Manual Chiller YCME 162 HE

AIR COOLED WATER CHILLERS
AIR TO WATER HEAT PUMP WATER CHILLERS
INSTALLATION AND OPERATION MANUAL New Release Form 035-26407-100
AIR COOLED WATER CHILLERS

AIR TO WATER HEAT PUMP WATER CHILLERS
SCREW TYPE
Y(C/H)ME(0162-0222)HE
Models
Y(C/H)ME 0162HE
Y(C/H)ME 0182HE
Y(C/H)ME 0202HE
Y(C/H)ME 0222HE
Issue Date:
30. Dec. 2017
Specifications in this manual are subject to change without notice in order that YORK may bring the latest innovations to their
customers. Whilst every effort is made to ensure that all specifications are correct, printing errors are beyond YORK’s control;
YORK cannot be held responsible for these errors.
AT T E N T I O N
This product and the batteries contained on it shall not be mixed with general house waste at the end of its life. They shall be retired according to the appropriated local
or national regulations in a environmentally correct way in order to be treated at a specialized treatment facility for re-use, recycling and recovery. If a chemical symbol is
printed beneath the symbol, it means that the battery contains heavy metal above a certain concentration.
If a chemical symbol is printed beneath the symbol, it means that the battery contains heavy metal above a certain concentration. Possible chemical symbols are: - Pb:
Lead (>0,004%) - Hg: Mercury (>0,0005%) Cd : Cadmium (>0,002%).
Following Regulation EU No. 517/2014 on Certain Fluorinated Greenhouse gases, it is mandatory to fill in the label attached to the unit with the total amount of refriger-
ant charged on the installation.
Do not vent R134a into the atmosphere: R134a are fluorinated greenhouse gases covered by the Kyoto protocol global warming potential (GWP) R134a= 1430.
Tn of CO2 equivalent of fluorinated greenhouse gases contained is calculated by indicated GWP * Total Charge (in kg) indicated in the product label and divided by
1000.
General
Index

General Index
1. General information..........................3 5.3 Placing the unit.................................................... 22
1.1 General notes........................................................ 3 5.4 Gravity centre...................................................... 24
1.2 Safety and applied symbols.................................. 3 5.5 Service space...................................................... 25

1.2.1 Norms and Regulations................................. 4
5.6 Factory-supplied components............................. 25
1.3 Product guide........................................................ 4
1.3.1 Classification of water chiller models............ 4 6. Installation.......................................26
1.3.2 Product guide: Water chillers........................ 4 6.1 Electrical box....................................................... 26
6.1.1 Handle installation....................................... 26
2. Working range...................................5
6.2 Electrical Wiring................................................... 27
2.1 Working Range...................................................... 5
6.2.1 Electrical wiring connection......................... 27
2.1.1 Cooling operation for Y(C/H)ME-HE units..... 5
6.2.2 Customer electrical connection................... 28
2.1.2 Heating operation for YHME-HE units........... 6
6.2.3 Control Wiring.............................................. 28
2.2 Chiller Pressure drop calculation.......................... 6
6.3 Water Piping........................................................ 30
3. Drawings............................................7 6.4 Field typical installation example......................... 31
3.1 Structure drawing.................................................. 7
6.5 Water connection................................................. 32
3.1.1 Y(C/H)ME-(0162-0182)HE............................ 7
3.1.2 Y(C/H)ME-(0202-0222)HE ........................... 8 6.6 Minimum internal system water volume.............. 32
3.2 Wiring Diagram...................................................... 9 6.7 Water Control...................................................... 33

3.2.1 Power circuit.................................................. 9 6.8 Installation final check......................................... 34
3.2.2 Control circuit.............................................. 10
6.8.1 Installation Work Check List........................ 34
3.2.3 I/O Circuit.................................................... 11
3.2.4 Customer wiring of control circuit................ 12 7. Control system................................35
3.2.5 Parts list....................................................... 13
7.1 General notes...................................................... 35
3.3 Diagram of fan module PCB............................... 14 7.1.1 Capacity Control.......................................... 35
3.3.1 Wiring diagram for H-LINK communication.14 7.1.2 Control Panel............................................... 35
3.3.2 Wiring diagram for Power circuit................. 15
7.2 PCB (Printed Circuit Board ) control adjustment.36
4. Refrigerant cycle diagram..............16 7.2.1 Control Structure......................................... 36
7.2.2 Unit Factory Settings................................... 36
4.1 Refrigerant cycle diagram for YCME-(0162/0202)
HE........................................................................ 16 7.2.3 Unit Configuration Details............................ 37
7.3 Oil Heater control................................................. 44
4.2 Refrigerant cycle diagram for YCME-(0182/0222)
HE with economiser............................................ 17 7.4 LCD (Liquid Control Display) control adjustment.44
4.3 Refrigerant cycle diagram for YHME-(0162-0202) 7.4.1 LCD standard setting................................... 44
HE........................................................................ 18 7.4.2 LCD display for individual module............... 45
7.4.3 LCD display for 2 or more modules
4.4 Refrigerant cycle diagram for YHME-(0182-0220) connected. Group Control option is enabled......... 54
HE with economiser............................................ 19
8. Self-Inspection Functions..............57
5. Preparation initial check................20
8.1 Alarm Indication................................................... 57
5.1 Initial check.......................................................... 20
8.2 Alarm list.............................................................. 58
5.2 Transportation..................................................... 20
8.3 Cautions list......................................................... 60
5.2.1 Transportation by Rigging........................... 20
5.2.2 Declining the unit during transportation....... 22 8.4 Retry control list................................................... 60
1 PMML0467 rev.0 - 12/2017

General
Index
8.5 Protection list....................................................... 61 10.8 Part Replacement................................................ 73
8.6 Normal Indication................................................ 61 10.9 Refrigeration cycle............................................... 73
10.10 Compressor removal........................................... 74

9. Test run............................................62
10.10.1 Overhaul work......................................... 74
9.1 Previous starting check....................................... 62
10.11 Vacuuming Procedure......................................... 75
9.1.1 Cabinet........................................................ 62
9.1.2 Refrigerant system...................................... 62 10.12 Additional refrigerant insertion............................ 76
9.1.3 Electrical system......................................... 63
9.1.4 Water cycle.................................................. 64
10.13 Caution at Replacement of Expansion Valve...... 77
9.2 Check before test run.......................................... 65 10.14 Safety and protection control.............................. 77
9.3 Start test run operation........................................ 65 10.15 Test Running And Maintenance Record............. 79
9.4 Resumption of test run........................................ 66 10.16 Daily Operating Records..................................... 80

9.4.1 Inspection of the high pressure inspection 10.17 Table of maintenance criteria.............................. 81
device................................................................... 67
9.4.2 Inspection of the low pressure inspection 10.18 Maintenance inspection criteria of Screw
device.......................................................... 67 Compressor......................................................... 84
9.4.3 Thermostat.................................................. 67
10.19 Installations works of Victaulic joints................... 85
9.4.4 Inspection of refrigerant leakage................. 67
10.19.1 Detailed procedure.................................. 85
9.5 Stop the unit........................................................ 67
10.20 Water quality control............................................ 88
9.6 Performance........................................................ 67
10.20.1 About the used water............................... 88
9.7 Alarms and cautions............................................ 67 10.20.2 About water quality criteria...................... 88
9.8 Periodical checking............................................. 67 10.21 Important notes for handling of R134a................ 90

10.21.1 Refrigerant............................................... 90
9.9 Instructions after Test Run................................... 68
10.21.2 Refrigerant Oil......................................... 90
9.10 Normal operating pressure (cooling operation).. 68 10.21.3 Recovery of refrigerant............................ 90
9.11 Electrical consumption percentage..................... 68 10.22 Operation inspection items.................................. 90

10.22.1 Method for water quality control.............. 90
9.12 Guidance when handing over............................. 69
10.23 Operation inspection items.................................. 92
10. Maintenance....................................70
10.1 General notes...................................................... 70
10.2 Components........................................................ 70
10.3 Lubrication........................................................... 70
10.4 Deposit................................................................ 71
10.5 Cleaning Method................................................. 71
10.6 Winter Shutdown................................................. 72
10.7 Spring Start-Up.................................................... 73
2 PMML0467 rev.0 - 12/2017

1 General information
General notes
1. General information
1.1 General notes

© Copyright 2017 Johnson Controls-Hitachi Air reserved to vary specifications without notice.
Conditioning Spain, S.A.U. – All rights reserved.
YORK cannot anticipate every possible circumstance that
No part of this publication may be reproduced, copied, filed might involve a potential hazard.
or transmitted in any shape or form without the permission
No part of this document may be reproduced without
of Johnson Controls-Hitachi Air Conditioning Spain, S.A.U.
written permission.
Within the policy of continuous improvement of its
If you have any questions, contact your service contractor
products, Johnson Controls-Hitachi Air Conditioning
of YORK.
Spain, S.A.U. reserves the right to make changes at
any time without prior notification and without being Check and make sure that the explanations of each part of
compelled to introducing them into products subsequently this manual correspond to your water chiller model.
sold. This document may therefore have been subject to
Refer to the models codification to confirm the main
amendments during the life of the product.
characteristics of your system.
YORK makes every effort to offer correct, up-to-date
Signal words (DANGER and CAUTION) are used to
documentation. Despite this, printing errors cannot be
identify levels of hazard seriousness. Definitions for
controlled by YORK and are not its responsibility.
identifying hazard levels are provided below with their
As a result, some of the images or data used to illustrate respective signal words.
this document may not refer to specific models. No claims
It is assumed that this unit will be operated and serviced
will be accepted based on the data, illustrations and
by English speaking people. If this is not the case, the
descriptions included in this document.
customer should add safety, caution and operating signs in
No type of modification must be made to the equipment the native language of the personal.
without prior, written authorisation from the manufacturer.
This water chiller has been designed to operate within
YORK pursues a policy of continuing improvement in the temperature range indicated at the “2. Working
design and performance of products. The right is therefore range”chapter.
1.2 Safety and applied symbols
During normal system design work or unit installation, In the texts following the danger symbol you can also find
greater attention must be paid in certain situations information on safe procedures during unit installation.
requiring particular care in order to avoid damage to the
unit, the installation or the building or property. ! CAUTION
• The text following this symbol contains information and
Situations that jeopardise the safety of those in the
instructions relating directly to your safety and physical
surrounding area or that put the unit itself at risk will be wellbeing.
clearly indicated in this manual. • Not taking these instructions into account could lead to minor
injuries to you and others in the proximities of the unit.
To indicate these situations, a series of special symbols
• Not taking these instructions into account could lead to unit
will be used to clearly identify these situations.
damage.
Pay close attention to these symbols and to the messages
In the texts following the caution symbol you can also find
following them, as your safety and that of others depends
information on safe procedures during unit installation.
on it.
? NOTE
! DANGER • The text following this symbol contains information or
• The text following this symbol contains information and instructions that may be of use or that require a more thorough
instructions relating directly to your safety. explanation.
• Not taking these instructions into account could lead to • Instructions regarding inspections to be made on unit parts or
serious, very serious or even fatal injuries to you and systems may also be included.
others.
• Hazards or unsafe practices which could result severe
personal injury or death.
3 PMML0467 rev.0 - 12/2017

1 General information
Product guide
1.2.1 Norms and Regulations
Appropriate refrigerant In particular, hydrocarbon refrigerants (such as propane,

R441A, R443A, GF-08, etc.) are not allowed, since these
The refrigerant used in each unit is identified on the
are combustible and may cause major accidents such as
specification label and manuals of the unit. YORK shall
fire and explosion in case of improper handling.
not be held liable for any failure, trouble, malfunction or
accident caused by units illegally charged with refrigerants Once a non-specified refrigerant has been charged, no
other than the specified one. further servicing (including draining of refrigerant) shall be
performed, even in case of malfunction. Improper handling
Consequences of charging non-specified refrigerant of refrigerant may be a cause of fire and explosion, and
It may cause mechanical failure, malfunction and other servicing in such cases may be considered an illegal act.
accidents. It may cause operational failure of protection End clients and costumers shall be informed that servicing
and safety devices of air conditioners. It may also cause is not approved, and the installer who charged the non-
lubrication failure of the sliding part of the compressor due specified refrigerant shall be asked to fix the unit.
to deterioration of refrigerant oil.
YORK will accept no responsibility for units that have been
charged with non-specified refrigerant once.
1.3 Product guide

1.3.1 Classification of water chiller models
Y= York Y= York
C= Cooling only H= Heat pump
M= Modular M= Modular
E = Made in Europe E = Made in Europe
Capacity (kW x10): 016, 018, 020, 022 Capacity (kW x10): 016, 018, 020, 022
Series 2 Series 2
HE= High efficiency HE= High efficiency
Y C M E XX 2 HE Y H M E XX 2 HE
1.3.2 Product guide: Water chillers
3N~ 400V 50Hz
Unit Unit
Y(C/H)ME-0162HE
Y(C/H)ME-0182HE
Y(C/H)ME-0202HE
Y(C/H)ME-0222HE
4 PMML0467 rev.0 - 12/2017

2 Working range
Working Range
2. Working range
2.1 Working Range

Item Description
Working Voltage 90%~110% of nominal electrical power supply voltage
Power Supply Voltage Imbalance Up to 3% of each phase, measured at compressor terminals
Starting Voltage Always higher than 85% of the nominal voltage
Standard +5 ~ +15ºC
Low 1 option (2) 0 ~ +5 ºC
Chilled water outlet
Low 2 option (2) -5 ~ 0 ºC
temperature
Low 3 option (2) -10 ~ -5 ºC
High (option) +15 ~ +30ºC
Ambient Temperature for Cooling -15 ~ +46ºC
Ambient Temperature for Heating (YHME-HE only) -9.5 (DB) , -10 (WB) ~ +21 (DB) , +15.5 (WB)
Heated water outlet Temperature (YHME-HE only) +35 ~ +55ºC
Maximum Permissible Water Pressure 1.0 MPa
Humidity ≤ 50% at 40°C (1)
Altitude ≤ 1000 m (1)
(1) Minimum working range requirements according to EN60204-1. Higher relative humidities are permitted at lower temperature (for
example 90 % at 20ºC). In case of different working range conditions, ask conformity to YORK Distributor.
(2) Low water temperature option requires Brine (antifreeze mixture of ethylene glycol type or propylene glycol type).
2.1.1 Cooling operation for Y(C/H)ME-HE units
Water outlet temperature range is:

1 Standard: +5ºC ~ +15ºC
2 High water temperature option: +15ºC ~ +30ºC
-15º C 46º C
35
30 30º C
Chilled Water Outlet Temperature (ºC)
25
20 High water temperature OPTION
15 15º C
10 STANDARD unit
5 5º C
Brine (Low 1) OPTION
0 0º C
Brine (Low 2) OPTION
-5
Brine (Low 3) OPTION -5º C
-10
-10º C
-15
-20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55
Ambient Temperature (ºC)
5 PMML0467 rev.0 - 12/2017

2 Working range
Chiller Pressure drop calculation
2.1.2 Heating operation for YHME-HE units
-10º C -5º C 15.5º C
65
60
55 55º C
Hot Water Outlet Temperature (ºC)
50 50º C
45 STANDARD unit
40
35 35º C
30
25
20
-20 -15 -10 -5 0 5 10 15 20 25 30 35 40
Ambient Temperature (ºC)
2.2 Chiller Pressure drop calculation

Formula: CPD = α * CFRβ
CPD: Chiller Pressure Drop (kPa)
CFR: Chilled water flow rate (m3/h)
YCME-HE YHME-HE
α β α β
160 kW 0.0405 1.8141 160 kW 0.0306 1.8211
180 kW 0.0306 1.8211 180 kW 0.0306 1.8211
200 kW 0.0306 1.8211 200 kW 0.0242 1.8320
220 kW 0.0306 1.8211 220 kW 0.0242 1.8320
Example
3x160 kW + 1x180 kW
CFR (m3/h) α β CPD (kPa)

In case of YCME-0162HE 27.5 0.0405 1.8141 0.0405 * 27.51.8141 = 16.6
In case of YCME-0182HE 31.0 0.0306 1.8211 0.0306 * 31.01.8211 = 15.9
(3 x 16.6) + (1 x 15.9)
Total pressure drop: = 16.4 kPa
4
6 PMML0467 rev.0 - 12/2017

3.1
A Detail
3 Drawings
Structure drawing
YCME-HE YHME-HE
7
Water Water
IN OUT
Structure drawing
Water Water
3.1.1 Y(C/H)ME-(0162-0182)HE
OUT IN
3.
PMML0467 rev.0 - 12/2017

(2.1/2” joint (Ø76.1 welding (2.1/2” joint (Ø76.1 welding
connection) connection) connection) connection)
Electrical
box
Air outlet Air outlet
Drawings
Air inlet Air inlet
Inlet for custom-

Mounting holes ers wirings
A Detail
3 Drawings
YCME-HE YHME-HE
Structure drawing
Water Water
8
IN OUT
Water Water
3.1.2 Y(C/H)ME-(0202-0222)HE
OUT IN
PMML0467 rev.0 - 12/2017

(2.1/2” joint (Ø76.1 welding (2.1/2” joint (Ø76.1 welding
connection) connection) connection) connection)
Electrical
box
Air outlet Air outlet
Air inlet Air inlet
Inlet for
customers Mounting holes
wirings
3.2
3 Drawings
Wiring Diagram
9
to PCBd
Power Meter Option
3.2.1 Power circuit
MCB Option
MCB Option to PCBc
Y(C/H)ME-(0162-0222)HE
Wiring Diagram
PMML0467 rev.0 - 12/2017

Cooler heater
Pump kit option option
to PCBd
to PCBc
Only 200 kW, 220 kW
to PCBd
to PCBd
External H-LINK
3 Drawings
(for controller)
Wiring Diagram
10
3.2.2 Control circuit
H-LINK Internal Modules

interconnection
Y(C/H)ME-(0162-0222)HE
to PCBd
PMML0467 rev.0 - 12/2017

to PCBd
to N1
to EF1
In case of remote control operation this

bridge shall be removed
Field supply
Remote control
option ON/OFF
(1~230V)
Leak detection option
In case of flow switch option

this bridge shall be removed
Flow switch option
Water DPSW In case of water DPSW

option option this bridge is removed
3 Drawings
Wiring Diagram
3.2.3 I/O Circuit
Y(C/H)ME-(0162-0222)HE
Only 180 kW, 220 kW
Power meter option
to N2
to PCBc
to EF2
to CT tp PCBe
to PCBc
Cooler heater
to EFR
to EF2
to EFS
to EFT
to PCBe
Only H/P
Only 180/220 kW
Free cooling
11 PMML0467 rev.0 - 12/2017

LOW VOLTAGE REMOTE
In case of remote control operation this
3 Drawings
CONTROL R phase
wire shall be removed
R phase
Wiring Diagram
RUN/STOP SIGNAL EXTERNAL H-LINK

DC24V
Neutral
SIGNAL ALARM H-LINK SYSTEM
12
Y(C/H)ME-(0162-0222)HE
ON/OFF ALARM (3A max) Pump

LAMP H-LINK MODULE
interlock
EXTERNAL INTERCON-
CONTROL NECTION Module remote control switch
Pump
Water DPSW operation
(OPTION)
In case of flow switch option
PMML0467 rev.0 - 12/2017

this bridge shall be removed
3.2.4 Customer wiring of control circuit
Leak detection Valve

