solids,
Primary and Secondary bonds.

Structure of Solids: Crystalline and non-crystalline materials, Inorganic solids, Silicate structures and
its applications.

Crystal Imperfections: Point defects, Line defects, Surface defects, Movement of Dislocation,
Dislocation energy.

Diffusion: Laws of diffusion, Temperature dependence of diffusion coefficient, Determination of

activation energy. b

Mechanical Properties of Materials: Elastic, Anelastic and Viscoelastic behaviour, Plastic behaviour
of solids, Critical shear stress, Twinning and slipping phenomenon, Creep.

Equilibrium Diagram: Solids solutions and alloys, Gibbs phase rule, Isomorphous and eutectic phase
diagrams and their construction, Lever arm rule, Application of phase diagrams, Zone refining.

Corrosion Process: Corrosion, Cause of corrosion, Types of corrosion, Protection against corrosion.
Conducting and Resistor Materials: Conducting and resister materials, Coefficient of thermal
expansion, Matthiessen and Nordheim rules for alloys and their engineering application.

Semiconductors: Semiconducting materials, Element and compound semiconductors their properties

and applications.

Magnetic Materials: Magnetic materials, Soft and hard magnetic materials their properties and
applications.

Dielectric Materials: Dielectric materials, Polarization, Dielectric loss and dielectric breakdown,
Ferro, Piezo-and Pyroelectric materials, their properties and applications.

Biomaterials and Applications: Biomaterials with reference to biopolymer and bioceramics. Modern
Materials: Introduction and application to nanomaterials, Smart materials and structures, Optical
materials, Superconducting materials, Materials for nuclear and space applications.

Semester 3

Theory of Mechanism

UNIT I
BASICS OF MECHANISMS
Terminology and Definitions-Degree of Freedom Mobility-Kutzbach criterion-Grashoff's law-Kinematic
Inversions of 4-bar chain and slider crank chains, Mechanical Advantage, Transmission angle, Description of
common Mechanisms, Single, double and offset slider mechanisms, Quick return mechanisms, Ratchets and
escapements, Indexing Mechanisms, Rocking Mechanisms, Straight line generators, Design of Crank-rocker
Mechanisms.

UNIT II
BASICS OF KINEMATICS
Relationship between displacement, velocity and acceleration linear uniformly accelerated motion graphical
representation of motion which varies with time analytical solution of linear motion problems with variable
acceleration, projectiles, circular motion relationship between angular and linear motion, velocity diagrams,
acceleration diagrams velocity and acceleration diagrams for simple mechanisms, coriolis component acceleration

KINEMATICS OF CAM

Classifications, Displacement diagrams, parabolic Simple harmonic and Cycloidal motions, Layout of plate cam
profiles, Derivatives of Follower motion, High speed cams, circular arc and tangent cams, Standard cam motion,
Pressure angle and undercutting.

GEARS
Spur gear Terminology and definitions, Fundamental, Types of gear: Spur, Helical, Bevel, Worm, Rack and
Pinion gears (Basics only), Gear trains, Parallel axis gear trains, Epicyclic gear trains, Differentials.

FRICTION
Surface contacts, Sliding and Rolling friction, Friction drives, Friction in screw threads, Friction clutches, Belt
and rope drives, Friction aspects in Brakes, Friction in vehicle propulsion and braking, Lead screw and Ball screw.

SIMPLE VIBRATIONS
introduction, simple harmonic motion, the mass spring system, simple pendulum, the compound pendulum
torsional oscillation

Mechanics of Solids and Fluids

THE LAWS OF MOTION
Iintroduction, D’Alembert,s principle and inertia force resistance to motion and tractive effort, rotation of a rigid
body about a fixed axis, moment of inertia, radius of gyration and second moment of area, general motion of a
body in a plane

WORK, POWER AND ENERGY

Definition, relationship between work and potential energy, relationship between work and kinetic energy, the
energy equation, system connected by gears, energy stored in Springs

MOMENTUM
linear momentum, principle of conservation of linear momentum, the linear momentum equation, collisions of
two bodies, angular impulse and angular momentum, conservation of angular momentum, centre of percussion.

Shear force and bending moment

Introduction, shear force, bending moment, type of loading, type of support, relationship between load,
shear force and bending moment, shear force and bending moment diagrams of Cantilever, Simply
supported and Overhanging beams

BEAMS - LOADS AND STRESSES

Stresses in beams, Theory of simple bending, Stress variation along the length and in the beam section, Effect of
shape of beam section on stress induced, Shear stresses in beams.

TORSION

Analysis of torsion of circular bars, Shear stress distribution, Bars of Solid and hollow circular section, Stepped
shaft, Twist and torsion stiffness, Compound shafts

SPRINGS

Application to close-coiled helical springs, Maximum shear stress in spring section including Wahl Factor,
Deflection of Close-coil helical springs under axial loads, Design of helical coil springs, stresses in helical coil
springs under torsion loads

FLUIDS IN MOTION
introduction, continuity equation, Bernoulli's equation( conservation of energy equation), pressure
measurement, the Venturi metre, factors causing loss in energy of a liquid flowing in a pipe, flow
through an orifice, Momentum and Impulse of a jet, impact of Jet on stationary plates and vanes, impact
of Jet on moving plates and vanes.

ELECTROMECHANICAL MEASUREMENTS

Concept of Measurement

General concept–Generalized measurement system-Units and standards-measuring instruments- sensitivity,

readability, range of accuracy, precision-static and dynamic response- repeatability-systematic and random errors-
correction, calibration, interchangeability.

Principles of Sensors: Sensor classification, characteristics and calibration of mechanical, electrical, optical,
thermal, magnetic, chemical and biological sensors, sensor reliability.
Displacement Sensors: principles of variable resistance, variable inductance, variable reluctance, synchros and
resolver, variable capacitance, hall effect device, digital displacement sensors.

