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Applied Thermal Engineering: Pouria Ahmadi, Ibrahim Dincer
Applied Thermal Engineering: Pouria Ahmadi, Ibrahim Dincer
a r t i c l e i n f o a b s t r a c t
Article history: The present study deals with a comprehensive thermodynamic and exergoeconomic modeling of a Gas
Received 13 November 2010 Turbine (GT) power plant. In order to validate the thermodynamic model, the results are compared with
Accepted 12 April 2011 one of the largest gas turbine power plants in Iran (known as Shahid Salimi Gas Turbine power plant).
Available online 23 April 2011
Moreover, a multi-objective optimization is performed to find the best design variables. The design
parameters considered here are air compressor pressure ratio (rAC), compressor isentropic efficiency
Keywords:
(hAC), gas turbine isentropic efficiency (hGT), combustion chamber inlet temperature (T3) and gas turbine
Energy
inlet temperature (TIT). In the multi-objective optimization approach, certain exergetic, economic and
Exergy
Efficiency
environmental parameters are considered through two objective functions, including the gas turbine
Optimization exergy efficiency, total cost rate of the system production including cost rate of environmental impact. In
Exergoeconomics addition, fast and effective non-dominated sorting genetic algorithm (NSGA-II) is applied for the opti-
Genetic algorithm mization purpose. The thermoenviroeconomic objective function is minimized while power plant exergy
Sustainability efficiency is maximized using a power full developed genetic algorithm. The results of optimal designs
Environmental impact are obtained as a set of multiple optimum solutions, called ‘the Pareto optimal solutions’. Moreover, the
optimized results are compared with the working data from the case study. These show that by selecting
the optimized data 50.50% reduction in environmental impacts is obtained. Finally, sensitivity analysis of
change in objective functions, when the optimum design parameters vary, is performed and the degree
of each parameter on conflicting objective functions has been determined.
Ó 2011 Elsevier Ltd. All rights reserved.
1. Introduction than more expensive options. In this regard, exergy based opti-
mization is considered as one of the best tools for performance
Energy is a key driver for almost everything and is essential in assessment of power plants [1]. Energy utilization is very much
our daily life and activities in various sectors, ranging from resi- governed by thermodynamic principles (particularly by exergy)
dential to industrial application. Due to the increasing fuel prices and, therefore, an understanding of exergetic aspects can help us
and decreasing fossil fuel resources, the optimum management of understand pathways to sustainable development [2,3]. GTs are
energy resources and applications is of great importance. known for their low-capital cost to power ratio, high flexibility,
Gas Turbine (GT) power plants are widely utilized throughout high reliability without complexity, short delivery time, early
the world for electricity generation, and natural gas is often used commissioning and commercial operation and very short start
as a common fuel in such plants. Today, many electrical gener- up and running times. Moreover, the combined cycle (CC) uses
ating utilities are striving to improve the efficiency (or heat rate) the exhaust heat from the gas turbine engine to increase the
at their existing thermal electric generating stations; many of power plant output and boost the overall efficiency to beyond
them are over 25 years old. Often, a heat rate improvement of 50% [1,2].
only a few percent appears desirable since it is thought that the Recently, exergy analysis has been used by many researchers in
costs and complexity of such measures may be more manageable thermal systems, especially for power plants. It is well-known that
the exergy can be used to determine the location, type and true
magnitude of exergy destructions and losses. Therefore, it can play
an important role in developing strategies and providing guidelines
* Corresponding author.