(option)
Night shift 2nd setting External Fan Force compressor Power Free cooling
Heat
mode temperature thermostat operation load operation demand output signal
Pump
(OPTION) (OPTION) operation forced In case of water DPSW option this
only
(OPTION) mode System FLOW SWITCH bridge is removed
(OPTION) remote control (OPTION)
switch Caution lamp fan operation
NOTES:
: Costumer wiring SETTING OF LOW VOLTAGE CONTROL
1. All the setting shall be performed before power ON.
MODE (NO USE LOW LCD SETTING
FORCE COMPRESSOR LOAD VOLTAGE CONTROL)
2. Remote/Local change over switch on operation switch shall be set to “Remote”.
MODE SW4 SW5 SW6 NORMAL MODE (NO USE REMOTE ON/OFF: DISABLED
3. Terminals 1 ~/157 are for 1~230V 50Hz
LOW VOLTAGE CONTROL)
Non forced LOAD OFF OFF OFF
Terminals A ~D are for DC24V. Hi REMOTE ON/OFF: ENABLED
Load UP OFF ON OFF
LO ON
Terminals E ~H are H-LINK (Low signal). DC24V INPUT: LEVEL
Load HOLD ON OFF OFF MODE1 (Hi/Lo) OFF
Terminals C ~D , max. current is 0.8A Thermo OFF OFF OFF ON MODE2 (Pulse) REMOTE ON/OFF: ENABLED
min.100ms
4. External therm. operation (SW2) shall be linked to remote ON/OFF operation 5 ~7 min.100ms DC24V INPUT: PULSE
ON OFF
3 Drawings
Wiring Diagram
3.2.5 Parts list
Y(C/H)ME-(0162-0222)HE
Mark Name Mark Name
4WV 4-Way Valve Coil (only Heat Pump units) MP1,2 Motor Pumps (Opt)
Auxiliary Relays: Remote control, compressor MV1,2,E Electronic Expansion Valve main and economizer
ARR,EH,CH
and evaporator heaters MVa1,a2,aE Expansion Valve connector
CB1-6 Fan Capacitor N 1,2,3 Neutral terminals
CH Crankcase Heater on Compressor NF1 Noise Filter PCB
CE 1~6,8~13 Connectors NF2 ~15,A Ring Cores Noise Filters
CL Pilot Lamp for caution signal (from Fans) OL Pilot Lamp for Remote lndication (Alarm)
CMC Direct Contactor Motor Compressor ORC Overcurrent Relay Compressor
CMCd,s Delta/Star Contactor Motor Compressor PB1,2 Push button for local ON/OFF (White/Black)
CMF Contactor Motor Fan PBSR1 Push Button Switch for Starting (REMOTE)
CMP1,2 Contactors for Pumps (Optional) PBSR2 Push Button Switch for Stoppage (REMOTE)
CN1,2 Connector PCBa,c,d Printed Circuit Board (setting, main, cycle)
CT Current Transformer (sensor) PCBe1~6 Fan Module PCB
CTr,s,t Current Transformer (Optional) Pd/Ps Discharge/Suction pressure sensor
DCL1~6 Fan Reactor PE Earth line connection point of the unit
DPSW Differential Water Pressure Switch (Optional) PFC 1~3 Protection Fuse for Compressor
E Earth connection point PFF1~3 Protection Fuse for Fan
EBOX Electrical Box in Chiller PM Power Meter (Optional)
EF1~3,R,S,T Electric Fuse (6A) PSH High Pressure Switch
EH Electric Heater on Cooler PSW Pressure Switch for Economizer
EHP Electric Heater for Pump Circuit Quick Connector (i=1~7,8~1~8-
QCNi
2,9,10,12~15,17,18E,18F,19E.19F)
FBOX Fan Box in Chiller (only 200 kW, 220 kW)
RL1,2 Pilot Lamp for Remote lndication (Unit Operation)
FF1~6 Fan Fuses (DC Fans) 20A
SB1,2 Pump Switches buttons (Optional)
FS Flow Switch (Optional)
SC Source Converter AC/DC
F-CN1~6 Fan Connectors
SVE Solenoid Valve for Economizer
H-LINKEXT. PCB for controller
SW1~10 Switch
H-LINKSYST. PCB for Modules interconnection
Ta Thermistors ambient
ITC Internal Thermostat on Compressor
TB ASSY Terminal Board Assy
LCD Liquid Cristal Display
TBoxC Terminal Board on Compressor Terminal Box
LKD Leak Detection (Optional)
TBOX1,2 Terminal Box for Fan Motor connections
LY Yellow Lamp Alarm lndicator
Te Thermistor before Expansion Valve
LG Green Lamp Compressor Operation lndicator
TF1~4 Transformer
LW White Lamp Power Supply lndicator
TI Liquid Thermistor
MC Motor Compressor
TRP1 Thermal Relay for Pump
Magnetic Circuit Breaker for Compressor
MCBC Ts,Td Suction / Discharge Thermistor
(Optional)
MCBF Magnetic Circuit Breaker for Fans (Optional) Twi Thermistors water inlet
MCBP1,2 Magnetic Circuit Breaker for Pumps (Optional) Two1 Thermistors water outlet
MF1~6 Motor Fan (DC) Two2 Water Temperature in evaporator backside
MI Main Interruptor (Switch) WPh Water Pressure Switch, Water Flow Switch
-·-·- Shielded connection for shielded wiring
---- Options wiring
13 PMML0467 rev.0 - 12/2017

3 Drawings
Diagram of fan module PCB
3.3 Diagram of fan module PCB
LED202
(Yellow)
LED501 (Red)
.
Part name Content of functions

Fan controller power indication.
LED501 (Red) Normal condition: activated.
Abnormal condition: not activated.
Microcomputer status indication.
LED202 (Yellow) Normal condition: activated.
Abnormal condition: not activated.
3.3.1 Wiring diagram for H-LINK communication

MODULE 1 (Master) MODULE 2 MODULE n (max 8 modules)
GROUP 1
E1 E1 E1
E F G H G H G H

GROUP 2
E1 E1 E1
E F G H G H G H
GROUP m (max 8 groups)
E1 E1 E1
E F G H G H G H

H-LINK
14 PMML0467 rev.0 - 12/2017

3 Drawings
Diagram of fan module PCB
3.3.2 Wiring diagram for Power circuit
Individual module
Example of Y(C/H)ME-(0162-0222)HE
? NOTE
• Select the size of the field supplied cables according to the total
combined requirements of the water chiller modules. Ensure
that the field-supplied electrical components (mains power
switches, circuit breakers, wires, connectors and wire terminals)
have been properly selected according to the electrical data
indicated. Make sure that they comply with national and regional
electrical codes.
• H-LINK communication wire is factory wired.
PE
Field supplied wire
On-site module combinations

The power line for on-site combinations can be connected either:
1 Individually (recommended)
Each module is supplied with its own power line (follow “Individual module” diagram)
2 Between modules (interconnections). Only for Y(C/H)ME-(0162-0222)HE.
To minimize power cable sizing it is advisable to feed up to a maximum of 3 modules from 1 power source cable as
illustrated below (as an example for a combination of 8 modules):
MODULE 1 MODULE 2 MODULE 3 MODULE 4 MODULE 5 MODULE 6 MODULE 7 MODULE 8
PE PE
PE PE PE
YORK provides a specific connection kit for this purpose as an option.

Power cable routing is available for Y(C/H)ME-(0162-0222)HE as an option.
Please refer to the diagrams in “Factory built modules” for proper connection examples and their restrictions.
? NOTE
• Select the size of the field supplied cables according to the total combined requirements of the water chiller modules. Ensure that
the field-supplied electrical components (mains power switches, circuit breakers, wires, connectors and wire terminals) have been
properly selected according to the electrical data indicated. Make sure that they comply with national and regional electrical codes.
• Follow the H-Link connection according to the contents of chapter “3.3.1 Wiring diagram for H-LINK communication”.
15 PMML0467 rev.0 - 12/2017

4 Refrigerant cycle diagram
Refrigerant cycle diagram for YCME-(0162/0202)HE
4. Refrigerant cycle diagram
4.1 Refrigerant cycle diagram for YCME-(0162/0202)HE
Only for
YCME-
0202HE
Mark OD x T Material
a 79.38Dx1.63T
b 66.68Dx3.00T
c 53.98Dx2.00T
Option d 41.28Dx2.00T
C1220T-0
e 22.22Dx1.2T
Heated
water inlet f 28.6Dx1.60T
g 19.05Dx1.20T
h 15.88Dx1.20T
Heated i 6.00Dx2.00T Thermoplastic
water outlet
OD: Outer diameter(mm)
T: Thickness (mm)
Option Option Design High

pressure Low
Option
Hydrostatic High
test pressure Low
Flare connection
Screw connection
Flange connection
Solder connection
Chilled Fluid way
Chilled
water inlet water outlet YCME-0162HE:1 circuit (4x Air Heat exchanger)
YCME-0202HE:1 circuit (6x Air Heat exchanger)
XEKS1845
No. Name No. Name

1 Compressor 14 Stop Valve (D-valve Option)
2 Air-Cooled Condenser (x4 or x6) 15 Stop Valve (S-valve Option)
3 Water Cooler 16 Stop Valve (x3)
4 Filter Drier 17 Pressure Switch
5 Electronic Expansion Valve (x2) 18 Thermistor (Suction, THMs)
6 Check Valve 19 Thermistor (Discharge, THMd)
7 Stop Valve (with check joint) 20 Thermistor (Evaporation, THMe)
8 High Pressure Switch 21 Thermistor (Cooler water inlet, THMWI)
9 Pressure Sensor (Low) 22 Thermistor (Cooler water outlet, THMWO2)
10 Pressure Sensor (High) 23 Thermistor (Cooler water outlet, THMWO)
11 Pressure Relief Valve 24 Thermistor (Liquid, THMI)
12 Dual safety valve (option) 25 Thermistor (Ambient, THMa)
13 Sight Glass 26 Partial heat recovery (option)
16 PMML0467 rev.0 - 12/2017

Refrigerant cycle diagram for YCME-(0182/0222)HE with economiser
4.2 Refrigerant cycle diagram for YCME-(0182/0222)HE with economiser
Only for
YCME-
0222HE
Option a 79.38Dx1.63T
Heated b 66.68Dx3.00T
water inlet c 53.98Dx2.00T
d 41.28Dx2.00T
Heated e 22.22Dx1.2T C1220T-0
water outlet Option
f 28.6Dx1.60T
Chilled g 19.05Dx1.20T
Option water inlet h 15.88Dx1.20T

j 9.53Dx0.80T
k 6.00Dx2.00T Thermoplastic
Option
T: Thickness (mm)
Design High
Chilled pressure Low
Hydrostatic High
water outlet
test pressure Low
Flare connection Flange connection
Screw connection Solder connection YCME-0182HE:1 circuit (4x Air Heat exchanger)
Fluid way YCME-0222HE:1 circuit (6x Air Heat exchanger)
XEKS1846
No. Name No. Name

1 Compressor 16 Stop Valve (x3)
2 Air-Cooled Condenser (x4 or x6) 17 Pressure Switch
3 Water Cooler 18 Thermistor (Suction, THMs)
4 Filter Drier 19 Thermistor (Discharge, THMd)
5 Electronic Expansion Valve (x2) 20 Thermistor (Evaporation, THMe)
6 Check Valve 21 Thermistor (Cooler water inlet, THMWI)
7 Stop Valve (with check joint) 22 Thermistor (Cooler water outlet, THMWO2)
8 High Pressure Switch 23 Thermistor (Cooler water outlet, THMWO)
9 Pressure Sensor (Low) 24 Thermistor (Liquid, THMI)
10 Pressure Sensor (High) 25 Thermistor (Ambient, THMa)
11 Pressure Relief Valve 26 Economiser
12 Dual safety valve (option) 27 Solenoid valve
13 Sight Glass 28 Strainer
14 Stop Valve (D-valve Option) 29 Electronic Expansion valve (for Economiser)
15 Stop Valve (S-valve Option) 30 Silencer
31 Partial heat recovery (option)
17 PMML0467 rev.0 - 12/2017

Refrigerant cycle diagram for YHME-(0162-0202)HE
4.3 Refrigerant cycle diagram for YHME-(0162-0202)HE

Flare connection
Screw connection
Flange connection
Solder connection
Fluid way (cooling op.)

Only for YHME- Fluid way (heating op.)
0202HE
a 79.38Dx1.63T
b 66.68Dx3.00T
c 53.98Dx2.00T
d 25.4Dx1.60T
e 22.22Dx1.2T C1220T-0
f 28.6Dx1.60T
Option
Heated g 19.05Dx1.20T
water inlet h
Chilled or 15.88Dx1.20T
Heated hot water j 9.53Dx0.80T
water outlet inlet k 6.00Dx2.00T Thermoplastic
T: Thickness (mm)
Option OD: Outer diameter(mm)
Design High
pressure Low
Chilled or hot Hydrostatic High
water outlet test pressure Low
Option YHME-0162HE: 1 circuit (4x Air Heat exchanger)

YHME-0202HE:1 circuit (6x Air Heat exchanger)
XEKS1847
No. Name No. Name

2 Air Heat Echanger (x4 or x6) 17 Pressure Switch
3 Water plate heat exchanger 18 Thermistor (Suction, THMs)
6 Check Valve (discharge line) 21 Thermistor (Cooler water inlet, THMWI)
11 Pressure Relief Valve 26 Accumulator
12 Dual safety valve (option) 27 L-Tank
14 Stop Valve (D-valve Option)
15 Check valve (liquid line) (x5)
18 PMML0467 rev.0 - 12/2017

Refrigerant cycle diagram for YHME-(0182-0220)HE with economiser
4.4 Refrigerant cycle diagram for YHME-(0182-0220)HE with economiser

Flare connection
Screw connection
Flange connection
Only for YHME- Solder connection
(0222)HE
Fluid way (cooling op.)
Fluid way (heating op.)
a 79.38Dx1.63T
b 66.68Dx3.00T
c 53.98Dx2.00T
d 25.4Dx1.60T
e 22.22Dx1.2T C1220T-0
Option
Heated Chilled or hot f 28.6Dx1.60T
water inlet water inlet g 19.05Dx1.20T
h 15.88Dx1.20T
Heated j 9.53Dx0.80T
water outlet k 6.00Dx2.00T Thermoplastic
Option T: Thickness (mm)

Chilled or hot
water outlet Design High
pressure Low
Option Hydrostatic High
test pressure Low
YHME-(0182)HE: 1 circuit (4x Air Heat exchanger)

YHME-(0222)HE: 1 circuit (6x Air Heat exchanger)
XEKS1848
No. Name No. Name

2 Air Heat Echanger (x4 or x6) 17 Pressure Switch
3 Water plate heat exchanger 18 Thermistor (Suction, THMs)
6 Check Valve (discharge line) 21 Thermistor (Cooler water inlet, THMWI)
11 Pressure Relief Valve 26 Accumulator
12 Dual safety valve (option) 27 L-Tank
14 Stop Valve (D-valve Option)
15 Check valve (liquid line) (x5)
19 PMML0467 rev.0 - 12/2017

5 Preparation initial check
Initial check
5. Preparation initial check
5.1 Initial check

Prerequisite information Installation Space
Measure and architectural information regarding Check for obstacles which restrict condenser air flow or
installation location. hamper maintenance work in the space specified in next
Installation Location point “5.3 Placing the unit”.
Foundation
Confirm that the final installation location is provided with
convenient piping and wiring work. Strong water runoff Check to ensure that the foundation is flat, level and
should be avoided. sufficiently strong, taking into account the maximum
foundation gradient (see next point “5.3 Placing the unit”)
This unit must be installed in a restricted area not
and the unit weight balance. Confirm elevation provision
accessible to the general public. Install the unit on a roof or
for the unit on a solid base with an iron frame or concrete
in an area where people, except service engineer, can not
curbs.
touch the unit.
In order to obtain proper clearance beneath the unit
Install the unit with sufficient clearance around it for
for either rooftop or on the ground installation, where
operation and maintenance. Install the unit where good
foundation bolts should be sunk into concrete. Additionally,
ventilation is available.
for on the ground installation, provide a gravel or concrete
Do not install the unit where is a high level of oil mist, salty space around the condenser air intake in order to avoid
air or sulphurous atmosphere. airflow obstruction due to grass or other vegetation.
Install the unit as far as practical (being at least 3 meters) Reception of Unit
from electromagnetic wave radiator (such as medical
equipment). Check to ensure that the unit has been transported without
damage. File a damage claim with the transportation
companies if mishandling due to transportation company
negligence is suspected.
5.2 Transportation
Transport the products as close to the installation location 5.2.1 Transportation by Rigging
as practical before unpacking is accomplished.
Hook wire cables and apply field-supplied spreader bars
Secure the route to the final installation location by on the top of the unit (see figure below) to prevent the
confirming the dimensions. unit panels from damage due to cable scratches. The unit
should remain in an upright position even during rigging.
! DANGER The wire cable to rig the unit shall be three times stronger
than the unit weight. Check to ensure that the rigging
• If leakage is detected, stop the unit and contact the install-
er or service shop. Do not use a naked fire near the refrig-
bolts are tightly fixed to the unit. The weight of the unit is
erant gas. If a naked fire is utilised near the refrigerant gas, indicated on the unit label.
refrigerant is turned into a harmful phosgene compound.
Rigging shall be performed by the instruction drawing
• This unit is operated with refrigerant R134a, which is non-
flammable and non-poisonous. However, refrigerant itself attached to the unit.
is heavier than the atmosphere so that a floor is covered
with refrigerant gas if refrigerant is leaked. Therefore, keep
good ventilation to avoid choke during servicing. ! DANGER
• Do not stand below the unit when rigging.
! CAUTION • Do not put any foreign material into the unit and check
• Check to ensure that valves are correctly opened. If not to ensure that none exists before the installation and test
opened, serious damage will occur to the compressor due to run. Otherwise a fire or failure will occur.
an abnormal high pressure.
• This unit controls air flow for condenser during low ambient
temperature.
! CAUTION
• Follow strictly the lifting method shown by the drawing attached
• Due to this control, avoid the strong wind hits the unit directly. to the unit.
In such a case, put buffer plate around the unit (field supplied)
• For safety reasons ensure that the outdoor unit is lifted
smoothly and does not lean.
• To avoid damage, place a soft protection material (like a piece
of cloth) between the wires and the unit
20 PMML0467 rev.0 - 12/2017

Transportation
Y(C/H)ME-(0162-0182)HE
Lifting Bar
(Field supplied)
A Detail
Lifting holes
Lifting bracket
(Field supplied)
(max.)
(max.)
XEKS1817
Y(C/H)ME-(0202-0222)HE
Lifting bar
(Field supplied)
(*)
Lifting holes
A Detail
Lifting bracket
(Field supplied)
(max.)
(max.)
XEKS1818
? NOTE
(*)Ensure adequate protection is placed between the lifting straps and the units fan deck to avoid scratching of paintwork.
21 PMML0467 rev.0 - 12/2017

Placing the unit
5.2.2 Declining the unit during transportation
Y(C/H)ME-(0162-0182)HE Y(C/H)ME-(0202-0222)HE
! DANGER
Do not decline the unit more than an angle of 15º as shown in the figure during transportation. If declined more than an angle
of 15º, the unit may fall down.
5.3 Placing the unit

Tools and Instruments
Pincers, wrenches, facilities to transport and place the unit.
Unpacking
Remove the plastic bag (cut it if necessary)
Placing
Make sure to arrange for the adequate equipment and human resources to place the unit on the foundation.
Keep clearance between the units of more than 1800 mm, and avoid obstacles that may hamper air intake, when
installing more than one unit together.
Install the unit in the shade or not exposed to direct sunshine or direct radiation from high temperature heat source.
Do not install the unit in a space where a seasonal wind directly blows to the chiller fans.
3m overhead
air clearance
3m overhead
air clearance
Y(C/H)ME-(0162-0182)HE Y(C/H)ME-(0202-0222)HE
22 PMML0467 rev.0 - 12/2017

Placing the unit
Y(C/H)ME-(0162-0182)HE
Y(C/H)ME-(0202-0222)HE
? NOTE
• The height of the wall shall be smaller than that of the unit cabinet.
• When the unit is installed at a location where the unit is encircled with walls and obstruction of free Air circulation is suspected,
consultation with YORK regarding the operation space is recommended.
Maximum Foundation Gradient

The unit should be installed in an upright position within the gradient shown in next figure.
Y(C/H)ME-(0162-0182)HE Y(C/H)ME-(0202-0222)HE
23 PMML0467 rev.0 - 12/2017

Gravity centre
5.4 Gravity centre

When hanging the unit ensure the balance of the unit, check safety and lift it up smoothly. Do not remove any packing
materials and hang the unit under packing conditions.
Y(C/H)ME-(0162-0182)HE Y(C/H)ME-(0202-0222)HE
Fixing
point to
the ground
Centre of
gravity
Centre of gravity
Control panel
Control panel
Operating weight and center of gravity

Operating Location of Centre of Operating Location of Centre of
Weight Gravity (mm) Weight Gravity (mm)
Model Model
Dimension Dimension Dimension Dimension
(kg) (kg)
A B A B
YCME-0162HE 1300 YHME-0162HE 1400
805 785 814 787
YCME-0182HE 1340 YHME-(0182)HE 1420
YCME-0202HE 1590 YHME-0202HE 1680
824 1095 834 1075
YCME-0222HE 1680 YHME-(0222)HE 1760
Weight distribution
Weight Distribution (kg)
Model Location
1 2 3 4 5 6
YCME-0162HE 314 322 478 186 - -
YCME-0182HE 324 332 493 191 - -
YCME-0202HE 173 207 406 130 237 437
YCME-0222HE 183 219 429 137 251 461
Weight Distribution (kg)

Model Location
1 2 3 4 5 6
YHME-0162HE 351 348 500 201 - -
YHME-(0182)HE 356 353 508 203 - -
YHME-0202HE 173 218 428 130 258 473
YHME-(0222)HE 182 228 448 137 270 495
24 PMML0467 rev.0 - 12/2017

Service space
5.5 Service space

Y(C/H)ME-(0162-0182)HE Y(C/H)ME-(0202-0222)HE
5.6 Factory-supplied components

Make sure that the following accessories are packaged with the unit.
Accessory Image Qty.
Water pipe (*) 2
Coupling (*) 2
Installation and operation manual 1
Declaration of conformity - 1
? NOTE
• If any of these accessories are not packed with the unit or any damage to the unit is detected, please contact your dealer.
• (*) These accessories are supplied in a carton box inside the module:
Water pipe
Carton box
Coupling
25 PMML0467 rev.0 - 12/2017

6 Installation
Electrical box
6. Installation
6.1 Electrical box

LCD
Power
(White lamp)
ON
ON (Green lamp)
(White button)
ALARM
OFF (Yellow lamp)
(Black button)
Main switch
handle
6.1.1 Handle installation
1x 2x 3x 6x
Electrical box door
26 PMML0467 rev.0 - 12/2017

6 Installation
Electrical Wiring
6.2 Electrical Wiring
! DANGER 6.2.1 Electrical wiring connection

• This unit must be installed in a restricted area not acces- Example of Y(C/H)ME-(0162-0222)HE
sible to the general public.
• Before obtaining access to terminals, all supply circuits
must be disconnected. Switch OFF main switch (M.I) for
any work inside electrical box.
• Keep electrical box cover closed 2 min. after switching
power off (to discharge the capacitors). Do not switch
power ON before connecting the earth protection conduc-
tor to “PE” terminal (residual leakage current).
• It is recommended that the main switch be locked in the
“OFF“ position, to prevent against accidental supply of
power during equipment servicing.
? NOTE
Electrical connection must be done by professional installers.
Tools and Instruments

