Component Locations RENR8034-02

June 2007 FLUID POWER SYMBOLS

Part Machine Schematic
Description BASIC COMPONENT SYMBOLS
Number Location Location

AGF / AFX B1L / B1M MAIN AUX.

PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Accumulator Gp - Brake 236-7794 236-7794 2 E-8 (FIXED)

Accumulator Gp - Park Brake 163-5632 163-5632 1 F-7

Body - Drain Valve 8J-8782 8J-8782 6 A-5 AA BB CC DD EE VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Brake Gp - Parking 160-8009 160-8009 3 F-8 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

Brake Gp - Service 159-7596 159-7596 4 B-1, C-1,C-9, D-9

VALVE ENVELOPES
VALVES
Breather Gp - Hydraulic Tank 160-5615 160-5615 6 A-5 VALVE PORTS
Cylinder Gp - Suspension 200-4300 200-4300 10 A-3 F-3
Cylinder Gp - Hoist: 725 241-4071 285-4031
7 D-1 F-1 TWO POSITION
730 241-4062 285-4032 ONE POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Cylinder Gp - Steering: Left 215-3024 273-3267 CONTROL VALVES CHECK VALVES

8 D-2

Filter Element As. - Oil

Right 215-3023
132-8876
273-3266
132-8876 6 A-4
FF GG HH JJ KK AB AB

Fitting As - Male 164-5567 164-5567 9 E-1 P T P T

SPRING SHUTTLE PILOT
BASIC
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Manifold - Hoist 156-4504 156-4504 9 E-2 SYMBOL LOADED CONTROLLED

Manifold - Press. Switch 230-3008 230-3008 11 E-9 FLUID STORAGE RESERVOIRS

Manifold - Service Brake 7U-9277 7U-9277 12 B-1, C-1,C-9, D-9 9 RR NN 7
Motor - Fan Drive 240-6746 240-6746 14 F-9
Pump and Motor Gp - Sec. Str 173-8787 253-8095 1 C-4 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Pump Gp - Fan, Brake, Hoist 240-2647 240-2647 15 C-7
HOIST MAINFOLD
725 and 730 Articulated Truck
MEASUREMENT ROTATING SHAFTS
Pump Gp - Steering, Hoist 240-2647 240-2647 16 C-5
Pump Group - Metering 223-7718 223-7718 17 D-3 REMOTE DIAGNOSTIC AND
Hydraulic System
Screen - Main Control Valve 6E-5066 6E-5066 18 E-6 F-7
Screen - Hydr. Tank Supply 119-4885 119-4885 6 A-5 TEST PORT PANEL LOCATIONS PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Screen As. - Hydr. Tank Fill 6J-3795 6J-3795 6 A-4 COMBINATION CONTROLS
Switch As - Diff. Press. Hydr. 117-7773 117-7773 6 A-4
Switch As - Parking Press. 172-7073 213-6947 18 F-7 AGF1092-1561
Switch As - Press., Stop Light 172-7071 172-7071 11 E-9 B1L1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT
Switch As - Press., Xmsn 172-7071 172-7071 11 E-9
Switch As. - Low Brake Press. 3E-7688 266-6477 18 F-7 Tap Locations B1M1-UP MANUAL CONTROL SYMBOLS
Switch As. - Press.,Steering Oil 3E-6450 3E-6450 18 D-6 Pressure and Sampling AFX1179-1648
Tank Gp - Hydraulic 234-5600 234-5600 6 A-5 Tap Schematic
Valve - Fluid Sampling 8C-3446 8C-3446 22 B-4 Description
Number Location PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Main Control 240-0678 240-0678 18 E-6
AA Hoist Raise & Lower Pressure E-5 PILOT CONTROL SYMBOLS
Valve Gp - Brake Control 224-3207 224-3207 20 D-9 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
BB Steer Pressure D-5
Valve Gp - Check 128-2780 128-2780 18 D-5 D-6 E-6
Valve Gp - Check 158-9956 158-9956 18 F-6 CC Hoist Pilot Pressure E-5
Valve Gp - Check 194-1723 194-1723 18 D-5 DD Front Brake Pressure D-9 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Check 239-0617 239-0617 18 D-5 D-6 EE Steer & Hoist Pump Pressure C-6
Valve Gp - Check 252-6485 252-6485 18 E-6 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
FF Fan Drive Pressure E-7
Valve Gp - Check 145-8983 145-8983 6 B-4
GG Brake Accumulator Charge Pressure E-7
Valve Gp - Check Hydr. Tank 239-1132 Not Used 6 B-4
HH Park Brake Pressure F-7 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Control Valve 241-4680 281-3307 19 E-3
Valve Gp - Diverter 239-0594 239-0594 18 D-6 JJ Otg. Lube & Diff. Lock Pressure Not Shown 23 19 23 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Diverter 239-0603 239-0603 18 E-6 KK Fan, Brake, & Hoist Pump Pressure D-6
Valve Gp - Diverter 239-0605 239-0605 18 D-6 NN Rear Brake Pressure C-2 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Valve Gp - Diverter
Valve Gp - Pressure Reducing
239-0621
239-0615
239-0621
239-0615
18
18
F-6
E-6
PP Scheduled Oil Sampling B-4 HOIST CONTROL VALVE DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

