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An Ounce of Prevention: Maintaining Well Control Barriers Under Any Condition
An Ounce of Prevention: Maintaining Well Control Barriers Under Any Condition
An Ounce of Prevention: Maintaining Well Control Barriers Under Any Condition
Application
Deadline:
15 June
Chairperson:
Keith Lewis
An Ounce of Prevention: 2014
Shell
Maintaining Well Control
Committee: Barriers Under Any Condition
Jan Brakel
Understanding pressure and pressure relationships is the key to safe well control. Yet, to date, the primary focus
Shell
of well control has centred on recovery rather than prevention. Incidents related to loss of well control largely
Richard Dyve Jones occur when the primary barrier, hydrostatic pressure from the drilling fluid, fails to prevent an influx; thus requiring
Statoil the secondary barrier, closing of the BOPs, to engage in order stop the breach from becoming a full-blown, well
control incident.
Andrew Grisdale
Maersk Influxes occur, most often, during the tripping operation where the swab effect lowers the bottomhole pressure below
the formation’s pressure and can be commonly misidentified when “wellbore breathing,” nuisances gases, or cement
Ashley Johnson setting are involved. Influxes can also occur when drilling into unexpected, higher-pressure zones.
Schlumberger Gould
Research The unholy trinity of unknown pore pressure, unknown barrier conditions, and failure to diagnose an influx can
converge into a significant cost impact at any time during the life cycle of the well and, in a worst-case scenario,
Randy Lovorn culminate in tragic consequences.
Halliburton
The challenge for the future is that we should be able to go onto any operational rig and have the confidence to
Raúl Navarro-Mascarell expect everyone involved in the operation to identify what minimum two barriers are in place at that time and
Halliburton – Baroid what verification they have. This should be the expected norm with the demand for drilling in increasingly sensitive
locations with higher-risk wells (HP/HT and deepwater).
Kris Ravi
Halliburton This forum will address these issues and the current deficiencies in defining and maintaining wellbore barriers during the
entire life cycle of the well—from spud to abandonment—and will discuss the gaps in the technical, human, process, and
Patrick Reilly technology aspects of ensuring that wells are drilled to the highest and most consistent standards of safety.
ConocoPhillips
The forum will look at the full well life cycle of barriers in different drilling environments (Onshore/Offshore) under
Floris Strijbos different scenarios such as:
Shell • Drilling (Conventional, Underbalanced, Managed • Fishing
Pressure, Mud Cap, Dual Gradient, etc.) • Workover
Colin Stuart
• Tripping • Redevelopment
Stuart Wright PTE LTD
• Cementing • Abandonment
Mel Whitby
Cameron Who Should Participate
The forum is a limited-attendance meeting for up to 75 people and is designed for professionals in the oil and gas
industry who are interested in well control barriers.
FSIC Liaisons: The forum is aimed at people whose principal job falls into any of the following categories:
• Well Engineers, Specialists, and Managers • Research and Development Managers
Paul Francis
• Well Product Line Managers • Petroleum Engineers and Managers
MI-SWACO
• Rig Manufacturers and Designers • QHSE Professionals
David White • Production Technologists and Managers • Academics
Schlumberger Gould • Well Technology Engineers and Managers • Safety Regulators
Research
Inspire the Development of New Technology
You have a role to play in meeting the challenges of tomorrow head on.
Go to www.spe.org/events/14fse1 and apply today.
31 August–5 September 2014
Cannes, France
Session 5 Session 7
Hydraulic Barriers Automation and New Technologies—What Are the Barriers?
Session Managers: Ashley Johnson, Kris Ravi, and Session Managers: Ashley Johnson and Randy Lovorn
Raul Navarro The prior sessions are self-examination of the state of our industry today with
In principle, a hydraulic barrier is durable and reliable. If the well is full of a some forward thinking on the individual topic. In this session, we will examine
static fluid of known and consistent density, then the bottomhole pressure whether current technologies are sufficient to meet the barrier challenges of
is predictable with a high level of confidence. Unfortunately, perturbations the future and consider the barriers to implementation of new technologies.
to this system will have significant effects on the pressures. The simplest Although we will focus on automation, the scope of the session is sufficiently
changes of just turning the pumps on will first have to yield any gelled fluid broad to cover all new concepts and technology.
(pressure pulse) then counter the effects of friction to circulate the fluid. Automating the management of barriers is an opportunity that we will further
More complex situations occur where we have multiple fluids (miscible or explore in the session. We will not only consider the benefits of such a system
immiscible) of different density in the hole, from just a mud rollover up to but also the potential pitfalls of automation. Of course, reliability will be key
the complexities of a kick with influx, which may have variable levels of in the adoption of any new system; missed events or false positives will not
solubility in the other fluids in the well. In the more complex situations, be tolerated.
we want to displace the drilling fluid with a cement slurry that, when it
sets, will form a permanent bond with the casing and wellbore to provide In other industries, automation of certain processes has become prevalent. In
a permanent barrier. mass-manufacturing applications, automation brings benefits of consistency
and improved product quality. Automation of the control system for modern
Specific barriers to be considered will include: jet aircraft can enable the plane to be stabilised where the vehicle would be
• Effectiveness of an OBM barrier for a kick unstable under manual control.