Force, Torque, Tactile and Pressure Sensors and Transducers: Different types of load cells, digital force
transducer, pressure transducer, transmission type, driving type and absorption type dynamometer, tactile sensors
using contact closure, magnetic, piezoelectric, photoelectric, capacitive and ultrasonic methods, manometer,
elastic elements, electrical and piezoelectric pressure transducers, Pirani gage.

Flow Sensors: Head type flow meter, electromagnetic flow meter, rotameter, anemometer, ultrasonic flow meter.
Temperature Sensors: Resistance and mechanical type temperature sensors, thermocouples, thermistor, optical
pyrometer.

Sensors in Robotics: Potentiometers, synchros and resolvers, optical encoders, tactile and proximity sensors,
non-contact ranging sensors, ultrasonic transducers, opto-electric sensors, gyroscopes.
 Digital Electronics

Basic Logic Gates & Boolean Algebra & Minimization

Boolean theorems, Boolean algebra – AND, OR, NOT, NAND, NOR, exclusive OR & NOR operation,
Minimization – Minterm, Maxterm, Karnaugh Map, K map up to 4 variables., Simplification of logic functions
with K-map, tabular minimization procedures

Combinational & Sequential Circuits

Adder/substractor, Encoder/decoder, MUX/DEMUX, comparator, code converter. Introduction to PAL and PLA
and their use in design. Sequential circuits – SR, JK, D, T flip flops, triggering analysis of clocked sequential
circuits, ripple counter, synchronous counters. Registers – shift registers, serial to parallel, parallel to serial
conversions

Asynchronous Sequential Circuits & Algorithmic State Machines

Stable unstable states, output specifications, cycles and races, Race free assignments, reduction of state and flow
tables, hazards, pulse mode sequential circuits. Introduction to ASM chart

Power Semi-Conductor Devices & Phase-Controlled Converters

Study of switching devices, - SCR, TRIAC, BJT, IGBT, MOSFET, 2-pulse, 3-pulse and 6-pulse converters, Dual
converters

Inverters & Converters

Single phase and three phase inverters, Step-down and step-up chopper, Single phase AC voltage controllers,
single and three phase cycloconverters

DRIVES IN MECHATRONICS SYSTEMS

Robot Drive Mechanism

Objectives, motivation, open loop control, closed loop control with velocity and position feedback,
Types of drive systems. Functions of drive system, selection of robot drive systems.

Mechanical Drives
Lead Screws, Ball Screws, Chain & linkage drives, Belt drives, Gear drives, Cam drives, Precision gear
boxes, Harmonic drives, Cyclo speed reducers.

Hydraulic Drives
Introduction, Requirements, different types of hydraulic valves and actuators, hydraulic circuit
incorporating control amplifier, hydraulic fluid considerations, Advantages and disadvantages

Pneumatic Drives
Introduction, components used in pneumatic control, Advantages and disadvantages.

Electric Drives:
Constructional details, principle of operation and performance characteristics of D.C. motors, single phase
induction motor, three phase induction motor, synchronous motors, universal motors, stepper motors and
reluctance motor, Servo motors, Electromechanical cylinders, Speed control of D.C. motors, three phase induction
motors, electrical braking.
 Semester 4

Thermal and fluid machines

Steam turbine:introduction, principle of operations, types of steam turbines, advantages of steam

turbines, classification of steam turbines, working of steam turbines, difference between impulse and
reaction turbines, compounding of steam turbines, velocity diagrams, work, power and efficiency,
Losses in steam turbine, governing of steam turbines

Gas turbine:Introduction, gas turbine cycles, comparison of gas turbine and steam turbine, Brayton
cycle, thermal or air standard efficiency of brayton cycle ratio, optimum pressure ratio, maximum work,
methods to improve thermal efficiency

Compressor:air compressors, types, construction, work of compression without clearance, effect of

clearance, Multistaging, optimum intermediate pressure for perfect inter cooling, Compressor
efficiencies and mean effective pressure.

Hydraulic turbines:Introduction, classification of hydraulic turbines, impulse turbine, work done and
efficiency of pelton wheel, heads and efficiency of pelton wheel, reaction turbine, Francis turbine and
Kaplan turbine.

Hydraulic Pumps:centrifugal pump, introduction, main part of a centrifugal pump, work done, heads
and efficiencies, priming of centrifugal pump, suction head, net positive suction head, Reciprocating
pump, introduction, classification of reciprocating pumps, discharge, work and power input, coefficient
of discharge and slip

Signal Conditioning and Control Systems

Analog Signal Conditioning: Principles of analog signal conditioning, signal-level changing, linearization,
conversions, zero adjustment, span adjustment, filtering and impedance matching, passive circuits, divider circuit,
bridge circuits, RC filters, operational amplifier characteristics, OpAmp circuits in instrumentation, voltage
follower, differential amplifier, instrumentation amplifier, active filters, voltage-to-current converter, current-to-
voltage converter.

Digital Signal Conditioning: Busses and tri-state buffers, converters, comparators, digital-to-analog converters
(DAC), analog-to-digital converters (ADCs), sample and hold, multiplexer and de-multiplexer, decoder and
encoder, pulse modulations.

Basic Concepts of control systems: Historical review, Definitions, Classification, Relative merits and demerits
of open and closed loop systems

Mathematical Models of Physical Systems: Linear and non-linear systems, Transfer function, Mathematical
modeling of electrical, Mechanical, Thermal, Hydraulic and pneumatic systems, Analogies, Block diagrams and
signal flow graphs.

Components: AC and DC servomotors and tachogenerators, Potentiometers, Synchros, Stepper motors.

