Sizing a Generator - How to Determine What Size You

Need
Getting a generator that can handle all your power generation needs is
one of the most critical aspects of the purchasing decision.  Whether
you are interested in prime or standby power, if your new generator
can't meet your specific requirements then it simply won't be doing
anyone any good because it can put undue stress on the unit and
even damage some of the devices connected to it.  Unfortunately,
determining exactly what size of generator to get is often very difficult
and involves a number of factors and considerations. 

Making a choice amongst single phase, three phase, kW, KVA, welder,
standby or motor starting generators can be mind-boggling. To
prevent such confusion, this article was developed to help you get a
better idea of how the sizing process works and some key things to
keep in mind.  This is not a substitute for a certified electrician, which
we always suggest talking to before buying, but it should provide you with enough information to get a solid
understanding of some of the key things that are involved.

Generator Size Variations:  With the latest advancements in the field of electrical engineering, generators are
now available in a wide range of sizes. Generators with power supply capacities of 5kW to 50kW are readily
available in the personal and home use markets, while industrial generators are anywhere from 50kW to over 3
Megawatts.  Handy and portable gensets are available for homes, RV's and small offices, but larger businesses,
data centers, buildings, plants, and industrial applications need to use the much larger sized industrial generators
to meet their higher power requirements.

Generator Sizing - How Much Power?:  Many people believe smaller

generators can be used for standby electric power because they are not
running all the time. This is not only a myth but can actually be very
detrimental. Unfortunately, generator under sizing is one of the most
common mistakes committed by buyers.  Not only does it involve the
risks of damaging your new asset (the generator), but it can also
damage other assets connected to it, create hazardous situations, and
even limit overall productivity of the unit and/or the business relying on
it.  If nothing else, the key thing to remember here is that more is
always better than less.  

How to Determine the Right Size Engine or Generator: While

there is no substitute for having a certified electrician perform an inspection and calculate everything for you, the
guidelines below do offer some great starting points and should at least get you started in the right direction:

Know Your Requirements:  Going to a dealer and buying the best or cheapest generator available without any
other consideration is clearly not the best approach. It is always better to delve deep into your power generation
requirements before making a choice. You can do this in the following ways:

- Make a list of the items that need to be powered by the generator

- Make a note of the starting and running wattage of the respective items
- Calculate the total power requirements in KVA or KW

How to Find the Starting and Running Wattage: Getting the right starting and running wattage of the
devices you intend to power is crucial for calculating the accurate power requirements. Normally, you will find
these in the identification plate or the owner's manual in the buyer's kit of each respective device, tool,
appliance, or other electrical equipment.

Ampere - Watt Conversion:  You may often find power requirements of tools stated in amperes. In order to
convert the power requirement of a tool from ampere to watts, follow these calculations, or you can also use our
handy conversion tool on our power calculator web page.
For resistive load: Wattage = amperes x volts

For reactive load: Wattage = (amperes x volts) x load factor

Power Requirement Charting: It often happens that you lose the owner's manual or for some reason can't find
the power requirement specification of the tools and/or other electrical devices you're running. Here is a sample
power consumption chart that demonstrates some of the typical wattages used for common appliances and tools. 
The chart is simply provided as an example to demonstrate how starting and running wattages differ, and how
each device has specific consumption needs.  If you have questions over any particular items you can contact the
manufacturer, consult an electrician, or contact us for a free consultation.

Different ways of Calculating:  Depending upon the type and number of devices, and the way the generator is
scheduled to be used, there are a few different ways of calculating power requirements:

-  Single motor running 

-  Multiple motors running simultaneously
-  No electric motors.

Advantages of choosing the right size generator: Now that you have an idea on how to choose the
appropriate size of generator to suit your needs, here's just a few of the benefits obtained by going through that
process:

- No unexpected system failures

- No shutdowns due to capacity overload
- Increased longevity of the generator
- Guaranteed performance
- Smoother hassle-free maintenance
- Increased system life span
- Assured personal safety
- Much smaller chance of asset damage

Where to Buy & Role of Dealers and/or Service Providers:  Since you are not only purchasing a substantial
company asset, but most likely an item you will need to rely on for prime or emergency electrical power at some
point, probably in a crisis, deciding where to buy is also a key consideration not to be overlooked.  The seller's
years of experience, whether they are a full service dealer or small commissioned broker, and so forth, all play a
role. 