• Barriers in HP/HT reservoirs
• Barriers for weak, depleted reservoirs In the session, the group will be challenged to define the characteristics of a
• Low-density (SG < 0.85) barriers system that would be adoptable. The group will also consider how systems
• Foam as a barrier (Foam stability and breakdown; is foam a barrier will vary across different applications, from depleted low-pressure reservoirs
to a liquid?) to the most complex HP/HT drilling operations. We will also consider how
• Cementing (How efficient is cement in mud displacement? automation should apply to the barrier systems through the production and
How permanent is a permanent cement barrier?) abandonment operational phases.
The session will review current conventional hydraulic barriers and address
the following issues: Session 8
• Where are these barriers efficient and reliable and where are they not?
Barriers to Change: Perceptions, Processes, and Business
• Under what conditions will they be stable and when will they fail?
Models
• What monitoring of these barriers do we have and what is needed?
• What would an ideal barrier look like? Session Managers: Jan Brakel and Raul Navarro
The Forum will evaluate the current situation with respect to well control
Session 6 barriers from a perspective of standards and regulation, acceptable risk level,
process and people, and technology. A number of opportunities in each of
Mechanical Barriers these areas to improve barrier integrity will emerge and it is possible that
Session Managers: Jan Brakel, Andrew Grisdale, some of these opportunities deviate significantly from current practices. Is
our industry sufficiently receptive to change and how do we manage the risks
and Mel Whitby
associated with change? Is there anything that we can learn from the past or
In this session, we will discuss the role of mechanical barriers in drilling and other industries? In other words, how can this forum make a positive impact
well intervention operations. Mechanical barriers can be either permanent or on barrier effectiveness and contribute to making loss of life, significant injury,
temporary. The requirements to achieve a permanent barrier are specific: The and negative environmental impact a thing of the past.
barrier must last for a significant period without the ability to be monitored
or repaired. It must remain effective beyond the time that steel casing/steel
plugs will survive. How many materials can satisfy this requirement today? Session 9
There are many methods of establishing a temporary well barrier. The purpose Reporting/Wrap-Up
of the barrier will dictate the type of barrier that is selected. It is therefore
Session Manager: Keith Lewis
fundamentally important to understand the intended function of the barrier,
i.e., what it should isolate and how the effectiveness of the barrier can be The wrap-up session aims to develop personal action points/plans for
positively verified. In particular, barrier effectiveness during well intervention attendees. In addition, we will capture the main discussion points and actions
operations on live wells is critical and the session will develop a view on raised during the forum on a few slides and the contents will be agreed upon
reliability of current barrier systems. by forum participants. The slide pack is for attendees to share when they
return to their companies. The main objective of this session is to stimulate
A third category of barriers have a safeguarding function only, e.g.,
thought for future initiatives and technologies that will raise the industry’s
BlowOut Preventers. The session will review this barrier type to
ability to maintain well control barriers under any condition.
establish their effectiveness and reliability and will aim to identify further
improvement opportunities.
An Ounce of Prevention: Maintaining Well
Control Barriers Under Any Condition
Workshops Conferences
20–22 May 2014 • Bergen, Norway 12–13 May 2014 • Aberdeen, Scotland
SPE Global Integrated Workshop Series: The Challenge SPE International Oilfield Corrosion Conference and Exhibition
of Well integrity in a Subsea Environment www.spe.org/events/ofcs
www.spe.org/events/14aber
14–15 May 2014 • Aberdeen, Scotland
23–26 June 2014 • London, United Kingdom SPE International Oilfield Scale Conference and Exhibition
SPE Exploiting Nanotechnology for Efficient Oil and Gas www.spe.org/events/oss
Exploration and Recovery
www.spe.org/events/14alo2 4–5 June 2014 • London, United Kingdom
SPE London Annual Conference—Opportunities and Investment in
8–11 September 2014 • Vienna, Austria Upstream Oil and Gas
SPE Exploration and Development of Shale and www.spe.org/events/lond
Shale-Associated Reservoirs
www.spe.org/events 27–29 October 2014 • Amsterdam, The Netherlands
SPE Annual Technical Conference and Exhibition
October/November 2014 www.spe.org/events/atce
SPE The Future of Data Security and Information Management
www.spe.org/events/14alo3 17–19 March 2015 • London, United Kingdom
SPE/IADC Drilling Conference and Exhibition
17–19 November 2014 • London, United Kingdom www.spe.org/events/dc
SPE Process Safety—Working Together to Deliver Improvement
www.spe.org/events