RR Body Over Center-Service Point E-1 UNIDIRECTIONAL

UNIDIRECTIONAL
Valve Gp - Relief 241-6256 241-6256 18 F-3
TT Pump Case Fill B-6 B-5
Valve Gp - Relief 239-0612 239-0612 18 F-6 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
Valve Gp - Relief 239-0614 239-0614 18 F-5 BIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Relief, Steer Cyl. 214-9055 268-5823 21 D-2 E-2 Hoist, Steering, Suspension, and Fan Drive
Valve Gp - Shuttle
Valve Gp - Shuttle
239-0618
257-8414
239-0618
257-8414
18
18
D-5 D-6 E-6
F-6
HOIST CONTROLS © 2007 Caterpillar Printed in U.S.A.
Valve Gp - Solenoid 235-4605 257-0267 23 E-3 F-3 All Rights Reserved
Valve Gp - Solenoid 191-7785 191-7785 18 E-6
Valve Gp - Solenoid 201-0950 201-0950 18 F-7

DIFFERENTIAL PRESSURE SWITCH SERVICE BRAKE SWITCH Electrical Symbols Table

4 12 4 12 7 8 22 23 19 21 10 4 12 18 TT 6 16 1 SECONDARY STEERING SWITCH Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
18 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

RENR8034-02
Pressure Switch Temperature Switch Electrical Wire
6 FAN SOLENOID PARKING BRAKE SWITCH Pressure Switch
(Adjustable)
PARKING BRAKE SOLENOID

Main Control Valve Electrical Symbols (Electrical)

HYDRAULIC TANK T

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol
TRANSMISSION SIGNAL SWITCH
Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

4 4 3 7 9 14 8 21 4 10 2 TT 15 11 20 17 Current Standard Current Standard
Harness identification code
This example indicates

30 Page,
wire 135 in harness "AG". Wire
14 22 19 2 18 16 11 17 20 Circuit Number
Identification
Wire Color

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

11 STOP LIGHT SWITCH

20 Previous Standard
Wire Color
Wire

REMOTE DIAGNOSTICS BRAKE MANIFOLD AND CONTROL VALVE

PP 325-PK-14
AND TEST PANEL
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

OIL SAMPLING PORT SWITCH LOCATIONS

4 13 4 13 3 7 9 8 21 4 10 12 15 TT 6 1

COMPONENT AND TAP LOCATIONS

 9 8 7 6 5 4 3 2 1

BRAKE GP
PARKING HITCH CENTER LINE
160-8009 SCREEN VALVE GROUP
6E-5066
VALVE GP
SOLENOID SHUTTLE TRACTOR TRAILER
201-0950 257-8414
ACCUMULATOR GP VALVE GP
PARKING BRAKE PB FB RB MAIN CONTROL
163-5632 240-0678
REMOTE PANEL
VALVE GP
TPM
TEST POINT HH VALVE GP RELIEF VALVE GP
RELIEF CYLINDER GP
DIVERTER 239-0612
239-0614 RAISE A SUSPENSION
F SW1 239-0621
200-4300 CYLINDER GP F
T2 LOWER B
MOTOR SWITCH AS HOIST
FAN DRIVE PARKING BRAKE 725: AGF / AFX 241-4071
240-6746 AFX/AGF: 172-7073 725: B1L / B1M 85-4031
B1L/B1M: 213-6947 730: AGF / AFX 241-4062
T1 VALVE GP 730: B1L / B1M 285-4032
VALVE GP
ACC SOLENOID
CONTROL VALVE
LOWER
VALVE GP AGF / AFX:
SWITCH AS AGF / AFX: RAISE
LOW BRAKE
SW2 CHECK 241-4680
235-4605
158-9956 B1L / B1M:
PRESSURE B1L / B1M:
281-3307 VALVE GP
AFX/AGF: 3E-7688 257-0267
RELIEF
B1L/B1M: 266-6477
241-6256
REMOTE PANEL
TEST POINT
GG
TPBR VALVE GP
VALVE GP CHECK MANIFOLD
SWITCH AS DIVERTER 252-6485 HOIST
PRESSURE ACCUMULATOR 239-0603 156-4504
BRAKE VALVE GP FITTING AS
STOP LIGHT VALVE GP
236-7794 SOLENOID CYLINDER GP MALE
172-7071 PRESSURE RED
F SCREEN REMOTE PANEL RAISE RIGHT-HAND STEER 164-5567
239-0615 TEST POINT AGF / AFX: AGF / AFX: 215-3023
6E-5066
ACCUMULATOR TPJ 235-4605 B1L / B1M: 273-3266 RR
CC B1L / B1M:
BRAKE J
E 236-7794 REMOTE PANEL 257-0267 E
TEST POINT FF
TPH
MANIFOLD
P
PRESSURE SWITCH
230-3008 VALVE GP VALVE GP
SOLENOID PUMP GP RELIEF
LS
VALVE 191-7785 METERING STEERING CYLINDER
BRAKE CONTROL VALVE GP 223-7718 AGF / AFX: 214-9055
224-3207 SHUTTLE R B1L / B1M: 268-5823
SWITCH AS
239-0618 VALVE GP T
PRESSURE
TRANSMISSION SIGNAL CHECK AA REMOTE PANEL