Having been in the business for nearly a quarter of a century, here's just a few of the reasons why you should
always consider Diesel Service & Supply, Inc. as your first stop for all your industrial power generation and diesel
engine needs:

- 23+ years of industrial experience

- Full service multi-port garage
- Highly qualified mechanics and the industry's top diesel technicians
- High-end testing equipment and de-installation tools
- Helpful support desk and knowledgeable office staff
- We test all our products
- Always a competitive price!

As this article demonstrates, there are obviously numerous considerations to account for when selecting the
appropriate generator for the job.  If you are having a difficult time with it or would like more specific suggestions
and recommendations for your situation, contact us today and one of our knowledgeable sales and support staff
will be more than happy to assist.
Power Consumption Chart
This chart is provided as an example as to how wattage varies between various electrical
devices.  It is not meant to be a strict guide to calculate your requirements.  For the most
accurate calculations refer to the owner’s manual of each device, tool, appliance, etc., or most
preferably, consult a professional electrician:
Item Starting Wattage (W) Running Wattage (W)
Circular Saw 2400 1200
Drill 1800 720
Edger 2400 960
Electric Chainsaw 2400 1200
Electric Lawn Mower 4320 1440
Electric Pressure Washer 3600 1200
Electric String Trimmer 1500 600
Jig Saw 1800 720
Miter Saw 2100 840
Orbital Sander 1800 600
Paint Sprayer 1080 360
Planer 2400 960
Router 1500 600
Water Pump 3000 1000
Wet/Dry Vacuum 2500 888
Winch 5400 1800
Furnace Fan, gas/fuel oil furnace    
     1/8 horsepower (hp) 500 300
     1/6 horsepower (hp) 750 500
     1/4 horsepower (hp) 1000 600
     2/5 horsepower (hp) 1400 700
     3/5 horsepower (hp) 2350 875
Central Air Conditioner    
     10,000 BTU 2200 1500
     20,000 BTU 3300 2500
     24,000 BTU 4950 3800
     32,000 BTU 6500 5000
     40,000 BTU 6700 6000
1/4' Drill 300 300
Jigsaw 300 300
Electric Weed Trimmer 500 500
Belt Sander 1000 1000
Disc Sander 1200 1200
Chain Saw 1200 1200
Worm Drive Saw 3100 1560
12' Concrete Cutter 3600 1800
7 1/4' Circular Saw 3000 1500
Disc Grinder 4000 2000
 Air Compressor (Average) 4000 2000

KVA-KW-VOLT-AMP CHART:

80% Power Factor

kVa kW 208V 220V 240V 380V 400V 440V 450V 480V 600V 2400V 3300V 4160V
8 6.3 17.5 16.5 15.2 9.6 9.1 8.3 8.1 7.6 6.1      
9.4 7.5 26.1 24.7 22.6 14.3 13.6 12.3 12 11.3 9.1      
12.5 10 34.7 33 30.1 19.2 18.2 16.6 16.2 15.1 12      
18.7 15 52 49.5 45 28.8 27.3 24.9 24.4 22.5 18      
25 20 69.5 66 60.2 38.4 36.4 33.2 30.1 24 6 4.4 3.5  
31.3 25 87 82.5 75.5 48 45.5 41.5 40.5 37.8 30 7.5 5.5 4.4
37.5 30 104 99 90.3 57.6 54.6 49.8 48.7 45.2 36 9.1 6.6 5.2
50 40 139 132 120 77 73 66.5 65 60 48 12.1 8.8 7
62.5 50 173 165 152 96 91 83 81 76 61 15.1 10.9 8.7
75 60 208 198 181 115 109 99.6 97.5 91 72 18.1 13.1 10.5
93.8 75 261 247 226 143 136 123 120 113 90 22.6 16.4 13
100 80 278 264 240 154 146 133 130 120 96 21.1 17.6 13.9
125 100 347 330 301 192 182 166 162 150 120 30 21.8 17.5
156 125 433 413 375 240 228 208 204 188 150 38 27.3 22
187 150 520 495 450 288 273 249 244 225 180 45 33 26
219 175 608 577 527 335 318 289 283 264 211 53 38 31
250 200 694 660 601 384 364 332 324 301 241 60 44 35
312 250 866 825 751 480 455 415 405 376 300 75 55 43
375 300 1040 990 903 576 546 498 487 451 361 90 66 52
438 350 1220 1155 1053 672 637 581 568 527 422 105 77 61
500 400 1390 1320 1203 770 730 665 650 602 481 120 88 69
625 500 1735 1650 1504 960 910 830 810 752 602 150 109 87
750 600 2080 1980 1803 1150 1090 996 975 902 721 180 131 104
875 700 2430 2310 2104 1344 1274 1162 1136 1052 842 210 153 121
1000 800 2780 2640 2405 1540 1460 1330 1300 1203 962 241 176 139
1125 900 3120 2970 2709 1730 1640 1495 1460 1354 1082 271 197 156
1250 1000 3470 3300 3009 1920 1820 1660 1620 1504 1202 301 218 174
1563 1250 4350 4130 3765 2400 2280 2080 2040 1885 1503 376 273 218
1875 1500 5205 4950 4520 2880 2730 2490 2440 2260 1805 452 327 261
2188 1750     5280 3350 3180 2890 2830 2640 2106 528 380 304
2500 2000     6020 3840 3640 3320 3240 3015 2405 602 436 348
2812 2250     6780 4320 4095 3735 3645 3400 2710 678 491
Standard Electrical Formulas Used for Power Consumption Calculations