One set of wiring tools and electrical tester (clamp meter).
PE
General check
1 Ensure that the field-supplied electrical components
(mains power switches, circuit breakers, wires, CB – Thermal and Magnetic Circuit Breaker (according
connectors and wire terminals) have been properly to EN 60947-4 or updated version). C Type for Motor
selected according to the electrical data indicated. protection trip curve. Fixed Breaking Capacity according
Make sure that they comply with national and regional the recommended CB values and make sure that they
electrical codes. comply with national and regional electrical codes.
2 Check to ensure that the power supply voltage is within
+/-10% of the rated voltage. EF – Alternatively, Electric Fuses (according to EN 60269-
2 or updated version) could be used instead of CB. Use
3 Check to ensure that power supply has an impedance
low enough to warranty not reduce the starting voltage recommended EF values and make sure that they comply
more than 85% of the rated voltage. with national and regional electrical codes.
4 Check to ensure that the ground wire is connected. ELB – Earth Leakage Breaker (according to EN 62423
5 Check that power terminals L1, L2, L3 and N (R, S, or updated version) and based on TN-S earth protection
T and N) are correctly connected to the MI terminals. system. Fixed Earth Leakage Breaker Capacity according
Check terminals tightening and correct phase the recommended ELB values and make sure that they
connection. comply with national and regional electrical codes.
6 Connect a fuse or a circuit breaker of specified capacity.
? NOTE
? NOTE For other earth protection systems check regulations for the most
Check and test to ensure that if there is more than one source of proper ELB value.
power supply, that all are turned OFF.
! CAUTION Maximum allowed electric leakage current according to the

• Check to ensure that screws for terminal block are tightly following table (RMS at 50Hz).
tightened.
ELB must be A Class. “si” super-immunized earth leakage
• Check to ensure that the fans have stopped before electrical
wiring work or periodical check is performed. protection without tripping delay (no S type)
• Protect the wires, electrical parts, from rats or other small Earth protection system should not have a total resistance
animals. If not protected, rats may damage unprotected parts,
and at the worst, a fire will occur. higher than 100Ω. The maximum trip time for 300 mA
• Electrical wiring must comply with national and local codes. should be 0.3s. Earth resistance should be improved if
Contact your local authority in regards to standards, rules, ELB trip time at 0.3s is not ensured.
regulations, etc.
? NOTE
! DANGER See the Electrical Wiring and Wiring Diagrams on chapter “3.
• Do not connect of adjust any wiring or connections unless Drawings”.
the main power switch is OFF.
• Check that the earth wire is securely connected, tagged
and locked in accordance with national and local codes.
27 PMML0467 rev.0 - 12/2017

6 Installation
Electrical Wiring
6.2.2 Customer electrical connection 13601. Considering max temperature of 65ºC on the bar.
Follow the procedure below for the installation of electrical

connection in the case of individual modules. Connection ? NOTE
is possible through the bottom plate of the electrical box. See Electrical Data for recommended values for the circuit breaker,
earth leakage breaker, cable sizes and bus bar.
6.2.3 Control Wiring
Connect the interlock wiring and control wiring between

the unit terminals and the magnetic switches for the water
pumps, according to the wiring diagram shown in section
“3.2.4 Customer wiring of control circuit” in chapter “3.
Drawings” or in the wiring label. The main connection
terminal N is required.
Available functions
Connect according to the wiring diagram shown in section
“3.2.4 Customer wiring of control circuit” in chapter “3.
Drawings” or the wiring label.
Low signals (<50V)
• Remote control signal– terminals A~D (24 VDC)
-- To operate, set SW2 "Remote" and select DC24
input pulse or level.
-- A-B input is intended for single module operation
only, and does not allow control of a group
consisting of several modules (master/slave group).
-- C-D output of master unit informs of system alarm.
Slave unit informs of module alarm only.
• Remote control by YORK controllers or gateways
(External H-LINK) – terminals E,F.
-- Set SW2 "Remote" and DSW5 pin 4 ON , DSW6
Bottom
pin 1 ON (on PCBa)
1 Unscrew and remove the bottom plate. • Module interconnections - Terminals G,H.
-- Communication between modules in same group
2 Drill a hole or holes with the appropriate diameter for
(Master/Slave group), with each of them operating
the cables to be used, and attach cable glands or any
as a single chiller.
other sealant system.
• Pump interlock signal - terminal 1-2
3 Route the cables through the cable glands. -- Module waits for pump confirmation signal before
4 Put the plate back on place and tight the screws. enabling module start. PU-PU is displayed in
5 Attach the end of each cable to the corresponding 7-segment.
terminal board inside the electrical box. -- When the switch is opened during module
6 Make sure that any gap in the plate is tightly sealed. operation 5P-5P is displayed in 7-segment.
-- Pump interlock has to be closed in all modules
Cable sizes which are a part of the (Master/Slave) group.
Cable sizes: Copper with XLPE insulation according to IEC 230 V signals
60364-2-52 considering the following installation type: • Pump Operation output - terminal 3-4
-- For High Efficiency mode, using multiple pumps,
3 single core loaded cable in a perforated tray and laid in connect each pump to its own module.
flat formation. (Table A.52-12, method F-6) Set LCD in Gr CTRL Setting menu, "Pump
Operation" option as "Unit" and both Unit Inc
and Dec Wait Time = 3 min.
-- For Standard mode, using one system pump,
connect the pump output to the Master unit only.
Set LCD in Gr CTRL Setting menu, "Pump
Operation" option as "Unit" and both Unit Inc
and Dec Wait Time = 0 min.
• Remote control – terminals 5~11
-- Terminal 5-6, STOP (Normally closed, push to open
and stop).
Bus Bar: Non insulated copper bus bars according to EN
28 PMML0467 rev.0 - 12/2017

6 Installation
Electrical Wiring
-- Terminal 6-7, RUN (Normally open, push to close -- For master/slave groups, use the master input only;
and run). slave modules receive operation orders though
-- Input is intended for single module operation only, H-Link
and does not allow control of a Master/Slave group. • Water Protection Switch Option (Flow Switch Options
-- In case of remote control operation, cut the jumper or DPSW) – terminals 33, 34.
in terminal 5-6. -- When circuit is opened during operation alarm
-- Terminal 9-11, Running output for the module.  is displayed in the 7-segment.
In master module, running output for the system -- Flow switch/DPSW has to be closed in every
(green lamp on electrical box) module of the group. When using just one flow
-- Terminal 10-11, Alarm output for the module (yellow switch in multi module units, this input flow switch
lamp on electrical box) signal should be linked to all modules.
• Night shift mode operation Option – terminals 22, 24 • Leak detection (optional) - terminal 35-36.
-- For master/slave groups, use the master input only -- Leak detection signal stop de module.
• 2nd setting temperature activation – terminals 23, 24 -- When using just one leak detection device in multi
module units, this input signal (leak detection)
-- It is necessary to stop the module in order to make
should be linked to all modules.
changes
• Force Compressor Load Option (thermo off, hold, load
-- For master/slave groups, use the master input only
up) – terminals 150~153
• External thermostat Option (Ice storage) – terminals
• Fan Operation Caution – terminals 11-154.
25, 24.
-- This output is for individual module.
-- Compressor running at 100% load, water setting
temperature is ignored (used only as a thermo off -- 1 fan abnormality: caution for fan is output
safety limit). -- 2 fan abnormality: module alarm
-- This input applies for individual modules only. • Free Cooling Option – terminals 156, 157.
• Fan Operation activation Option – terminals 26,24 -- ON condition: Inlet water temperature > Ambient
-- For master/slave groups, use the master input only temperature + 2 ºC.
• System remote control switch - terminal 28-31. -- OFF condition: Inlet water temperature < Ambient
temperature
-- Control signal to turn all modules on and off
Free cooling ON Free cooling OFF

Free cooling inlet temp.
Fan
Fan coil
coil
Water Chiller inlet temp.
Water temperature (ºC)
chiller
Chiller Water
InletFlow
Inlet flow Chiller outlet temp.
Chiller
water
Chiller Water
Outlet
Outlet flow
Flow
Ambient temperature 9ºC
157
Output:
Output: Chiller setting temperature 7ºC
156
ON/OFF Signal
ON/OFF signal Free cooling + Chiller Only Chiller
for Free Cooling
for free cooling
Time
Field supplied
Field Supplied ChillerSide
Chiller side Start operation Free cooling OFF
? NOTE
See section “3.2.4 Customer wiring of control circuit” in chapter “3. Drawings” and “7. Control system”.
29 PMML0467 rev.0 - 12/2017

6 Installation
Water Piping
6.3 Water Piping

When Piping Connections are performed For piping along the wall
1 Connect all pipes as close as possible to the unit,

so that disconnection can be easily performed when
required.
2 It is recommended for the piping of the chilled water
inlet and outlet that flexible joints be utilised, so that
vibration will not transmit.
3 Whenever permissible, sluice valves should be utilised For instant installation work
for water piping, in order to minimise flow resistance
and to maintain sufficient water flow.
4 Proper inspection should be performed to check
for leaking parts inside and outside the system, by
completely opening the chilled water inlet and outlet
valves to the water cooler. Additionally, equip valves to
the inlet and outlet piping. Equip an air purge cock on 8 The common water pipes (Inlet/Outlet) are field
the inlet piping and a drain cock on the outlet piping. supplied or can be requested (as option) to be factory
The cock handle should be removed so that the cock assembled. It is not necessary to install any sensor in
can not be opened under normal circumstances. If this these common pipes for standard models. Number of
cock is opened during operation, trouble will occur due connections for models for factory assembled modules
to water blow-off. are:
5 Sufficiently perform insulation to keep the chilled water
piping cool and to prevent sweating of the piping. Models Water inlet Water outlet
1 module 1 1
6 Under the condition where the ambient temperature
is low in winter, there is a case where equipment and 2 modules 2 2
piping will become damaged during the shutdown 3 modules 3 3
periods at night, because the water in the pump or
piping will be frozen. To prevent freezing of the water, it
is effective to operate the pumps. YORK Chiller has the ! CAUTION
pump ON/OFF operation control (see wiring diagram) • Cleaning of plate heat exchangers shall be performed by
water from piping. Additionally, in a case where specialists. Please contact your contractor or dealer of YORK.
measures such as water draining are difficult, utilise • Clean the Water Strainer periodically according to its clogging
degree.
antifreeze mixture of ethylene glycol type or propylene
• It is strongly recommended to clean the plate heat exchanger
glycol type.
at the same time the water strainer is cleaned.
7 Suspend the water piping at certain points and prevent
the water piping from being in direct contact with the
building: walls, ceilings, etc. If there is direct contact
between pipes, abnormal sound may occur due to the
vibration of the piping. Pay special attention in cases of
short piping lengths. Do not fix the water pipes directly
with the metal fittings. Some examples for suspension
method are shown below.
For suspending heavies
30 PMML0467 rev.0 - 12/2017

6 Installation
Field typical installation example
6.4 Field typical installation example

YCME-HE
 Chiller unit  Strainer (accessory)  Drain valve
 Manometer (x3)  Shut-off valve (x2)  Pipe vibration absorber (x2)
 Pump  Flow switch (accessory)
YHME-HE
 Chiller unit  Strainer (accessory)  Drain valve
 Manometer (x3)  Shut-off valve (x2)  Pipe vibration absorber (x2)
 Pump  Flow switch (accessory)
31 PMML0467 rev.0 - 12/2017

6 Installation
Water connection
6.5 Water connection

Victaulic joints are used for water inlet and outlet connections.
Coupling and Chiller pipe with

Pipe accessory
gasket cap
1 Remove the cap from the chiller pipe. 3 Attach the rubber ring and fix the coupling.
2 Weld the pipe accessory to the water supply pipe, and

join the pipes together.
4 Check whether there is any leakage.
Customer Pipe Chiller

pipe accessory pipe
? NOTE
See section “10.19 Installations works of Victaulic joints” in chapter “10. Maintenance”.
6.6 Minimum internal system water volume

To ensure the cooling operation at least 5 minutes without interruption, the internal chilled water volume in the piping
system should be greater than the minimum volume shown below.
Minimum internal Minimum internal
MODEL system water MODEL system water
volume (m3) volume (m3)
YCME-0162HE 0.77 YHME-0162HE 0.72
YCME-0182HE 0.76 YHME-(0182)HE 0.72
YCME-0202HE 0.98 YHME-0202HE 0.94
YCME-0222HE 0.95 YHME-(0222)HE 0.89
? NOTE
• Minimum internal system water volume written above is for standard ON/OFF differential.
• In case of changing ON/OFF differential, minimum internal water volume changes as following percentage.
Inlet ON/OFF Differential

4°C 3°C 2°C 1°C
(set in the LCD menu)
Minimum internal water volume 50% 67% 100% 200%
• To prevent frequent ON/OFF for no load or extremely low load operation, system internal water volume shall be more than above table.
• ON/OFF cycles shall be maximum 6 times per hour. (minimum 5 minutes operation and minimum 5 minutes thermostat OFF).
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6 Installation
Water Control
6.7 Water Control
! CAUTION
• When industrial water is applied for chilled water and condenser water, industrial water rarely causes deposits of scales or other
foreign substances on equipment. However, well water or river water may in most cases contain suspended solid matter, organic
matter, and scales in great quantities. Therefore, such water should be subjected to filtration or softening treatment with chemicals
before application as chilled water.
• It is also necessary to analyse the quality of water by checking pH, electrical conductivity, ammonia ion content, sulphur content, and
others, and to utilise industrial water only if problem is encountered through these checks.
The following is the recommended standard water quality.
Chilled water system Tendency (1)

Item Circulating water Deposits of
Supply water Corrosion
(Less than 20ºC) scales
Standard quality pH (25 ºC) 6.8 ~ 8.0 6.8 ~ 8.0
Electrical conductivity (mS/m) (25 ºC) Less than 40 Less than 30

{µS/cm} (25 ºC)} (2) Less than 400 Less than 300
Chlorine Ion (mg CI¯/I) Less than 50 Less than 50
Sulphur Acid Ion (mg SO42¯/I) Less than 50 Less than 50
The Amount of Acid Consumption (pH 4.8)

Less than 50 Less than 50
(mg CaCO3/I)
Total Hardness (mg CaCO3 /I) Less than 70 Less than 70
Calcium Hardness (mg CaCO3 /I) Less than 50 Less than 50
Silica L (mg SIO2 /I) Less than 30 Less than 30
Reference Quality
Less than 1.0 Less than 0.3
Total Iron (mg Fe/I)
Total Copper (mg Cu/I) Less than 1.0 Less than 0.1
Sulphur Ion (mg S2¯/I) It shall not be detected
Ammonium Ion (mg NH4+/I) Less than 1.0 Less than 0.1
Remaining Chlorine (mg CI/I) Less than 0.3 Less than 0.3
Floating Carbonic Acid (mg CO2/I) Less than 4.0 Less than 4.0
Index of Stability 6.8 ~ 8.0 -
? NOTE
(1) The mark “ ” in the table means the factor concerned with the tendency of corrosion or deposits of scales.
(2) The value showed in “{ }” are for reference only according to the former unit.
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6 Installation
Installation final check
6.8 Installation final check

Inspect the installation work according to all documents and drawings.
6.8.1 Installation Work Check List
1 Is the unit solidly mounted and levelled?
2 Is the installation location adequate?

Space for Condenser Air Flow
Space for Maintenance Work
Noise and Vibration
Sunshine and Rainfall
Appearance
3 Is the water piping system adequate?

Tube Size Water Drain
Length Water Control
Flexible Joint Air Purge
Insulation Pressure Control
Strainer
Common Pipes
4 Is the electrical wiring system adequate?

Wire size Tightened connections
Switch size Operation control devices
Fuse size Safety devices
Voltage and Hz Interlock
5 Have the R, S and T phases of the water Chiller correctly been connected to the R, S and T phases of the main
power source?
6 Are the stop valves for the condenser liquid line and water valve open?
7 Have the packing glands and the cap nuts for the stop valves been tightened?
8 Is BMS connected correctly and operate as decided?
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7 Control system
General notes
7. Control system
7.1 General notes

Electrical Operation Controls of YORK Water Chillers are as follows.
7.1.1 Capacity Control
All models are equipped with an unloading system for each compressor, in order to adjust the cooling capacity and to
provide precise temperature control for the chilled water, coupled with electronic thermostats.
Electrical Operation Controls advanced YORK Water Chillers are as follows.
Water outlet temperature
Load up 1
Load up 2
Continuous control Neutral band
Time
YORK Continuous Capacity Control
Check Water Control Configuration parameters on point Control Adjustment in this chapter.
7.1.2 Control Panel
Operation buttons and lamps

ON switch, OFF switch, Power Supply Lamp, Operation Lamp, Alarm Lamp, Operation/Alarm Indicator for each
refrigerant cycle and check switch are mounted in the Control Panel. The Control Panel is located at a position where
easy access is available.
Electrical box Control panel and lamps
LCD
Power
(White lamp)
ON
(Green lamp)
Alarm
(Yellow lamp)
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7 Control system
PCB (Printed Circuit Board ) control adjustment
7.2 PCB (Printed Circuit Board ) control adjustment

7.2.1 Control Structure
Printed Circuit Board temperature, and operate capacity control solenoid

valves of YORK screw compressor.
A micro-processor, relays and electronic components are
mounted on the Printed Circuit Board. Increased reliability • Screw Compressor Reversing Protection Circuit.
is assured due to the elimination of mechanical parts and This circuit is composed of a reverse-phase protection
wires. This board contains various functions by applying device, preventing reverse operation of the screw
micro-processor as follows: compressor, because the screw compressor definitely
cannot be operated in the wrong direction due to the
• Screw Compressor Cycling Protection Circuit.
misconnection of the main power phases.
The electronic timer of the screw compressor cycling
protection (ccp) connected in the compressor control • Restart after Power-Failure.
circuit delays the screw compressor restarting period for In case that a power failure shorter than 2 seconds
approximately 30 seconds. occurs, compressor can be restarted automatically
within 3 minutes after power supply.
• Electronic Expansion Valves and Variable Fan Speed
Control.
Switch Position Table
This series include electronic expansion valves control
and variable fan speed motor for better performance SWITCH POSITION
and efficiency. ON
ON
OFF
• Electronic Thermostat Circuit. ON
OFF
The electronic thermostat senses chilled water outlet OFF
7.2.2 Unit Factory Settings
Table 1
STANDARD SETTING PCBa

MODEL RSW
DSW 1 DSW 2 DSW 3 DSW 4 DSW 5 DSW 6 SW1 SW2 SW3
1
Y(C/H)ME- YCME-HE:
0162HE
Y(C/H)ME-
ON LOCAL COOL
0182HE
OFF REMOTE HEAT
Y(C/H)ME- YHME-HE:
0202HE SW1 SW2 SW3
Y(C/H)ME-
0222HE
Table 2
STANDARD SETTING PCBen

MODEL DSW1
PCBe1 PCBe2 PCBe3 PCBe4 PCBe5 PCBe6
Y(C/H)ME-0162HE
- -
Y(C/H)ME-0182HE
Y(C/H)ME-0202HE
Y(C/H)ME-0222HE
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7 Control system
Table 3
STANDARD SETTING PCBc

MODEL
DSW7 DSW8 DSW9 DSW 300 DSW 302 DSW 303 DSW 304
Y(C/H)ME-0162HE
Y(C/H)ME-0182HE
Y(C/H)ME-0202HE
Y(C/H)ME-0222HE
Table 4
STANDARD SETTING PCBd

MODEL
DSW1 DSW2 DSW3 DSW 4 DSW 10
ON
Y(C/H)ME-0162HE
ON YCME-HE:
ON ON
Y(C/H)ME-0182HE
YHME-HE: ON
Y(C/H)ME-0202HE
ON
ON
ON
Y(C/H)ME-0222HE
7.2.3 Unit Configuration Details
PCBa Settings
    
  
   
(*) This picture don’t show factory setting
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7 Control system
Nº Dip Switch Description

High cut check
 Not available
PSW1 PSW2
High cut check

PSW3: Fan stop for High Pressure cut checking
 PSW4: Not available
PSW3 PSW4
Manual defrost
 Manual defrost. Not available

PSW5 PSW6
Pump operation
ON Manual Pump Operation
 OFF Standard: OFF
SW1
Local/Remote Control:
Local/Remote changeover switch -- Standard: Remote
LOCAL -- Local: This mode allows unit ON/OFF from buttons in electrical box.

? NOTE
REMOTE
SW2
OFF function is available in both modes.

