TUGAS LAPORAN PLANT LAYOUT PLANNING

TRIPOD

Marwan Nabildan..............................NIM: 1216010045

Muhammad Agil Afif.........................NIM: 1216010072
 1. Make or buy decision
part # part name quantity needed per unit remarks
SSSA1 TRIPOD HEAD 1
1 HEAD 1 Make
2 HEAD BOLT 1 Buy
3 HEAD LOCK 1 Make
4 HEAD LOCK NUT 1 Buy
5 HEAD LOCK SPRING 1 Buy
6 HEAD LOCK SCREW 1 Buy
SSA1 HEAD ASSEMBLY 1
7 Z AXIS SUPPORT TIGHTENER NUT 1 Buy
8 Z AXIS SUPPORT TIGHTENER SPACER 1 Make
9 Z AXIS SUPPORT TIGHTENER RING 1 Buy
10 Z AXIS SPPORT TIGHTENER 1 Make
11 Z AXIS SUPPORT WATER PASS 1 Buy
12 Z AXIS SUPPORT 1 Make
SSA2 Z AXIS 1
13 Y AXIS SUPPORT TIGHTENER 1 Make
14 Y AXIS SUPPORT TIGHTENER RING 1 Buy
15 Y AXIS SUPPORT TIGHTENER NUT 1 Buy
16 Y AXIS SUPPORT 1 Make
SSA3 Y AXIS 1
17 X AXIS SUPPORT TIGHTENER NUT 1 Buy
18 X AXIS SUPPORT TIGHTENER 1 Make
19 X AXIS SUPPORT TIGHTENER RING 1 Buy
20 X AXIS SUPPORT 1 Make
SSA4 X AXIS 1
SSSA2 TRIPOD LEG 1
21 CENTER COLUMN ALLIGNER A 1 Make
22 CENTER COLUMN ALLIGNER B 1 Make
23 CENTER COLUMN TIGHENER 1 Make
24 CENTER COLUMN RAIL 1 Make
25 CENTER COLUMN RAIL SCREW 1 Buy
26 INNER CENTER COLUMN TOP SUPPORT 1 Make
27 INNER CENTER COLUMN 1 Make
28 CENTER COLUMN RUBBER STOPER 1 Make
29 OUTER CENTER COLUMN 1 Buy
30 CENTER COLUMN CRANK 1 Make
31 CENTER COLUMN CRANK SCREW 1 Buy
32 MIDDLE SECTION 1 Make
33 MIDDLE SECTION WATER PASS 1 Buy
SSA5 CENTER COLUMN 1
34 LEG HOOK 3 Make
35 LEG BRACE TIGHTENER A 1 Make
36 LEG BRACE TIGHTENER B 1 Make
 37 LEG BRACE 3 Make
38 LEG BRACE RIVETS 6 Buy
39 LEG SECTION A 3 MAKE
40 LEG SECTION B 3 MAKE
41 LEG SECTION C 3 MAKE
42 LEG LOCK A 3 MAKE
43 LEG LOCK B 3 MAKE
44 TRIPOD FOOT 3 MAKE
45 TRIPOD FOOT SCREW 3 BUY
SSA6 LEG SECTION 1
46 BAG PACKAGING 1 BUY

2. CARA PRODUKSI
a. HEAD

b. HEAD LOCK
c. Z AXIS SPACER

d. Z AXIS SUPPORT TIGHTENER

e. Z AXIS SUPPORT
f. Y AXIS SUPPORT TIGHTENER

g. Y AXIS SUPPORT

h. X AXIS SUPPORT TIGHTENER

i. X AXIS SUPPORT

j. CENTER COLUMN ALLIGNER A

k. CENTER COLLUMN ALLIGNER B

l. CENTER COLLUMN TIGHTENER

m. CENTER COLLUMN RAIL

n. INNER CENTER COLLUMN TOP SUPPORT

o. INNER CENTER COLLUMN

p. CENTER COLLUMN RUBBER STOPPER

q. CENTER COLLUMN CRANK

r. MIDDLE SECTION

s. LEG HOOK

t. LEG BRACE TIGHTENER A

u. LEG BRACE TIGHTENER B

v. LEG BRACE

w. LEG SECTION A

x. LEG SECTION B
y. LEG SECTION C

z. LEG LOCK A

aa.LEG LOCK B
 ab. TRIPOD FOOT

3. HARGA RAW MATERIAL / MATERIAL DASAR

4. ASSEMBLY CHART
 5. OPERATION CHART

*operation chart yang dapat di zoom terlampir di email.