DIRECT
TO DETERMINE: SINGLE-PHASE THREE-PHASE
CURRENT
IxE I x E x 1.73
KVA --------
1000 1000
I x E x PF I x E x 1.73 x PF IxE
Kilowatts 1000 1000 1000
I x E x %EFF x PF I x E x 1.732 x %EFF x PF I x E x %EFF
Horsepower
746 746 746
    HP x 746              HP x 746          HP x 746
Amperes (when HP is known)
E x %EFF x PF 1.73 x E x %EFF x PF E x %EFF
KW x 1000 KW x 1000 KW x 1000
Amperes (when kW is known)
E x PF 1.73 x E x PF E
KVA x 1000 KVA x 1000
Amperes (when KVA is known) --------
E 1.73 x E

» Multi Core Flexible Cables With Copper

We manufacture and supply premium quality multi core flexible cables with copper
conductor - DTLS for various industrial and domestic applications. Manufactured as per
the standards and norms of international market, these cables deliver flawless
performance with long service life. These exhibit excellent properties and have the ability
to withstand extreme conditions and repeated use. Available in various sizes and
specifications to meet the special needs and requirements of our esteemed customers,
our range of MULTI CORE ROUND FLEXIBLE CABLES WITH COPPER CONDUCTOR - DTLS
can be availed at most reasonable prices.

SELECTION OF CABLE:
To know how much current a load is drawing, you must know Ohm's Law. You must also
need to know what the voltage is and the resistance of the load.

Before discussing this question, I would like to share few things regarding the information, I
got from the webs. When I search the different kind of answers for this question, I finally
satisfied from sir Kevin Boone's (UK) explanation. I can share that information.

Topic is selection of cable, selection of protection device for a circuit etc.

Several steps are there, we can see one by one:
Step 1: Find the nominal current for the given load. For eg., if you choose 5kw load, the
nominal current for such load is 5000/230 = 21.7 ~ 22A.
Step 2: From the nominal current, we can choose a MCB of rating 30A. (should be greater
than the nominal current, so it could be next available MCB)
Step 3: Selection of cable should withstand the nominal current. In which one should keep
in mind that we should consider the type of installation of the cable. Because the rating of
current for the cable can be vary according to the installation. For eg., installing the cable
inside the wall or trunk or any other strong insulation or through the open air. The cable
which installed open in the air can withstand more current when compare to the cable
which installed inside the wall. So for simplicity, we can assume the cable is installed inside
the wall (generally this kind of installation is followed by most of the engineers). When I go
through the manufacturer table 4mm 2 cable installed inside the wall can carry current up-
to 25A. So it is suitable for our load.
Step 4: Now for our 5kw load, 30A MCB & 4mm 2 size cable are selected. But keep in mind
the surrounding temperature should be consider. Since the current rating for the cable
could be vary to the temperature. Normally the installation is designed for 35 degree to 40
degree Celsius. Let us consider the ambient temperature is 35 degree. So under 35 degree
Celsius the 4mm 2 cable's correction factor is 0.94 (IEE wiring Regulations 2001). So the
current rating of the cable under 35 degree Celsius is 25 * 0.94 = 23.5A. It is satisfied to
withstand for our 5kw load.

