This document provides an overview of different types of biosafety cabinets, including their basic principles and selection criteria. It discusses fume hoods, laminar flow cabinets, and classes I, II, and III biosafety cabinets. Key details include filtration methods, airflows, usage levels, and certification processes. Recommendations are provided for proper cabinet installation and use.
Active Pharmaceutical Ingredients - Development, Manufacturing, and Regulation, Second Edition (Drugs and The Pharmaceutical Sciences) - 9781439803363 - Medicine & Health Science Books @
This document provides an overview of different types of biosafety cabinets, including their basic principles and selection criteria. It discusses fume hoods, laminar flow cabinets, and classes I, II, and III biosafety cabinets. Key details include filtration methods, airflows, usage levels, and certification processes. Recommendations are provided for proper cabinet installation and use.
This document provides an overview of different types of biosafety cabinets, including their basic principles and selection criteria. It discusses fume hoods, laminar flow cabinets, and classes I, II, and III biosafety cabinets. Key details include filtration methods, airflows, usage levels, and certification processes. Recommendations are provided for proper cabinet installation and use.
This document provides an overview of different types of biosafety cabinets, including their basic principles and selection criteria. It discusses fume hoods, laminar flow cabinets, and classes I, II, and III biosafety cabinets. Key details include filtration methods, airflows, usage levels, and certification processes. Recommendations are provided for proper cabinet installation and use.
Cytogenetics Laboratory Institute of Human Genetics, UP-Manila May 29, 2018 Overview • Different Types of Cabinets • Basic Principle • Selection and Installation of BSC • How to use a BSC • Biosafety Cabinet Certification Types of Cabinets • Fume Hood
• Laminar Flow Cabinet (LFC)
• Biohazard Safety Cabinet (BSC)
Fume Hoods • Removes toxic chemical (ducting sys./ductless) • No HEPA filter -> not for biohazard agents Laminar Flow Cabinets • Product protection (no personnel protection) • Not for biohazard agents or chemical fumes Biosafety Cabinets • Class I BSC: Personnel and Environment Protection • Class II & III BSC: Personnel, Product and Environment Protection • HEPA filters (not for chemical vapors) BIOLOGICAL SAFETY CABINETS • BSCs provide effective primary containment for work with infectious material or toxins when they are properly maintained and used in conjunction with good laboratory techniques Basic Principle • Personnel protection is provided through a continuous stream of inward air, known as inflow, which helps prevent aerosols from escaping through the front opening. • The exhaust air, which is exhausted into the surrounding containment zone or directly to the outside atmosphere, is HEPA-filtered to protect the environment. HEPA & ULPA Filter HEPA: High Efficiency Particulate Air ULPA: Ultra Low Penetration Air
Important definitions: - HEPA: 99.99% - at 0.3 microns - ULPA: 99.999% - at 0.12 microns
Note: The “classical” definition of
HEPA filter is 99.97% at 0.3 microns, but nowadays all BSC and LF in US use 99.99% at 0.3 m Particle Size Comparison HEPA/ULPA Capability • Removes a broad range of airborne contaminants: – Fine dust – Smoke – Bacteria (typical size: 500 to 0.3 micron) – Soot – Pollen – Radioactive particles – Impurity ion -> can affect Integrated Circuit speed Class I BSC • 100% Exhaust • Inflow velocity 75 fpm minimum • BSL 1 –3 Usage • Personnel protection only • CDC/NIH recommends a glove- port panel for use with small amounts of radionuclides when exhausted • Typical uses today: Toxic powder weighing, necropsy • Maybe thimble/air gap or hard connected to a exhaust system when proper precautions are taken Class II BSC • Negative-pressure ventilated cabinet • Provides HEPA-filtered, recirculated airflow within the cabinet • Exhaust air is HEPA-filtered • Provides personnel and product protection • Types of Class II BSCs – Class II A: HEPA filtered air is discharged into the room – Class II B: HEPA filtered air is discharged out of the room Class II Type A1 • 30% Exhaust, 70% Re-circulate • Negative pressure plenum (Changed 2007) • Inflow velocity 75 fpm minimum • BSL 1 –3 Usage • Personnel and Product protection • Minute amounts of non-volatile toxic chemicals and radionuclides if canopy/thimble exhausted • Typical