Cool/Heat changeover switch
COOL Cooling Mode: Standard
 HEAT Heating Mode: Heat pump version only
SW3
Cycle 1 disabled Cycle 1 enabled
2 Not available (DSW1 pin 2 OFF)
Manual set A
3~ Not available (DSW1 pin 3, 4: All OFF)
5 6 7 European Models
 Capacity code
DSW1
Pin
(This picture is an example of Y(C/H)ME-0162HE
8 9
Individual thermistor (Always off) Not available
Cooling only models Heat pump models
Screw Compressor Not available
Air-chilled Not available
Manual set B Not available European voltage (400 V)
 Reserved Not available
General air conditioning Not available

DSW2
Main refrigerant (R134a) Not available
Inverter fan Not available
9 10 (DSW2 pin 9 and 10: All ON) (Continuous Capacity Control)
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7 Control system

Master Number of modules connected.
 ? NOTE
To set in all units with the total number of modules.
RSW1
H-LINK Module address
Pin Address Pin Address
Master Slave 4
1 2 3 1 2 3
Manual set C
Slave 1 Slave 5
1 2 3 1 2 3

Slave 2 Slave 6
1 2 3 1 2 3
DSW3
Slave 3 Slave 7
1 2 3 1 2 3
Common power source mode Not available

Temperature brine setting:
Pin Tº
Optional Function B: +5 ºC
1 2 3
 1 2 3
-5 ºC
DSW4 -10 ºC
1 2 3
Disabled Not available

Power interrup. recovery Power interrup. recovery
disabled enabled
Optional Function C:
Standard Not available
 Standard Not available
DSW5 Remote control by H-LINK

Standard (To apply with optional H-LINK
control devices)
1 2 Single Module Control
1 2 Multiple Module Control (standard)

Optional Function D:
1 2 Not available
 12345 1 2 Multiple module control (special with inverter pump)
DSW6 Not available Standard
4 5 Enable connection to 1 PCBd
4 5 Enable connection to 2 PCBd
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7 Control system
PCBc Settings
 





Internal H-Link terminal set

Without bus end resistance With bus end resistance

DSW7 Fuse non-short circuit Fuse short-circuit
PCBd COMM

Fuse non-short circuit Fuse short-circuit
DSW8
Without end resistance 1 Not available
 Without end resistance 2 Not available
DSW9
3~ Wire
With bus end resistance

External H-Link terminal set

Without bus end resistance ? NOTE
Switch ON, only 1 Master (just one Module)
when using H-LINK devices.
DSW300
Fuse non-short circuit Fuse short-circuit
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7 Control system
 Not available
DSW302
Pin Address Pin Address
Group 1 Group 5
1 2 3 1 2 3
H-Link Group Adress Group 2 Group 6

1 2 3 1 2 3
 1 2 3
Group 3
1 2 3
Group 7
DSW303 Group 4 Group 8

1 2 3 1 2 3
Pin Address
H-LINK monitoring mode (no central control)
4 (only when DSW5-4 of PCBa: ON)
 Not available
DSW304
PCBdn Settings
n: number of PCB



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7 Control system

ON
1~6 Disable DC Fan 1-6 (pin 1: fan 1, pin 2: fan 2, ...) 1~6 Enable DC Fan 1-6

DSW1 7~8 Not available
1 2 I/O PCB Adress
3 4 Not used
ON
Fan Motor:

DSW2 5 6 Sanso Electric (240V 1 phase)
5 6 Panasonic (240V 1 phase)
Other settings not available (DSW2 pin 7 and 8: All OFF)
VCN 11 Type :
1 2 VCN 11 1 2 Expansion valve Type 1
ON VCN 12 Type :
3 4 VCN 12 3 4 Not available

DSW3 VCN 21 Type :
5 6 VCN 21 5 6 Not available
VCN 22 Type :
7 8 VCN 22 7 8 Expansion valve Type 2
Without end resistance 1 Not available
 Without end resistance 2 Not available

DSW4
3~ Wire
PCBd COMM

Fuse non-short circuit Fuse short circuit
DSW10
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7 Control system
PCBen Settings
n: number of PCB
LED202
(Yellow)
LED501
(Red)

Address settings
PCBen
Pin
DSW1
PCBe1
PCBe2
 PCBe3
DSW1
PCBe4
PCBe5
PCBe6
43 PMML0467 rev.0 - 12/2017

7 Control system
Oil Heater control
7.3 Oil Heater control

Heater ON conditions:
During compressors Stop and discharge gas temperature < 50ºC
Heater OFF conditions:
During compressor operation and discharge gas temperature ≤ 55ºC
7.4 LCD (Liquid Control Display) control adjustment

Operation and configuration unit data can be checked in LCD
7.4.1 LCD standard setting
Compressor parameters Value
Compressor starting delay 30 sec.
CT sensor protections time 30 sec.
160 kW 112
180 kW 125
CT sensor current (A)
200 kW 128
220 kW 132
Pump parameters Value

Periodic pump OP. Disable
Pump OP in ON/OFF cont. ON
Unlimited
Pump feed back waiting time
1 min
Water control setup
Load Up 1 Mode
Load Up 2 Mode
(1ºC)
ON/OFF
Temperature setting (2ºC)
Neutral band (2ºC) (7ºC)
Stop band (1ºC)

Thermo Off
Time
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7 Control system
LCD (Liquid Control Display) control adjustment
7.4.2 LCD display for individual module
Initial Screen
? NOTE
Input screen example
(2 sec.) This kind of screen will show after to touch

“INPUT” button
MENU
Pictogram description
Back to main menu
Go back
Next screen
Previous Screen
STATUS Status Screen
SETTING Setting Screen
CycleDATA Cycle Data Screen
LOG Log Screen

PRESSURE Pressure Screen
SERVICE Service Menu Screen
LANGUAGE Language Screen
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7 Control system
MENU
STATUS
Status Screen
? NOTE
When an ALARM is activated all the screens at LCD are
dispayed in RED with a red frame.
? NOTE
When a CAUTION is activated the status screen will be
displayed in normal mode with a yellow frame.
46 PMML0467 rev.0 - 12/2017

7 Control system
MENU
SETTING
Setting Screen
W Temp Set
Cool/Heat Water Temperature Setting Screen
Setting Screen
Load Cont Set
Load Control Set 1/2
47 PMML0467 rev.0 - 12/2017

7 Control system
Load Control Set 2/2 Cool or Heat Optional Function Screen
Setting Screen
COMP Delay Time
COMP Delay Time Cool or Heat Optional Function Screen
Setting Screen
Optional Function
Cool or Heat Optional Function Screen Cool or Heat Optional Function Screen
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7 Control system
Cool or Heat Optional Function Screen Cool or Heat Optional Function Screen
Heat Optional Function Screen
Cool or Heat Optional Function Screen
Cool or Heat Optional Function Screen
Setting Screen
DATA/TIME Setup
DATA/TIME Setup
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7 Control system
MENU
Cycle DATA
Cycle Data 3/8
Cycle Data (for cooling or heating mode)
No.1 Cycle
Cycle Data 1/8 Cycle Data 4/8
Cycle Data 2/8 Cycle Data 5/8
50 PMML0467 rev.0 - 12/2017

7 Control system
Cycle Data 6/8

MENU
LOG
Log Screen
Cycle Data 7/8
ALARM LOG
Alarm Log
Cycle Data 8/8
ALARM SELECTION
51 PMML0467 rev.0 - 12/2017

7 Control system
Alarm Log 1/6 Alarm Log 4/6
52 PMML0467 rev.0 - 12/2017

7 Control system
Log Screen
CAUTION LOG
Caution Log
MENU
PRESSURE
Pressure
MENU
LANGUAGE
Language Screen
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7 Control system
7.4.3 LCD display for 2 or more modules connected. Group Control option is enabled
MENU
STATUS Status Screen
SETTING Setting Screen
CycleDATA Cycle Data Screen
LOG Log Screen
PRESSURE Pressure Screen
SERVICE Service Menu Screen
LANGUAGE Language Screen

Gr.CTRL
Group Control Screen
? NOTE
Some values cannot be edit during operation, stop the modules to be able to change.
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7 Control system
MENU
Gr.CONT
Setting Screen 3/5
SETTING
Setting Screen 4/5
Setting Screen 1/5
Setting Screen 5/5
Setting Screen 2/5
55 PMML0467 rev.0 - 12/2017

7 Control system
STATUS
Group Control Status Screen 1/2
Group Control Status Screen 2/2 Group Control Status Screen 2/2
Unit No.1
Unit No.1 Status Screen
56 PMML0467 rev.0 - 12/2017

8 Self-Inspection Functions
Alarm Indication
8. Self-Inspection Functions
8.1 Alarm Indication

LCD
If the unit is operated under abnormal conditions, an alarm code (refer to the table below) is indicated on the LCD Alarms
Screens. The "Alarm" lamp will be lighted and LCD Screen is lighted in red.
Individual module 2 or more modules connected
MENU MENU
STATUS STATUS
Status Screen Status Screen
57 PMML0467 rev.0 - 12/2017

Alarm list
7-Segment display
7-Segment on PCBa shows the Alarm code as follows:
8.2 Alarm list

Status Indication
LCD Screen Content
7-segment
(n: module number)
11 High Pressure Switch Activation of high pressure switch
C1-h1 Excessively High Pd Discharge pressure (Pd) becames higher than 1.92Mpa
11 Low Ps Protection Control Excessively low pressure
11 Low Ps Protection Control Activation of low pressure protection control
141 Activation of FAN Internal TH Activation of fan internal thermostat (Option)

Activation of thermal relay for compressor or
151 COMP Over Current
Malfunction of auxiliary relay ARn
161 Excessively High Td Activation of discharge gas thermistor
171 Activation of Comp Internal TH Activation of compressor internal thermostat

Excess low temperature of cooler inlet refrigerant. Refrigerant
191 Excessively Low Cooler IN Temperature
undercharge detection
1t1 Excessively Low Ts Activation of suction gas thermistor
C1-21 Failure of Te THM (CN29) Cooler inlet THM abnormality (CN29)
C1-23 Failure of Td THM (CN26) Cooler Discharge gas THM abnormality (CN26)
C1-24 Failure of Tl THM (CN24) High Pressure Switch (CN24)
C1-25 Failure of Two2 THM (CN25) Outlet rear side THM abnormality (CN25)
C1-26 Failure of Ts THM (CN27) Suction gas THM abnormality (CN27)
C1-27 Failure of Pd Sensor (CN31) Discharge pressure sensor abnormality (CN31)
C1-28 Failure of Ps Sensor (CN32) Suction pressure sensor abnormality (CN32)
C1-39 Failure of CT sensor Current sensor abnormality (CN36)
58 PMML0467 rev.0 - 12/2017

Alarm list
Status Indication
LCD Screen Content
7-segment
(n: module number)
1f0 FAN Number Setting Incorrect DSW setting of fan number
1fn FAN Over Current Fan overcurrent relay
C1-03 I/O Internal Transmission Failure I/O internal transmission
03-03 CPU-I/O PCB Transmission Failure PCBs connection abnormality or incorrect DSW setting
0101 Failure of Start Circuit Failure of auxiliary relay for starting
0505 Failure of Power Supply Phase Phase abnormally (reverse/open phase)
1111 Failure of Twi THM (CN4) Water inlet temperature thermistor abnormality (CN4)
1212 Failure of Two1 THM (CN5) Water outlet temperature thermistor abnormality (CN5)
112
13-13 Alarm of Freeze Protection Activation of freeze protection control
113
14-14 Excessively High Water Temperature n/a (only shown in Heat Pump models)
114
2222 Failure of Ta THM (CN6) Failure of ambient temperature thermistor (Open / Short) (CN6)
2C-2C Failure of System W 1 THM(CN13) Water supply header temperature thermistor
2d-2d Failure of System W 2 THM(CN14) Water return header temperature thermistor
5p5p PUMP Transmission Failure No feedback signal from water pump

Incorrect setting Incorrect DSW setting
Incorrect Operation /(**) Incorrect operation (switch during operation)
4040 Incorrect Setting of Group Control Incorrect DSW setting
Incorrect wiring Wrong transmission wiring (between modules/group)
PUPU Excessively Hig Water Temperature Excessively Hig inlet Water Temperature
Flikering
F1-11- Number “n” FAN Short Circuit Detection Fan Earth Detection. Ground
14(*)
Number “n” FAN Error Fan error detection
F1-21- Number “n” FAN Over Current Alarm Fan over current
24(*) Number “n” FAN Fin Temp High Alarm Fan fin temperature increase
f1-41 -
Number “n” FAN Transmission Error Fan transmission abnormality
44(*)
f1-51- Number “n” FAN Low Voltage Alarm Fan under voltage
54(*) Number “n” FAN High Voltage Alarm Fan over voltage
f1-81- Number “n” FAN Current Sensor Error Abnormality in current detection circuit
84(*)
6e-6e No Chilled Water Flow Cold water suspension
6C-6C No Condenser Water Flow Insufficient volume of water
F1P7 All Fans Abnormal Retry All fans simultaneously stopped

Fan Low Voltage Retry
F1P8 Fan High Voltage Retry Undervoltage / Overvoltage / Transmission abnormality

FAN Transmission Failure Retry
(*) The right 7-segments display indicates the fan number /Heat>Cool
(1, 2, 3 or 4) /Remote OP.
(**) /Remote>Local /Local OP.
/Local>Remote /Group Control
/Cool>Heat
59 PMML0467 rev.0 - 12/2017

Cautions list
8.3 Cautions list

This function addresses issues which are not a failure serious enough for an alarm-stop, but are stored to an external
output and alarm history as an alarm as well as to warn the customer. Also, in case of a caution, the following activation
• Display warning mark in the LCD Screen (caution are not shown in the 7-segments display).
• Store the details in the warning history is applied.
No. Name of warning Content

1 Abnormality of each sensor Sensor Abnormality
Based on Pump operation
2 Control to Prevent Water Over-temperature
Over-increase of water temperature
3 Freeze Protection Freeze Protection
4 Number of Compressor Run/Stop COMP Run/Stop Frequency
5 Failure of 1 Fan Fan Inverter Abnormality
6 Compressor Overhaul Period Approaching Overhaul Period
7 CPU-Indoor/Outdoor Transmission CPU-Indoor/Outdoor Transmission
8 Transmission of Control of Number of Units Transmission of Control of Number of Units
9 Incorrect Setting of Control of Number of Units Incorrect Setting of Control of Number of Units
10 Insufficient Number of Operating Units Insufficient Number of Operating Units
8.4 Retry control list
Status Indication
Content
7-segment LCD Screen
1P6 Ps Retry Retry due to Suction Pressure Decrease
1P6 Ps Retry Retry due to Suction Pressure abnormality
1P6 Cooler Inlet Retry Retry due to Cooler Inlet Refrigerant Temperature Decrease
1P6 Ts Retry Retry due to Suction Refrigerant Temperature Decrease
1P5 Td Retry Retry due to Discharge Refrigerant Temperature Over-Increase
1P5 49C Retry Retry due to Internal Thermo Activation
1P2 Pd Retry Retry due to Discharge Pressure Over-Increase
1PP 52C Retry Retry due to 52C Release
60 PMML0467 rev.0 - 12/2017

Protection list
8.5 Protection list
Activation Status Display

Priority Protection Control Name
7-Segment LCD Screen
U1-P3 Current Limited 1 Overcurrent Protection
U1-P0 Differential Pressure Limited 2 Differential Pressure Protection
U1-P6 Outlet Water Temperature Limited 3 Outlet Water Temperature Decrease Prevention
U1-P2 Discharge Pressure Over-Increase Limited 4 Discharge Pressure Over-increase Prevention
U1-P6 Suction Pressure Decrease Limited 5 Suction Pressure Decrease Prevention
Cooler Inlet Refrigerant Temperature Decrease

U1-P6 Cooler Refrigerant Temperature Limited 6
Prevention
U1-P5 During frost formation limitation 7 (*) Heating frost formations limitation
Compressor coil temperature over-increase

U1-P6 prevention
8 (*) Compressor coil temperature over-increase prevention
U1-P7 During cycle standardization 9 (*) Cycle standardization control
(*) for continuous control models
8.6 Normal Indication
Status
Indication
Content
7-segment
188 Power Supply, After Stoppage
1Co Cooling Operation
1oF Stoppage by Thermo-OFF
• Waiting for pump interlock signal

PU-PU • Inlet water temp. - Outlet water temp. > 2ºC
• Waiting for start, depending on the timer settings of the module starting up immediately before. (*)
1Ct Activation of Current Limiter
1eO Initializing Electronic Expansion Valve
(*) The 7-segment display of a given module changes its indication to PU-PU when the module which is starting up immediately before it
shows C1-oF on its 7-segment. The length of PU-PU display in a given module may vary depending on the timer settings of the module
starting up immediately before it.
This means that when the indication in the 7-segment display of a given unit becomes C1-oF, the 7-segment display of the unit appointed
to start up next by means of the master/slave control shows PU-PU.
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9 Test run
Previous starting check
9. Te s t r u n
9.1 Previous starting check

Before starting, see chapter “6. Installation”.
! CAUTION
• Check to ensure that valves are correctly opened. If not opened, serious damage will occur to the compressor due to an abnormally
high pressure.
• Switch On the main power switch, and energise the oil heater for 12 hours before start-up, to sufficiently warm the oil.
! DANGER
• Never operate the unit without all covers and guards assembled. It could provide access to unit parts with risk of trap, burn
or electric shock.
• Due to safety reasons, it is recommended to operate the unit remotely with the doors of the electrical box closed. Switch
OFF main switch (MI) for any work inside electrical box. Keep electrical box cover closed 2 min. after switching power off (to
discharge the capacitors).
Tools and instruments

• High Pressure Compound Gauge. Low Pressure Compound Gauge. Electrical Tester and General Tools.
• Remove the foreign particles and substances from the water piping, without going through the water coolers and
clearing the water strainer filter before running. Check to ensure that no foreign particle and substance exists in the
water piping
9.1.1 Cabinet
1 External • Confirm that there has been no damage caused during transportation or by installation works,
as well as externally as well as internally.
internal • Remove and clean any dust and foreign bodies, etc.
• Check each screw and washer to see if they are loose, and use a driver or a spanner to tighten
them if necessary.
• Confirm visually that there is no peeling at the thermal and acoustic insulation materials, tapes
and attached labels.
2 Air-side heat • Confirm visually the state of dust adhered to the fins. In case there is excessive dirt, clean with
exchanger a fin cleaner.
3 Fan part • Make the fan rotate slightly with the hands or a stick, and check the following. Pay attention to
any rattle or abnormal noise while conducting the inspection.
• Abnormalities and deformations at the fan or the fan protective net
• Smooth rotation of the fan
• Looseness of screws (in particular, inspect any looseness in the fixation of the shaft and the
propeller fan )
9.1.2 Refrigerant system

1 Cycle in • Check each screw to see if they are loose, and use a driver or a spanner to tighten them if
general necessary.
• Use a foaming agent or a leak tester (for R134a) to check gas leakage, and pay special
attention to flange, screw hole and flare parts.
2 Compressor • Confirm visually that there is no gas leakage or bleeding from flanges, etc.
3 Fusible plug • Confirm visually that there are no abnormal bulges in the fusible plug.
4 Stop valve • Confirm that the stop valve of refrigerant liquid line at the outlet side of the air-side heat
of refrigerant exchanger is fully open.
liquid line
? NOTE
When checking refrigerant leakage, please do not use general household detergents with uncertain substances as a foaming agent.
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9 Test run
9.1.3 Electrical system
• Confirm visually that the capacity and size of CB is the suitable or a fuse with a suitable
1 CB / Fuse
capacity is inserted.
• Check the looseness of each screw of attached parts as well of wiring connection parts, using
a driver.
• It is necessary to conduct this inspection with scrupulous care, since looseness in the
attachment of wiring connection parts would generate heat by resistance in contact, leading to
2 Electrical
damage of the equipment.
equipment
• Confirm that the insulation resistance value of the electrical device circuit exceeds DC500V,
and that total insulation value exceeds 1MΩ.
• In case that the value is lower than 1MΩ, it means that there is a failure of the insulation of the
electrical equipment, and operation shall not be conducted.
3 For
• Conduct a check of insulation failure. Do not conduct operation in case that total insulation
compressor
value at DC500V is lower than 1MΩ.
motor
• Conduct a check of insulation failure. Do not conduct operation in case that total insulation
4 Fan motor
value at DC500V is lower than 1MΩ.
• Confirm touching directly with the hand that there is no disconnected or loose wiring.
• Confirm that coating insulation parts are not damaged. While doing so, please pay attention not
5 Internal wiring
to touch with wet hands, or to directly touch with the hand parts of the unit that might be hot or
the edge of metal plates.
• Confirm that earth wiring is correctly installed, and use a tester to check that it is not
disconnected.
6 Local wiring • Confirm that R, S, T phases are correctly connected, using a reverse phase detector.
• Confirm the capacity of local wiring. If wiring capacity is insufficient, heat will be generated
when screws are loose, and voltage drop will become large.
7 Electronic
• Confirm that the convex part of the coil of the electronic expansion valve fits into the concave
expansion
part of the main unit of the electronic expansion valve.
valve
• Confirm that it is easy to see and that no display is lacking.
8 LCD Device
• Confirm that the date and time are set up correctly in calendar and timer.
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9 Test run
9.1.4 Water cycle
1 Water quality • Conduct a water-quality test.

control • See “10.20 Water quality control” for the reference values.
• In case that there is no (locally supplied) strainer attached next to the chiller unit, then attach
the simple strainer (supplied with the product as an accessory).
• In case that the attachment method of the cold water circulation pump is bad, cold water pipes
are long, and fixation is not reliable, there is the risk to produce abnormal noise or vibration.
Inspect and confirm carefully, paying special attention to noise and vibrations.
• There is the following method for confirmation:
a) Open the inlet and outlet cold water valves, and run water into plate heat exchanger and
cold water pipes.
b) Remove the air in the water pipes from the air extraction plug or the automatic air extraction
valve, while operating the cold water circulation pump.
c) Keep the cold water circulation pump operating for a while and confirm that there is no water
leakage, abnormal noise or vibration.
• Remove the simple strainer (supplied with the product as an accessory).
• Perform the extraction of air from the pump and insertion of water into the pumps in the entire
system.
2 Water pipe • Perform the check for water leakage points in the entire system. Please take into account that
uneven clamping or the trapping of foreign bodies may cause water leakage in Victaulic joint
connections.
• Confirm that the valve is open.
Valve open
Open/close
Type of fluid.
direction
Flux direction
Open/close state
• Confirm that a locally supplied strainer (mesh equivalent) is attached to the cold (hot) water
inlet/outlet pipes next to the chiller unit. Also, when conducting the inspection at the beginning
of the season, check if there are dirt or foreign bodies in the strainer, and remove them in case
that it was clogged.
• There is no impediment to exceed the limits of water temperature for continued usage, given
3 Water that it is for a short time. However, depending on facilities such as water tanks, there are cases
temperature in which the operation of the chiller unit may be hindered when exceeding usage limits for
more than 30 minutes at a time.
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9 Test run
Check before test run
9.2 Check before test run