 6. STRING DIAGRAM & MULTI COLUMN PROCESS CHART
PART# PART ROUTING
1 INNER CENTER COLUMN RGHES
2 LEG SECTION A RGHES
3 LEG SECTION B RGHES
4 LEG SECTION C RGHES

PART# PART ROUTING

1 LEG BRACE RIFES
PART# PART ROUTING
1 HEAD RABS
2 HEAD LOCK RABS
3 Z AXIS SPACER RABS
4 TRIPOD FOOT RABS
5 CENTER COLUMN ALLIGNER A RABS
6 CENTER COLUMN ALLIGNER B RABS
7 CENTER COLUMN TIGHTENER RABS
8 CENTER COLUMN RUBBER STOPER RABS
9 LEG BRACE TIGHTENER A RABS
10 CENTER COLLUMN RAIL RABFS
11 INNER CENTER COLUMN TOP SUPPORT RABFS
12 LEG BRACE TIGHTENER B RABFS
13 CENTER COLUMN CRANK RABFS
14 MIDDLE SECTION RABFS
15 Z AXIS SUPPORT RABFS
16 Y AXIS SUPPORT RABFS
17 X AXIS SUPPORT RABFS
18 LEG HOOK RABJS
19 LEG LOCK A RABJS
20 LEG LOCK B RABJS
PART# PART ROUTING
1 Z AXIS SUPPORT TIGHTENER RCDEABS
2 X AXIS SUPPORT TIGHTENER RCDEABS
3 X AXIS SUPPORT TIGHTENER RCDEABS
 7. FORM TO CHART
PART# PART 1 ROUTING
1 HEAD RABS
2 HEAD LOCK RABS
3 Z AXIS SPACER RABS
4 TRIPOD FOOT RABS
5 CENTER COLUMN ALLIGNER A RABS
6 CENTER COLUMN ALLIGNER B RABS
7 CENTER COLUMN TIGHTENER RABS
 8 CENTER COLUMN RUBBER STOPER RABS
9 LEG BRACE TIGHTENER A RABS
10 CENTER COLLUMN RAIL RABFS
11 INNER CENTER COLUMN TOP SUPPORT R A B F S
12 LEG BRACE TIGHTENER B RABFS
13 CENTER COLUMN CRANK RABFS
14 MIDDLE SECTION RABFS
15 Z AXIS SUPPORT RABFS
16 Y AXIS SUPPORT RABFS
17 X AXIS SUPPORT RABFS
18 LEG HOOK RABJS
19 LEG LOCK A RABJS
20 LEG LOCK B RABJS
PART # QANTITY PER DAY WEIGHT(gr) WEIGHT RELATIVE IMPORTANCES
FIRST FROM TO CHART
1 -- 9 10000 72.76 727600 72.76
10 -- 17 10000 179 1790000 179
18 -- 20 10000 84 840000 84
FIRST form
to chart
R A B F J S T

72.76 +
179+ 84
R 335.76
72.76 +
A 179+ 85 335.76

B 179 84 72.76 335.76

F 179 179

J 84 84

S
 R A B F J S T P.P

R 335.76
(335.76) 335.76 335.76
335.76
A (335.76) 335.76 335.76
179 84 72.76
B (179) (168) (218.28) 335.76 565.28
179
F (358) 179 358