uses today: Bacterial, Viral, Fungal, Parasitic Class II Type A2 • 30% Exhaust, 70% Re-circulate • Negative pressure plenum • Inflow velocity 100 fpm minimum • BSL 1 –3 Usage • Personnel and Product protection • Minute amounts of volatile toxic chemicals and radionuclides if canopy/thimble exhausted • Typical uses today: Bacterial, Viral, Fungal, Parasitic, Arbor- viruses Class II Type B1 • 70% Exhaust, 30% Re-circulate • Negative pressure plenum • Inflow velocity 100 fpm minimum • BSL 1 –3 Usage • Personnel and Product protection • Minute amounts of volatile toxic chemicals and radionuclides • Must be hard connected with typical exhaust requirement being 300-500 CFM at 1.0” w.g. • Must have interlocked internal blower with audible and visual alarm for exhaust failure • Typical uses today: Bacterial, Viral, Fungal, Parasitic, Arbor-viruses Class II Type B2 • 100% Exhaust • Negative pressure plenum • Inflow velocity 100 fpm minimum • BSL 1 –3 Usage • Personnel and Product protection • Small amounts of volatile toxic chemicals and radionuclides • Must be hard connected with typical exhaust requirement being 700-1,200 CFM at 2.0” w.g. • Must have interlocked internal blower with audible and visual alarm for exhaust failure • Typical uses today: Bacterial, Viral, Fungal, Parasitic, Arbor-viruses, Prion, Cytotoxics International Standards for Class II • US Standard ANSI/NSF49 • European Standard EN12469 • Japanese Industrial Standard JIS K3800 • South African Standard SABS VC 8041:2001 • British Standard BS5726* • German Standard DIN12950 Teil 10* • French Standard NF X44-201:1984*
*now obsolete. Replaced with the harmonized EN12469
Class III BSC • 100% Exhaust Glove Box • Negative Pressure at 0.5” w.g. minimum • Double HEPA Filter Exhaust • BSL 4 • Personnel and Product Protection • Small amounts of volatile toxic chemicals and radionuclides • Must be hard connected with typical exhaust requirement being 50-100 CFM at 0.5 w.g. • Must have negative pressure alarm for cabinet or exhaust failure • Typical uses today: Toxic Powders, BSL 4 Agents Selection of a Safety Cabinet through Risk Assessment Airflow Visualization Poorly-located BSCs Well-located BSCs Installation of BSCs • Locating BSCs away from areas where airflow patterns may be disrupted (e.g., room air supply and exhaust grilles, doors, open windows, high traffic areas, and large pieces of equipment that generate heat) will help protect the fragile air curtain at the front of the cabinet. Recommendations are to be considered with respect to the installation of BSCs • Consideration should be given to the use of bag- in/bag-out (or another procedure for the safe removal of filters) HEPA filters in situations where effective in situ decontamination is not feasible or possible. • This allows for subsequent decontamination and disposal off-site. Recommendation… Cont • Adequate clearance should be provided between the exhaust outlet on top of the BSC and any overhead obstructions. Recommendation… Cont
• Adequate clearance should be provided on each side
of the BSC to allow access. Recommendation… Cont • BSCs should not be located directly opposite seated work stations, other BSCs, or chemical fume hoods. • A reasonably safe distance, as determined by a local risk assessment (LRA), should be maintained to avoid operator collision. Recommendation… Cont • The thimble should be removable or designed to allow proper certification of the BSC (e.g., isolation damper to seal off the cabinet for decontamination, access port to allow scan testing of the HEPA filter). Recommendation… Cont • Hard-ducted BSCs should have exhaust blowers located at the terminal end of the ductwork. • Exhaust flow failure(s) should signal an alarm to the user and activate an interlock system to prevent the cabinet blower from operating whenever the exhaust flow is insufficient (e.g., flow/electrical control) to prevent pressurization of the cabinet. • Backdraft protection (i.e., damper) in the ductwork may be necessary to prevent reversal of airflow through the HEPA filter in the cabinet. Recommendation… Cont • Supporting BSCs with emergency power will help to maintain containment during emergency situations. Proper Use • Standard operating procedures (SOPs) to be followed by facility personnel is strongly recommended to encourage the proper and consistent use of a BSC by personnel to prevent exposures and the release of pathogens and toxins. Start-Up Considerations • Check that the sash is at the appropriate height. Adjust stool height so that