Step 5: Voltage drop should be taken in account. Normally voltage drop could be up-to 9.2
V (4% from the rated voltage) is allowed. Let us assume from the distribution board to the
load, the total cable length is 20m. From IEE wiring Regulation table 4D2B: the resistance of
line & neutral per meter is 0.011 ohms. So for 20m length it will be 0.011 * 20 = 0.22 ohms.
The voltage drop is 22A * 0.22 ohms = 4.84V. So it is well suited under 9.2V. Hence our
selection is correct.

CONCLUSION: For our selected load 5kw, 4mm 2 cable with 30A MCB is the good choice.
"Relicab" Multicore Round Flexible Cable (6 Cores to 30 Cores)
GENERALLY AS PER IS: 694:1990 AND ALSO AS PER BRITISH
STANDARDS

Area Sq. MM  
» PVC Insulated Single Core Solid/Stranded
0.5 0.75 1 1.5 2.5 4
Wires
General With Copper Conductor 16/0. 24/0. 32/0. 30/0.2 50/0.2 56/0.
Construction  
2 2 2 5 5 3
no./dia
Conductor Dia in Cond.
Area Max.ofDC
Our brand   PVCInsulation
insulated 0wire
94 with
Core 1.2 copper
Sheath 1.34 conductors
1.64 2.08 Current
Overall 2.61
MM
In Construction are suitable
Dio. for usage
resistance in a variety of applications such as
thickness
“Relicab" Plain Copper Conductor,
grounding PVC
wires, Insulated
building dia.
and
wires thickness
forsheathed
power in Diameter
650/1100
transmission V, incore
Multi
etc. Rating
Sq. Avg.No./Dia
Insu. In ohm/Km nominal
Flexible Cables   0.6
mm mm 0.6 0.6
nominal
Our products are performance oriented and even withstand 0.6
mm 0.7
approx. 0.8
Amp.
mm
thickness in Mm mm at 20° C mm
the pressure of heavy duty applications.
ASCore
PERDia in MM with ISI Mark  (Upto 50 Sq. mm.)
IS: 694:1990 2.2 22.5 3 2.64 22.9 3 3.5 4 4.3
ANDNo. of Cores
ALSO  
AS PER BRITISH STANDARDS   core   core core
  core
  core core
   
0.5 16/0.2
6 0.94
Avg. Sheath39thickness0.6MM 2.2 0.9 0.91 0.9 10.9 6.21 6.6 1.1 7.2 4
1.2
0.75 24/0.2 1.2App. Overall
26 Dia MM 0.6 2.5
8.5 0.9 9.5 0.9 9.80.9 6.8
10.7 7.2 12.7
7.9 15.37
1 32/0.2
7 1.34 19.5thickness0.6
Avg. Sheath MM 2.6 0.9 0.9 1 000.9 10.9 7,00 1 7.5 1.1 8.1 11
1.2
1.5 30/0.25 1.64 13.3 Dia Mm
App. Overall 0.6 2.9
8.5 0.9 9.5 0.9 9.81 7.6 10.7 8.1 12.7 9 14
15.3
2.5 50/0.25
8 2.08 7.98thickness0.7
Avg. Sheath MM 3.5 1 1 1 1 11 91.1 9.6 1.2
10.5 1.319
4 56/0.3 261App. Overall
4.95 Dia Mm 0.8 49.3
30 110.4 1 10.7 1 10.6
11.911.314.1
12.4 16.9
26
6 84/0.3
10 3.5 Sheath
Avg. 3.3thickness0.8
MM 5.1 1 1.15 1.11.151.1 1.4 12.6
1.1 13.4 1.3
15.2 1.433
10 140/0.3 4.6App. Overall
1.91 Dia Mm 1 6.6 1.4
10.8 12.21.412.6 1.4 1613.8 17 16.6
18.8 45 20
16 126/0.4
12 6 Sheath
Avg. 1.21thickness 1MM 91 1.4 1.1 1.4 1.11.4 18.8
1.1 20.1 1.3
22.2 1.460
25 196/0.4 7.6App. Overall
0.78 Dia Mm 1.2 10 212.6 2 132 24
11.2 14.125.617.2
28.2 20.7
75
35 276/0.4
14 8.7 Sheath
Avg. 0.55thickness1.2
MM 11.1 1.1 21.1 2 1.12 26.3 1.2 28 1.3 31 95
1.4
50 396/0.4 10.6 0.39 Dia Mm
App. Overall 1.4 13.4
12 213.3 2 13.7 2 30.9
15.2 33 18.1
36.5 21.8
125
70 360/0.5
16 12.3 0.27thickness1.4
Avg. Sheath MM 15.1 1.1 21.2 2.2 1.2 2.4 34.2
1.2 37 1.4 41 170 1.5
95 485/0.5 14.7 0.21
App. Overall Dia Mm 1.6 17.9 2.2
12.6 14.2 14.6 2.4 2.4 40.2
16 43.5 47.8 210
19.3 23.2
19 Avg. Sheath thickness MM 1.1 1.2 1.3 1.3 1.4 1.5
App. Overall Dia Mm 13.2 14.9 15.6 17.1 20.3 24.5
24 Avg. Sheath thickness MM 1.2 1.3 1.3 1.4 1.4 1.5
App. Overall Dia Mm 15.6 17.6 18.2 20.2 23.8 28.8
30 Avg. Sheath thickness MM 1.3 1.3 1.3 1.4 1.4 1.5
App. Overall Dia Mm 16.8 18.7 19.3 21.5 25.7 30.6
Max. Conductor Resistance
  39 26 19.5 13.3 7.98 7.95
in OHm/Km at 20 0C
Recommended Current
  4 7 11 14 19 26
Rating in Amp
"Relicab" Single Core Plain Copper / Aluminum Conductor PVC Insulated
unsheathed and PVC Sheathed 650 / 1100 V. House Service wires