E-mail addresses: pouryaahmadi81@gmail.com, pouria.ahmadi@uoit.ca
for more effective use of energy in the existing power plants. Some
(P. Ahmadi). key points about exergy are well explained in the literature [1,2,3]:
1359-4311/$ e see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.applthermaleng.2011.04.018
2530 P. Ahmadi, I. Dincer / Applied Thermal Engineering 31 (2011) 2529e2540
Exergy has become increasingly important across a diverse environmental aspects of drying systems [12]. In addition to the
array of fields and throughout developing and developed world exergetic and monetary costs of mass and energy streams in the
in order to increase efficiency, reduce wastes and losses, and thermal systems, environomic considers the costs related to flows
improve processes and systems. of pollutants [8,13]. However, by applying the unit damage cost
Exergy has become more integrated with economics and related to NOx and CO emissions [13], this objective function is
applications as a new discipline like thermoeconomics or formulated in the cost terms and it can be considered as an
exergoeconomics. additional economic objective. In this sense, the non-abbreviated
Exergy has been a tool to foster sustainability and contribute to term thermoenviroeconomic would be more appropriate, as
making development more sustainable. recognized by Frangopoulos [14]. Mozafari et al. [15] performed
Exergy has become more broadly covered in educational the optimization of micro gas turbine by exergy, economic and
programs, and used as a basis for explaining and giving prac- environmental analysis. They performed their analysis for various
tical meaning to the second-law of thermodynamics. fuels. The optimization results showed that objective functions
were minimally affected by the type of fuel considered and the
These remarks clearly show the importance of exergy in thermal trends of variations of second law efficiency and cost rate of
engineering, especially for power plants. On the other hand, ther- owning and operating the whole system are independent of
moeconomics combines the exergy analysis with the economic the fuels.
principles and incorporates the associated costs of the thermody- Suresh et al. [16] performed the 3E (Energy, Exergy and Envi-
namic inefficiencies in the total product cost of an energy system. ronment) analysis of advanced power plants based on high-ash
These costs may help designers to understand the cost formation coal. Although they considered the environmental impact, they
process in an energy system and it can be utilized in optimization of did not optimize the cycle. In their study, the environmental impact
thermodynamic systems, in which the task is usually focused on of the power plants is estimated in terms of specific emissions of
minimizing the unit cost of the system product [4,5]. Several CO2, SOx, NOx, and particulates. They concluded that the maximum
researchers have carried out analyses with exergy and exer- possible plant energy efficiency under the Indian climatic condi-
goeconomics for gas turbine based integrated systems. tions using high ash Indian coal is about 42.3%.
Sahin and Ali [6] carried out an optimal performance analysis of In the present study, the thermodynamic modeling, second-
a combined Carnot cycle in a cascade form, including internal law based thermodynamic analysis and multi-objective optimi-
irreversibilities for steady-state operation. They obtained the zation of a gas turbine power plant are conducted. Two complete
maximum power and efficiency analytically and demonstrated the objective functions including the gas turbine exergy efficiency,
effects of irreversibility parameters on maximum power output. total cost rate of the system product and the cost rate of envi-
Although exergy and exergoeconomic analysis are so important ronmental impact are considered. Further, the environmental
and indispensable in power generation, they cannot find the impact is integrated with the thermoeconomic objective function
optimal design parameters in such systems. Therefore, using an and defined as a new objective function in this study. The present
optimization procedure with respect to thermodynamics laws as thermoenvironomic objective function is minimized while power
well as thermoeconomics is essential. plant exergy efficiency is maximized using a genetic algorithm.
Ahmadi et al. [7] performed the multi-objective exergy based Moreover, the sensitivity analysis of the changes in both objective
optimization of a CHP system for both heating and cooling functions with variations of design parameters is carried out in
production. They also carried out the sensitivity analysis to see the details. In this regard, the design parameters are compressor
variation of each design parameter on the system performance pressure ratio (rAC), compressor isentropic efficiency (hAC), gas
through energy and exergy analysis. In fact, the objectives in this turbine isentropic efficiency (hGT), combustion chamber inlet
regard involved in the design optimization process were as follows temperature (T3) and gas turbine inlet temperature (TIT). More-
[8]: thermodynamic (e.g., maximum efficiency, minimum fuel over, the sensitivity analysis is done in order to provide a good
consumption, minimum irreversibility and so on), economic (e.g., insight into this study. In this regard, the specific objectives of this
minimum cost per unit of time, maximum profit per unit of paper are as follows:
production) and environmental (e.g., limited emissions, minimum
environmental impact). Some researchers have carried out the To model a gas turbine power plant and compare the simula-
optimization in power plant and CHP systems. They usually use tion code with an actual gas turbine power plant in Iran to
evolutionary algorithm in their studies. Sahoo [9] carried out the ensure the correctness of a simulation code.