the user’s underarms are level with the bottom of the sash. Start-Up Considerations • Check the pressure gauges to verify that readings are within the acceptable range. Start-Up Considerations • If present, test the airflow alarm and ensure it is switched to the "on" position. Start-Up Considerations • Confirm inward airflow by holding a tissue at the middle of the edge of the sash to establish that it is drawn in. Start-Up Considerations • Disinfect the interior surfaces with a disinfectant effective against the infectious material and toxins used in the laboratory, allowing an appropriate contact time. • If a corrosive disinfectant is used, the surface should be rinsed with water after disinfection. Start-Up Considerations • Assemble all materials required for manipulation and load into the BSC. • Care should be taken not to overcrowd or block the front or rear grilles to prevent the appropriate airflow patterns from being compromised. Start-Up Considerations • When there is significant potential for splatter or splashes to occur during manipulations of infectious material or toxins, the work area should be lined with a plastic-backed absorbent pad. Start-Up Considerations • Place aerosol generating equipment (e.g., vortex mixer, sonicator) towards the back of the BSC, without blocking the rear grille. Start-Up Considerations • After loading material in the BSC, allow sufficient time for the air to purge and the airflow to stabilize before initiating work. • This will be specified in the manufacturer's instructions, and is generally 3-5 minutes. Working in the BSC • Perform operations as far to the rear of the work area as reasonable. • Ensure that elbows and arms do not rest on the grille or work surface. Working in the BSC • Avoid excessive movement of hands and arms through the front opening. Such movements disrupt the air curtain at the front of the BSC, which can allow contaminants to enter or escape the BSC. • Arms should enter and exit the BSC slowly and perpendicular to the front opening. Working in the BSC • Keep a bottle of an appropriate disinfectant in the BSC while work is performed to avoid having to move hands outside of the BSC. Working in the BSC • Segregate non- contaminated ("clean") items from contaminated ("dirty") items. Work should always flow from "clean" to "dirty" areas. Working in the BSC • Material should be discarded in a waste container located towards the rear of the cabinet workspace. Do not discard materials in containers outside of the cabinet. Working in the BSC • Decontaminate the surface of all objects in the BSC in the event of a spill. • The work area, including the inside surface of the window, should be decontaminated while the BSC remains in operation. Working in the BSC • Natural gas and propane should not be used in a BSC; sustained open flames (e.g., Bunsen burner) in BSCs are prohibited. On- demand open flames (e.g., touch- plate microburners) are to be avoided as they create turbulence in the BSC, disrupt airflow patterns, and can damage the HEPA filter (CBS Matrix 4.6). • Non-flame alternatives (e.g., microincinerator, or sterile disposable inoculation loops) should be used whenever possible. Working in the BSC • Equipment creating air movement (e.g., vacuum pumps, centrifuges) may affect the integrity of the airflow and should not be used within the BSC. Working in the BSC • Windows that open should be kept closed when the BSC is in use. Completion of Work in the BSC • Upon completion of work, allow sufficient time for the air in the BSC to purge (i.e., pass through the filter) before disrupting the air curtain by removing hands or unloading material from the BSC. • The purge time will vary by model and can be up to several minutes. Completion of Work in the BSC • Close or cover all containers. Completion of Work in the BSC • Surface decontaminate items before removing them from the BSC. Completion of Work in the BSC • Disinfect the interior surfaces of the BSC, including sides, back, lights, and interior of the glass, with a disinfectant effective against the pathogens in use, allowing an appropriate contact time. • If a corrosive disinfectant is used, the surface should be rinsed with water after disinfection to avoid corrosion of the stainless steel surfaces. Completion of Work in the BSC • Routinely remove the work surface and disinfect the tray beneath it. Completion of Work in the BSC • Routinely wipe the surface of the lights within the BSC with a suitable cleaner or disinfectant (e.g., ethanol). UV Lamps • Germicidal UV lamps are not substitutes for proper cleaning of BSC workzone • May cause performance degradation • May compromise personnel safety when proper precautions are not taken Annual Testing • Recommended recertification for BSC’s: – Upon installation at customer’s site – On-site annually in accordance with international standards – When the cabinet is moved Field Production Production Type Type No Test EN & NSF Per EN Per NSF Per EN Per NSF 1 Inflow velocity √ √ √ √ √ 2 Downflow velocity √ √ √ √ √ 3 HEPA / ULPA filter leak test √ √ √ √ √ 4 Smoke pattern / airflow visualization √ √ √ √ √ 5 Site installation assessment (ex: alarm) √ √ √ √ √ 6 Light intensity √ √ √ √ 7 Noise level √ √ √ √ 8 Vibration level √ √ √ √ 9 Electrical safety testing to IEC 61010 √ √ √ √ 10 Pressure retention / soap bubble √ √ √ 11 Microbiological personnel protection √ √ 12 Microbiological product protection √ √ 13 Microbiological cross-contamination √ √ 14 Microbiological performance envelope √ 15 Motor / blower performance √ 16 Drain spillage trough leakage √ 17 Resistance to overturning √ 18 Resistance to distortion √ 19 Resistance to deflection √ 20 Resistance to tipping √ 21 Secondary inflow velocity correlation to DIM √ 22 Powder coating chemical resistance √ 23 Powder coating abrasive resistance √ 24 Cabinet design evaluation √ Cleaning and disinfection: • Check electrical requirement before use. • Turn UV lamp at least 30 minutes before use. Be sure to turn it off during the operation. • For worktable and sides, use sterile or non-use cloths, which do not shed particles or fibers. • To disinfect, use cloths damped with a disinfecting solution which do not damage or affect the paintwork, stainless steel or glass. • A pre-cleanine to disinfecting can also be done with water and soap. 1. HEPA filter leak test (LT) • Purpose: – This test is conducted to check the HEPA impulsion/downflow and exhaust filters, the filter housing, and the mounting frames for possible leakage. • Tools: – Aerosol generator (cool or hot) (DEHS, DOB or PAO are recommended) – Aerosol Photometer with extended logarithmic scale – Accuracy: particle counter for individual particles with a dilution range capable of detecting a penetration of 0.01% or less of particle exceeding 0.3 µm (HEPA filter of purity class 100). • Test conditions – The sample chamber of the safety cabinet must be completely empty, widows and doors of the operating room must be closed (no draft). • Methodology: 1. Turn on the photometer and adjust it for the measurement are in accordance to the manufacture’s instruction 2. Introduce aerosol to the airflow before the filter (entrance of the BSC) 3. With the probe nozzle approximately at 2.5 cm from the surface, scan the downstream side of HEPA filter, including the perimeter of the filter passing the photometer probe over the entire surface. 4. Scan the entire periphery of the filter and junction between the filter and the frame a speed not exceed 5cm/s. • Acceptation criteria: – The leak (impulsion/downflow or exhaustion) should be not more than 0.01% of the specific before the filter (escaping volume of the aerosol). • Trouble shooting: replace downflow filter/ replace exhaust filter 2. Inflow velocity test (IV) • Purpose: This test is conducted to determine the nominal value of the inflow velocity (air entered to the BSC) • Value to be tested: inflow velocity V1 (m/s or ft/min) • Reference: ISO/IEC 17025:2005 NSF 49 (Annex F) and EU EN 12469 • Test method: – The inflow velocity (V1) is calculated using the values of the exhaust volume and of the sample chamber inflow surface. – If the BSC is connected to technical ventilation, inflow velocity can also be determined at the work aperture. • Test Conditions: For all test methods, the sample chamber of the safety cabinet must be completely empty, windows and doors of the operating room must be closed (no draft). • Testing equipment: – Suitable anemometer measure the velocity (m/s or ft/min) • Accuracy of testing equipment – Accuracy of ± 0.01 m/s or maximal deviation 3% from the indicated airflow velocity. • Calibration of test equipment – The equipment must be calibrated in an accredited laboratory or national metrological institute in accordance to the requirement of ISO/IEC 17025:2005. • Methodology – The inflow velocity is measured at several measuring points in the work aperture. For this purpose, the front window is moved up to height A=7.3 cm. – The anemometer is installed directly to the inside of the work aperture front window. – The measuring points are located at distance C of 3.8 cm immediately at the inside of the front window lower edge and at distance B of 10 cm to each other. The lateral distance to the work aperture edges is also 10 cm. • Methodology – Install the anemometer to the following grid point. – Move the front window to the measuring position and operate the air system blowers at full speed for approx. 