J 84 84 84

S
T
P.P 1270.28 1678.8
THE EFFICIENCY OF THE LAYOUT IS 75.66595 %

PART# PART 2 ROUTING

1 Z AXIS SUPPORT TIGHTENER RCDEABS
2 X AXIS SUPPORT TIGHTENER RCDEABS
3 X AXIS SUPPORT TIGHTENER RCDEABS

PART # QANTITY PER DAY WEIGHT(gr) WEIGHT RELATIVE IMPORTANCES

SECCOND FROM TO CHART
1 -- 3 10000 48 480000 48

SECCOND
FROM TO
CHART
R C D E A B S T P.P
48
R 48 48

C 48 48 48

D 48 48 48

E 48 48 48

A 48 48 48

B 48 48 48

S
T
P.P 288 288
THE EFFICIENCY OF THE LAYOUT IS 100 %

PART# PART 3 ROUTING

1 INNER CENTER COLUMN RGHES
2 LEG SECTION A RGHES
3 LEG SECTION B RGHES
4 LEG SECTION C RGHES

PART # QANTITY PER DAY WEIGHT(gr) WEIGHT RELATIVE IMPORTANCES

THIRD FROM TO CHART
1 -- 4 10000 484 4840000 484

THIRD
FROM
TO
CHART
R G H E S T P.P

R 484 484 484

G 484 484 484

H 484 484 484

E 484 484 484

S 484 484
T
P.P 2420 2420

THE EFFICIENCY OF THE LAYOUT IS 100 %

PART# PART 4 ROUTING

1 LEG BRACE RIFES

PART # QANTITY PER DAY WEIGHT(gr) WEIGHT RELATIVE IMPORTANCES

FOURTH FROM TO CHART
1 10000 63 630000 63

FOURTH
FROM TO
CHART
R I F E S T P.P

R 63 63 63

I 63 63 63

F 63 63 63

E 63 63 63

S 63 63
T
P.P 315 315
THE EFFICIENCY OF THE LAYOUT IS 100 %
8. ARD
 ACTIVITY RELATIONSHIP DIAGRAM

1
2
1 FABRICATION A O 3
O 4
2 FABRICATION B O O
O A
3 FABRICATION C O A
4 FABRICATION D A E
A A
E U
ASSEMBLY AND O U
5 PO A I
X E
6 RECEIVING I U
I O
7 SHIPPING O I
A I
8 MAINTENANCE U I
U I
9 TOOL ROOM U O
O O
I U
10 CAFETARIA I U
U O
11 OFFICE I U
E 10
12 TOILET E 11
12
13 LOCKER ROOM 13
14 MUSHOLLA 14
5
6
A 7
U 8
U I 9
I U 10
I U U 11
U U I 12
U U I I 13
U I I O 14
U I I O U
I I O U 1
I I O U 2
I O U 3
I U U 4
U U
U U 5
U 6
U 7
8
9

9. UKURAN AREA
Menggunakan proyeksi tahun ke-10 dan 10% untuk perhitungan reject barang
Besar Area yang didapat adalah :
- FABRICATION: 22000.385 [M2]
- RECEIVING AND UNLOADING: 4261.725 [m2]
- SHIPPING AND LOADING: 14039.88 [m2]
- LOCKER: 532.8 [M2]
- KANTIN:2688 [M2]
- PARKIRAN: 3472[m2](MOTOR) & 1335.015[m2](MOBIL DIREKSI) 3004
[M2](MOBIL)
- OFFICE: 1122.55 [M2]
- MASJID : 775 [M2]
- ASSEMBLY & P.O: 775 [M2]
- MAINTENANCE ROOM: 312[M2]
- TOOL ROOM : 900[M2]
- GUDANG LIMBAH: 400[M2]
- JALAN: 3558[M2]
- TOTAL SEMENTARA 59172.91[M2]
Menurut aturan provinsi jawa barat ruang hijau harus ada sebesar 30% dari luas total pabrik
Maka menurut aturan jika total pabrik sebesar 59172.91[M2] maka total pabrik dengan ruang
hijau harus minimal 84532.73[M2], pabrik tripod yang didesain memiliki luas sebesar
94762.75[M2] yang berarti tidak melanggar ketentuan dari provinsi jawa barat.
 10. JUMLAH ORANG DALAM STRUKTUR ORGANISASI

Direktur utama :1 orang

Asisten: 1 orang
Direktur keuangan :1 orang
Asisten : 1 orang
Direktur manajemen : 1 orang
Asisten : 1 orang
Direktur Operasi :1 orang
Asisten : 1 orang
Manajer personal :1 orang
Asisten: 1 orang
general affair:2 orang
Asisten:1 orang
Manajer produksi :1 orang bisa di office atau di fabrication
Asisten : 1 orang
Supervisor:4 orang  hanya di fabrication
Foreman:74 orang
Operator:738 orang
Manajer pemasaran :1 orang
Asisten : 1 orang
Sales supervisor: 8 orang
Sales: 96 orang
Manajer maintenance :1 orang
Asisten: 1 orang
Supervisor maintenance:4 orang
Teknisi maintenance: 40 orang
Manajer gudang : 1 orang
Operator lifting: 16 orang
Anggota pergudangan: 14 orang
Manajer administrasi:1 orang
Admin: 24 orang
Office boy: 40 orang
Koki : 12 orang
Satpam : 40 orang(2 shift)