• Please turn on the power source switch 12 hours before starting operation. It is necessary to supply electricity to the
oil heater.
• Confirm that water leak testing and extraction of air have been performed on water piping. Also confirm the existence
of water leakage.
• Confirm that the stop valve of refrigerant liquid is fully open.
• Confirm that power supply voltage is within ±10% of the rated voltage. Also confirm that the unbalance between
voltage phases remains within ±2%.
• Ensure that all covers and guards are correctly assembled.
• Open the water inlet and outlet valves.
• After assuring that all control switches have been cut OFF, switch on the handle on the electric box to supply
electrical power (white lamp at the right side of the electrical panel in ON).
• Start the cycle operation locally, by pressing white ON button on the panel, or remotely by the provided actuator
(green lamp at the right side of the electrical panel is ON).
• Compressor will start to run approximately 3 minutes after switch ON (if desired, check setting configuration to
increase compressor starting delay. See in Service Manual, Control Functions chapter, subchapter 2.1.2 Water
temperature control).
• Ensure that the displayed data in LCD are within the working range (consult to the YORK technical service).
• Set the desired water temperature on LCD.
9.3 Start test run operation
? NOTE
• A loud sound occurs when this compressor is stopped after the normal operation. However, this sound indicates no abnormalities and
stops within a few seconds by the activation of the check valve. This sound is due to the reverse rotation of the screw rotors, resulting
from the pressure difference between the discharge and the suction pressure.
• Each compressor may show the different valves of running current due to individual capacity control for each compressor. This is not
abnormal.
When installation is completed, perform test run according to the following procedure, and hand over the system to the
customer. Perform test run regarding the units one by one in order, and confirm that the electrical wiring and the water
piping are correctly connected.
Do not operate the system until all the safety notes have been cleared:
Test run should be performed as follows:
1 Fully open the liquid line stop valve on chiller.
2 Check that compressor fuses are not blown. Check that also fuses protecting power fans and control circuit are not
blown.
3 Check correct phase connection. Each rotation direction of two rotors in the compressor is fixed so that a reversal
phase protection device is equipped. However, the rotation direction should be checked as follows: Confirm that
phases R/L1, S/L2 and T/L3 are correctly connected. If not, the compressors do not start due to the activation of the
reverse phase protection in chiller control. Switch off electrical power into the power supply cables and exchange two
of the three phases on the Main Switch terminals at the field connection side of the unit.
4 Switch on Main Switch (MI) to electrical power supply.
5 Switch on the field-supplied water pump. Check the correct pump operation.
6 Check to ensure that the chilled water flows sufficiently.
7 Operate other auxiliary equipment such as fan coil units and air handling units and check they operate properly.
8 Compressor oil should be heated before compressor starting. Keep 12h compressor crankcase heater operating
before compressor starting every time after long time of chiller power off.
9 Set the desired water temperature on the LCD.
10 Depress the “ON” push button. The condenser fans will start to operate and the compressor will be started. (The
minimum and standard starting delay time is 3 minutes, for more delay check in Service Manual, Control Functions
chapter, subchapter 2.1.2 Water temperature control).
11 Check the rotation direction of the condenser fans.
12 Check to ensure that the water temperature control works properly.
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9 Test run
Resumption of test run
13 Check to ensure that the control and protection devices work properly.
14 Confirmation of standard operation pressure
Stop operation once, and startup again after 3 minutes have passed. Operate the compressor for approximately 15
minutes, and confirm that the displayed values of low and high pressure are correct.
15 Gas leakage check
Confirm that there is no gas leakage.
Test run can be also performed without compressor operation as follows:
1 Ensure that the Main Switch is OFF.
2 Remove the compressor fuses (PFC)
3 Follow the previous Test Run procedure except point 9. In order to operate the unit without compressor, push both
ON and OFF buttons at the same time for 3 seconds.
9.4 Resumption of test run

After confirming all the items of test run from the beginning to the end, please restart operation and inspect the
confirmation items for test run in the following table:
Item Check point Criteria and instructions Notes
Instant voltage upon compressor startup ··· Higher

than (Rated voltage -15%)
Voltage unbalance alters
1 Voltage Operation voltage ··· (Within rated voltage ±10%) greatly the current value
Voltage phase unbalance ··· Within 2% of each phase.
In case that it is inevitable, it can also be within 3%.
2 High pressure
See chapter “1.2 Safety and applied symbols”
Operation 3 Low pressure
4 Suction air (Outdoor)
Operation Dry bulb temperature
register
Wet bulb temperature
5 Cold water inlet temperature
6 Cold water outlet temperature
7 Activation temperature of the cold Confirm activation temperature by changing setting

water thermostat temperature.
Less than 6 times per hour, with operation time

8 Compressor start/stop frequency longer than 5 minutes
Confirm.
Refrigerant 1 Are there any abnormal
system vibrations or points of contact in Confirm visually.
pipes and capillaries, etc.?
Cycle in
general Special attention is
2 State of frost formation on Confirm that frost formation is not abnormally
required in intermediate
Compressor compressor excessive.
periods
Electrical 1 Is electrical equipment (relays,
system etc.) operating correctly? Unreliable operation such as howling, sparking or
Electrical 2 Is the operation time of timers chattering confirm that these do not occur.
equipment correct?
When it is necessary to
1 Is there any abnormality in adjust the quantity of
discharge water pressure or water, please adjust it at
operation noise? the discharge side of the
pump.
Is there dirt or any foreign body clogging the
2 Is there clogging in the strainer? strainer?
Water cycle
Inspect again (for the locally installed strainer).
pump
The strainer supplied with the product as an
accessory is a simple strainer with a small mesh
3 Detachment of simple strainer surface, intended to capture the dirt and foreign
from the cold (hot) water inlet bodies between the locally installed strainer and the
part product.
Please remove it after letting water pass trough
before the test run.
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9 Test run
Stop the unit
9.4.1 Inspection of the high pressure inspection device
To confirm the activation of the high pressure switch: Switch SW2 to LOCAL position and SW3
Operation Mode
to COLD position on the setting PCB
Switch SW2 to LOCAL position and
Operation Mode SW3 to COLD position on the setting Long press of PSW5 button during 10
Cooling Operation
PCB seconds
Check Operation Press PSW3

Condition for the activation of low pressure interruption
• When pressing the Pressure cut check switch, the fan device:
is forced to stop, and high pressure increases. Immediate activation when the low pressure pressure
• This activate the high pressure interruption device sensor detects a pressure of 0.01MPa
(Alarm stop).
9.4.3 Thermostat
• After confirmation, please release the alarm by
stopping the operation of the chiller together with the It is difficult to inspect the accuracy of operation of a local
recovery operation of the high pressure interruption thermostat, but the following procedure allows a rough
device. confirmation.
9.4.2 Inspection of the low pressure • Set the settings of the thermostat to high temperature
inspection device side, and those for water to low temperature side.
• Read the setting temperature of the thermostat at the
• Activate operation by means of local operation settings,
time of stopping the compressor, and compare it with
and put the chiller unit into operation.
the actual measurement of inlet temperature.
• When pressing the following switch on the setting
PCB during chiller unit operation, the expansion valve 9.4.4 Inspection of refrigerant leakage
becomes fully open, and low pressure decreases.
Tightening may become loose during transportation. Please
• This activates the low pressure interruption device. perform a leakage check of at least 10~15 seconds for each
point.
9.5 Stop the unit

Compressors operation is switch off by pressing black
button “OFF” inside the electrical panel. ? NOTE
• OFF function is always available in both, local and remote
control mode.
• Switch OFF the main power source when the unit is shut down
for a long time period.
9.6 Performance
Specific installation conditions (load, location, ambient performance. (See in Service Manual, Control Functions
temperature, water, etc…) could require adjusting the chapter, subchapter 2.1.2 Water temperature control).
water temperature control in order to optimise the chiller
9.7 Alarms and cautions

In case of abnormal chiller performance check alarms or red colored. Check troubleshooting for details in Service
caution indications on LCD. Manual, chapter Troubleshooting.
When some alarms occur yellow lamp is ON and LCD is
9.8 Periodical checking

1 Check the power supply 4 Check that water circuit parameters are within the
2 Check abnormal sound or vibrations range
3 Check that the unit amperage is within the range by 5 Check that refrigerant circuit parameters are within the
any ammeter in the LCD range.
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9 Test run
Instructions after Test Run
9.9 Instructions after Test Run

When the test run is completed, please instruct customers about operation and periodic maintenance methods before
leaving the unit, by using this manual. A special attention is required to the following caution:
! CAUTION
• Do not cut off the power source switch during the operating season. When the power source switch is cut off, the oil heater for screw
compressor is not energised, and the compressor might be damaged due to oil foaming at starting.
• When the operation season starts after long disconnection of the power source switch, please turn on the power source switch 12
hours before starting operation.
9.10 Normal operating pressure (cooling operation)

Check to ensure that Chiller is operating within the working range as shown below, after at least 15 minutes operation.
Suction Gas Pressure (MPa)
Discharge Gas Pressure (MPa)

Standard Working Range
Conditions:
Standard Working Range
-Compressor: 100% Load
Cooled Water Outlet Temperature (ºC) Condenser Air Inlet Temperature (ºC)
9.11 Electrical consumption percentage
150 %
43ºC
Electrical consumption percentage
Ambient temperature
40ºC
35ºC
30ºC
100 % 25ºC
20ºC
15ºC
50 %
(ºC)
0 5 10 15 20 25 30
Chilled water outlet temperature
? NOTE
Inlet air temperature at dry bulb of the air side heat exchanger 35ºC. Cold water temperature 12ºC. Cold water outlet temperature 7ºC.
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9 Test run
Guidance when handing over
9.12 Guidance when handing over

When handing the chiller unit over after completion of 6 In case of refrigerant leakage
test run, provide the customer with sufficient explanations The refrigerant used in this chiller unit is a non-
from the instruction manual, regarding the essentials of flammable, non-toxic, odourless safe refrigerant, but
operation and the method of periodical maintenance. Also, it may still release harmful gases in contact with fire.
please provide particular explanation and guidance on the Also, since the specific weight of this refrigerant is
following items. higher than that of the air, there is the risk that it covers
the floor and causes suffocation in the extraordinary
1 Supply of electricity to the oil heater
event of a leakage. Therefore, in case that there is a
Please do not turn power OFF during normal operation,
refrigerant leakage, or in case that irritation is felt on
in order to allow supply of electricity to the oil heater.
eyes or throat, then stop operation, turn off any fire
Also, in case of resuming operation after having turned
(turn off stoves, etc.), ventilate the room well and then
power OFF for a long time, please turn the power
contact your distributor or a YORK customer service
supply ON 12 hours before starting operation. The
centre.
oil heater has the purpose to prevent bad lubrication
inside the compressor upon startup, which could cause 7 About operation control, etc.
damage to the bearing or rotor. The instruction manual supplied with the product
2 About extraction of water from the pipes contains information about common usage method.
In case of stopping operation of the chiller unit for a Operation control may have changed in case that
long time, please extract the water from inside the special modifications have been applied by request of
pipes of the chiller unit. Please use the water extraction the customer. Please instruct the customer to contact
plug and the air extraction plug attached to the cold the distributor or a YORK customer service centre for
(hot) water pipes for extraction of water from the chiller enquiries regarding methods of usage not included in the
unit. instruction manual.
3 Freeze protection for winter 8 To ensure a safe use
During winter, or when outdoor temperature is low, In order to ensure a safe use, please provide the
water inside the pump or cold water pipes may freeze customer with sufficient explanations about the
when the product is stopped during the night, causing contents of To ensure a safe use on the instruction
damage to the machinery or the pipes. Please make manual bundled together with the chiller unit as well
sure to apply a proper insulation to the pump and water as those of Safety summary on the installation and
pipes, in order to prevent freezing. operation manual, and instruct the customer to read
Furthermore, this product has a function to operate them thoroughly.
the cold (hot) water circulation pump automatically in -- “1.2 Safety and applied symbols” chapter describe
case that the outdoor temperature decreases while it how important notes are identified. BE SURE
is stopped. Please do not turn the power supply switch to follow them as they are important safety
OFF during the season. In case that it is absolutely information.
necessary to turn the power source switch OFF, please
-- Please make sure to store the instruction manual at
extract the water from inside the chiller unit first.
a place where it can be consulted by the end user
4 In the extraordinary event of a fire at any time.
-- Please turn all power sources OFF.
-- For extinction, please use a fire extinguisher for oil
fire or a fire extinguisher for electrical fire.
5 This is not a failure.
-- A noise like that of water flowing can be heard for a
while during operation or after stop. This is the noise
of refrigerant flowing inside the pipes, and is not a
failure.
-- The compressor does not operate, even if operation
switch is in operation state, and the thermostat
for detection of cold (hot) water temperature is
activated. This is not a failure. Compressor starts
operation when the thermostat returns to a normal
operation temperature.
-- The rotor inside the compressor sounds as if it was
counter-rotating when the compressor stops. This
is caused by a temporary reverse flow of refrigerant
inside the pipes, and is not a failure.
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10 Maintenance
General notes
1 0 . M a i n t e n a n c e
10.1 General notes
The unit should be periodically inspected according to the • Turn OFF main switch (MI) for any work inside electrical
box.
same items as those described in the paragraph titled
• Keep electrical box cover closed 2 min. after switching
“9. Test run”. In order to ensure dependable performance
power off (to discharge the capacitors)
and long life operation, the following additional items
should be given for particular attention.
! CAUTION
•
! DANGER Perform periodical maintenance according to the instructions to
maintain the unit in a good condition.
• Do not remove neither unit covers neither guards without • Do not touch the parts at the discharge gas side by hand, since
disconnecting the power supply. the pipes at the discharge side are heated by refrigerant and
the temperature becomes higher than 100 ºC.
• If a fire accidentally occurs, turn OFF the main switch and
use an extinguisher for an oil fire and an electric fire. • Do not utilise this unit for cooling or heating of drinking water or
food. Comply with local codes and regulations.
• Do not operate the unit near flammable gases such
aslacquer, paint oil, etc. to avoid a fire or an explosion. • Turn OFF all the main switches if refrigerant leakage or chilled
water leakage occurs. Also, if the unit can not be stopped by
• Turn OFF the main switch when electrical box covers are
the control switch, turn OFF all the switches for power source.
removed for setting the temperature. Do not operate the
unit without fixing panels.
10.2 Components
Compressor Electrical Equipment
The semi-hermetic screw compressor requires periodic Always pay careful attention to working voltage, amperage
maintenance, including replacement of parts. Contact with and phase balance. Check for faulty contact caused by
your YORK dealer for receive proper instructions. loosened terminal connections, oxidised contacts, foreign
matter, and others.
Air-cooled Condenser
Control and Protective Devices
Inspect the condenser and remove any accumulated dirt
from the coil, at regular intervals. Other obstacles such as Make sure that factory settings have not been modified.
growing grass and pieces of paper, which might restrict Air
flow, should also be removed.
10.3 Lubrication
Compressor
The compressors are charged at the factory with the correct oil listed on the compressor nameplate. It is not necessary
to add oil, if the refrigerant cycle remains sealed.
Fan Motor
Bearing of all fan motors are pre-lubricated. Lubrication is not required.
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10 Maintenance
Deposit
10.4 Deposit
Lime and other minerals in the chilled water tend to deposit • For that reason it is recommended to follow accurately the
next caution about normal cleaning method. For further
on surfaces of plates over a long period of operation.
details, please contact your YORK installer.
As deposits of these minerals increase, excessive lower
operation pressure is detected, indicating evidence of
deposits on the water cooler. ! CAUTION
• Correctly select cleaning agent depending on scales in the
plate type heat exchangers. The cleaning chemicals are
! CAUTION different depending on fouling degree.
• This plate type heat exchanger is made of stainless steel. Do
• Cleaning of Plate type Heat Exchangers shall be performed by
not use a cleaning agent containing hydrochloric acid or fluorine
specialists. Please contact your contractor o dealer of YORK.
compound. If used, the heat exchanger will be damaged,
• Clean the Water Strainer periodically according to its clogging resulting in refrigerant leakage.
degree.
• After cleaning with cleaning agent, clean inside of water piping
• It is strongly recommended to clean the Plate Heat Exchanger including the heat exchangers by using clean water. Perform
at the same time the Water Strainer is cleaned. water treatment (preventive treatment) in order to prevent
the water circuit from corrosion or re-adhering of scales after
! DANGER •
cleaning.
In the case that a cleaning agent is used, adjust concentration
• This product is equipped with Plate type Heat Exchangers, of the cleaning agent, cleaning period and temperature
which are very sensitive of clogging and therefore they according to the scale degree.
could get frozen unless special care is taken. • In the case that acid cleaning is performed, neutralisation
treatment is required after cleaning. Treatment for neutralisation
fluid should be performed by a waste fluid contractors.
Refrigerant
Water
The cleaning agent and neutralising agent have erosiveness and stimulativeness against eyes, skin, mucous membrane
etc. Therefore use protection tools (protection glasses, protection gloves, protection shoes, protection cloth, protection
mask, etc.) in order not to absorb or touch these agents during this cleaning work.
10.5 Cleaning Method
Nr. Name Nr. Name

1 Chiller Unit 6 Waste Fluid Tank
2 Chilled Water / Inlet Piping 7 Cleaning Water Tank
3 Acid-resistant Type Water Pump 8 Hose
4 Hose 9 Chilled Water / Outlet Piping
5 Diluted Cleaning Fluid
.
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10 Maintenance
Winter Shutdown
1 Installation of Cleaning Circuit -- Put the waste fluid into the waste fluid tank.
-- Stop the water Chiller unit. -- Supply water into the cleaning tank and operate the
-- Stop the circulating water pump. pump for water cleaning.
-- Disconnect the connections at the chilled water inlet -- Put the cleaning water into the waste fluid tank as
and install a circulating water circuit by using an same as the waste fluid.
acid-resistant type water pump. -- Measure pH degree by using a pH test sheet and
2 Check of Circulating Circuit neutralise the waste fluid by gradually adding
neutralising agent.
-- Pour water in the cleaning tank and operate the
acid-resistant type water pump. -- After neutralisation ask a waste fluid treatment
contractors to handle it.
-- Check to ensure that no water leakage exists.
5 Neutralisation Treatment in the Water Piping
-- Check to ensure that the water hose is firmly fixed.
-- Put water into the cleaning tank.
-- Check to ensure that the cleaning agent will not
damage equipment near the water Chiller even if -- Operate the acid-resistant pump after Air-purging.
bubbles occur and touch them. -- Measure the pH degree and gradually add
-- Check to ensure that good ventilation is available. neutralising agent until the pH reaches pH = 7.
-- Check to ensure that no abnormal sound occurs. -- Operate the pump for a specified period of time for
neutralisation.
3 Cleaning Work
-- Discharge the used water.
-- Discharge water in the water circuit of the air
conditioning system. -- Operate the circulating pump and clean the circuit
with water until no fouling fluid is observed.
-- Supply diluted cleaning fluid from the cleaning
water tank by operating the acid-resistant pump. 6 Re-starting
-- Circulate the cleaning fluid for an appropriate Reconnect the water piping as they were so that the water
period of time (the operating time should be Chiller can operate.
determined according to the type of cleaning agent,
After cleaning, perform water treatment (preventive
concentration and fouling degree).
treatment) in order to prevent the water circuit from
4 Waste Fluid corrosion.
-- Stop the acid-resistant pump.
Suction Gas Pressure (MPa)
Area requiring cleaning

Saturation line of R134a
Low pressure switch activation line

Cooled Water Outlet Temperature (ºC)
(0.01 MPa)
10.6 Winter Shutdown

When shutting down the unit for winter, clean the inside Remove the drain plug and drain all residual water from
and outside of the cabinet, and dry the unit. Pump down the water cooler piping systems, as such water may freeze
the refrigerant to the condenser and close the liquid outlet during the cold season. It is very helpful to supply brine
stop valves. This unit should be covered during shutdown, (anti-freezer) to the piping systems.
in order to protect it from dust and environmental
conditions. Be sure to tighten the packing glands and the
cap nuts of the valves.
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10 Maintenance
Spring Start-Up
10.7 Spring Start-Up

After any extended shutdown period, prepare the unit for
operation as follows. ! CAUTION
When the main switch for this unit has been at the OFF position
1 Thoroughly inspect and clean the unit. for an extended period of time, it should be switched ON at least
2 Clean the water piping lines and the strainer. Inspect 12 hours before start-up, so that oil in the compressor discharge
casing may be warmed enough, to prevent oil foaming by the oil
the pump and other auxiliary equipment in the piping
heater during start-up.
line.
3 Tighten all wiring connections and access panel.
10.8 Part Replacement

Replacement of parts should be undertaken by ordering
from the YORK Spare Parts List.
! CAUTION
Do not replace with spare parts which are not the equivalent.
10.9 Refrigeration cycle

Strainer Charge the gas refrigerant a little slowly into
refrigeration cycle from check joint for low pressure.
Check for clogging each time when the refrigeration cycle
Check the pressure after refrigeration cycle becomes
is opened.
stable.
Refrigerant Charge
Inspect the refrigerant charge of the system by checking
! CAUTION
• Do not charge OXYGEN, ACETYLENE or other flammable and
the discharge and suction pressures. Perform a leakage poisonous gases into the refrigeration cycle when performing
test, if any leakage is suspected, and always perform such a leakage test or an airtight test. These types of gases are
a test after a refrigeration cycle component is replaced. extremely dangerous, because explosion can occur. It is
recommended that compressed air or nitrogen is charged for
When refrigerant charge is required, follow the following
these types of tests.
instructions given for two cases:
• Mineral deposits on water cooler plates act as thermal
1 When Refrigerant Gas Completely Leaked. insulators, and also act as resistance against water flow,
causing a decrease of the water flow running through them, and
Before charging the entire cycle must be completely
resulting in a decreasing of the cooling capacity. Deposits on
evacuated and dehydrated. A gauge manifold or the plates should be inspected at regular intervals. Experience
equivalent piping preparation shown in the next page with the water Chiller will dictate accurate inspection intervals.
is recommended as a convenient procedure regarding • These deposits should be removed by circulating diluted acid
both charging and evacuation. through the water passes after the water has been drained.
As water in different localities contains different minerals,
Fully open all the stop valves.
different acids are required, depending upon the thickness of
Connect the evacuation line to the check joints of the the deposits.
high and the low pressure sides. • Compressor operating hours are indicated in the LCD panel.
Completely evacuate the entire cycle with a vacuum In the case that the total operation time reaches 40,000 hours
pump. or 3 years pass after installation, exchange the bearings of
Charge refrigerant to the refrigeration cycle by the compressor. For details, refer to the Service Handbook for
YORK Screw Compressors.
weighing the charging cylinder. The proper refrigerant
charge is listed on the nameplate.
When charging by weight is stopped due to high
ambient temperature, close the valve and operate the
unit after circulating the chilled water through the water
cooler and installing a jumper on the low pressure
switch, if required.
2 When Only Additional Refrigerant is Required.
Connect a gauge manifold to check joint of low
pressure side, and connect a charge cylinder to gauge
manifold.
Operate the unit after circulating the chilled water and
install a jumper on the low pressure switch, if required.
Repeat the following procedure until pressure becomes
proper.
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10 Maintenance
Compressor removal
10.10 Compressor removal