20 min. – Perform measurement at all nine measuring points above the exhaust aperture for a minimum of one minute for each measuring point. • Calculations – The exhaust velocity can be tabulated in the following table to calculate the average exhaust velocity (V2) • Acceptation Criteria – The nominal value is 0.45 m/s. The average value must be within ±10% of the nominal value. – Exhaust airflow volume = 580m3/h • Troubleshooting – Raise exhaust bower speed – Check exhaust blower control voltage – Replace exhaust filter – Check installed exhaust system for correct function. 3. Downflow velocity test • Purpose of the test • Testing equipment: – This test is conducted to check the – Suitable anemometer measure the nominal value of the downflow velocity velocity (m/s or ft/min) (displacement airflow) in the work area – The anemometer measuring head must of the safety cabinet. be secured tightly at the measuring • Value to be tested: Downflow point to allow accurate measurements. velocity (m/s or ft/min) – The distance between the measuring points must be correct; the grid must • Reference: ISO/IEC 17025:2005 NSF not be distorted. 49 (Annex F) and EU EN 12469 • Accuracy of testing equipment • Test Conditions: – Accuracy of ± 0.01 m/s or maximal – For all test methods, the sample deviation 3% from the indicated airflow chamber of the safety cabinet must be velocity. completely empty, windows and doors of the operating room must be closed • Calibration of test equipment (no draft). – The equipment must be calibrated in an accredited laboratory or national metrological institute in accordance to the requirement of ISO/IEC 17025:2005. • Methodology: – Move the door to the working position. – Install the measuring head at 10 cm above the door edge – For BSC of 1200 mm, leave 1/8x120 from all sides. Draw the grid and define the measuring point as the following grid. • Calculating the average value for the downflow velocity Average= Sum of measured values/number of measuring points • Accepting criteria – The average value must be within ±10% of the nominal value (0.36 m/s). – The difference between measured values at the individual measuring points must not exceed 20%. • Troubleshooting – Raise downflow blower speed – Check exhaust blower control – Replace downflow and or exhaust filters – Check installed exhaust system for correct function. 4. Airflow pattern test • Purpose of the test- This test is conducted to check the behavior of the airflows in the sample chamber. Check to see if the displacement airflow passes along the entire work area, if the vertical passage is correct, and of air escapes through joints or seals of the housing and of the front window. • Reference: ISO/IEC 17025:2005 NSF 49 (Annex F) and EU EN 12469 • Test Conditions: – For all test methods, the sample chamber of the safety cabinet must be completely empty, windows and doors of the operating room must be closed (no draft). – Inflow and downflow should be adjusted to the nominal accepted values. • Testing equipment: – Smoke tube or any safe smoke producer. • Methodology: – Move the door to the working position. – Using a smoke tube, scan the work area along its centerline from one end to the other. Hold the smoke tube so that its tip is at a distance of approximately =15cm above the work surface. • Accepting criteria – The smoke shows smooth downward flow with no dead spots or reflux. No smoke escapes through the work aperture. Site Installation Assessment Test • Primary – Alarm Functions – Blower interlock, Type B1/B2 – Exhaust System Performance – Canopy connection. Type A2 – Room Influences • Secondary – UV – Light intensity – Vibration – Noise Summary • BSCs provide effective primary containment for work with infectious material or toxins • This is achieved when the BSCs are: – Properly installed – Properly certified or validated and maintained – Proper training of end-user – Used in conjunction with good laboratory techniques
Active Pharmaceutical Ingredients - Development, Manufacturing, and Regulation, Second Edition (Drugs and The Pharmaceutical Sciences) - 9781439803363 - Medicine & Health Science Books @