Analysis: Time and frequency domain analysis, Transient and frequency response of first and second order
systems, Correlationship between time and frequency domain specifications, Steady-state errors and error
constants, Concepts and applications of P, PD, PI and PID types of control.
Stability: Definition, Routh-Hurwitz criterion, Root locus techniques, Nyquist criterion, Bode plots, Relative
stability, Gain margin and phase margins, M and N circles, Nichol’s charts
MATLAB: Introduction, Applications in solution of control system problems. Compensation: Lead, Lag and
lag-lead compensators, Design of compensating networks for specified control system performance.
Components: D.C. and A.C. Servomotors, D.C. and A.C. Tachogenerators, Potentiometers and optical
encoders, Synchros and stepper motors, Introduction to PLCs, their hardware and ladder diagram programme.
State Space Analysis: Concepts of state, State variables and state models, State space equations, Transfer
function, Transfer model, State space representation of dynamic systems, State transition matrix, Decomposition
of transfer function, Controllability and observability.

Microprocessor and Microcontroller

Introduction to 8 Bit and 16 Bit Microprocessors – H/W Architecture:Introduction to microprocessor,

computer and its organization, Programming system, Address bus, data bus and control bus, Tristate bus, clock
generation, Connecting Microprocessor to I/O devices, Data transfer schemes, Architectural advancements of
microprocessors. Introductory System design using microprocessors, 8086 – Hardware Architecture, External
memory addressing, Bus cycles, some important Companion Chips, Maximum mode bus cycle, 8086 system
configuration, Memory Interfacing, Minimum mode system configuration, Maximum mode system configuration,
Interrupt processing, Direct memory access.

Introduction to 8 Bit and 16 Bit Microprocessors – H/W Architecture:Programmer‘s model of 8086, operand
types, operand addressing, assembler directives, instruction set - Data transfer group, Arithmetic group, logical
group, control transfer group, miscellaneous instruction groups, programming.

Microprocessor Peripheral Interfacing: Introduction, Generation of I/O Ports, Programmable Peripheral

Interface (PPI)-Intel 8255, Sample-and-Hold Circuit and Multiplexer, Keyboard and Display Interface, Keyboard
and Display Controller (8279), Programmable Interval timers (Intel 8253, 8254), D-to-A converter, A-to-D
converter, CRT Terminal Interface, Printer Interface.

8 Bit Microcontroller- H/W Architecture, Instruction Set and Programming:Introduction to 8051 Micro-
controller, Architecture, Memory organization, Special function registers, Port Operation, Memory Interfacing,
I/O Interfacing, Programming 8051 resources, interrupts, Programmer‘s model of 8051, Operand types, Operand
addressing, Data transfer instructions, Arithmetic instructions, Logic instructions, control transfer instructions,
Programming.

System Design Using Micro Processor & Microcontroller:Case studies – Traffic light control, washing
machine control, RTC Interfacing using I2C Standard- Motor Control- Relay, PWM, DC & Stepper Motor

Numerical Analysis

Floating-Point Numbers: Floating-point representation, Rounding, Chopping, Error analysis, Condition and
instability.

Non-Linear Equations: Bisection, Secant, Fixed-point iteration and Newton Raphson methods, Order of
convergence.

Linear Systems and Eigen-Values: Gauss elimination method (using Pivoting strategies), Gauss-Seidel iteration
method and its convergence, Rayleigh’s power method for eigen values and eigen vectors.

Interpolation: Newton form of polynomials, Finite differences, Newton’s forward, Lagrange and Newton’s
divided difference interpolation formula with error analysis.
Numerical Integration: Newton cotes quadrature formulae (with error) and Gauss - Legendre quadrature formulae.

Differential Equations: Solution of initial value problems using Taylor series, Euler’s and Runge Kutta (up to
fourth order) methods.
Random Variables: Basic concepts of probability, Discrete and continuous random variables, Probability
mass/density functions, Cumulative distribution functions, Mathematical expectation, Variance and covariance.

Probability Distributions: Introduction to binomial and poisson distribution, Geometric, Uniform, Normal and
exponential distribution.
Linear Regression and Correlation: Linear regression, Least square principle and the fitted model, Correlation
and regression (two variables only).

Sampling Distribution: Sampling distribution of mean and variance, Chi square distribution and F distribution.

Hypothesis Testing: General concepts, testing a statistical hypothesis.

Semester 5
Machine Design

Introduction: Design considerations - limits, fits and standardization, Review of failure theories for static and
dynamic loading (including fatigue failure)

Shafts and Couplings: Design of shafts under static and fatigue loadings,Analysis and applications of power
screws and couplings
Bearings: Analysis and design of sliding and rolling contact bearings,
Design of transmission elements: spur, helical, bevel and worm gears; belt and chain drives
Design of springs: helical compression, tension, torsional and leaf springs
Design of joints: threaded fasteners, pre-loaded bolts and welded joints
Analysis of clutches and brakes

Industrial Automation

Introduction: Automation in Production System, Principles and Strategies of Automation, Basic Elements of an
Automated System, Advanced Automation Functions, Levels of Automations. Production Economics: Methods
of Evaluating Investment Alternatives, Costs in Manufacturing, Break- Even Analysis, Unit cost of production,
Cost of Manufacturing Lead time and Work-in-process. Detroit-Type Automation: Automated Flow lines,
Methods of Work part Transport, Transfer Mechanism, Buffer Storage, Control Functions, and Automation for
Machining Operations, Design and Fabrication Considerations. Analysis of Automated Flow Lines: General
Terminology and Analysis, Analysis of Transfer Lines Without Storage, Partial Automation, Automated Flow
Lines with Storage Buffers, Computer Simulation of Automated Flow Lines.

Material handling and Identification Technologies:

The material handling function, Types of Material Handling Equipment, Analysis for Material Handling Systems,
Design of the System, Conveyor Systems, Automated Guided Vehicle Systems. Automated Storage Systems:
Storage System Performance, Automated Storage/Retrieval Systems, Work-in-process Storage, Interfacing
Handling and Storage with Manufacturing. Product identification system: Barcode, RFID etc.

Automated Assembly Systems: Design for Automated Assembly, Types of Automated Assembly Systems, Part
Feeding Devices, Analysis of Multi station Assembly Machines, Analysis of a Single Station Assembly Machine.

