Weld Shop (Internal Rejection)

12

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
 YSD NB : Daily Monitoring Board
Month :
Internal Rejection nos. / Total Produced MSIL Feedbacks
Cause Of Rejection Action Plan Closure
In-Process Stage 1 In-Process Stage 2 In-Process Stage 3 Final Inspection
Status
Date (press shop) (weld shop) (Gauging) (PDI)
IFM Check Issue Reported Rejection Qty Cause Action Plan Closure Status

OK

4 0 4 Dent &scrathes (rail roof& latch) Training given to Press operator & inform to RM vendor
5 0 0 Dent (rail roof) PressTraining given to operator OK

6 0 0

7 0 0

OK -
8 7 0 0 Miss feed (T.L.H) Gauge to added in the restrike tool

9 SUNDAY

4 OK
10 0 Dent (rail roof) Training given to operator for die cleaning

1 OK

11 0 Dent (rail roof) Matrial Handling Properly

0 OK
12 0

2 OK

13 0 scrathes (T.L.H) Scratches found on raw material sheet, inform to vendor

1 3 0 OK

14 0 trim line shift (rail roof) Bending tool gauge repair

15 0 0

16 SUNDAY

17 0 0

1 OK

18 0 Dent (rail roof) After welding part put the Troily

1 OK

19 0 Dent &scrathes (rail roof) Gauge clamp Repair

4 OK

20 0 Dent &scrathes (rail roof) Gauge clamp Repair

21 0 2 Dent &scrathes (rail roof) Scratches found on raw material sheet, inform to vendor OK

22 0 0

23 SUNDAY

24 0 4 Dent &scrathes (rail roof) Scratches found on raw material sheet, inform to vendor OK

25 0 5 Dent & spot shift Training given to operator for welding OK

26 0 5 Dent &scrathes (rail roof) Scratches found on raw material sheet, inform to vendor OK

27

28

29

30

31
 YSD NB : Daily Monitoring Board
Month :
4M Change Status Internal Rejection Status IFM Status MSIL Feedbacks

In-Process In-Process In-Process Final IFM OK Parts IFM Check

Details Special Precaution Closure
Date Man M/C MTL Method
if any change (if any change)
Stage 1 Stage 2 Stage 3 Inspection Cause of Rejection Action Plan
Status
Opening (NG/Total Cause of Rejection Action Plan Closure Status Issue Reported Rejection Qty Cause Action Plan Closure Status
(NG/Total) (NG/Total) (NG/Total) (NG/Total) Stock (9AM) checked)

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31
 YSD NB : Daily Monitoring Board
Month :
Internal Rejection nos. / Total Produced MSIL Feedbacks
Cause Of Rejection Action Plan Closure Status
In-Process Stage 1 In-Process Stage 2 In-Process Stage 3 Final Inspection
Date (press shop) (weld shop) (Gauging) (PDI) IFM Check Issue Reported Rejection Qty Cause Action Plan Closure Status

1 0 0

2 0 0

3 0 0

4 0 0

5 SUNDAY
6 0 0

7 0 0

8 0 0

9 0 0 -

10 0 0

0
11 0

12 SUNDAY

13 0 0

14 0 0

15 0 0

16 0 0

17 0 0

18 0 0

19 SUNDAY

20 0 0

21 0 0
22 0 0

23 0 0

24 0 0

25 0 0

26 SUNDAY

27 0 0

28 0 0

29 0 0

30 0 0

31 0 0

32 0 0