Press Shop PPM Press Shop PPM March 2019

Defect Total Occurance Rework Qty Scrap Qty Total Production Total PPM Rework PPM Scrap PPM Defect Total Occurance Rework Occurance Scrap Occurance
PUNCHING INCOMPLETE OPERA 1 1 0 524472 2 2 0 PUNCHING INCOMPLETE O 3 3 2
ACC. BKT BENDING NG 2 0 2 524472 4 0 4 ACC. BKT BENDING NG 3 2 3
ARM BEND 68 42 26 524472 130 80 50 ARM BEND 5 4 4
ARM DENT 21 11 10 524472 40 21 19 ARM DENT 4 4 4
ARM TAPPER 7 7 0 524472 13 13 0 ARM TAPPER 4 4 2 10
BEND 2 0 2 524472 4 0 4 BEND 3 2 3 9 50000
BENDING HEIGHT NG 3 0 3 524472 6 0 6 BENDING HEIGHT NG 3 2 3 8 20000
BKT THICKNESS NG 3 0 3 524472 6 0 6 BKT THICKNESS NG 3 2 3 7 10000
BLANK OUT 4 0 4 524472 8 0 8 BLANK OUT 3 2 3 6 2000
BLANK SHORT 251 41 210 524472 479 78 400 BLANK SHORT 5 4 5 5 500
BLOCK OUT 4 0 4 524472 8 0 8 BLOCK OUT 3 2 3 4 100
BRETHER OUT 1 0 1 524472 2 0 2 BRETHER OUT 3 2 3 3 10
BURR 202 202 0 524472 385 385 0 BURR 5 5 2 2 1
CD OUT 3 3 0 524472 6 6 0 CD OUT 3 3 2 1 0
CHAMFER NG 249 0 249 524472 475 0 475 CHAMFER NG 5 2 5
CRACK 35 0 35 524472 67 0 67 CRACK 5 2 5
DAMAGE 4 0 4 524472 8 0 8 DAMAGE 3 2 3
DENT 49 44 5 524472 93 84 10 DENT 4 4 3
DOUBLE PUNCHING 9 0 9 524472 17 0 17 DOUBLE PUNCHING 4 2 4
DRAW OUT 190 0 190 524472 362 0 362 DRAW OUT 5 2 5
DUST 1 0 1 524472 2 0 2 DUST 3 2 3
FLARING NG 153 0 153 524472 292 0 292 FLARING NG 5 2 5
HOLE CRACK 1 0 1 524472 2 0 2 HOLE CRACK 3 2 3
HOLE DAMAGE 10 5 5 524472 19 10 10 HOLE DAMAGE 4 3 3
HOLE NG 1 0 1 524472 2 0 2 HOLE NG 3 2 3
MBR ROOM LAMP OUT 1 0 1 524472 2 0 2 MBR ROOM LAMP OUT 3 2 3
OPPOSITE SIDE DRAW 1 0 1 524472 2 0 2 OPPOSITE SIDE DRAW 3 2 3
OPPOSITE SIDE PUNCHING 7 0 7 524472 13 0 13 OPPOSITE SIDE PUNCHING 4 2 4
OVER LAPING 3 0 3 524472 6 0 6 OVER LAPING 3 2 3
OVER THICKNESS 21 0 21 524472 40 0 40 OVER THICKNESS 4 2 4
PAD PATTI OUT 1 1 0 524472 2 2 0 PAD PATTI OUT 3 3 2
PAINT BUBBLES 10 10 0 524472 19 19 0 PAINT BUBBLES 4 4 2
PAINT BURN 1 0 1 524472 2 0 2 PAINT BURN 3 2 3
PAINT NG 27 15 12 524472 51 29 23 PAINT NG 4 4 4
PUNCHING DAMAGE 1 0 1 524472 2 0 2 PUNCHING DAMAGE 3 2 3
PUNCHING HOLE NOCHING 1 1 0 524472 2 2 0 PUNCHING HOLE NOCHING 3 3 2
PUNCHING MISS 164 1 163 524472 313 2 311 PUNCHING MISS 5 3 5
PUNCHING OUT 176 9 167 524472 336 17 318 PUNCHING OUT 5 4 5
PUNCHING OVALITY 1 0 1 524472 2 0 2 PUNCHING OVALITY 3 2 3
RESTRIKE MISS 5 0 5 524472 10 0 10 RESTRIKE MISS 3 2 3
RUSTY 40 25 15 524472 76 48 29 RUSTY 4 4 4
SCRATCH 45 1 44 524472 86 2 84 SCRATCH 4 3 4
SETTING PART 207 0 207 524472 395 0 395 SETTING PART 5 2 5
SHEET NG 250 242 8 524472 477 461 15 SHEET NG 5 5 4
SHEET SCRATCH 2 0 2 524472 4 0 4 SHEET SCRATCH 3 2 3
SMALL BKT NOCHING 150 150 0 524472 286 286 0 SMALL BKT NOCHING 5 5 2
SPOT BURN 3 0 3 524472 6 0 6 SPOT BURN 3 2 3
SPOT MISS 1 1 0 524472 2 2 0 SPOT MISS 3 3 2
SPOT PUNCHURE 3 3 0 524472 6 6 0 SPOT PUNCHURE 3 3 2
STIFFNER BENDING NG 1 0 1 524472 2 0 2 STIFFNER BENDING NG 3 2 3