Control Technologies in Automation: Industrial Control Systems, Process Industries Verses Discrete
Manufacturing Industries, Continuous Verses Discrete Control, Computer Process Control and its Forms.
Computer Based Industrial Control: Introduction & Automatic Process Control, Building Blocks of Automation
System: LAN, Analog & Digital I/O Modules, SCADA System & RTU.

Automated Inspection and Testing: Inspection and testing, Statistical Quality Control, Automated Inspection
Principles and Methods, Sensor Technologies for Automated Inspection, Coordinate Measuring Machines, Other
Contact Inspection Methods, Machine Vision, Other optical Inspection Methods.

PLC: Introduction, Micro PLC, Programming a PLC, Logic Functions, Input & Output Modules, PLC Processors,
PLC Instructions, Documenting a PLC System, Timer & Counter Instructions, Comparison & Data Handling
Instructions, Sequencing Instructions, Mask Data Representation, Typical PLC Programming Exercises for
Industrial Applications.
 CAD/CAM

UNIT-I
Introduction to CAD/CAM, Historical Development, Industrial look at CAD/CAM Application of
CA/CAM, Display devices, Input/ Output Devices, CPU.
Introduction to CIM, Definition, Nature of Elements of CIM, CIM Wheel,
Introduction to computer aided quality control, Contact and Non Conduct Inspection Method.

UNIT-II
Wireframe modeling, Representation of curves, Parametric and non-parametric curves, straight lines,
Hermite cubic splines, B splines curves.
Plane surface, ruled surface, surface of revolution, bi-cubic surface, Bezier surface, B spline surface,
Solid modeling, boundary representation, sweeping, parametric solid modeling.
.
UNIT-III
Introduction, Transformation of points & line, 2-D translation, rotation, Reflection, Scaling, shearing
and combined transformation, Homogeneous coordinates, Orthographic and perspective Projections.
Group technology, Part families, Part classification and coding, Optiz method, product flow analysis,
Machine cell Design, Advantages of GT

UNIT-IV
Numerical control, Types of NC systems, MCU & other components, Co-ordinate system, NC manual
part programming, G & M codes, part program for simple parts, Computer assisted part programming.
Introduction, FMS component, Types of FMS, FMS layout, planning for FMS, advantage and
applications
Introduction, conventional process planning, Steps in variant process planning, types of
CAPP, planning for CAPP

Robotics

Robotic Systems I:Kinematic Diagrams, Rotation Matrices, Displacement Vectors, Homogeneous

Transformation Matrices, Inverse Kinematics for Position, Sensors, Cameras and Color, Background Subtraction,
Coordinate Transformation, DC Motors Torque/Speed, Pulse-Width Modulation, Open-Loop and Feedback
Control, Step Response, PID Control, 3-DoF Camera Transformations, Frequency Response, System Modeling
from Time or Frequency Response, Controller Tuning from a Model.

Robotic Systems II: Inverse Kinematics for 6-DoF, Jacobian Matrices, Path-Planning and Collision Avoidance,
Parallel Manipulators, Motion Detection, Image Masking, AI Problem Solving and Searching, Machine Learning,
Image Understanding by Features, Stepper Motors, Analytical System Modeling, Analytical Controller Tuning,
Empirical System Modeling

Semester 6

Aerial robotics

Introduction to Aerial Robotics: Unmanned aerial vehicles, Quadrotors, key components of Autonomous flight,
state estimation, applications.

Energetics and System Design: Basic mechanics, dynamics and 1-D linear control, design consideration, agility
and manoeuvrability, Component Selection, effect of size, dynamical system, rates of convergesnce

Geometry and Mechanics: Quadrotor Kinematics-Transformation, rotation, euler angles, axis/angle

representation for rotation, angular velocity, rigid body displacement, properties of functions, symobolic
calculations in MATLAB, the atan2 function, eigenvalues and eigenvectors of matrices, quaternions, matrix
derivatives, skew symmetric matrices and hat operator,
Quadrotor dynamics-formulation, newton-euler equations, principal axes and principal moments of inertia,
quadrotor equation of motion, state –space form.

Planning and Control:2-D quadrotor control, 3-D quadrotor control, time, motion and trajectory, Motion
planning for Quadrotor, minimum velocity trajectories from the Euler-Langrange Equations, solving for
coefficient of minimum jerk trajectory, linearization of quadratic equation of motion.

Advanced Topics: Sensing and estimation, nonlinear control, control of multiple robots, introduction to the
motion capture system.

Artificial Intelligence

Introduction:Intelligent Agents – Agents and environments - Good behavior – The nature of environments –
structure of agents - Problem Solving - problem solving agents – example problems – searching for solutions –
uniformed search strategies - avoiding repeated states – searching with partial information, Case study in part
recognition applications

Principles of Decision-Making:Crisp and Fuzzy Logic-Decision Trees-Case-based Reasoning-Bayesian Belief

Networks-Path Planning-Voronoi Diagrams, Case study – Washing machine

Searching Techniques:Motion Planning-Compute Cost-Optimal Path-First Search Program-Expansion Grid-

Dynamic Programming-Computing Value-Optimal Policy-Constraint satisfaction problems (CSP) – Backtracking
search and Local search for CSP – Structure of problems - Adversarial Search – Games – Optimal decisions in
games – Alpha – Beta Pruning – imperfect real-time decision, case study – eight queens problems

Neural Networks and Expert Systems:Evaluation and Search-Genetic Algorithms-Simulated Annealing-

Particle Swarm Optimization-Neural Networks-Static Networks-Associative Networks-Cerebellar Model
Articulation Controller-Expert Systems-Production Systems-Forward Chaining-Backward Chaining, Case study
-Prediction system

SLAM (Simultaneous Localization and Mapping)

Localization-Planning-Fun with Parameters-SLAM-Graph SLAM-Implementing Constraints-Adding

Landmarks-Matrix Modification-Untouched Fields-Landmark Position-Confident Measurements-Implementing
SLAM, Case study-obstacle avoidance

Industrial Engineering

Introduction:Introduction to industrial engineering, significance of system’s approach in

applying industrial engineering in the industry.

