Find the equal bilateral tolerance for 19 +0.064-- 0.012 Find the equal bilateral tolerance for 40 +0.02+0.

05

List out the types of geometrical tolerance. What is compound tolerance?

Define the term allowance. Compare Cp and Cpk

Define Process capability indices. What is mean by tolerance in component design?

What is process capability? What is mean by manufacturability?

What is manufacturing process capability metrics? Find the type of the fit for φ40 H8/d10.

List out the types of Tolerance involved in DFMA. Draw the process capability diagram.

State the factors affecting process capability. Define the term tolerance stack.

Differentiate linear and non-linear analysis in Define matching design tolerance?

DFMA.

What is meant by mean statistical tolerance State the principle of sensitivity analysis.
analysis?

Write a short note on different types of fits with neat sketch.

Discuss how tolerance value influences the manufacturing cost during tolerance matching.
Find the type of fit for φ20 H7/h9.

Explain Maximum and Minimum material limit with respect to shaft and hole.
Discuss about the manufacturing process capability metrics.
Draw and mention the important terms in the hole and shaft basis system.

Fig.2
Find the influence tolerance values using non-linear dimensional chain for the component
shown (fig.2),

where, Z = 140 µm

i. Equal tolerance method

ii. Equal standard tolerance grade method

iii. Equal influence method

With an example explain the non-linear method for the analysis of dimensional stackup.

Sketch and explain about the Taguchi’s approach in tolerance design.

Difference between linear and non-linear analysis in tolerance.

Explain about the statistical approach for dimensional tolerance stackup with example.

Solve the given (fig.1) dimensional tolerance chain using worst case method.

Fig.1
Write a short note on sensitivity analysis.

Explain about the worst case approach for dimensional tolerance stackup with example.

Solve the given (fig.1) dimensional tolerance chain using statistical approach method.

Fig.1
Find the gap analysis for the given component (fig.2),
 Fig.2
Analyse the clearance fit, φ 30H7/g6, using

i). Sure fit law,

ii). Normal law,

iii). 1σ truncated law.

Find the process capability for φ10 H6/p7, using

i). Mean sure fit law

ii). Normal law

iii). 1σ truncation normal law.