AS PER IS: 694 : 1990 with ISI Mark

AND ALSO AS PER BRITISH STANDARDS

Unsheathed Current Rating

    Sheathed Cables
Cables Amp
Cond
Max. DC Insulatio Insulatio
. Conductor Overall Sheath Overall
Conductor n n
Area Constructio Diamete thicknes Diamete
Resistance at thicknes thicknes
Sq. n No./ Dia r s r
20°C in ohm / km s s
mm
Aluminu Nominal Approx Nominal Nominal Approx Coppe Aluminu
    Copper
m mm mm mm mm mm r m
1 01/01/12 17.7 - 0.7 2.6 0.6 0.8 4.1 10 8
1.5 01/01/38 11.9 19.7 0.7 2.9 0.6 0.8 4.4 13 10
2.5 01/01/78 7.14 11.8 0.8 3.5 0.7 0.8 5 20 15
4 01/02/24 4.47 7.39 0.8 4 08 0.9 5.85 26 20
6 01/02/76 2.97 4.91 0.8 4.5 0.8 09 6.4 35 27
01/08/0
10 01/3.55 Al 2.94 1 5.7 1 0.9 7.55 44 34
9
  7/1.35 Cu - - - 6.2 - - 8.05 45 35
16 07/01/70 1.13 1.87 1 7.2 1 1 9.3 55 43
25 07/02/14 0.71 1.18 1.2 8.9 1.2 1.1 11.2 75 58
35 07/02/50 0.51 0.85 1.2 10 1.2 1.1 12.3 90 70
50 07/3.00 0.38 0.63 1.4 11.9 1.4 1.2 14.4 120 92
  19/1.78 - - - 11.9 1.4 1.2 14.4 120 92
70 19/2.14 0.26 0.44 1.4 13.6 - - - 150 116
95 19/2.50 0.19 0.31 1.6 15.8 - - - 175 135
120 02/03/37 0.15 0.25 1.6 17.5 - - - 200 155
150 02/24/37 0.12 0.2 1.8 19.4 - - - 230 175
185 37/2.50 0.1 0.16 2 21.7 - - - 265 205

» PVC Insulated Flexible Single Core Wire

With Copper Conductor
 Insulated electrical wires are used for transmission of low-
voltage signals, electric motors, DC power transformers,
panel boards, battery cables, etc. The characteristics of the
flexible single core cable manufactured by us include good
flexibility, adequate voltage resistance and manufacturing
as per ISO standards. The flexible single core wire is
available as Poly Flex brand PVC insulated wires, insulated
electrical wires, unsheathed with bright annealed plain
copper conductor, bunched and / or stranded

Conductor Current
Area In Cond. Dia. Max. DC resistance Insulation Thickness Cables Dia
Construction in Rating in
Sq. mm In mm ohm/Km at 20°C in mm Nominal (Approx.)
General Amp.