Productivity Management:Productivity measurement and improvement, resource waste

minimization. Plant Location & Layout: Factors affecting plant location, Selection of plant site,
Quantitative techniques of plant location decision, Plant layout, Principles of layout design,
Evaluation of a layout, Line balancing technique for product layout.

Quality Engineering:Variation and its types, essential dimensions of quality, seven quality
tools, quality system economics, statistical quality control, applications of control charts for
variables and attributes, process capability analysis, introduction to six sigma, acceptance
sampling.

Production/ Operations Management:Demand forecasting, aggregate planning, master

production scheduling, type of inventories, inventory costs, inventory control models, EOQ
(under deterministic conditions), ERL, materials requirements planning, JIT, SMED, kaizen,
poka-yoke. Work Study: Purpose and scope, method study and work measurement, principles
of motion economy, principle of work sampling, MOST etc.

Ergonomics:Role of ergonomics in industry, introduction to anthropometry, posture analysis,

effect of physical environment on performance.

Micro Projects:Students will be divided in groups comprising of 4–5 students. Each group
will be assigned with a micro project in the field of industrial engineering. Students will be
assigned projects in the areas of facilities design, work study, quality, ergonomics etc. Each
group will be required to submit a report (and presentation).

Image Processing

Digital Image Fundamentals: Introduction, Origin, Steps in Digital Image Processing, Components,
Elements of Visual Perception, Image Sensing and Acquisition, Image Sampling and Quantization,
Relationships between pixels, color models.

Image Enhancement: Spatial Domain, Gray level transformations, Histogram processing, Basics of
Spatial Filtering, Smoothing and Sharpening Spatial Filtering, Frequency Domain: Introduction to
Fourier Transform – Smoothing and Sharpening frequency domain filters – Ideal, Butterworth and
Gaussian filters.

Image Restoration and Segmentation: Noise models, Mean Filters, Order Statistics, Adaptive filters,
Band reject Filters, Band pass Filters, Notch Filters, Optimum Notch Filtering, Inverse Filtering, Wiener
filtering, Segmentation: Detection of Discontinuities, Edge Linking and Boundary detection, Region
based segmentation, Morphological processing, erosion and dilation.

Wavelets And Image Compression: Wavelets – Subband coding - Multiresolution expansions -

Compression: Fundamentals – Image Compression models – Error Free Compression – Variable
Length Coding – Bit-Plane Coding – Lossless Predictive Coding – Lossy Compression – Lossy
Predictive Coding – Compression Standards.

Image Representation And Recognition:Boundary representation – Chain Code – Polygonal

approximation, signature, boundary segments – Boundary description – Shape number – Fourier
Descriptor, moments- Regional Descriptors –Topological feature, Texture - Patterns and Pattern classes
- Recognition based on matching.

Elective Subjects for Automobile Group

(Elective I) VECHTRONICS
Fundamentals of vehicle engineering: Engine, Types, Modern Engines, Advanced GDI, Turbo-charged engines
Transmissions, Chassis systems, Need for Avionics in Civil and Military aircraft and Space systems,

Automotive engine control, monitoring and diognastics systems: Components of Electronic Engine
Management, Engine control functions, Engine control modes, Fuel delivery systems, MPFI, Ignition Systems,
Diagnostics, Compression Ignition Engines, Emission control Management, Hybrid Power Plants, BAS.

Automotive transmission and safety systems: Transmission control, Autonomous cruise control, Braking
control, ABS, Traction control, ESP, ASR, Suspension control, Steering control, Stability control, Parking Assist
Systems, Safety Systems, SRS, Blind Spot Avoidance – Auto transmission electronic control, Telematics,
Automatic Navigation, Future Challenges.
Aircraft Mechatronics: Fundamentals, components of an airplane and their functions, motions of a plane, Inertial
Navigation, Sensors, Gyroscope, Principles, Gyro equations, Rate Gyros - Rate integration and free Gyro, Vertical
and Directional Gyros, Laser Gyroscopes, Accelerometers. Direct reading compass, Types of actuation systems-
Linear and non-linear actuation system, modeling of actuation systems, Performance testing equipments for
sensors and actuation systems. Measurement and control of Pressure, temperature fuel quantity, rpm, torque,
engine vibration and power, Electrical Power requirement for Military and Civil standards. Satellite navigation,
GPS, system description, basic principles, position and velocity determination

Marine Mechatronics Systems:

Basics of Marine Engineering – Marine Propulsion Mechatronics elements in ships, submarines, Variable
Buoyancy Systems.

(Elective II) Electronic Engine Management System

Fundamentals of Automotive Electronics: Microprocessor architecture, open and closed loop control
strategies, PID control, Look up tables, introduction to modern control strategies like Fuzzy logic and
adaptive control. A/D and D/A controllers.

Sensors: Types – Mass Air flow, Manifold Absolute Pressure, Temperature, Speed, EGO, Knock, and
Crankshaft Position, Hall Effect, Principle of operation, construction, material and characteristics.

SI Engine Management: Mono point, Multi point and Direct injection systems - Principles and
Features, Bosch injection systems- L-Jetronic and LH Jetronic Layout and working, Open loop control
and Lambda loop control in injection. K-Jetronic, KE-Jetronic, Motronic Systems

CI Engine Management: Fuel injection system parameters affecting combustion, noise and emissions
in CI engines. Inline injection pump, Rotary pump and injector - Construction and principle of
operation, Electronically controlled Unit Injection system. Layout of the common rail fuel injection
system.