TOTAL PEGAWAI :964 ORANG

11.WORKSHEET
WORKSHEET
NO ACTIVITIES A E I O U X
1 FABRICATION A 5,6 8,11,12 2,3,4,13 7,9,10,14
 2 FABRICATION B 5 6 8,11,12 1,3,4,13 7,9,10,14
3 FABRICATION C 5,6 8,11,12 1,2,4,13 7,9,10,14
4 FABRICATION D 5 6 8,11,12 1,2,3,13 7,9,10,14
ASSEMBLY AND
5 PO 1,2,3,4,7 8 11,12 6,13 9,10,14
6 RECEIVING 1,3 2,4 8,10,11,12 5,9 13,14 7
7 SHIPPING 5 8,10,11,12 9 1,2,3,4,13,14 6
8 MAINTENANCE 9 5 1,2,3,4,6,7,11 12 10,13,14
9 TOOL ROOM 8 6,7,12 1,2,3,4,5,10,11,13,14
10 CAFETARIA 6,7,12 11,14 1,2,3,4,5,8,9,16
11 OFFICE 1,2,3,4,5,6,7,8,12 10 9,13,14
12 TOILET 1,2,3,4,5,6,7,10,11,12,13 8,9,14
13 LOCKER ROOM 12 1,2,3,4,5,14 6,7,8,9,10,11
14 MUSHOLLA 10,12,13 1,2,3,4,5,6,7,8,9,11

12.DIMENSIONLESS BLOCK DIAGRAM

13.DESAIN KANTIN

14.DESAIN LOKER
15.TEMPAT PARKIR
16.DESAIN LAYOUT RUANG DIREKSI

17.LAYOUT RUANG RAPAT PER BAGIAN

18.FUNCTION HALL

19. OFFICE
20. LOADING AND UNLOADING
BAY`
21.MASJID
22. TANAH TEMPAT DIBANGUNNYA PABRIK
 Lokasi GIIC Deltamas
Tanah kosong lebih dari 60 hektare (hanya butuh sekitar 8 – 9 hektare)

23. LAYOUT MESIN

Kalau dibuat IN-LINE
24.HARGA MODAL KASAR
a. MATERIAL: Rp28.564
b. DEVALUASI MESIN: Rp 17.565
c. LABOUR COST: Rp 5.444
TOTAL : Rp 51.572

25.LAYOUT PABRIK
26. FEASIBILITY STUDY
- COST
A. INITIAL INVESTMENT
a. TANAH= Rp 568.5765 Miliar
b. BANGUNAN= Rp 177.52 Miliar
c. MESIN= Rp 490.5312 Miliar
B. INTEREST = 5 %
C. VARIABLE COST
a. LISTRIK= Rp 5.277.315.780 / bulan
(5.2 [MWH])(anggap 9 jam/hari, 22hari/bulan)(allowance 1
jam ketika pabrik tidak beroprasi untuk menyalakan utility
listrik disaat pabrik tidak beroprasi)
b. AIR= Rp 20.677.800/ bulan
(75 [L] x 964 pegawai x Rp 13.000/m3 x 22 [hari])
c. MAINTENANCE= Rp 1.532.909.968 / bulan
(anggap maintenance total selama 8 tahun seharga 30%
total harga mesin)
D. FIX COST
a. DEPRESIASI= Rp 17.564,73/TRIPOD
b. INDIRECT LABOUR= Rp 2,111 Miliar/ BULAN
c. MATERIAL= Rp 28.564/TRIPOD
 d. LABOUR= Rp 9.350,67/TRIPOD
e. LOGISTIC= Rp 60.911.458,33/BULAN
- INCOME
Sales
Perusahaan mulai untung pada tahun ke 4 bulan 9 dengan keuntungan
tiap bulan Rp 41.073 miliar/bulan pada tahun ke 4 bulan ke 10
a. Penjualan = Rp 41.073 Miliar/bulan
b. Scrap = 1.236.627.740.000 x 20% = Rp 247.325.548.000,-
c. Derivatif (pada tahun ke 5 perusahaan membuka IPO untuk
saham perusahaannya sebesar Rp 1.010.155.234.369,83 dibagi
4 karna hanya 25% yang dijual, sehingga perusahaan
mendapatkan Rp 252.538.808.592,4575