When removing the Compressor 8 After these works above, almost all refrigerant can be
collected in the condenser.
Remove the compressor while completing the following
procedures. 9 Recover the rest of refrigerant from the water cooler
and the compressor.
1 Collect all refrigerant into a condenser before this work.
10 Remove the front cover (E-box side) turning the locks
2 Circulate the chilled water sufficiently through the water (x6) 1/4 and unscrew the 6 screws, 3 on the righ side of
cooler, and operate the water Chiller for 10 minutes, the cover and 3 on the left side.
and check to ensure that the oil level is maintained at a
11 Remove the bolts on the discharge and suction flanges
stable condition.
of the compressor.
3 Stop the water Chiller and completely close the liquid
12 Remove all the wiring of the compressor.
stop valve.
13 Remove the bolts fixing the compressor.
4 Operate the water Chiller after circulating water through
the water cooler. 14 Remove the compressor.
5 Stop the water Chiller when the low pressure reaches at 15 After completing the operation, perform vacuum again
approximately 0.05 MPa. Do not operate at a pressure and charge refrigerant (check “10.11 Vacuuming
lower than 0.05 MPa. If operated, it will cause a Procedure” and “10.12 Additional refrigerant insertion”
damage to the compressor. chapters).
6 Wait for several minutes. If the low pressure increases

up to 0.45 to 0.5 MPa, repeat the above procedures 4
! CAUTION
Compressor is heavy, two persons and a portable crane or similar
and 5 four or five times. is required.
7 Turn OFF the power supply of the unit and wait 15 min
until hot parts become cool.
10.10.1 Overhaul work
Perform the work according to “Semi-hermetic YORK Screw Compressor Manual”

When removing a compressor from the refrigeration cycle, high pressure part shall be separated between the projecting
part flange of compressor and the upper cover of oil separator. Do not separate high pressure part between the check
valve and the projecting part flange of compressor, as collected refrigerant would be spilled out.
High-pressure side
Disconnect from this part
Low-pressure side
Disconnect from this part
Do not remove these bolts or

refrigerant is ejected
Check valve
Remove these
bolts firstly Projecting part flange of compressor
Upper cover of oil separator
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10 Maintenance
Vacuuming Procedure
10.11 Vacuuming Procedure

Although refrigerant is collected to airside heat exchanger Water evaporation
by the above collection operation, it is necessary to be
In atmosphere pressure, water boils at 100°C, however,
vacuumed due to that refrigerant cycle of low pressure
each time a pressure in pipes reaches to a vacuum state,
side pipe and of water side heat exchanger are open.
water boils at lower temperature than 100°C.
Vacuum should be performed in the stop valve nr. 16 in
The lower this temperature is, the more water evaporates
refrigerant cycle diagram, in 3 positions, 1 close to the filter
and vacuum drying is kept.
drier and 2 between the expansion valve and water cooler.
If there is a possibility of dew condensation, vacuum
Vacuuming procedure (vacuuming time) should be controlled more strictly since
Connect a manifold valve, a vacuum pump and a vacuum water does not evaporate easily and it is difficult to know
gauge suitable for R134a refrigerant. the degree of dew condensation. It is desirable to control
the vacuum grade as a –755~758 mmHg (5~2 Torr).
Operate vacuuming pump for at least 1~2 hours until
vacuum grade be below –755mmHg (5Torr).
! CAUTION
If vacuum grade is not decreased to –755mmHg in 1 hour, confirm
if there is no leakage or if water is not in the pipes, and then keep
vacuuming other 1 hour.
Pressure
Abnormal
Atmosphere (leakage, water in pipes)
pressure
Vacuum Leave
(1~2 hrs) (1 hour)
Manifold
valve for
vacuuming
Connect
to (nr 16, 3 Leave
positions)
(Refrigerant tank
After finishing vacuuming, manifold valve is closed and
for R134a) vacuum pump is stopped, and then leave it for 1 hour to
Vacuuming pump confirm if a pressure measured by vacuum gauge is not
(prevention of increased.
adverse current)
1 This process should be performed since air can be
leaked due to the negative pressure although air
Confirmation of vacuum leakage is not confirmed in air tight test.
Vacuum gauge should be used to measure a target 2 In case of increasing pressure, it is possible that there
vacuum, however, it is impossible to read the vacuum is a slight leakage in some positions. Perform air tight
gauge installed in the manifold very accurately. It is test again, and perform vacuum drying again after
recommended to use a digital vacuum measure device, repaired.
available in the market.
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10 Maintenance
Additional refrigerant insertion
10.12 Additional refrigerant insertion

According to the refrigerant characteristics, the followings
should be taken into account. ? NOTE
• Refrigerant should be added in liquid state not in gas Specification of connection screw for R134a is UNF7/16
state.
• Confirm if the tanks are specialised for R134a.
Procedure for refrigerant insertion
• The valves or hose for charge should be specialised for Refrigerant charge should be performed in the stop valve
R134a. nº 16 in refrigerant cycle located before filter dryer (nº 4 in
the refrigerant cycle diagram)
Confirmation of tank
Manifold valve
1 The colour of the paint in the cylinder is different (with sight glass)
according to the type of refrigerant. It is also possible to specialized for R134a
confirm the refrigerant with the engravings for container Refrigerant tank
(with siphon pipe)
inspection.
specialized for R134a
Painting color:
R134a: Blue
Blue
Hose for charge

specialized for R134a Scale
1 The amount of additional refrigerant charge is charged

in liquid refrigerant form, after vacuum pumping and
2 The refrigerant tank has two specifications as shown
with the stop valves of liquid line closed. Confirm the
in the below. In any case, liquid refrigerant should be
measurement with a scale for refrigerant charge. As
added.
a rule, determine the amount of additional refrigerant
The same structure as conventional tank. charge by recovering the refrigerant of the cooling
<no siphon pipe> cycle of the unit from the low pressure side pipe
and water cooler side into a recovering device, and
measuring the recovered amount. In case that such a
measurement is not possible, then confirm the balance
pressure after recovery operation, and determine the
amount of additional refrigerant charge from the figure
in the next page.
2 In case that it is not possible to charge the defined
amount due to low outdoor temperature, etc., then
Do not add refrigerant while being stand
operate the compressor in cooling operation, and
charge the refrigerant in liquid form from the 2 stop
valve between the expansion valve water cooler  for
Tank specialized for R407C refrigerant charge. At this time, adjust the stop valve of
<with siphon pipe - Label attached> liquid , from fully closed to slightly open, and charge
the defined amount at low pressure.
Check of leakage position

Siphon pipe
Check steadily again

If the edge of siphon Insertion of additional using the detector of gas
pipe becomes above refrigerant leakage specialized for
the superficies of liquid R134a
refrigerant, it should take
gas out.
It is convenient to use
manifold valve with
! CAUTION
sight glass to confirm if Check for refrigerant leakage should be performed steadily.
refrigerant is added in The refrigerant used in this unit is incombustible, non-toxic and
liquid state. odourless safe one. However, toxic gas is produced when leaked
refrigerant is exposed to fire. And oxygen will be lacked due to that
It is possible to add refrigerant while being stand refrigerant, its gravity is higher than air, is spread in the floor.
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10 Maintenance
Caution at Replacement of Expansion Valve
(kg)
Y(C/H)ME-(0162/0222)-HE
Additional refrigerant charge
Low pressure for recovery operation (Mpa)
! CAUTION
Over-Charging and insufficient refrigerant charge may cause damage at the compressor and alarm will be shown, please charge the
suitability amount of refrigerant by weighing always refrigerant.
10.13 Caution at Replacement of Expansion Valve

The replacement of expansion valve can be performed by outlet valve of air side heat exchange and expansion
collecting the refrigerant to air side heat exchanger valve.
Electronic expansion valve is used in this product, and its
opening is almost closed (10 pulse) at compressor stop.
! CAUTION
Therefore, when removing the welding of expansion valve, There will be a clearance between control value and actual value of
it is important not to remain the refrigerant between liquid expansion valve opening, therefore, zero point adjustment (re-input
of power source) should be realized.
10.14 Safety and protection control

The safety and protective devices are equipped with the Condenser Fan Motor Protection
unit to ensure dependable and long life operation.
Fuse and internal thermostat are equipped.
Their functions should be carefully noted, and field
The internal thermostat embedded in fan motor winding
adjustment is not recommended, if the setting is
cut out fan operation and compressor operation, when the
maintained at the point listed in the table.
temperature of the motor winding exceeds the setting.
Compressor protection Water Cooler
1 Fuse and thermal relay equipped in the control box cut
Pump interlock, freeze protection thermostat, low pressure
out each compressor operation when the current to the
control and suction gas thermostat can protect water
compressor exceeds the setting.
cooler against water cooler freezing.
2 The internal thermostat embedded in the motor
winding cuts out each operation, when the temperature
exceeds the setting.
3 The oil heater in the compressor prevents from oil
foaming during cold starting. This heater warms the oil,
while the compressor is stopped.
Refrigeration Cycle
1 The high pressure switch and low pressure control
protect against excessive discharge pressure and
exceedingly low suction pressure. The switch and
control cut out compressor operation when discharge
pressure or suction pressure is abnormal.
2 The pressure relief valve is equipped on compressor
discharge side. When high pressure exceeds the
setting, gas refrigerant will be discharged to prevent
abnormal high pressure.
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10 Maintenance
Safety and protection control
Model Y(C/H)ME-HE
Safety and protection device
0162 0182 0202 0222
For Compressor
High Pressure Switch Manual Reset, Non-Adjustable
Cut - Out MPa 2.02
Low Pressure Control Electronic Control
Cut - Out MPa 0.01
Internal Thermostat for Compressor Manual Reset, Non-Adjustable
Cut - Out ºC 115
Cut - In ºC 93
Compressor Motor 400V / 50Hz
( 3 Fuses for Each Compressor )
Fuse
A 125 160 160 160
( One Three-Phase Set for Each Compressor
Thermal Relay Motor )
A 70 75 80 85
Oil Heater ( One Heater for Each Compressor Motor )
Capacity W 150
Discharge Gas Temperature Control ( One for Each Circuit )
Cut - Out ºC 140
Non-Adjustable ( One Timer for Each
CCP Timer
Compressor Motor )
Setting Timer s 30
Star - Delta s 5
Unloading During Starting s 10
For Control Circuit
Fuse A 6
For Refrigerant Circuit
Pressure Relief Valve ( One for Each Circuit )
Setting Pressure MPa 2,25
Freeze Protection Control ( One for Each Water Cooler )
Cut - Out ºC 1
Fan Motor 400V / 50Hz
( 3 Fuses for Each Circuit )
Fuse
A 20
(One fuse for each fan)
Fuse
A 12.5
! CAUTION • Activation of Safety Device

In the case that one of safety devices is activated and unit is
• Periodical Maintenance stopped, remove the cause of the stoppage and restart the unit.
Perform periodical maintenance according to the The protection devices are utilised to protect the unit from an
“INSTRUCTIONS” to maintain the unit in a good condition. abnormal operation.
• Fire Therefore, if one of safety devices is activated, remove the
If a fire accidentally occurs, turn OFF the main switch and use cause by referring the Troubleshooting in the Service Manual or
an extinguisher for an oil fire and electric fire. call the local agency.
• Flammable Gases • CB or Fuse
Do not operate the unit near the flammable gases such as Utilise a CB or fuse with specified capacity. Do not use a steel
lacquer, paint, oil, etc. to avoid a fire or an explosion. wire or a copper wire instead of a CB or fuse. If an incorrect wire
is utilised, a serious accident such as a fire will occur.
• Service Panels and Electrical Box Cover
• Safety Devices
Turn OFF the main switch when service panels or electrical
box covers are removed for setting the temperature. Do not make a short-circuit at the protection line. If a short-
Do not operate the unit without fixing panels. circuit is made, a serious accident will occur.
• Heated Pipe • Setting of Safety devices
Do not touch the parts at discharge gas side by hand, since Do not change the setting of safety devices, if changed, a
the pipes at the discharge side are heated by refrigerant and serious accident will occur.
temperature becomes higher than 100ºC. Do not touch any electrical parts except for the operation
• Use switches during the operation.
Do not utilise this unit for cooling of drinking water or food. Do not press the button on the magnetic switch. If pressed,
Comply with local codes and regulations. serious accident will occur.
• Failure
Turn OFF all the main switches if refrigerant leakage or chilled ? NOTE
water leakage occurs. Also, if the unit can not be stopped by the For normal operating pressure see “9.10 Normal operating pressure
control switch, turn OFF all the switches for power source. (cooling operation)” in chapter “9. Test run”.
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10 Maintenance
Test Running And Maintenance Record
10.15 Test Running And Maintenance Record
MODEL: Y(C/H)ME MFG. NO.
COMPRESSOR MFG. NO.
CUSTOMER NAME AND ADDRESS DATE
Is there adequate water flow for the water cooler?
Has all water piping been checked for leakage?
Has the unit been operated for at least twenty minutes?
Check Ambient Temperature:
ºC
Check Chilled Water Temperature:
Inlet ºC Outlet ºC
Check Water Flow:
m3/h
Check Suction Line Temperature and Superheat:
Suction Line Temperature ºC ºC ºC ºC
Superheat deg deg deg deg
Check Pressure:
Discharge Pressure MPa MPa MPa MPa
Suction Pressure MPa MPa MPa MPa
Check Running Current:
A A A A
Check Voltage for System:
R-S, S-T, T-R= V V V
Has the unit been checked for refrigerant leakage?
Is the unit clean inside and outside?
Are all cabinet panels free from rattling?
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10 Maintenance
Daily Operating Records
10.16 Daily Operating Records
Model:
Date:
Weather:
Time of Operation : Start, Stop. (Operation hour: )
Sampling Time
Compressor Number
Term
Ambient Temperature DB ºC
WB ºC
Compressor High Pressure MPa
Low Pressure MPa
Voltage V
Current A
Chiller Water Temperature Inlet ºC
Outlet ºC
Current for Chilled Water Pump A
NOTES:
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10 Maintenance
Table of maintenance criteria
10.17 Table of maintenance criteria

The following items are the criteria for maintenance.
Inspection frequency (interval)
Check Item Every Sea- 2 40000 Criteria (Action) Notes
Month Year
day son years hours
1. General
Shall be judged from
There shall be no abnormal a position of about
Noise ○
noises like howling. 1m from the front of
the product.
There shall be no abnormal
Vibration ○
vibration in visual appreciation.
2. External panel of Electrical Box
○ Dirt ○ Clean with a cloth.
○ Rust ○ Repair with rustproof coating.
External panel as
well as interior ○ Backlash ○ Retighten screws.
○ Peeling of
○ Attach with adhesive.
insulation
Clean drain pan, drainage outlet
Drain pan as well ○ Water leak ○
and drain pipes.
as bottom plate
○ Rust ○ Repair with rustproof coating.
3. Refrigerant System
There shall be no refrigerant
leakage, checking each
machinery and piping connection
with a leakage detector.
A foaming agent or
Leakage inside water-side Heat leak tester shall be
○ Refrigerant leak ○
Exchanger shall be confirmed by used for leakage
Cycle in general inspecting the air emitted from the detection.
water inlet/outlet side.
At this time, water shall be
extracted.
It shall be confirmed visually that
○ Piping Capillary,
○ there are no points of vibration
Tube
and resonance.
There shall be no abnormal
noises in auditory appreciation at
○ Noise ○
startup, during operation or when
stopping.
There shall be no oil leakage
○ Oil leakage and
○ or bleeding from the flanges of
bleeding
discharge container, etc.
Oil level shall be confirmed
○ Oil level gauge ○
visually.
○ Insulation It shall be 1MΩ or greater, with a
Compressor ○
resistance DC500V Megger tester.
It shall be powered on while
○ Oil heater ○
Compressor is stopped.
○ Deterioration of
It shall always keep elasticity in
anti-vibration ○
tactile appreciation.
rubber
Replacement of refrigerant oil and
○ Periodical
○ inspection of each part shall be
inspection
conducted.
○ Major overhaul ○ Compressor shall be overhauled.
In case that the fins are clogged,
Air-side Heat
○ Clogging of fins ○ they shall be sprayed with hot
Exchanger
water (under 40ºC) and cleaned.
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10 Maintenance

Month Year
day son years hours
Please take into
account that the
frequency of cleaning
shall be determined
○ Cleaning ○ It shall be cleaned regularly.
by the results of
examination of
water quality and by
working time.
Water-side Heat ○ Volume and
Exchanger They shall be adjusted to allow
temperature of ○
standard operation pressure.
water
The water of the water-side Heat
Exchanger shall be extracted The water of the cold
○ Extraction of water ○ during intermediate periods or (hot) water pipes shall
when it is not to be used for a long be also extracted.
period.
○ Water quality ○ It shall be conform to criteria.
Since zero point reset is
performed automatically,
Electronic immediately after power ON, It has a light batting
○ Activation ○
Expansion Valve the activation of the expansion sensation.
valve shall be confirmed in tactile
appreciation.
The opening and closing of the
Solenoid Valve ○ Activation ○
valve shall be smooth.
The activation of the valve shall
Check Valve ○ Activation ○
be smooth.
The opening and closing of the
Stop Valve ○ Activation ○
valve shall be smooth.
Differential pressure (temperature
Strainer ○ Clogging ○ difference) shall be of the same
level before and after.
Related to
containers No abnormal corrosion shall be
○ Corrosion ○
appreciated visually.
(Accumulator, etc.)
It shall activate reliably with the
High pressure
○ Activation ○ values of table in Service Manual,
switch
Troubleshooting, subchapter 4.3.
It shall activate reliably with the
operating points.
Safety Valve ○ Activation ○ Operating points shall follow in
the chapter “3. Drawings” in this
manual
Inspection shall be conducted In the case of
Compound
○ Declared value ○ comparing with the basic pressure specifications with a
Gauge
gauge compound gauge
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10 Maintenance

Month Year
day son years hours
4. Electrical system
Power supply voltage shall be as in
the figure below.
Stop voltage Voltage in operation
±10% of rated ±10% of rated

voltage voltage
○ Power supply
○
voltage
Electricity
in general Voltage when starting
More than 85% of rated voltage
○ Insulation For each machinery, it shall be 1MΩ or

○ Except for Inverter part
resistance greater, with a DC500V Megger tester.
There shall be no loosening of
○ Electrical wiring ○
terminals or damage to wire coating.
○ Earth Wire ○ It shall be correctly attached.
• Check whether capacity is correct.
○ Fuse ○ • Check whether there is any
deformation or change of colour.
• There shall be no remarkable
○ Electrical accumulations of foreign bodies.
equipment in ○
general • There shall be no accumulation of
dust, etc.
No howling or sparking shall occur
○ Electromagnetic
upon repeatedly switching the An interval of at least 3
switch minutes or more shall
○ contactor ON/OFF.
Electromagnetic be left between each
There shall be no abnormalities in ON/OFF repetition.
contactor
external appearance.
○ Auxiliary relay ○ Activation shall be smooth.
It shall activate with the
It shall activate following setting
○ PCB ○ temperature of setting
values.
values.
Charge the batteries
first, if the icon warning
of low remaining battery
• Is any indication lacking or is it is indicated, or if the
Electrical difficult to see?
date does not appear
equip- ○ LCD Device ○ correctly. (The Chiller
→ Shall be confirmed visually.
ment Unit shall be powered
• Are the date and time correct?
ON) In case that this
→ Shall be confirmed visually.
does not solve the
problem, please replace
the LCD device itself.
○ Electrolytic
capacitor There shall be no leakage or
○
deformation.
(Fan module)
• Resistance shall be regular ·
○ Pressure sensor · There shall be no discolouration.
○
Thermistor • The value displayed in the
Segment shall be appropriate.
○ Control switch
(Remote control ○ Activation shall be smooth.
cwitch)
There shall be no abnormalities in
○ Transformer ○
external appearance.
83 PMML0467 rev.0 - 12/2017

10 Maintenance
Maintenance inspection criteria of Screw Compressor

Month Year
day son years hours
5. Fan
○ Noise It shall rotate with a good balance and
Fan ○
· Vibration little vibration.
There shall be no abnormalities
○ Noise
○ in auditive, visual and tactile
· Vibration
Fan Motor appreciation.
○ Insulation It shall be 1MΩ or greater, with a
○
resistance DC500V Megger tester.
6. Water cycle
Strainer ○ Clogging ○ Clean
Water ○ Water leak There shall be no abnormalities in
○
pipe · Air entrainment auditive and visual appreciation
10.18 Maintenance inspection criteria of Screw Compressor