Ignition Systems and Engine Mapping:Ignition fundamentals, Types of solid state ignition systems,
High energy ignition distributors, Electronic spark timing and control. Combined ignition and fuel
management systems. Digital control techniques - Dwell angle, Ignition timing and Injection duration
calculation, Electronic Ignition system, Optimization techniques in ignition and injection timing

(Elective III) Electric Vehicle Design

Basics of Electric Vehicle

Basics of Electric Vehicles, Electrical vehicles and their impact on CO2 and other exhaust emissions.
Infrastructure required for electrical vehicles including charging, maintenance and repair.

Types of Motor and Control

Basics of electric motors, induction motors, synchronous motors, torque production characteristics,
Electrical motor topologies and operations principles: radial, axial and transversal flux motors. Torque
production and characteristics of induction, permanent magnet and reluctance motors

Battery and Charging

The most common battery chemistries. The principles of the fuel cell operation. The energy storage
system integrations and safety aspects. Requirements for charging and fueling infrastructure.

Electric Vehicle Design Considerations

Specification of the electrical vehicle in concordance with driving cycle and range requirements.
Electrical vehicle design and design evaluation using the computational model. Basics of vehicle
dynamics. The impact of electrical powertrain on vehicle dynamics. The opportunities provided by
electrical power train. Electrical vehicle as a part of transport system, smart mobility, smart cities.

Electric Vehicle Instrumentation

Refinement of the electrical vehicle power train model for the design power transmission efficiency
assessment. Driving cycle estimation, electrical vehicle energy usage System level design for
electrical vehicles in a transport system. Route planning, charging infrastructure. State-of-the-art-
review, case: charging stations, electrical vehicles. Projections for the future.

(Elective 4) Autonomous Vehicles

Introduction to Automated, Connected, and Intelligent Vehicles

Introduction to the Concept of Automotive Electronics , Automotive Electronics Overview History &
Evolution , Infotainment, Body, Chassis, and Powertrain Electronics , Advanced Driver Assistance
Electronic Systems Connected and Autonomous Vehicle Technology ,Basic Control System Theory
applied to Automobiles , Overview of the Operation of ECUs , Basic Cyber-Physical System Theory
and Autonomous Vehicles , Role of Surroundings Sensing Systems and Autonomy , Role of Wireless
Data Networks and Autonomy.

Sensor Technology For Advanced Driver Assistance Systems

Basics of Radar Technology and Systems, Ultrasonic Sonar Systems, Lidar Sensor Technology and
Systems , Camera Technology ,Night Vision Technology , Other Sensors ,Use of Sensor Data Fusion ,
Integration of Sensor Data to On-Board Control Systems.
Overview of Wireless Technology , Wireless System Block Diagram and Overview of Components ,
Transmission Systems – Modulation/Encoding , Receiver System Concepts – Demodulation/Decoding
, Signal Propagation Physics ,Basic Transmission Line and Antenna Theory, Wireless System Standards
and Standards Organizations , Role of Standards , Standards Organizations, Present Standards for
Autonomous Applications

Wireless Networking and Applications to Vehicle Autonomy

Basics of Computer Networking – the Internet of Things ,Wireless Networking Fundamentals

, Integration of Wireless Networking and On-Board Vehicle Networks ,Review of On-Board
Networks – Use & Function, Connected Car Technology , Connectivity Fundamentals, ,
Navigation and Other Applications ,Vehicle-to-Vehicle Technology and Applications ,
Vehicle-to-Roadside and Vehicle-to-Infrastructure Applications , Wireless Security Overview
Advanced Driver Assistance System Technology , Basics of Theory of Operation ,Applications
– Legacy , Applications – New ,Applications - Future , Integration of ADAS Technology into
Vehicle Electronics , System Examples , Role of Sensor Data Fusion

Connected Car Display Technology

Center Console Technology, Gauge Cluster Technology, Heads-Up Display Technology,
Warning Technology – Driver Notification Impaired Driver Technology, Driver Impairment
Sensor Technology, Sensor Technology for Driver Impairment Detection, Transfer of Control
Technology

Vehicle Prognostics Technology

Monitoring of Vehicle Components , Basic Maintenance , End-of-Life Predictions , Advanced
Driver Assistance System Sensor Alignment and Calibration , Autonomous Vehicles ,
Driverless Car Technology ,Moral, Legal, Roadblock Issues , Technical Issues ,Security Issues
,.Present Advanced Driver Assistance System Technology Examples : Toyota, Nissan, Honda,
Hyundai, Volkswagen, BMW, Daimler , Fiat Chrysler Automobiles , Ford, General Motors,
Troubleshooting and Maintenance of Advanced Driver Assistance Systems , Failure Modes –
Self Calibration , Sensor Testing and Calibration , Redundant Systems , Standard
Manufacturing Principles

Elective Subjects for Biomedical Group

(Elective 1) Biomechanics

Bio Mechanics: Cardiovascular biomechanics, Musculoskeletal and orthopedic biomechanics, human

ergonomic, Rehabilitation.

Joint structure and Function: Joint design, Materials used in human joints, General properties of
connective tissues, Human joint design, Joint function, Joint motion, Introduction to Normal Human
locomotion.

Internal force system – body segment parameters, joint force during swing & stance phase, force
analysis on foot & ankle joint, knee joint & hip joint. External force system

Biomechanics of foot – Biomechanics of normal foot, pathological foot, foot arches, normal & surgical
foot wear, strength of bone, ligament & tissue, friction & friction

Biomechanics of ankle – Motion in different plane, loading, joint reaction forces, Strength of Bone,
Ligament & Tissue, Friction & Friction

Biomechanics of Knee – Motion in different plane, Loading, Joint reaction forces, Strength of Bone,
Ligament & Tissue, Friction & Friction

Biomechanics of Hip – Motion in different plane, Loading, Joint reaction forces, Strength of Bone,
Ligament & Tissue, Friction & Friction

Biomechanics of Hand

Biomechanics of Spine – Spinal Biomechanics: motion of the spine, biomechanics of different region
in spinal column, bio mechanics inter vertebral disc, lumbar spine loading, during normal activities &
effects of orthoses on this load, bio mechanical principle of spinal orthosis, Biomechanics of corsets,
cervical / thoracic / lumbar / sacral spinal orthoses. Biomechanics of scoliosis correction using different
technologies & especially using spinal orthoses.