exergoeconomic analysis and optimization of a cogeneration To introduce an objective function including exergy efficiency,
system using evolutionary programming. He considered a cogene- total cost rate of the plant (including fuel cost, purchase cost,
ration system which produced 50 MW of electricity and 15 kg/s of cost of exergy destruction and the cost rate of environmental
saturated steam at 2.5 bar. He optimized the unit using exer- impact)
goeconomic principles and evolutionary programming. The results To use a modified version of evolutionary algorithm (i.e.,
showed that for the optimum case in the exergoeconomic analysis Genetic Algorithm (GA)) to use for multi objective optimization
the cost of electricity and production cost are 9.9% lower in purpose.
comparison with the base case. Ahmadi and Dincer [10] performed To define a new closed form equation for the exergy efficiency
the exergoeconomic optimization of a dual pressure combined in terms of total cost rate at the optimal design point.
cycle power plant with supplementary firing. They considered the To perform sensitivity analysis of the design parameters on
cost of exergy destruction in their objective function and optimized objective functions to find the degree of dependency of each
it using a genetic algorithm. parameter on objective functions conflicting.
Since environmental impact is one of the challenging problems
in this century, studying this kind of problem is of greatest
importance in all engineering fields. Therefore, some studies have 2. Thermodynamic modeling
been undertaken by considering this challenging problem. Dincer
[11] considered the environmental and sustainability aspects of To find the optimum physical and thermal design parameters of
hydrogen and fuel cell systems. He also analyzed the exergetic and the system, a simulation program is developed in Matlab software.
P. Ahmadi, I. Dincer / Applied Thermal Engineering 31 (2011) 2529e2540 2531
The temperature profile in gas turbine power plant, input and lCx1 Hy1 þ xO2 O2 þ xN2 N2 þ xH2 O H2 O þ xCO2 CO2 þ xAr Ar /yCO2
output enthalpy and exergy of each line in the plant are estimated
to study the multi objective optimization of the plant. The energy
CO2 þ yN2 N2 þ yO2 O2 þ yH2 O H2 O þ yNO NO þ yCO CO þ yAr Ar
balance equations for various parts of the gas turbine plant that are
shown in Fig. 1 are as follows:
yCO2 ¼ l x1 þ xCO2 yCO
yN2 ¼ xN2 yNO
Air compressor
l y1
yH2 O ¼ xH2 O þ (8)
2
l y1 yCO yNO
1 g 1 yO2 ¼ xO2 l x1
T2 ¼ T1 1 þ rAC a 1 (1) 4 2 2
hAC ga yAr ¼ xAr
_ _ a Cpa ðT2 T1 Þ
W AC ¼ m (2)
nfuel
l ¼
The Cpa in our analysis is considered a temperature variable nair
function as follows [17]:
! Gas Turbine
3:8371T 9:4537T 2
CPa ðTÞ ¼ 1:04841 þ
104 107
! ! 8 2 39
5:49031T 3 7:9298T 4 > 1 gg >
þ (3) >
< >
=
1010 1014 6 p4 gg 7
T5 ¼ T4 1 hGT 6
4 1 7
5 (9)
>
> p5 >
>
: ;
Air Preheater
_ _ g $Cp;g ðT5 T6 Þ
W GT ¼ m (10)
m _ g ðh5 h6 ÞhAP
_ a ðh3 h2 Þ ¼ m (4) _ Net ¼ W
_ _
W GT W AC (11)
P3 m _ f þm
_g ¼ m _a (12)
¼ ð1 DPCC Þ (5)
P2
where the Cpg is again considered a temperature variable function
as follows [17]:
Combustion Chamber (CC)
6:99703T
CPg ðTÞ ¼ 0:991615 þ
105
_ a h3 þ m _ g h4 þ ð1 hcc Þm
_ f LHV ¼ m _ f LHV ! !