It is necessary to conduct periodical inspection and servicing in order to maintain the performance and reliability of Screw
Compressors. Maintenance inspection criteria of Screw Compressors are shown in the following table. Please follow
these criteria when performing maintenance inspections.
Since the degradation of refrigerant oil in particular has an important effect on the performance and life span of the
Screw Compressor, it shall be replaced regardless of the contents of the table bellow in case that discolouration or dirt
are found out during an inspection.
Time or period
Class Item to perform
Compressor
Period passed
operation time
Routine Record of operating conditions (Pressure, temperature, voltage, current
— Every day
inspection value, accumulated time, special remarks, etc.)
Replacement of refrigerant oil and inspection of each part(Note 1)
Periodical
— Every 2 years (Please inspect each part when replacing refrigerant oil, and replace parts
inspection
in which abnormalities are found )
Major Every 40000 (Every 5
Overhaul of the Compressor
overhaul hours years(Note 2))
1) Please follow the Compressor servicing manual when inspecting the Compressor.
2) Please carry out a Compressor overhaul every 40000 hours.
Notes
However, in case that a periodical inspection is not performed every 2 years, then perform overhaul every 5 years,
even if 40000 hours of operation are not reached.
? NOTE
The "times and periods" listed above are the recommended times for inspection and servicing, and are different from warranty periods.
Please consult your warranty certificate, as some repairs may incur in a cost even during the 1-year warranty period.
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10 Maintenance
Installations works of Victaulic joints
10.19 Installations works of Victaulic joints

This product uses Victaulic joints for the connection of water-side Heat Exchanger (Plate-type Heat Exchanger) with the
water pipes. Please follow the handling instructions procedure detailed below when attaching and removing Victaulic
joints as a part of the maintenance of the water-side Heat Exchanger.
? NOTE
In case of not conducting the works following this procedure, accidents such as decannulation and water leakage might occur.
10.19.1 Detailed procedure
Procedure Work Main points Important points

1 Apply a lubricant to the pipe end before installing the
rubber ring into the pipe.
Apply to this part
Use silicon grease or a

dedicated smoothness spray as
a lubricant.
Please be careful not to damage
Attachment of the
2 Insert the rubber ring from the pipe end, and attach it the rubber ring. In particular
1 beneath the groove.
rubber ring scratches to the sealed surface
could become a cause of water
leakage.
Please attach it with your hands
instead of using a tool.
Rubber ring
1 After aligning the tube cores, return the rubber ring to

the sealed surface.
Please do it with your hands,

instead of using tools which
2 Expansion of pipe
could damage the rubber ring or
the pipe end.
? NOTE
• The contents of this table apply in the case of satisfactory operation conditions, where a complete operation log is being recorded.
• Please conduct the inspection of the Compressor following the instructions in the Compressor inspection manual.
• In case that the period for performance of activation tests of safety and protection devices designated by the national or local
regulations is shorter, please follow the instructions.
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10 Maintenance

2 Set the rubber ring so as it comes to the centre, and hit it
with a wooden mallet or your hands to adopt it to the pipe
surface.
e1 e2
(e1 ≒ e2)
Please be careful not to use a

tool such as a hammer, which
could easily damage the rubber.
2 Expansion of pipe
This work is of particular
importance, so please check the
state of application thoroughly.
3 Apply a lubricant to the outer surface of the rubber ring, in

order to prevent trapping of the rubber.
Apply silicon grease
1 Please apply lubricant to the inner side of the flange.
Apply lubricant
2 Cover the flange in parallel, put the carriage of the bolt

(structure to prevent joint turning) into the bolt house of the
flange and tack temporarily.
At this time, when the nuts for

the bolts of both sides are only
a bit inserted, as shown in the
figure on the left, please turn
3 Setting of the flange the flange 2 or 3 times before
tightening the bolts, in order to
avoid problems with the setting
Rubber ring of the rubber ring, such as
rubber clamping.
a. The carriage of the bolt becomes aligned with the bolt
hole of the flange when inserting bolt with the V shape
of the bolt head facing the centre of the flange.
V shape
㹔
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10 Maintenance

b. Please set the bolts and the flange so as there is no
gap left between them.
‫ۑ‬
Gap
3 Bolts shall be tightened alternatively, so as the gap at a.

and b. becomes the same. Uneven clamping (a>b) may
cause trapping of the rubber, as shown in the figure, which
may be a cause of leakage and breakage of the rubber.
a b
a=b In case that it is difficult to

tighten a bolt, please loosen the
Trapping of the rubber
bolt once, remove the flange
and reconfirm that the rubber
ring is correctly set.
3 Setting of the flange In case that the joint does not
become “0” (metal touch) no
D E matter how much the bolt is
tightened, please restart the
assembly from the beginning, as
there is an abnormality.
Uneven clamping
4 Assembly is completed when the gap of both a and b is

"0" (metal touch). There is no change to airtightness, even
if trying to tighten the bolts more than that. Please take
into account that bolts may break if they are tightened too
much.
D E
? NOTE
Coupling bolts torque (N.m): 40~60
87 PMML0467 rev.0 - 12/2017

10 Maintenance
Water quality control
10.20 Water quality control

Cooling air conditioning equipment uses water as a heat As an example, the relation between the pH value and the
source to carry out their function (cooling water) or as a corrosion of iron is shown below.
medium to use heat (cold (hot) water). For this reason, it
is essential to perform an accurate selection and control
of water properties, with particular attention given to water
chemistry, in order to keep the performance of cooling air
Degree of erosion (mm/year)

conditioning equipment and to prevent the occurrence of
trouble.
When there is a failure of the Heat Exchanger, depending
on the degree of severity it could be beyond repair, Hydrogen generation
suspend the functions of the device or require a large

amount of money for repair. Therefore, it is essential to
implement a comprehensive selection of cold (hot) water
and cooling water, together with maintenance control,
already from the stage of planning installation of the Relation between the corrosion of mild steel and the pH of water
equipment.
2 Electrical conductivity
The explanations below describe the water quality control The measurement of electrical conductivity is useful to
of cold (hot) water and cooling water. It is very important know the approximate characteristics of water. The values
to maintain these criteria duly at all times, in order to avoid are almost fixed depending on the type and quantity
unexpected situations. of salts dissolved in the water. The water with higher
Water quality control also requires specialized knowledge; electrical conductivity contains more substances that may
in case of using chemicals for water treatment, the cause corrosion and formation of scales, which in general
formulation may be different depending on the maker, is not desirable.
and therefore it is suggested to consult with a maker 3 Chloride ions
specialized in water treatment.
Chloride ions are corrosive, and corrosion may occur if
10.20.1 About the used water there is a large quantity of chloride ions, even if pH value
is in a region less favourable to corrosion. Also, chloride
Please take into account that the types of source water
ions are not oxidizing, but they can penetrate into metals in
intended for use with this product are tap water (water
the presence of oxidants and dissolved oxygen.
supply), industrial water and underground water, and any
other type of water (such as pure water) cannot be used 4 Sulphate ions
with the standard product. Besides being a main cause of corrosion, sulphate ions
are an indicator of the generation of scales. Problems such
10.20.2 About water quality criteria as “red water” may occur easily if the concentration of
Conduct a water-quality test. See “10.20 Water quality sulphate ions is high, even in general tap water.
control” for the reference values). Please observe these 5 Acid consumption (pH4.8) = Alkalinity
criteria for water quality control, as cooling water system, It indicates the whole quantity of hydroxides, carbonates
cold water system and hot water system have each their and bicarbonates present in the water.
basic values. Also, please understand that the observation It is used as a base for calculation of saturation index and
of these criteria is a prerequisite for the validity of the for the estimation of tendency to prevent the formation of
product warranty. scales, “red water” and corrosion.
Explanation of each of the main items of 6 Whole hardness, calcium hardness
water quality control The amount of calcium ions as well as magnesium ions
1 pH (Concentration of hydrogen ions) present in the water is expressed in the corresponding
mg/l of calcium carbonate.
pH is used as a scale to determine the acidity or neutrality,
Also, the hardness due to calcium ions is known as
as well as the alkalinity of water. But it is also a very
calcium hardness. It may be a cause of scale trouble in
important factor used in many other fields related to water
connection with temperature, pH, and conductivity.
quality control and the cycle of water, such as to determine
the taste, corrosivity, purification effect in water treatment 7 Ionic silica
and sterilizing effect in chlorine treatment, formation of It indicates the silica dissolved in water. If the amount of
deposits, solubility of scales, and other chemical and substances that cause metallic corrosion (such as Fe or
biological analysis. Zn) present in the water increases, they create chemical
compounds with the silica and make the separation of
scales easier.
88 PMML0467 rev.0 - 12/2017

10 Maintenance
Water quality control
8 Iron 15 Dissolved oxygen

Iron may be present in the water in the form of It indicates the amount of oxygen gas dissolved in the
bicarbonate, chloride, sulphate, hydroxide, iron bacteria water. It is the most important element that accelerates the
and organic iron salt, and it may be a cause for “red water” chemical reaction know ad corrosion.
or scale trouble. With respect to the corrosion of steel, a quantity of
dissolved oxygen of about 5~15 (ml/l) causes the largest
9 Copper
tendency to corrosion, while tendency to corrosion
It is eluted from the copper tubes of the system very
becomes smaller with values higher or lower than these.
frequently. Copper may be a promoting factor for corrosion
of galvanized steel pipe or iron pipe.
10 Sulphide ions
? NOTE
It indicates the sulphides dissolved in the water. Sulphides About acid consumption, whole hardness and calcium
decompose when the pH decreases, releasing hydrogen hardness
sulphide (H2S). Please take into account that even an While scale damage occurs easily when these values are high on
the one side, on the other hand corrosion damage occurs easily
extremely small quantity may cause an intense corrosion when these value are low. The guidelines on Water Control chapter
of copper, iron and many metallic materials. only determine the upper limit values, assuming the danger of scale
damage and the possibility to judge the tendency to corrosion by
11 Ammonium ions other means. Therefore, in case that there are no concerns about
If there is ammonia present in the water, copper and scale damage, maintaining these values on the upper side allows
ammonia react creating complex salts, which may induce to improve resistance to corrosion. Concretely, in the case of cold
water and hot water systems, if RSI is in the range of 6~7.5 (no
corrosion advancing the elution of copper. The amount
concern of scale damage), operation with the following values
of ammonia present in the water which is required for the provides better resistance to corrosion.
creation of complex salts with copper depends on the Acid consumption (pH4.8)(mgCaCO3/l) = 50~100
balance of the NH3 + H2O ⇔ NH4+ + OH- relation. It is Whole hardness(mgCaCO3/l) = 50~200
essential to take into account that the amount of ammonia
increases with a rise of the pH value of water, thus ? NOTE
increasing the danger of corrosion.
The guidelines on Water Control chapter only determine the
12 Residual chlorine circulating water in the circulation system of refrigeration system,
and in the other cases stability index of 6.0~7.0 shall be kept.
The residual chlorine in water that has been treated with
chlorine, such as tap-water, may be a cause for corrosion
of copper and other materials.
13 Free carbon dioxide
It indicates the amount of carbon dioxide gas present
in the water. In relation with pH, it may be a cause for
corrosion of iron or penetration into concrete.
14 Stability index (Ryznar Stability Index(RSI))
The proposed stability index (RSI) is a linear scale
indicating the corrosivity of water and the tendency to
formation of scales, which is calculated with the following
formula.
RSI= (9.3+A+B-C-D)x2-E
RSl less than 6: Tendency to formation of scales

RSl between 6 and 7: Stable area
RSl more than 7: Tendency to corrosion
A: Dissolved substances index = 0.1 (Electrical
conductivity between 5~50mS/m), 0.2 (Electrical
conductivity between 50~150mS/m)
B: Temperature index <Chiller cold water> = 2.4, <Chiller
hot water> = 1.6<
C: Calcium hardness index = log (Calcium hardness) - 0.4
D: Acid consumption (pH4.8) index = log [Acid
consumption (pH4.8)]
E: pH value
89 PMML0467 rev.0 - 12/2017

10 Maintenance
Important notes for handling of R134a
10.21 Important notes for handling of R134a

10.21.1 Refrigerant the compressor, or a parts inspection. However, when
replacing or repairing the air-side heat exchanger, or
The refrigerant used is an HFC-type refrigerant with an its valves and plugs, it is not possible to recover the
ozone depletion potential of "zero". In case of mixing refrigerant into the air-side heat exchanger and other high
with another type of refrigerant, the properties of the pressure parts. In such cases, it is necessary to use a
refrigerant would change, becoming a cause for failure of refrigerant recovery device to recover the refrigerant inside
the equipment. Also, due to differences in their properties, the cooling cycle.
please take the following points into account during
handling. 1 Fully close stop valve  of the air-side heat exchanger.
• Please confirm that the refrigerant cylinder is a specific 2 Make enough refrigeration water flow, and operate
one for R134a. the Chiller Unit. (In the case of air-cooled heat pump
systems, operate in cooling mode)
• Please make sure to conduct the charge with the
settings of the refrigerant cylinder (charge cylinder) as 3 Stop the operation of the Chiller Unit when the
liquid. pressure at low pressure side descends until about
0.05MPa. Do not operate at all with a pressure lower
• Please use a manifold valve and a charge hose
than 0.01MPa at the low pressure side.
suitable for R134a refrigerant.
Operation in such a condition may be a cause of
10.21.2 Refrigerant Oil compressor failure.
4 When the pressure at the low pressure side ascends
The refrigerant oil used is Ze-GLES RB68, made by JX
until 0.2~0.3MPa after a few minutes have passed,
Nippon Oil & Energy Corporation, which has an excellent
operate the Chiller Unit again and repeat steps (2) and
compatibility with R134a. Since no other type of refrigerant
(3) some 4~5 times.
oil can be used, please make sure that no other type
of refrigerant oil is being mixed in during service and 5 This allows to bring most of the refrigerant inside the
maintenance. Also, since hygroscopic properties are cooling cycle into the air-side heat exchanger and the
equivalent to those of UX300 refrigerant oil used until now, high pressure pipes between  and .
the same humidity control is applied as before. (Since 6 Use a refrigerant recovery device to recover the
both FREOL UX300 and RB68 refrigerant oils are ester refrigerant remaining into the low pressure side pipes
refrigerant oils, the time of exposition to the atmosphere and inside the water cooler, which cannot be recovered
should be as short as possible ) into the air-side heat exchanger, from stop valve .
10.21.3 Recovery of refrigerant
? NOTE
Please recover the refrigerant from the air-side heat Refer to “6. Installation” chapter to view the mentioned references
exchanger when performing an overhaul inspection of
10.22 Operation inspection items

10.22.1 Method for water quality control inspection of all the items in water quality criteria
every 6 months.
1 Water-quality test of circulating water
2 Procedure when water quality is abnormal
a. 1st time: All the items in water quality criteria in the In case that an abnormality in water quality is detected as
previous table shall be inspected before test run. a result of periodical inspections, it is necessary to take
b. 2nd time: pH and electrical conductivity shall an action such as those shown below, according to the
be measured in the first week after test run. All circumstances.
items shall be inspected in case of recognizing an a. Replace water with fresh one or forced water flow.
abnormality. (Once a week ~ Once per month).
c. 3rd time: All the items shall be inspected in the first b. Perform water treatment with corrosion preventing
month after operation. agents or scale restraining agents.
d. Further inspections: These are to be determined 3 Other control items
based on the understanding of the tendencies In order to maintain an optimal water quality, it is essential
in variation of water quality obtained from the to take the installation place into account. Please consider
inspection results up to the 3rd time. Even in case and control the following items.
that no abnormalities are found as a result of the
tests, please group the units according to region
or to the water vein system, and conduct pH and
conductivity tests once per month, and a complete
90 PMML0467 rev.0 - 12/2017

10 Maintenance
Operation inspection items
Before installation
Items for consideration and control Response procedure
1 Installation place
a. Considerations about the installation place of the Chiller 1 Request a chemical analysis of water from a maker of water
Unit treatments, and in case of a negative result either change
the source of water, or determine the adequate water
b. Is there any abnormal drainage from the boiler, freezer treatment upon consultation with the maker.
or other equipment penetrating into the cold (hot) water
system?
2 System 1 Take into account that corrosion may concentrate in one
place due to differences in the materials of the cold (hot)
a. Considerations about the materials of the heat exchanger,
water system.(Corrosion due to poor treatment of concrete-
the pipes, the tank, the valves and other parts of the Chiller
made tanks may occur in some cases )
unit
2 Exposure of tank return pipes to the atmosphere may
b. Prohibition to expose the return pipes of the tank to the promote corrosion, and therefore they shall contain water
atmosphere. only.
c. Considerations about the temperature, quantity of flow, 3 Control to maintain the usage range of the cold (hot) water
pressure and minimum water volume of the cold (hot) system of the Chiller Unit. (Refer to the materials such as
water system of the Chiller Unit. the instruction manual)
1 Select a brine suitable for YORK Chiller Units. See the

3 Used water YORK technical handbook "Instructions for use of brine" for
a. Considerations of specifications in case of brine. the specifications.
2 Special waters such as pure water cannot be used with
b. Considerations of specifications in case of special waters
the standard model, so please consider a system using an
such as pure water.
indirect heat exchanger.
After operation
Items for consideration and control Response procedure
1 Confirmation of the existence of leakage in pump, valves,
1 Application of countermeasure in leakage points.
pipes, etc.
2 Control to maintain the usage range of the cold (hot) water
2 Control of temperature, quantity of flow, pressure and minimum
system of the Chiller Unit. (Refer to materials such as the
water volume of the cold (hot) water system of the Chiller Unit.
instruction manual) (Once/day)
91 PMML0467 rev.0 - 12/2017

10 Maintenance
10.23 Operation inspection items

Results
Check Item Description of inspection (Write numerical value or
mark with a circle)
1 Inspection of the periphery of the Chiller Unit Remove any obstacles Good / Not good
Conditions
installation
Pressure, quality and quantity of flow of cold (hot)

of the
2 Good / Not good

water
Inspect while letting water flow
3 Cold (hot) water pipes Good / Not good
Retighten places that might have

4 Inspection of screws and bolts Retightened / Not retightened
been loosened.
5 Retighten electrical wiring terminals All parts shall be retightened. Retightened / Not retightened
Shall be confirmed letting water
6 Leakage of each water pipe No / Yes
flow.
7 Dirt of the air-side heat exchanger Clean with hot water (40ºC). Done / Not done
Shall be confirmed letting water
8 Clogging of drain pipe No / Yes
flow.
Maintenance and cleaning of the inside and the
9 Done / Not done
outside of the electrical box
10 Compressor Good /Not good
Servicing
11 Air-side Heat Exchanger Good /Not good

12 Water-side Heat Exchanger Good /Not good
13 Expansion Valve Good /Not good
4-way valve (only for air-cooled heat pump
14 Good /Not good
systems)
Refrigerant leakage
Inspect valves, joints, flare parts,

15 Solenoid Valve Good /Not good
brazed parts, etc.
16 Check Valve Good /Not good
17 Strainer Good /Not good
18 Piping · Capillary tubes Good /Not good
19 High Pressure Switch Good /Not good
Maintenance and cleaning of the inside and the
20 Performed / Not performed
outside of the unit
Shall be higher than 90% of the
21 Voltage between phases of Compressor Good /Not good
rated voltage.
Inspect compressor, fan, No abnormal noises /
22 Vibration and noise
piping,etc. Abnormal noises
Adjustment of operation and automatic operation Inspect activation of run, stop and
23 Good /Not good
mechanism thermostat.
Inspect setting value and
24 High Pressure Switch Good /Not good
operating point.
25 Pilot lamp Good /Not good
4-way valve (only for air-cooled heat pump Inspect the switchover of cooling
26 Good /Not good
systems) and heating.
Operation
27 Solenoid Valve Good /Not good

28 Guidance on operation method Done / Not done
29 Cold (hot) water inlet temperature ___________ºC
30 Cold (hot) water outlet temperature ___________ºC
Inlet temperature of the dry bulb (wet bulb) of the
31 _____ºC (____ºC)
air-side heat exchanger
32 Water flow at the water-side heat exchange ___________m3/h
33 Discharge Pressure ___________MPa
34 Suction Pressure ___________MPa
35 Running voltage ___________V
36 Operation Current ___________A
92 PMML0467 rev.0 - 12/2017

Cooling water system (*4) Hot water system (*3)
Cold water system Tendency (*2)
Once- Low medium temperature High medium temperature
Circulation system
through water system water system
Item (*1)(*6)
Circulating
Once- Circulating water Circulating water
Circulating Make-up water Make-up Make-up Make-up Formation
10 Maintenance
through [More than 20ºC [Morethan 60ºC. Corrosion

water water [Less than water water water of scales
water Less than 60ºC] Less than 90ºC]
20ºC]
93
pH (25ºC) 6.5~8.2 6.0~8.0 6.8~8.0 6.8~8.0 6.8~8.0 7.0~8.0 7.0~8.0 7.0~8.0 7.0~8.0 ○ ○
Electrical conductivity (mS/m) Less than 80 Less than 30 Less than 40 Less than 40 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30
○ ○
(25ºC) {μS/cm} (25ºC) (*1) {Less than 800} {Less than 300} {Less than 400} {Less than 400} {Less than 300} {Less than 300} {Less than 300} {Less than 300} {Less than 300}
Chloride ions (mgCl-/l) Less than 200 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 30 Less than 30 ○
2-
Sulphate ions (mgSO4 /l) Less than 200 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 30 Less than 30 ○
Acid consumption (pH4.8)
Less than 100 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 ○
(mgCaCO3/l)
Standard items
Whole hardness (mgCaC03/l) Less than 200 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 ○
PMML0467 rev.0 - 12/2017