0.5 16/0.20 0.94 39 0.6 2.2 4

0.75 24/0.20 1.2 26 0.6 2.5 7

1 32/0.20 1.34 19.5 0.6 2.6 11

1.5 30/0.25 1.64 13.3 0.6 2.9 14

2.5 50/0.25 2.08 7.98 0.7 3.5 19

4 56/0.30 2.61 4.95 0.8 4.3 26

6 84/0.30 3.5 3.3 0.8 5.3 33

10 140/0.30 4.6 1.91 1 6.7 45

 16 126/0.40 6 1.21 1 8.2 60

25 196/0.40 7.6 0.78 1.2 10 75

35 276/0.40 8.7 0.55 1.2 11.3 95

50 396/0.40 10.6 0.39 1.4 13.5 125

70 360/0.50 12.3 0.27 1.6 15 170

95 485/0.50 14.7 0.21 1.8 17.5 210

120 608/0.50 16.7 0.16 2 19 235

150 750/0.50 18.3 0.13 2 21 295

185 925/0.50 20 0.11 2.2 23.5 330

240 1221/0.50 23 0.08 2.2 26.5 400

300 1527/0.50 27.2 0.06 2.4 29.5 475

400 2036/0.50 30.5 0.05 2.6 33.5 550

500 2540/0.5 32 0.04 2.8 37.5 635

630 3200/0.5 39 0.03 3 42 725

"Relicab" Plain Copper Conductor, PVC Insulated Unsheathed 650/1100 V, Single

Core Cables For Panel Board Wiring AS PER IS : 694:1990 with ISI Mark

AND ALSO AS PER BRITISH STANDARDS

»
We manufacture precision-engineered armoured cables like copper conductor cables,
Aaluminium armoured cable for uses in various industrial applications. Superior in quality and
rperformance, these are highly durable and comply with prescribed standards and norms of
mindustry. These are suitable for open and concealed wiring and have found uses in cable
otroughs and ventilated cable ways. We offer these cables in various grades and specifications to
usatisfy the varied applications and requirements.
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1.1 kv annealed high conductivity solid copper conductor, 1.5 sq. mm. pvc insulated,
inner sheathed, armoured/unarmoured pvc sheathed control cables conforming to
IS : 1554 (part 1) amended up to date

AND ALSO AS PER BRITISH STANDARDS

Nomina Max. DC
Minimu Nomina
Nomina l Conduct
m l
Numb l sheath or
Thickne sheath
er of Thickne Thickne Approx. Overall Approx. Weight Resistan
ss of Armour Thickne Current Ratings
Cores ss of ss for Diameter of Cable ce At
Inner ss for
No. Insulati Un- 20°C
Sheath Armour
on mm. armour Ohm/K
mm ed
ed m.
Galv.
Galv.
Round
Flat. Direc
Steel In
Steel t in In
wire Un Un Duct
strip Armour Armour Grou Air
Nomin armour armour s
Nomia ed ed nd Amp
al ed ed Amp
al Amps s.
Diamet s.
thickne .
er
ss mm.
mm.
2 0.8 0.3 1.4   1.8 1 24 10.2 13.38 130 350 12.1 23 20 20
3 0.8 0.3 1.4   1.8 1.24 10.7 13.38 160 400 12.1 21 17 17
4 0.8 0.3 1.4   1.8 1.24 11.5 14.68 190 450 12.1 21 17 17
5 0.8 0.3 1.4   1.8 1.24 12.45 15.55 225 500 12.1 21 17 17
6 0.8 0.3 1.4   1.8 1 24 13.2 16.48 250 550 12.1 15 13 13
7 0.8 0.3 1.4   18 1 24 13.2 16.48 265 565 12.1 14 13 13
10 0.8 0.3 1.4   18 1 40 16.2 18.7 350 750 12.1 13 11 11
12 0.8 0.3   0.8 1.8 1.24 17.8 19.2 400 650 12.1 12 10 10
14 0.8 0.3   0.8 1.8 1.4 17.9 19.97 450 760 12.1 11 10 10
16 0.8 0.3   0.8 1.8 1.4 19.25 20.87 500 800 12.1 11 9 9
19 0.8 0.3   0.8 2 1.4 20 21.8 600 850 12.1 10 9 9
24 0.8 0.3   0.8 2 1.4 23 24.9 725 1050 12.1 9 8 8
30 0.8 0.3   0.8 2 1.4 24.5 26.17 860 1200 12.1 9 7 7

