SROD v8.2.

0 - PREDICTION OF ROD PUMPING SYSTEM PERFORMANCE

WELL NAME : PP-12 DATE/TIME : 18-Jun-19 3:00:22 PM

ANALYST : Andres Alam COMPANY : President
DATA FILE : PP12.inp6e (ALPHAROD HS API76) WELL TYPE : Vertical
COMMENTS :
** PRIME MOVER **
Mfgr and Type : Nema D Motor50 hp (Recommended)
Max Speed (rpm) : 1263 Speed Variation (%) : 11.9
Min Speed (rpm) : 1113 Cyclic Load Factor : 1.639
Power Required (kw) : 30.9 Peak Regenerative Power (kw) : -43.88
Motor Load (% of Rating) : 82.9 Prime Mover Output (kw) : 18.38
Sheave Ratio (Unit/ Prime Mover) : 5.091

** PUMPING UNIT **
Mfgr and Type : LUFKIN M640-305-168 WITH M CRANKS (CC'WISE)
Actual Max Load (N) : 112065 Actual Min Load (N) : 29983
Average Pumping Speed (spm) : 7.99 Max Load (% of Rating) : 82.6
Polished Rod Power (kw) : 16.54 Unit and Drive Train Loss (kw) : 1.84
Computed Surface Stroke (cm) : 379.5
** SUMMARY OF REDUCER LOADING **
IN BALANCE
Max Torque (k N-m) 51.3
Min Torque (k N-m) -43.1
CounterBalance Moment (k N-m) 174.7
Counterbalance Effect (X100 N) 800.4
Percent of Reducer Rating 70.9

** ROD LOADING **
Diameter (mm) Length (m) Modulus (gPa) Rod Loading (%)
1) 22.225 957 210.3 72
2) 19.05 1149 210.3 72
3) 38.1 80 210.3 20
Max Stress (surf.) (MPa) : 288 Min Stress (surf.) (MPa) : 78
ROD LOADING AT SURFACE AS % OF RATING
Service Factor Class C,K Class D TENARIS ALPHAROD HS
1 173 128 63
0.9 207 150 72
0.8 258 181 84
0.7 343 229 100
0.6 509 312 124
0.5 988 490 165
** DOWNHOLE PERFORMANCE **
Stroke (cm) M³/D at 100% eff. M³/D at 80% eff.
Gross: 294.6 53 (24h/d) 42 (24h/d)
Net: 264.2 47 (24h/d) 38 (24h/d)
Tubing Stretch (cm) : 0 Lost Displacement (m³/d) : 0
Loss Along Rod String (kw) : 4.31 Pump Power (kw) : 12.23
Tubing Size (mm) : 73.025 Tubing Anchor Location (m) : 2186
Pump Spacing Guide (mm) : 96 Pump Fillage (%) : 90
** Non-Dimensional Variables **
Fo/S/Kr : 0.27 N/No' : 0.24
** OTHER BASIC DATA **
Reducer Rating (N-m) : 72.31 Crank Rotation : (CC'WISE) - Well to
0272 right
Overall Speed Ratio : 145.6 Rod Damping Factors (up/down) : 0.05 / 0.15
Min/Max Tubing Head Press. (kPa) : N/A Buoyant Rod Weight (N) : 55474
Total Load on Pump (N) : 35970 Pump Bore Size (mm) : 44.45
Pump Load Adjustment (N) : 3279 Tubing Gradient (kPa/m) : 9.795
Pump Depth (m) : 2186 Pump Intake Pressure (kPa) : 689
Pump Friction (N) : 889.6 SV Load (N) : 52500
TV Load (N) : 92778
**ROD LOADING AT SPECIAL DEPTHS (Top of Lower Interval)**
WELL NAME : PP-12 DATE/TIME : 18-Jun-19 3:00:23 PM
ANALYST : Andres Alam COMPANY : President
DATA FILE : PP12.inp6e (ALPHAROD HS API76) WELL TYPE : Vertical
COMMENTS :

Interval : 1
Depth (m) : 0 Rod Diameter (mm) : 22.225
Max Stress (MPa) : 288 Min Stress (MPa) : 78
Min Stress at Bottom (MPa) : 18 Rod Weight (kg/m) : 3.262
ROD LOADING AS % OF RATING
Service Factor Class C,K Class D TENARIS ALPHAROD HS
1 173 128 63
0.9 207 150 72
0.8 258 181 84
0.7 343 229 100
0.6 509 312 124
0.5 988 490 165

Interval : 2
Depth (m) : 957 Rod Diameter (mm) : 19.05
Max Stress (MPa) : 263 Min Stress (MPa) : 28
Min Stress at Bottom (MPa) : -11 Rod Weight (kg/m) : 2.429
ROD LOADING AS % OF RATING
Service Factor Class C,K Class D TENARIS ALPHAROD HS
1 165 126 65
0.9 187 143 72
0.8 216 164 82
0.7 257 193 95
0.6 316 234 113
0.5 409 298 140