(Elective II) Medical Mechatronics

INTRODUCTION:Cell structure – electrode – electrolyte interface, electrode potential, resting and

action potential – electrodes for their measurement, ECG, EEG, EMG – machine description – methods
of measurement – three equipment failures and trouble shooting.

TRANSDUCERS FOR BIO-MEDICAL INSTRUMENTATION:Basic transducer principles Types

– source of bioelectric potentials – resistive, inductive, capacitive, fiber-optic, photoelectric and
chemical transducers – their description and feature applicable for biomedical instrumentation – Bio &
Nano sensors & application
SIGNAL CONDITIONING, RECORDING AND DISPLAY: Input isolation, DC amplifier, power
amplifier, and differential amplifier – feedback, op-Amp-electrometer amplifier, carrier Amplifier –
instrument power supply. Oscillagraphic – galvanometric - X-Y, magnetic recorder, storage
oscilloscopes – electron microscope – PMMC writing systems – Telemetry principles – Bio telemetry.

MEDICAL SUPPORT:Electrocardiograph measurements – blood pressure measurement: by

ultrasonic method – plethy sonography – blood flow measurement by electromagnetic flow meter
cardiac output measurement by dilution method – phonocardiography – vector cardiography. Heart lung
machine – artificial ventilator – Anesthetic machine – Basic ideas of CT scanner – MRI and ultrasonic
scanner – Bio-telemetry – laser equipment and application – cardiac pacemaker – DC – defibrillator
patient safety - electrical shock hazards. Centralized patent monitoring system.

BIO-MEDICAL DIAGNOSTIC INSTRUMENTATION:Introduction – computers in medicine –

basis of signal conversion and digital filtering data reduction technique – time and frequency domain
technique – ECG Analysis.

(Elective 3) Bio Medical Robotics

Introductory topics: Introduction to medical robotics (applications and paradigms), Basic kinematics
concepts (forward, inverse, remote center of motion), Basic control concepts (impedance, admittance),
Surgery for engineers, Interventional radiology for engineers

Minimally Invasive Surgery (MIS):Human-machine interfaces, Teleoperation, Cooperative

manipulation, Port placement for MIS Robot, design concepts, Video images in MIS, Augmented
reality, Minimally invasive surgery training

Image-Guided Interventions: Medical imaging modalities (e.g., MRI, US, X-ray, CT), Robot
compatibility with medical imagers, Image segmentation and modelling, Tracking devices, Frames and
transformations, Surgical navigation, Calibration, Rigid and non-rigid registration, Radiosurgery

Current topics in medical robotics: Existing clinical applications, controversies, and outcomes,
Cardiac, abdominal, and urologic procedures with teleoperated robots, Orthopaedic surgery with
cooperative robots, Prostate interventions with manual “robots”, Robotic catheters for heart
electrophysiology.

ELECTIVE 4 (Mechatronics in Prosthetics and Rehabilitation)

Introduction to prosthetics: Passive Prosthetics, walking dynamics, Knee and foot prosthesis. Active
prosthesis, Control of Prosthetic Arms and Hands, Leg Mechanisms, Ankle–Foot Mechanisms,
Prosthesis Suspension, Hearing Prostheses, Visual Prostheses & Sensory Substitution, Sensors and
actuators used in Prosthetics,

Rehabilitation robotics: Motor control in patients with neurological disorders, Artificial and assistive
motor control, Myoelectric control of prostheses.

Wearable rehabilitation devices:

Wearable Artificial Kidney, Wireless capsule endoscope, Wearable Exoskeletal rehabilitation system,
Wearable hand rehabilitation, Artificial Hearts.

Cardiac Pacemakers: Modes of operation, leads and electrodes. Power supply sources. External and
Implantable Pacemaker, Performance aspects of Implantable Pacemaker.

Hemodialysis Machine: Basic principle of Dialysis and its type. Different types of dialyzer membrane,
Portable type. Various monitoring circuits
 Open Electives

UNCONVENTIONAL MACHINING PROCESSES

UNIT I INTRODUCTION 5 Unconventional machining Process - Need - clarification - Brief

overview of all techniques.

UNIT II MECHANICAL ENERGY BASED PROCESSES 10 Abrasive Jet Machining - Water Jet
Machining - Ultrasonic Machining. (AJM, WJM and USM).Working Principles - equipment used -
Process parameters - MRR-Variation in techniques used - Applications.

UNIT III ELECTRICAL ENERGY BASED PROCESSES 8 Electric Discharge Machining (EDM)-
working Principles-equipments-Process Parameters- MRR electrode / Tool - Power Circuits-Tool Wear
- Dielectric - Flushing - Wire cut EDM - Applications.

UNIT IV CHEMICAL AND ELECTRO-CHEMICAL ENERGYBASED PROCESSES 12

Chemical Machining and Electro-Chemical Machining (CHM and ECM)-Etchants-maskant techniques
of applying maskants-Process Parameters - MRR-Applications.Principles of ECM-equipmentsMRR-
Electrical circuit-Process Parameters-ECG and ECH Applications.

UNIT V THERMAL ENERGY BASED PROCESSES 10 Laser Beam Machining (LBM), Plasma
Arc Machining (PAM) and Electron Beam Machining (EBM). Principles-Equipment-Types-Beam
control techniques - Applications.

CNC Technology

UNIT I FUNDAMENTALS OF CNC MACHINE

Introduction to Computer Numerical Control: CNC Systems – An Overview of Fundamental aspects of machine
control, Different types of CNC machines – Advantages and disadvantages of CNC machines.