m (6) 2:7129T 2 1:22442T 3
þ (13)
107 1010
P4
¼ ð1 DPcc Þ (7)
P3 These combinations of energy and mass balance equations were
numerically solved and the temperature and enthalpy of each line
The combustion equation is: of the plant were calculated.
the last two terms is denoted by Z_ k. For each flow line in the system, C_ D;k ¼ cF;k Ex
_ (24)
D;k
a parameter called flow cost rate C ($/s) was defined and the cost
balance equation of each component can be written as follows [22]: More details of the exergoeconomic analysis, cost balance equa-
X X tions and exergoeconomic factors are completely discussed in
C_ e;k þ C_ w;k ¼ C_ q;k þ C_ i;k þ Z_ k (20) references [9,10,29].
e i Thoroughly, several methods have been suggested to express
the purchase cost of equipment in terms of design parameters in Eq.
The cost balances are generally written so that all terms are
(20) [22,24e26,30]. However, we have used the cost functions
positive. Using Eq. (20), one can write [1,20,22]:
which are suggested by Roosen et al. [31]. Nevertheless, some
X X modifications have been made to tailor these results to the regional
ce E_ e k þcw;k W
_ ¼ c E_ þ
k q;k q;k ci E_ i k þZ_ k (21)
conditions in Iran and taking the inflation rate into account. For
converting the capital investment into cost per time unit, one may
C_ j ¼ cj Ej (22) write:
The cost balance equations for all components of the system -Z_ k ¼ -Zk $CRF$4=ðN 3600Þ (25)
constructs a set of nonlinear algebraic equations, which was solved
for Cj and cj. where Zk is the purchase cost of kth component in U.S dollar. The
In this analysis it is worth mentioning that the fuel and product expression for each component of the gas turbine plant and
exergy should be defined. The exergy product is defined according economic model is presented in Appendix A. N is the annual
to the components under consideration. The fuel represents the number of the operating hours of the unit, and 4 ¼ 1.06 [21] is the
source that is consumed in generating the product. Both the maintenance factor. Finally, in order to determine the cost of exergy
product and fuel are expressed in terms of exergy. The cost rates destruction of each component, the value of exergy destruction,
_
associated with the fuel (C_ f ) and product (C_ p ) of a components are Ex D;k , is computed using exergy balance equation in the previous
obtained by replacing the exergy rates (Ex _ D ). For example, in section. The Capital Recovery Factor (CRF) depends on the interest
a turbine, fuel is difference between input and output exergy and rate as well as estimated equipment life time. CRF is determined
product is the generated power of the turbine. using the relation [18]:
In the cost balance formulation (Eq. (20)), there is no cost term
directly associated with exergy destruction of each component. ið1 þ iÞn
CRF ¼ (26)
Accordingly, the cost associated with the exergy destruction in ð1 þ iÞn 1
a component or process is a hidden cost. Thus, if one combines the
exergy balance and exergoeconomic balance together, one can Here, i is the interest rate and n is the total operating period of the
obtain the following equations: system in years.
_ _ _
Ex F;k ¼ ExP;k þ ExD;k (23)
4.2. Cost balance equations
whereEx _
f ;K represents the fuel exergy rate for kth component, and
_Exp;K stands for the product exergy rate of kth component, Ex _ L;K and To estimate the cost of exergy destruction in each component of
_ D;K are the exergy loss and exergy destruction rate of that the plant, we should initially solve the cost balance equations for
Ex
_ L;K is the useful energy each component. Therefore, in application of the cost balance
component respectively. For example, Ex
equation (Eq. (20)), there are usually more than one inlet outlet
(exergy) that is wasted to the environment without converting to
_ D;K is the exergy destruction due to streams for some components. In this case the numbers of
the useful form of energy, and Ex
unknown cost parameters are higher than the number of cost
the irreversibilities. For the turbines, if they are assumed to be
_ L;K is equal to zero. Also, if the pumps are supposed to balance equations for that component. Auxiliary exergoeconomic
adiabatic, Ex
_ L is equal to zero. Moreover, as for the heaters, if equations are developed to solve this problem [13,21]. Imple-
be adiabatic, Ex
_ L;K is equal to zero. For menting Eq. (20) for each component together with the auxiliary
they are supposed to operate adiabatically, Ex
equations forms a system of linear equations as follows:
each flow line in the system, a parameter that is called flow cost
rate C_ ($/s) is defined.