Calcium hardness
Less than 150 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 ○
(mgCaC03/l)
Ionic silica (mgSi02/l) Less than 50 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 ○
Iron (mgFe/l) Less than 1.0 Less than 0.3 Less than 1.0 Less than 1.0 Less than 0.3 Less than 1.0 Less than 0.3 Less than 1.0 Less than 0.3 ○ ○
Copper (mgCu/l) Less than 0.3 Less than 0.1 Less than 1.0 Less than 1.0 Less than 0.1 Less than 1.0 Less than 0.1 Less than 1.0 Less than 0.1 ○
Shall be Shall be Shall be Shall be Shall be Shall be Shall be Shall be Shall be
Sulfide ions (mgS2-/l) ○
undetectable undetectable undetectable undetectable undetectable undetectable undetectable undetectable undetectable
Ammonium ions (mgNH4+/l) Less than 1.0 Less than 0.1 Less than 1.0 Less than 1.0 Less than 0.1 Less than 0.3 Less than 0.1 Less than 0.1 Less than 0.1 ○
Residual chlorine (mgCl/l) Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.25 Less than 0.3 Less than 0.1 Less than 0.3 ○
Reference items
Free carbon dioxide (mgCO2/l) Less than 4.0 Less than 4.0 Less than 4.0 Less than 4.0 Less than 4.0 Less than 0.4 Less than 4.0 Less than 0.4 Less than 4.0 ○
Stability index 6.0~7.0 — — — — — — — — ○ ○
? NOTE
• (*1)The names of the items, and the definition of their terms as well as their units are based on JIS K 0101. Also, the units and values inside { } brackets correspond to the original units, and have been
included for reference.
• (*2)The ○ mark inside the column indicates a factor related to the tendency to corrosion or the formation of scales.
• (*3)Corrosion becomes considerable in general when temperatures are high (higher than 40ºC), and in particular in the case of direct contact with water of steel material that has no protective coating, it is
desirable to apply active anti-corrosion countermeasures such as the addition of anticorrosives or deaeration treatment, etc.
• (*4)In the case of cooling water systems using a direct vent type cooling tower, circulating water of the close circuit and its make-up water shall belong to the hot water system, while spraying water and its
make-up water shall belong to the cold water system, each with its water quality criteria.
• (*5)The types of source water intended for supply to this product are tap water (water supply), industrial water and underground water, with pure water, grey water and water subject to softening treatment
being excluded.
• (*6)The above 15 items indicate the representative factors for corrosion and scale damage.
APPENDIX: Chart 1-A Inspection and maintenane guideline on main parts of chiller unit
This chart provides the guideline of periodical inspection items, period (inspection cycle) and part replacement under general system operation conditions. Regarding to the preventive maintenance, the inspection Explanation of symbols
frequency is shown as the “Inspection cycle.” Also, the predictive period of “Cleaning and adjustment” or “Part replacement and repairing” to be required according to the periodical inspection results is shown as the Inspection period
“Maintenance cycle.” In order to prevent the deterioration of parts and the degradation of their performance, the following estimates and defines the operation time or service period of the inspected parts until they reach Clean or adjust the system based on the inspection results
the wear-out failure region. They may vary depending on the applicable system devices. For the concrete inspection and maintenance points and cycles, refer to the technical documents and materials of each product. Repair or replace parts if their failure is found by inspection
Replace the (consumable) parts periodically
Part name Periodic inspection Preventive maintenance

Inspection
Maintenance cycle Elapsed years (2)
Part cycle Inspection Remarks
Part name Inspection points Inspection method Criteria (Rough indication) Maintenance points
category schedule Operate Operate
Every year 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
hours years
• Abnormal noise and vibration • Overhaul or replace the parts if
shall not exist. abnormal.
• Noise and vibration during startup, • Visual, auditory, and tactile • Check the oil level. No • Replace the oil, retighten
operation and shutdown inspection leakage shall occur. The fasteners, and repair or replace
• Oil level, oil leakage, and oil heater • Visual and tactile inspection of compressor shall be warmed electric wirings. Random failure Wear-out failure
• Hermetic compressor:
• Measurement of insulation oil level gauge and joints when stopped. • Replace it if insulation resistance 20,000 hours
resistance • 500VDC megger • Shall be 1M ohms or more. is below 1M ohms.
Compressor • Semi-hermetic
• Deterioration of rubber pad • Rubber deformation and • The anti-vibration function • Replace if deterioration or compressor: depends on
• Looseness of terminals and contact elasticity (tactile inspect ion) shall be normal. hardening has occurred.
the product standard.
of wirings • Retightening and visual • A looseness or a contact shall • Retighten fasteners, or correct the
• Intermediate inspection and inspection not exist. wiring path.
disassembly inspection • Compressor operation time • Inspection and maintenance • Check for a noise, vibration and
standard of the product shall oil leakage, and replace parts
be met. (bearings and others).
Temperature • Measure the heating degree and • Low pressure shall change • Replace it if pressure and
type
• Heat up the feeler bulb.
check the operation. when feeler bulb is heated. temperature do not change.
Expansion valve • Check the operation noise during • Operational noise and
Electronic
power On/Off switching (and check • Auditory and tactile inspection temperature change shall • Replace if locked.
system
the pressure) occur.
• Gas leakage, resonance, contact, • Abnormal resonance, noise, • Repair or replace the piping if
or corrosion • Gas detector, visual inspection and corrosion shall not exist. excessively corroded.
Pipings in unit
• Resonance or contact of capillary • Visual inspection • Abnormal resonance and • Repair or replace the piping if
tubes contact wear shall not exist. excessively worn
• Operation and insulation • Replace it if insulation resistance
Solenoid valves, • Shall be 1M ohms or more.
performance of solenoid valves, • 500VDC megger is below 1M ohms.
4-way valves • Abnormal noise and vibration
4-way valves and others. • Visual and auditory inspection • Replace it if abnormal noise or
and others shall not exist.
• Corrosion and abnormal noise. corrosion exists
• Check for a reverse flow during • Replace if abnormal reverse
Check valves shutdown (during counter • A change of noise and pressure • No pressure increase Random failure Wear-out failure
flow occurs
pressure).
20,000 Hr
• The valve shall open and Before the
Refrigerant • Check the valve operation and its • Opening and closing • Replace if the valve does not
Stop valves close smoothly, and no gas cooling or
circuit Refrigerant gas leakage. operations, gas detector. open or close or if the gas leaks.
shall leak. heating season
system
• Pressure difference before
• Differential pressure before and after strainer (due to • If strainer is clogged, clean
Strainer • Clogging and after strainer (Temperature
clogging). The strainer shall its inlet.
difference)
not be damaged.
• Differential pressure before • Pressure difference before • Replace the dryer if the moisture
• Check for a clogging and water and after dryer (Temperature and after dryer (due to
Dryer content is large or the dryer is
amount (with the indicator). difference), and measurement clogging). The indicator color
clogged.
of moisture content. shall not change.
Pressure, • The indication of standard
coupling and
• Comparative examination with • Replace if the indication exceeds
• Inspection of indicated values pressure gauge shall be within
the standard pressure gauge. the limit.
hidraulic gauges the acceptance range.
• Abnormal corrosion shall • Repair and repaint the corroded
Containers
• Corrosion of receiver, accumulator, • Visual inspection
oil separator and others. not exist. areas
Pressure cut-off
• Readjust or replace if the
• Operating pressure, gas leakage, • Shall operate at the preset
• Pressure gauge and others. operating pressure exceeds 25,000 Hr Random failure Random failure
devices and insulation resistance. value.
Protective the limit.
equipment • Shall operate at the pressure • Readjust or replace if the Consumable
(Security Safety valves • Check the operating pressure. • Pressure gauge operating pressure exceeds parts
specified by local regulations. Random
equipment) the limit. 15,000 Hr Random failure Random failure failure
• Appearance check (for swelling of • The fusible alloy shall be at • Replace if the alloy swells
Fusible plug • Visual inspection
fusible alloy). the normal position. abnormally and the gas leaks
• Check for a clogging by foreign clogging or damage shall

Air heat • Visual inspection, and cleaning. • A • Clean the air inlet if it is clogged. Random Random Parts to be
materials and for a damage. not exist. See right failure failure
exchanger • Gas detector • Repair or replace if the gas leaks. cleaned
• Leakage of gas. • The gas shall not leak.
Heat exchanger • Thermometer, flowmeter, and • Valve adjustment, and adjustment
• Shall be within the range of
• Water flow amount and temperature differential pressure of operation settings.
Water heat use of the product. Random Parts to be
• Leakage of gas • Gas detector • Repair or replace if the gas leaks. 5 years Random failure Random failure
exchanger • No leakage shall be detected. failure cleaned
• Water drainage • In the heat exchanger and • Add the water drainage and
piping
• Shall be installed. valves.
Note (1): Random failure is an accidental failure that may occur within the service life of parts and equipment. This failure may occur before progress of abrasion. It is hard to estimate when the failure occurs and it is also hard to establish the technical measures. At present, we can take measures based on the statistics of system
handling.
Note (2): The elapsed years in the chart is determined based on the typical system operation such as 10 operation hours per day and 2,500 operation hours per year under normal operating conditions (without frequent system startup and shutdown). As this value varies depending on the system operation conditions, check it at the time
of maintenance contract.
Note (3): estimates the time when the wear-out failure begins and the failure rate increases according to the elapsed time.
Note (4): Depends on the quality standard of refrigerant, cooling and heating water, and makeup water.
APPENDIX: Chart 1-B Inspection and maintenane guideline on main parts of chiller unit

Inspection
Part Inspection Maintenance cycle Elapsed years (2) Remarks
Part name Inspection points Inspection method Criteria (Rough indication) Maintenance points cycle
category schedule
Every year Operate hours Operate years 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
• Noise and vibration during • Replace it if the bearing noise
startup, operation and noise shall not be
• Visual and auditory inspection • Abnormal is large.
Fan motor shutdown generated.
• 500VDC megger • Replace if insulation has
• Measurement of insulation • Shall be 1M ohms or more. deteriorated.
resistance 20,000 Hr Random failure Wear-out failure
Cooling fan for electric, electronic

• Shall be 1M ohms or more,
• Insulation resistance, and • 500VDC megger • Shall be less than 1M ohms.
abnormal noise shall not be
parts generation of abnormal noise. • Auditory inspection Replace if the fan locks.
heard.
Electromagnetic • No dirt, poor contact,

Breakers switch • Appearance and operation deformation or discoloration • Replace if an operation failure,
(including FFBs Overcurrent check. • Visual inspection shall exist. deformation, or discoloration
and ALBs) relay • Poor contact • An operation failure shall has occurred.
Auxiliary relays 25,000 Hr Random failure
not occur. Wear-out failure
• Shall operate as specified by

Thermostat • Operation check • Check the unit operation. technical documents of the • Replace or adjust (calibrate) it.
product.
• The heater shall be
• Is conductive when the conductive and warmed when • Repair the electric wiring, or
• A multimeter or an ammeter Random failure Random failure Consumable
compressor is shut down? compressor is shut down. replace the oil heater if heater
Oil heater • 500VDC megger 8 years
• Measure the insulation • Shall be 1M ohms or more, wiring is repaired. parts
• Visual inspection
resistance of oil heater. and abnormality shall not • Replace if less than 1M ohms.
be found.
• No deformation and Consumable
Fuses • Appearance check. • Visual inspection • Replace the fuse if blown. 10 years Random failure Random failure
discoloration shall exist. parts
Electric and Control box (including inverter, • Check the insulation • 500VDC megger (except for • Shall be 1M ohms or more. • Replace if less than 1M ohms. Before the
electronic circuit boards an sequencer) resistance of the circuit. circuit boards). • Foreign materials shall not • Clean with a brush, and cooling or
parts • Visually check the adhesion • Visual inspection. accumulate excessively. replace if defective. heating season
of foreign material to circuit • Driver and visual inspection. • The connections shall not • Retighten if loose, and plug
boards. loose. in again.
• Check for loose terminals and • Abnormal indication and fluid • Replace if defective. 25,000 Hr
connectors. leakage shall not occur. Random failure Wear-out failure
• Self-inspection mode, and
appearance check.
Electrolytic • Appearance check of • Fluid leakage and deformation • Replace if fluid leaks.
capacitor (electrolytic) capacitor. chall not occur.
Smoothing • Measurement of capacitance • Capacitance meter. • Shall be above the specified Consumable
• Replace the parts periodically. 10 years Random failure Random failure
capacitor and insulation resistance • 500VDC megger. capacity. parts
General-purpose inverter
• Appearance check of • Visual inspection. • Fluid leakage and deformation • Replace if fluid leaks. 5 years Random failure Random failure Random failure
Electrolytic
capacitor (electrolytic) capacitor. shall not occur.
Smoothing
• Measurement of capacitance • Capacitance meter. • Shall be above the specified • Replace the parts periodically.
and insulation resistance. • 500VDC megger. capacity. 5 years Random failure Random failure Random failure
capacitor
Consumable
• Insulation resistance, and • 500VDC megger. • Shall be 1M ohms or more, • Replace if the fan locks. parts
Cooling fan generation of abnormal noise. • Visual and auditory inspection. and abnormal noise shall not 3 years
be heard.
• Shall be at the specified
• Open or short circuit, and • Multimeter. • Replace if circuit is open Random failure
Pressure sensor and thermisor resistance. No discoloration 5 years Wear-out failure
appearance check. • Visual inspection. or short.
shall occur.
• Measurement of output • The output voltage shall be • Replace if the voltage is

Switching power supply • Multimeter. 10 years Random failure Wear-out failure
voltage within the specified range. abnormal.
• Visually check for a runout • Excessive runout and foreign • Replace if excessive runnout
Propeller fan or disbalance due to foreign • Visual inspection. material insertion shall not 10 years Random failure Wear-out failure
or disbalance occurs.
material insertion. occur.
• Check for clogging and for • Water drainage shall be • Clean the drain pan, and
Mechanical
abnormal flow of drain water. normal. check its inclination. Before the
and Drain pan • Visual inspection.
• Check for peeling or float of • Excessive rusting or holes due • Replace the drain pan if the cooling or
manufactured
paint films. to rust shall not exist. paint fails to repair. heating season
components Parts to be
8 years Random failure
Wear-out failure cleaned
• Check for rusts and peeling of • Excessive rusts shall not exist, • Repair and adhere the
Frame, baseplates, guards an insulating materials.
• Visual inspection. and the insulating materials insulating materials if peeled
others • Check for peeling or float of shall not be damaged. off.
paint films.
Note (1): Random failure is an accidental failure that may occur within the service life of parts and equipment. This failure may occur before progress of abrasion. It is hard to estimate when the failure occurs and it is also hard to establish the technical measures. At present, we can take measures based on the statistics of system handling.
Note (2): The elapsed years in the chart is determined based on the typical system operation such as 10 operation hours per day and 2,500 operation hours per year under normal operating conditions (without frequent system startup and shutdown). As this value varies depending on the system operation conditions, check it at the time of
maintenance contract.
APPENDIX: Chart 1-C Inspection and maintenane guideline on main parts of chiller unit

Inspection
Part Inspection Maintenance cycle Elapsed years (2) Remarks
Part name Inspection points Inspection method Criteria (Rough indication) Maintenance points cycle
category schedule
Every year Operate hours Operate years 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
• Check the remote control by • The indication and operation • Replace if the control or
display specified by the
switching the controller. • Visual inspection. shall be normal as operated. Random failure
Remote control switch controller fails. 25,000 Hr Wear-out failure
• Looseness of terminals and • Driver and visual inspection. • A looseness or a contact shall
contact of wirings. not exist.
• Retighten if loose, and plug
in again.
• Check the remote control by • The indication and operation
switching the controller.
• Visual inspection. shall be normal as operated. • Retighten if loose, and plug
• Looseness of terminals and Random failure Wear-out failure
Central control unit • Driver and visual inspection. • A looseness or a contact shall in again. 10 years
contact of wirings.
• 500VDC megger. not exist. • Replace if less than 1M ohms.
• Measurement of insulation • Shall be 1M ohms or more. Before the
Optional resistance.
cooling or
parts
• Check the remote control by heating season
• The indication and operation
switching the controller. Random failure Random failure
Water outage protection device • Visual inspection. shall be normal as operated. Wear-out failure
• Check for a water leakage. • Replace if abnormal. 5 years
(Flow switch) • 500VDC megger. • No water shall leak.
• Measurement of insulation • Shall be 1M ohms or more.
resistance.
Phase shifting, capacitor and

• Measurement of insulation • Replace if below 1M ohms or
integration hour meter, and • 500VDC megger. • Shall be 1M ohms or more. 8 years Random failure
resistance if abnormal. Wear-out failure
ammeter
• Shall not be clogged with Parts to be

Strainer • Visual inspection. • No dirt or clogging shall exist. • Cleaning. 10 years Random failure Random failure
foreign materials. cleaned
• Visual inspection. • No water shall leak. • Retightening and repair.

Water piping
• Water leakage. Random failure Random failure Random failure
• Auditory inspection. • Noise due to air insertion shall • Release the air, or adjust or 5 years
• Air insertion. • Opening of air release valve. not exist. replace the air release valve.
• Temperature difference • Shall be within the normal

Flow control valve between water inlet and outlet • Thermometer • Replace or adjust it. 5 years
temperature range.
(Normal flow rate)
• Noise and vibration during
startup, operation and • Abnormal noise and vibration
shutdown. shall not exist. Random failure
• Visual, auditory, and tactile Wear-out failure
• Measurement of insulation • Shall be 1M ohms or more. • Replace if abnormal.
inspection.
resistance. • A looseness or a contact shall • Replace if less than 1M ohms.
Pump • 500VDC megger Before the 5 years
Hidraulic • Looseness of terminals and not exist. • Retighten fasteners, or correct
• Driver and visual inspection. cooling or
circuit contact of wirings. • No water shall leak. the wiring path.
• Visual inspection. heating season
• Check for a water leakage. • Shall not be clogged by
• Cleaning and inspection of foreign materials.
strainer.
Pressure gauge
• Pressure indication when the • Visual inspection. • The indication shall be correct. • Replace 3 years
pump is stopped.
• Temperature indication when

Thermometer the chiller unit is stopped from • Surface thermometer • The indication shall be correct. • Replace 5 years Random failure Random failure Random failure
operating.
• Shall be above the specified • Density adjustment.

• Concentration. • Brine density meter. concentration.
Brine (brine chiller) • Replace if exceeding the 8 years
• pH. • pH measurement. • 7 to 10 (depending on the criteria.
product standard).
Cooling and heating water and

• Water quality management. • Standard values of product
• Water quality analysis.
• Quality analysis of circulating (See Note (4)). • Water conditioning.
coolant • Sampling analysis.
water and makeup water. • Depends on the product.
Note (1): Random failure is an accidental failure that may occur within the service life of parts and equipment. This failure may occur before progress of abrasion. It is hard to estimate when the failure occurs and it is also hard to establish the technical measures. At present, we can take measures based on the statistics of system handling.
Note (2): The elapsed years in the chart is determined based on the typical system operation such as 10 operation hours per day and 2,500 operation hours per year under normal operating conditions (without frequent system startup and shutdown). As this value varies depending on the system operation conditions, check it at the time of
maintenance contract.
© 2017 Johnson Controls, Inc. www.johnsoncontrols.com Form No. FAN-035-26407-000
Johnson Controls reserve the right change product features without notice.
Manufacturer: Johnson Controls-Hitachi Air Conditioning Spain, S.A.U.

Ronda Shimizu, 1 - Políg. Ind. Can Torrella
08233 Vacarisses (Barcelona) Spain
PMML0467 rev.0-100 - 12/2017

Manual Chiller YCME 162 HE

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Manual Chiller YCME 162 HE

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AIR COOLED WATER CHILLERS

AIR TO WATER HEAT PUMP WATER CHILLERS

INSTALLATION AND OPERATION MANUAL New Release Form 035-26407-100

AIR COOLED WATER CHILLERS

1. General information..........................3 5.3 Placing the unit.................................................... 22

1.1 General notes........................................................ 3 5.4 Gravity centre...................................................... 24

1.2 Safety and applied symbols.................................. 3 5.5 Service space...................................................... 25

3.2 Wiring Diagram...................................................... 9 6.7 Water Control...................................................... 33

1 PMML0467 rev.0 - 12/2017

8.5 Protection list....................................................... 61 10.8 Part Replacement................................................ 73

8.6 Normal Indication................................................ 61 10.9 Refrigeration cycle............................................... 73

10.10 Compressor removal........................................... 74

9.4 Resumption of test run........................................ 66 10.16 Daily Operating Records..................................... 80

9.8 Periodical checking............................................. 67 10.21 Important notes for handling of R134a................ 90

9.11 Electrical consumption percentage..................... 68 10.22 Operation inspection items.................................. 90

10.5 Cleaning Method................................................. 71

10.6 Winter Shutdown................................................. 72

10.7 Spring Start-Up.................................................... 73

2 PMML0467 rev.0 - 12/2017

1.1 General notes

1.2 Safety and applied symbols

3 PMML0467 rev.0 - 12/2017

1.2.1 Norms and Regulations

Appropriate refrigerant In particular, hydrocarbon refrigerants (such as propane,

1.3 Product guide

E = Made in Europe E = Made in Europe

HE= High efficiency HE= High efficiency

1.3.2 Product guide: Water chillers

3N~ 400V 50Hz

4 PMML0467 rev.0 - 12/2017

2.1 Working Range

2.1.1 Cooling operation for Y(C/H)ME-HE units

Water outlet temperature range is:

5 PMML0467 rev.0 - 12/2017

2.1.2 Heating operation for YHME-HE units

-10º C -5º C 15.5º C

2.2 Chiller Pressure drop calculation

CFR (m3/h) α β CPD (kPa)

6 PMML0467 rev.0 - 12/2017

PMML0467 rev.0 - 12/2017

Air inlet Air inlet

Inlet for custom-

PMML0467 rev.0 - 12/2017

Air inlet Air inlet

PMML0467 rev.0 - 12/2017

Only 200 kW, 220 kW

H-LINK Internal Modules

PMML0467 rev.0 - 12/2017

In case of remote control operation this

Leak detection option

In case of flow switch option

Flow switch option

Water DPSW In case of water DPSW

3.2.3 I/O Circuit

11 PMML0467 rev.0 - 12/2017

RUN/STOP SIGNAL EXTERNAL H-LINK

ON/OFF ALARM (3A max) Pump

PMML0467 rev.0 - 12/2017

Leak detection Valve

3.2.5 Parts list

13 PMML0467 rev.0 - 12/2017

3.3 Diagram of fan module PCB

Part name Content of functions

3.3.1 Wiring diagram for H-LINK communication

On-site module combinations

Maximum Foundation Gradient

Operating weight and center of gravity

Tools and Instruments