THICKNESS NG 8 0 8 524472 15 0 15 THICKNESS NG 4 2 4
TMC HOLE OVER SIZE 2 0 2 524472 4 0 4 TMC HOLE OVER SIZE 3 2 3
TMC OUT 4 0 4 524472 8 0 8 TMC OUT 3 2 3
TRAY BEND 3 0 3 524472 6 0 6 TRAY BEND 3 2 3
TRIM OUT 12 0 12 524472 23 0 23 TRIM OUT 4 2 4
WRINKLE 10 0 10 524472 19 0 19 WRINKLE 4 2 4
 Weld Shop PPM Weld Shop PPM March 2019
Defect Total Occurance Rework Qty Scrap Qty Total Production Total PPM Rework PPM Scrap PPM Defect Total Occurance Rework Occurance Scrap Occurance
BKT ESU DENT 2 0 2 203633 10 0 10 BKT ESU DENT 3 2 3
BKT ESU PATTI OUT 16 16 0 203633 79 79 0 BKT ESU PATTI OUT 4 4 2
BKT MISS 1 1 0 203633 5 5 0 BKT MISS 3 3 2
BKT OUT 1 1 0 203633 5 5 0 BKT OUT 3 3 2
BKT PATTI OUT 15 5 10 203633 74 25 49 BKT PATTI OUT 4 4 4 10
BKT THICKNESS NG 1 0 1 203633 5 0 5 BKT THICKNESS NG 3 2 3 9 50000
BLANK SHORT 1 0 1 203633 5 0 5 BLANK SHORT 3 2 3 8 20000
BURR 1 1 0 203633 5 5 0 BURR 3 3 2 7 10000
DAMAGE 4 0 4 203633 20 0 20 DAMAGE 4 2 4 6 2000
DENT 13 0 13 203633 64 0 64 DENT 4 2 4 5 500
GAP NG 1 0 1 203633 5 0 5 GAP NG 3 2 3 4 100
GAUGE NOT QUALIFY 1 1 0 203633 5 5 0 GAUGE NOT QUALIFY 3 3 2 3 10
GAUGE PIN NOT QUALIFY 1 0 1 203633 5 0 5 GAUGE PIN NOT QUALIFY 3 2 3 2 1
HOLE CRACK 2 0 2 203633 10 0 10 HOLE CRACK 3 2 3 1 0
HOLE DAMAGE 2 0 2 203633 10 0 10 HOLE DAMAGE 3 2 3
MIG WELDING MISS 1 1 0 203633 5 5 0 MIG WELDING MISS 3 3 2
NUT BROKEN 9 0 9 203633 44 0 44 NUT BROKEN 4 2 4
NUT BURN 4 0 4 203633 20 0 20 NUT BURN 4 2 4
NUT CRACK 1 0 1 203633 5 0 5 NUT CRACK 3 2 3
NUT DAMAGE 10 5 5 203633 49 25 25 NUT DAMAGE 4 4 4
NUT OUT 17 0 17 203633 83 0 83 NUT OUT 4 2 4
NUT PIN NOT QUALIFIED 2 2 0 203633 10 10 0 NUT PIN NOT QUALIFIED 3 3 2
OVER SHEET 3 3 0 203633 15 15 0 OVER SHEET 4 4 2
OVER WELDING 6 0 6 203633 29 0 29 OVER WELDING 4 2 4
PUNCHING MISS 1 0 1 203633 5 0 5 PUNCHING MISS 3 2 3
ROOF LAMP DENT 2 0 2 203633 10 0 10 ROOF LAMP DENT 3 2 3
SHEET NG 1 0 1 203633 5 0 5 SHEET NG 3 2 3
SPATTER 78 70 8 203633 383 344 39 SPATTER 5 5 4
SPOT BURN 23 12 11 203633 113 59 54 SPOT BURN 5 4 4
SPOT DENT 12 0 12 203633 59 0 59 SPOT DENT 4 2 4
SPOT DENT OUT 3 0 3 203633 15 0 15 SPOT DENT OUT 4 2 4
SPOT FAIL 2 2 0 203633 10 10 0 SPOT FAIL 3 3 2
SPOT MISS 13 13 0 203633 64 64 0 SPOT MISS 4 4 2
SPOT OUT 66 32 34 203633 324 157 167 SPOT OUT 5 5 5
SPOT PUNCHURE 97 87 10 203633 476 427 49 SPOT PUNCHURE 5 5 4
STIFFNER BENDING NG 27 0 27 203633 133 0 133 STIFFNER BENDING NG 5 2 5
STUD THREAD DAMAGE 1 0 1 203633 5 0 5 STUD THREAD DAMAGE 3 2 3
SWITCH LAMP OUT 1 0 1 203633 5 0 5 SWITCH LAMP OUT 3 2 3
THREAD DAMAGE 6 0 6 203633 29 0 29 THREAD DAMAGE 4 2 4
THREAD NG 3 0 3 203633 15 0 15 THREAD NG 4 2 4
TRAY BEND 2 0 2 203633 10 0 10 TRAY BEND 3 2 3
WELDING MISS 2 2 0 203633 10 10 0 WELDING MISS 3 3 2
WRONG BATCH CODE 1 0 1 203633 5 0 5 WRONG BATCH CODE 3 2 3
WRONG NUT WELD 1 0 1 203633 5 0 5 WRONG NUT WELD 3 2 3
WRONG STUD WELDING 1 0 1 203633 5 0 5 WRONG STUD WELDING 3 2 3