E_ K ½ck ¼ Z_ k (27)
The last term on the RHS Eq. (29) involves the rate of exergy
destruction. As discussed before, if one assumes that the product where½E_ K , ½ck and ½Z_ k are the matrix of exergy rate which were
E_ p;k is fixed and that the unit cost of fuel cF;k of the kth component is obtained in exergy analysis, exergetic cost vector (to be evaluated)
independent of the exergy destruction, one can define the cost of and the vector of ½Z_ k factors (obtained in economic analysis),
exergy destruction by the last term of Eq. (20). respectively.
2 3 2 3 2 3
E_ 1 0 0 0 0 0 0 0 0 c1 0
6 E_ E_ 2 E_ 7 0 7 6 7 6 Z_ AC 7
6 1 0 0 0 0 0 7 6 c2 7 6 7
6 0 E_ 2 E_ 3 0 E_ 5 E_ 6 0 0 0 7 6 c3 7 6 Z_ AP 7
6 7 6 7 6 7
6 0 E_ 3 E_ 4 E_ 9 7 6 7 6 Z_ CC 7
6 0 0 0 0 0 7 6 c4 7 6 7
6 0 0 0 E_ 4 E_ 5 0 E_ 7 E_ 8 7 6 7 6 _
0 7 6 c5 7 ¼ 6 Z GT 7 (28)
6 7
6 0 1 0 7 6 7 6 0 7
6 0 0 1 0 0 0 7 6 c6 7 6 7
6 0 1 7 6
0 7 6 c7 7 7 6 7
6 0 0 0 0 0 1 6 0 7
4 0 0 0 0 1 1 0 0 0 5 4 c8 5 4 0 5
0 0 0 0 0 0 0 0 1 c9 Fc
2534 P. Ahmadi, I. Dincer / Applied Thermal Engineering 31 (2011) 2529e2540
Table 4 Table 5
The list of constraints for optimization. Results between the power plant data and simulation code.
where
Fig. 4. The distribution of Pareto optimal points solutions for exergy efficiency and
Fig. 2. Basic concept of Evolutionary algorithm (i.e. Genetic Algorithm). total cost rate of the plant with their exact value in Fig. 3.
2536 P. Ahmadi, I. Dincer / Applied Thermal Engineering 31 (2011) 2529e2540
Table 8
Table 7 Comparison of design variables between the optimization and case study.
Comparison between actual power plant parameters and optimized data in this
study. Decision variable Case study Optimization results
rComp 10.10 14.43
Property Unit Case study Optimized Differences hComp 0.82 0.86
hex % 32.03 42.78 þ33.56% hGT 0.86 0.89
Total
C_ $/hr 7567 5542 36.54% TIT(K) 1244.15 1424.8
env C_ $/hr 16.42 10.91 50.50% T3(K) 753.56 850
P. Ahmadi, I. Dincer / Applied Thermal Engineering 31 (2011) 2529e2540 2537
Fig. 6. Variation of exergy efficiency with total cost rate for five optimum design parameters in four cases of AeD.
P. Ahmadi, I. Dincer / Applied Thermal Engineering 31 (2011) 2529e2540 2539
functions. Moreover, since the region where results in improve- values of this design parameters are selected in the optimiza-
ment in both objective functions is greater than a region which tion procedure.