1.1 kv annealed high conductivity solid copper conductor, 2.5 sq. mm. pvc insulated,
inner sheathed, armoured/unarmoured pvc sheathed control cables conforming to IS :
1554 (part 1) amended up to date

Nomina Minimu Nomina Nomina Max. DC

Numb
l m l l Conduct
er of Approx. Overall Approx. Weight
Thickne Thickne Armour sheath sheath or Current Ratings
Cores Diameter of Cable
ss of ss of Thickne Thickne Resistan
No.
Insulati Inner ss for ss for ce At
 Un- 20°C
Sheath Armour
on mm. armour Ohm/K
mm ed
ed m.
Galv.
Galv.
Round
Flat. Direc
Steel In
Steel t in In
wire Un Un Duct
strip Armour Armour Grou Air
Nomin armour armour s
Nomia ed ed nd Amp
al ed ed Amp
al Amps s.
Diamet s.
thickne .
er
ss mm.
mm.
2 0.9 0.3 1.4   1.8 1.24 10.68 14.58 160 425 7.41 32 27 27
3 0.9 0.3 1.4   1.8 1.24 11.4 15.17 225 475 7.41 27 24 24
4 0.9 0.3 1.4   1.8 1.24 11.5 16.13 250 530 7.41 27 24 24
5 0.9 0.3 1.4   1.8 1.24 14.1 17.49 300 600 7.41 27 24 24
6 0.9 0.3 1.4   1.8 1.24 15.4 18.23 340 675 7.41 20 18 18
7 0.9 0.3 1.4   1.8 1.24 15.4 18.28 375 700 7.41 20 17 17
10 0.9 0.3   0.8 1.8 1.4 19 21.1 500 780 7.41 18 15 15
12 0.9 0.3   0.8 2 1.4 20 21.69 600 850 7.41 17 14 14
14 0.9 0.3   0.8 2 1.4 20.9 22.62 650 950 7.41 16 13 13
16 0.9 0.3   0.8 2 1.4 22.1 23.69 750 1050 7.41 15 13 13
19 0.9 0.3   0.8 2 1.4 23 24.8 850 1150 7.41 14 12 12
24 0.9 0.3   0.8 2 1.4 26.6 28.82 1050 1400 7.41 13 11 11
30 0.9 0.3   0.8 2 1.56 28.4 30.34 1250 1700 7.41 12 10 10

» Flat Submersible Cables 3 Core

3 core flat submersible cables is a specialized cable used for submersible pumps in a deep
well. As the area of installation is physically restrictive, and the environment is very
hostile, we design and manufacture keeping in mind these factors to achieve the highest
possible degree of reliability & safety. Certain striking features of our Flat Submersible
Pump cables include excellent resistant to moisture, abrasion, grease, oil, longer flex life,
excellent mechanical & electrical properties.

Relicab PVC insulated and PVC sheathed cable with plain copper conductor
» Telephone
having three core flat for Submersible Cables
Motors Voltage Unarmoured
upto and including / Armoured
1100V With Tinned Copper Conductor
 Our copper telephone cables are designed & manufactured to
perfection in order to meet the needs for safe and reliable
transmission of voice, video and data. We are a highly
motivated professional team, with sophisticated infrastructural
facilities and sales network to meet the customer's needs. Our
company has been accredited with ISO 9001 certification for
Quality Practices, which makes us more reliable among the
customers.

AND ALSO AS PER BRITISH

TELEPHONE CABLES
STANDARDS
Insulation Dia over Sheath Overall dia
No. of Conductor
thickness insulation thickness approx
Pairs Size (mm)
nominal (mm) (mm) minimum (mm) (mm)
2 Pair 0.4 0.25 0.9 0.5 3.5
4 Pair 0.4 0.25 0.9 0.65 5.5
8 Pair 0.4 0.25 0.9 0.65 7
16
4 0.25 0.9 0.75 9.5
Pair
24
0.4 0.25 0.9 0.75 11
Pair
32
0.4 0.25 0.9 0.75 12.5
Pair
32
0.5 0.25 1 0.75 13
Pair
53
0.4 0.25 0.9 1 10 16
Pair
102
0.4 0.25 0.9 1.4 22.5
Pair
128
0.4 0.25 0.9 1.4 26
Pair
128
0.5 0.25 1 1.4 27
Pair
204
0.4 0.25 0.9 1.8 31
Pair