172-7071 128-2780 TPA TEST POINT

LS
VALVE GP VALVE GP
DIVERTER CHECK
DD REMOTE PANEL 239-0605 128-2780 VALVE GP
TEST POINT SHUTTLE
VALVE GP
239-0618
RELIEF
P1 LSST STEERING CYLINDER
B1 AGF / AFX: 214-9055
B1L / B1M: 268-5823
T1
P RIGHT
ST CYLINDER GP
VALVE GP L
TURN
SHUTTLE REMOTE PANEL LEFT-HAND STEER
BB TEST POINT AGF / AFX: 215-3024
239-0618 TPST
B1L / B1M: 273-3267
VALVE GP
CHECK
D P2 VALVE GP D
B2 239-0617
CHECK
T2
VALVE GP 194-1723
DIVERTER
239-0594 CYLINDER GP
VALVE GP HOIST
LS1 P1 TPD LS2 P2 TPG SW3 P3 LS3
CHECK 725: AGF / AFX 241-4071
239-0617 725: B1L / B1M 85-4031
730: AGF / AFX 241-4062
KK
730: B1L / B1M 285-4032

RMT PANEL
TEST POINT SWITCH AS
(Dimensions: 39 inches x 28 inches)

PRESSURE
STEERING OIL
BRAKE GP BRAKE GP EE 3E-6450
SERVICE SERVICE
159-7596 159-7596 REMOTE PANEL
TEST POINT
MANIFOLD
SERVICE BRAKE CENTER AXLE
7U-9277 BRAKE GP BRAKE CALIPERS
SERVICE
RENR8034-02

MANIFOLD PUMP GROUP

M 159-7596
SERVICE BRAKE STEERING
7U-9277 HOIST
C 240-2647 725 TYPICAL C
BRAKE GP BRAKE GP
SERVICE SERVICE
159-7596 159-7596
B B
PUMP GP NN
PUMP AND MOTOR GP
FAN MANIFOLD
SECONDARY STEERING MANIFOLD
BRAKE SERVICE BRAKE
AGF / AFX: 173-8787 SERVICE BRAKE
HOIST 7U-9277
B1L / B1M: 253-8095 7U-9277
240-2647
FRONT AXLE MANIFOLD
BRAKE CALIPERS SERVICE BRAKE
X X
7U-9277 TRAILER
30 Page, Color 2,

BRAKE GP
L L1 L L1 SERVICE
TT TT 159-7596
S S

730
TYPICAL BRAKE GP
SERVICE
B 159-7596 B

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

VALVE Pump Output(Steering and Hoist).
FLUID SAMPLING Pump Output(Fan, Brake, and Hoist).

VALVE 8C-3446 Pump Output(Secondary Steering).

SWITCH AS. CHECK Supply Line.

DIFF. PRESS. 145-8983 Drain / Return Line.
PP
117-7773 Brake Circuit.
Steering Circuit.
BREATHER GP
Hoist Circuit.
160-5615
VALVE GP LINE PATTERNS
CHECK
AGF / AFX: 239-1132 Pressure Line
B1L / B1M: NOT USED Pilot / Load Sensing Pressure

Drain / Return Lines

TANK GP Component Group
HYDRAULIC
234-5600 Attachment

Air Line

CALLOUTS
A
SCREEN
FILTER ELEMENT AS.
OIL TRACTOR TRAILER A

119-4885 132-8876 HITCH CENTER LINE YY Taps (Pressure, Sampling,Sensor) by letter

CYLINDER GP 52 Components by number

SUSPENSION
BODY 200-4300 THIS SCHEMATIC IS FOR THE 725 and 730 Articulated Trucks
DRAIN VALVE Hoist, Steering, Suspension, and Fan Drive Hydraulic Systems
8J-8782 SCREEN AS. Part #: 235-2174 Chng 05
TANK FILL
Part #: 266-6458 Chng 03
6J-3795
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1