causes a conflict, this design parameter must have a scattered
distribution near the maximum values. Fig. 5-a confirms this trend. Appendix. Nomenclature
It can be concluded from Fig. 6-b that increase in this parameter
leads to increase in exergy efficiency as well as decrease of total cost
rate. Therefore, higher values of this parameter are favorable for C Cost per unit of exergy ($/Mj)
a decision maker. Cp Specific heat (kJ/kg K)
Fig. 6-c shows the variation of both objective functions when gas C_ D Cost of exergy destruction ($/h)
turbine inlet temperature varies in its allowable range. It is shown Cf Cost of fuel pet unit of energy ($/Mj)
that increase in this design parameter leads to increase in the Ex Exergy (kJ)
exergy efficiency, however, it results in decrease of the total cost e Specific exergy (kJ/kg)
rate first and then this increase causes a drastic increment in total h specific enthalpy (kJ/kg)
cost rate of the plant. It can be explained that an increase in TIT after _ D
Ex Exergy Destruction (kJ)
a reasonable range results in increase of the cost of a combustion LHV Lower Heating Value (kJ/kg)
chamber which directly affects the total cost rate of the plant. m_ Mass Flow rate (kg/s)
The effects of increasing the compressor pressure ratio on both P Pressure (bar)
objective functions are shown in Fig. 6-d. Increase in compressor Q Heat Transfer (kJ)
pressure ratio leads to increase in gas turbine exergy efficiency for R Gas constant (kJ/kg. K)
all ranges, but it decreases the total cost rate first and then it s specific entropy (kJ/kg K)
increases the total cost rate of the plant. This trend is like the T Temperature ( C)
variations of TIT on total cost rate in Fig. 6-c. TPZ Adiabatic temperature in the primary zone of combustion
As it is shown in Fig. 6-e, the increase in the air preheater chamber ( K)
temperature (T3) leads to improvement on both objective functions. W Work (kJ)
This is why the optimal points in Fig. 5-e reach their higher values. Molar Fraction
x
Therefore, variations of this parameter do not cause a conflict -Z_ Capital cost rate ($/s)
between two objective functions. Zk purchase cost of the component ($)
9. Conclusions
Greek symbols
In the present study, thermodynamic and exergoeconomic h Efficiency
modeling of a gas turbine power plant with optimization was hGT Gas Turbine isentropic efficiency
carried out. To achieve this aim, a simulation code was developed in hAC Air Compressor isentropic efficiency
Matlab software program. In order to validate the simulation code, e CO2 emission per net output power (kgCO2/MWhr)
the results were compared with the actual data obtained from g Specific heat ratio
actual running gas turbine power plant in Iran. The results showed 4 maintenance factor
a reasonably well agreement between simulation code and exper- x Coefficient of Fuel Chemical exergy
imental data. Moreover, a multi objective genetic algorithm was
used to optimize the two important objective functions. The first Subscripts and superscripts
objective function was the cycle exergy efficiency and the other ones a Air
were total cost rate of the plant including investment cost, cost of amb Ambient
exergy destruction and cost of environmental taxes. In addition, the AP Air Preheater
results of optimization data were compared with the actual data AC Air Compressor
from the power plant. Their results showed that by selecting these CC Combustion Chamber
sets of design parameters 33.56% increment in the total exergy Ch Chemical
efficiency is achieved while this values from multi objective opti- CRF Capital Recovery Factor
mization leads to decrease the environmental impacts of the plant D Destruction
for about 50.50%, which has significant importance. Finally, e Exit Condition
a sensitivity analysis of the variation of each design parameter on env Environment
both objective functions was carried out and discussed in detail. In GT Gas Turbine
summary, we can extract some concluding remarks: f Fuel
g Combustion gasses
Increasing the compressor isentropic efficiency leads to an h Hour
increase in the total exergy efficiency of the cycle while increasing i Interest rate
this parameter decreases the total cost at first, followed by an in Inlet Condition
increase. k Component
Increase in the gas turbine isentropic efficiency results in L Loss
improvement in both objective functions. It means that this Opt Optimum
parameter does not lead to a conflict between objective ph Physical
functions. PP Power Plant
Increase in TIT leads to increase in the exergy efficiency, however, RAC Compressor pressure ratio
it results in decrease of the total cost rate first and then this ref Reference
increase causes a drastic increment in total cost rate of the plant. tot Total
The effect of increase in the air preheater temperature leads to + Reference ambient condition
improvement in both objective functions, thus the maximum $ Rate
2540 P. Ahmadi, I. Dincer / Applied Thermal Engineering 31 (2011) 2529e2540