Interval : 3
Depth (m) : 2106 Rod Diameter (mm) : 38.1
Max Stress (MPa) : 19 Min Stress (MPa) : -18
Min Stress at Bottom (MPa) : -23 Rod Weight (kg/m) : 8.929
ROD LOADING AS % OF RATING
Service Factor Class C,K Class D API D
1 23 18 18
0.9 25 20 20
0.8 28 22 22
0.7 31 25 25
0.6 36 29 29
0.5 41 33 33
** INPUT DATA SUMMARY **
WELL NAME : PP-12 DATE/TIME : 18-Jun-19 3:00:24 PM
ANALYST : Andres Alam COMPANY : President
DATA FILE : PP12.inp6e (ALPHAROD HS API76) WELL TYPE : Vertical
COMMENTS :
WELL NAME : : PP-12
ANALYST : : Andres Alam
COMPANY : : President
PUMPING UNIT ID : LM640-305-168
(Description) LUFKIN M640-305-168 WITH M CRANKS
Motor ID : SROD Recommend
(Description) (NemaD Motor)
'C'BAL OPTION : SROD Defined
COUNTERBALANCE MOMENT (N-m) :0
CRANK HOLE : 2 - 379.5 (cm)
ROTATION OF UNIT : CC'WISE
SPEED VARIATION : VARIED
PUMP DEPTH (m) : 2186
PUMP DIAMETER (mm) : 44.45
PUMP INTAKE PRESSURE (kPa) : 689.48
PUMPING SPEED (SPM) :8
PERCENT COMPLETE PUMP FILLAGE : 90
TUBINGHEAD PRESSURE (kPa) : 344.74
TUBING ANCHOR DEPTH (m) : 2236
TUBING GRADIENT (kPa/m) : 9.795
TUBING SIZE :3
Rod/Taper Information:
ROD STRING DESIGN OPTION : SROD STEEL ROD DESIGN
Diameter (mm) Length Tensile (kPa) Modulus (gPa) Weight (kg/m) Guide Type
(Count)
1 ) TENARIS ALPHAROD HS 0 1034213.55 210.2900885 3.262056 N

22.225
2 ) TENARIS ALPHAROD HS 0 1034213.55 210.2900885 2.428684 N

19.05
3 ) API D 80 792897.055 210.2900885 8.928985 N
38.1
SERVICE FACTOR : 0.9
MAXIMUM ROD DIAMETER (mm) : 22.225
MINIMAL ROD DIAMETER (mm) : 19.05
INCLUDE SINKER BAR : True
SINKER BAR DIAMETER (mm) : 38.1
SINKER BAR LENGTH (m) : 80
SINKER BAR TYPE : API D
ELECTRIC COST (cents/kwh) : 10
UPSTROKE DAMPING FACTOR : 0.05
DOWNSTROKE DAMPING FACTOR : 0.15
PUMP FRICTION (N) : 889.6
STUFFING BOX FRICTION (N) : 444.8
PUMP LOAD ADJUSTMENT (N) : 3278.8
BUOYANT WEIGHT ADJUSTMENT (N) : -1639.2
PUMP LOAD COEFFICIENT (N/m/sec) : 73
Run time (h/d) : 24
** WARNINGS / NOTIFICATIONS **
** DYNO GRAPH **
WELL NAME : PP-12 DATE/TIME 18-Jun-19 3:00:24 PM
ANALYST : Andres Alam COMPANY : President
DATA FILE : PP12.inp6e (ALPHAROD HS API76) WELL TYPE : Vertical
Comments :
** Reducer Torque **
WELL NAME : PP-12 DATE/TIME 18-Jun-19 3:00:25 PM
ANALYST : Andres Alam COMPANY : President
DATA FILE : PP12.inp6e (ALPHAROD HS API76) WELL TYPE : Vertical
Comments :
 ** Axial Load ~ Buckling Tendency **
WELL NAME : PP-12 Date/Time : 18-Jun-19 3:00:23 PM
Analyst : Andres Alam Company : President
Data File : PP12.inp6e (ALPHAROD HS API76) Well Type : Vertical
Comments :

True Load Effective Load

Rod Type Rod Diam in Max Load(N) Min Load(N) MAX_STRESS MIN_STRESS % Rod Load
(mm) (MPa) (MPa) @ 0.9
1. TENARIS 22.225 111620 30427 288 78 72
ALPHAROD HS
2. TENARIS 19.05 74996 7990 263 28 72
ALPHAROD HS
3. API D 38.1 21849 -20933 19 -18 20
Rod Type Rod Diam in Max Effective Min Effective Max Effective Min Effective % Rod Load
(mm) Load(N) Load(N) Stress(MPa) Stress(MPa) @ 0.9
1. TENARIS 22.225 112059 29976 289 77 72
ALPHAROD HS
2. TENARIS 19.05 77686 10683 273 37 74
ALPHAROD HS
3. API D 38.1 45717 2941 40 3 21
Max Buckling (N) : 1949
Location of Max Buckling (m) : 1902
Buckling Starts at (m) : 1694

LEGAL NOTICE: Because of the uncertainty of variable well conditions and the necessity of relying
on facts, information and supporting services furnished by others, BHGE is unable to guarantee the
accuracy of any chart interpretation, research analysis, or recommendations contained herein.
While best efforts should be used in gathering and interpreting such information, USERS OF THIS
REPORT AGREE THAT BHGE SHALL NOT BE RESPONSIBLE FOR ANY DAMAGES ARISING FROM THE USE OF THIS
REPORT. Produced by Lufkin. Copyright © 2009 - 2017 by BHGE - Confidential & Proprietary. SROD is
a trademark of Lufkin Industries, LLC.