UNIT II CONSTRUCTIONAL FEATURES OF CNC MACHINES AND RETROFITTING

Features of CNC Machines: Structure, Drive Mechanism, gearbox, Main drive, feed drive, Spindle Motors, Axes
motors. Timing belts and pulleys, Spindle bearing – Arrangement and installation. Slide ways. Re - circulating
ball screws – Backlash measurement and compensation, linear motion guide ways. Tool magazines, ATC, APC,
Chip conveyors. Retrofitting of Conventional Machine Tools: Modification to be carried out on conventional
machines for retrofitting.

UNIT III CONTROL SYSTEMS, FEED BACK DEVICES AND TOOLING

Description of a simple CNC control system. Interpolation systems. Features available in a CNC system –
introduction to some widely used CNC control systems. Types of measuring systems in CNC machines –
Incremental and absolute rotary encoders, linear scale – resolver – Linear inductosyn – Magnetic Sensors for
Spindle Orientation. Qualified and pre-set tooling – Principles of location – Principles of clamping – Work holding
devices.

UNIT IV CNC PART PROGRAMMING

Part Program Terminology-G and M Codes – Types of interpolation Methods of CNC part programming – Manual
part programming – Computer Assisted part programming – APT language – CNC part programming using
CAD/CAM-Introduction to Computer Automated Part Programming.

UNIT V ECONOMICS AND MAINTENANCE

Factors influencing selection of CNC Machines – Cost of operation of CNC Machines – Practical aspects of
introducing CNC machines in industries – Maintenance features of CNC Machines – Preventive Maintenance,
Other maintenance requirements.

Machine Tool Control And Condition Monitoring

UNIT I : OVERVIEW OF AUTOMATIC CONTROLS IN MACHINE TOOLS

Open Loop – Closed Loop System – Block Diagram Representation Of Machine Tool Control
Systems.

UNIT II : COMPUTER CONTROL SYSTEM

Process Computer-Peripherals – Data Logger-Direct Digital Control-Supervisory Computer

Control- Adaptive Control-Types-Adaptive Control For Turning, Milling, Grinding And EDM
Programmable Logic Controller-Functions-Applications In Machine Tools.

UNIT III : DRIVE SYSTEMS IN MACHINE TOOLS

Electrical, Hydraulic And Pneumatic Types – Servo Motor-Stepper Motor-Ball Screw

Mechanism. Feed Back Devices-Syncro, Resolver, Diffraction Gratings, Potentiometer, And
Inductosyn-Encoders- Application In Machine Tools.

UNIT IV : CONDITION MONITORING

Condition Monitoring Techniques – Visual, Temperature, Vibration, Lubricant, Thickness,

Noise And Sound. Condition Monitoring Of Machine Tools.

UNIT V : MACHINE TOOL DIAGNOSTICS

Objectives-Aims-Examples Of Monitoring And Diagnosis-Control Structures For Machine

Diagnosis- Utilization Of Diagnostic Results.

Virtual Instrumentation

UNIT I INTRODUCTION TO VI

Comparison of traditional instruments with Virtual Instruments- –Advantages of Virtual Instruments over
conventional instruments –General functional description of a digital instrument- Block diagram of a Virtual
Instrument – Physical quantities and analog interfaces- Hardware and Software – User Interfaces Architecture of
a Virtual Instruments and its relation to the operating system.

UNIT II INTRODUCTION TO LabVIEW PROGRAMMING

Concepts of graphical programming language LabVIEW – Concept of VIs and sub VI – Graphs & charts –
Dataflow programming - Loops – Case and sequence structures - Types of data – Arrays & clusters – Formula
nodes –math scrip integration - Local and global variables – String and file I/O – Building executables and
installers – Web publishing tools

UNIT III DATA ACQUISITION SYSTEMS & BUS INTERFACE

Basics of DAQ Hardware– Concepts of Data Acquisition and terminology- Sampling Rate, Resolution, Dynamic
Range, Single & Differential End, Grounding, Sampling mode, Different type of DAQ interface to PC –
Comparison and advantages of PCI, PXI, USB, Ethernet, WIFI based DAQ system – Importance of MAX,
Standards RS 232, RS 485, IEEE 488.2

UNIT IV CASE STUDIES – MEASUREMENTS

Analog, Digital measurements for various applications- Temperature, Pressure, Strain, Speed, Sound, Vibration
etc, - Calibration- Data logging using File functions

UNIT V CASE STUDIES- ANALYSIS TOOLS IN LabVIEW

Build virtual instruments like oscilloscope, FFT analyzer –Introduction Vision Development module –
Introduction to Biomedical Signal processing using Biomedical toolkit –Introduction to NI Motion Toolkit -
Building autonomous embedded system using FPGA target

DESIGN OF MECHATRONICS SYSTEMS

UNIT I INTRODUCTION TO MECHANICS SYSTEM DESIGN

Introduction to Mechatronics system – Key elements – Mechatronics Design process – Types of Design –
Traditional and Mechatronics designs – Advanced approaches in Mechatronics - Man machine interface, industrial
design and ergonomics, safety.

UNIT II INTERFACING AND DATA ACQUISITION

Real-time interfacing – Introduction - Elements of data acquisition and control - Overview of I/O process, Analog
signals, discrete signals, and Frequency signals.

UNIT III SYSTEM MODELLING

Basic building blocks of system modelling. Modelling of mechanical system- Modelling of mechanical and
electrical systems - Simple exercises in linear, rotary motions

UNIT IV CASE STUDIES

Case studies on Data Acquisition: Introduction – Cantilever Beam Force Measurement system–Vibration and
Sound Measurement – Strain gauge weighing system –Force-Displacement calibration system – Rotary optical
encoder – Controlling temperature of a hot/cold reservoir – pick and place robot.

UNIT V Case Studies

Advanced applications in Mechatronics: Sensors for condition Monitoring – Mechatronic Control in Automated
Manufacturing – Artificial intelligence in Mechatronics – Fuzzy Logic Applications in Mechatronics