3.

SUMMARY SAFE OF STRUCTURAL DESIGN OF BOX CULVERT :

The design is done by ULS as per IRS concrete code for bridges.
a. Design of RCC box for flexure under ULS

MEMBER SECTION BAR MOMENT, Md D drequired dprovided CHECK RESISTING MOMENT, Mu CHECK
(as per RDSO) (KN-m2) (mm) (mm) (mm) (dprd>=dreq) (KN-m2) (Mu>=Md)

At support a1 & a2 494.970281 700 307.051 644 SAFE 788.377482 SAFE

TOP SLAB At mid-span b 767.1972572 700 382.273 640 SAFE 807.153599 SAFE
At support a1& c 498.5731367 700 308.166 640 SAFE 1050.405293 SAFE
BOTTOM
SLAB At mid-span d 726.2654312 700 371.936 640 SAFE 807.153599 SAFE
At top support a1 & a2 494.8275374 700 307.006 644 SAFE 788.377482 SAFE
BOTH At mid-span e 302.4361763 700 240.014 640 SAFE 807.153599 SAFE
SIDE WALL At bottom support a1& c 498.3475905 700 308.096 640 SAFE 1050.405293 SAFE

- Check for main reinforcement

MEMBER SECTION BAR MOMENT, Md D dprovided MAIN STEEL CHECK

(as per RDSO) (KN-m2) (mm) (mm) Zmax Astreq Spacingreq Spacingprd Astprd Z (Zmax>=Z)
2 2
(mm) (mm ) (mm) (mm) (mm ) (mm)
At support a1 & a2 494.970281 700 644 611.8 1878.8 263.79665 200 2454.4 605.4 SAFE
TOP SLAB At mid-span b 767.1972572 700 640 608 2900.8 108.24689 100 3141.6 590.6 SAFE
At support a1& c 498.5731367 700 640 608 1892.5 260.26372 200 2454.4 601.4 SAFE
BOTTOM
SLAB At mid-span d 726.2654312 700 640 608 2746 114.34762 100 3141.6 590.6 SAFE
At top support a1 & a2 494.8275374 700 644 611.8 1878.3 263.87275 200 2454.4 605.4 SAFE
BOTH At mid-span e 302.4361763 700 640 608 1143.5 274.59255 100 3141.6 590.6 SAFE
SIDE WALL At bottom support a1& c 498.3475905 700 640 608 1891.6 260.38151 200 2454.4 601.4 SAFE

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 - Check for distribution reinforcement “h” bar

MEMBER SECTION BAR MOMENT, Md D dprovided DISTRIBUTION STEEL,"h" bar as per RDSO CHECK
(as per
RDSO) (KN-m2) (mm) (mm) diah Spacingh Astprd Astmin (Astprd>=Astmin)
2 2
(mm) (mm) (mm ) (mm )
At support a1 & a2 494.970281 700 644 10 100 785.3982 774 SAFE
TOP SLAB At mid-span b 767.1972572 700 640 10 100 785.3982 774 SAFE
At support a1& c 498.5731367 700 640 10 100 785.3982 774 SAFE
BOTTOM
SLAB At mid-span d 726.2654312 700 640 10 100 785.3982 774 SAFE
At top support a1 & a2 494.8275374 700 644 10 100 785.3982 774 SAFE
BOTH At mid-span e 302.4361763 700 640 10 100 785.3982 774 SAFE
SIDE WALL At bottom support a1& c 498.3475905 700 640 10 100 785.3982 774 SAFE

b. Design of RCC box for shear under ULS:

SHEAR
BAR
MEMBER SECTION FORCE CHECK FOR SHEAR STRESS vc Spacingprd Asvreq DIAMETER Asvprd CHECK
(as
SHEAR per
Vd v vu REINFORCEMENT (N/mm2) (mm) (mm2) RSDO) (mm) (mm2) (Asvprd>=Asvreq)
(KN) (N/mm2) (N/mm2)
TOP At
SLAB support 571.888658 0.888026 4.43706 REQUIRED 0.5513 190 405.486 g1 10 413.37 SAFE
BOTTOM At
SLAB support 541.643674 0.846318 4.43706 REQUIRED 0.5961 200 379.944 g2 10 392.7 SAFE
At top
BOTH support 359.303084 0.557924 4.43706 REQUIRED 0.5513 200 243.97 g3 10 392.7 SAFE
At
SIDE bottom
WALL support 474.5420779 0.741472 4.43706 REQUIRED 0.42 190 393.221 g3 10 413.37 SAFE

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c. Check for Serviceability Limit State (SLS) :
The design is done by SLS as per IRS concrete code for bridges.

 Check for bearing pressure

LOAD (KN) MOMENT (KN-m) P/A M/Z P/A+M/Z P/A-M/Z

LC Case
P M
no. (KN/m2) (KN/m2) (KN/m2) (KN/m2)
1 363.882 243.116 68.657 51.929 120.586 16.728
2 364.993 248.112 68.867 52.997 121.863 15.870
(With no full run of water) 3 418.097 258.095 78.886 55.129 134.015 23.758
ACTIVE EARTH 4 416.9859935 257.2014293 78.677 54.938 133.615 23.739
PRESSURE 1 368.022 245.160 69.438 52.366 121.804 17.072
2 369.133657 250.1573333 69.648 53.4334 123.081 16.214
(With full run of water) 3 422.2379448 260.1393825 79.668 55.5655 135.233 24.102
4 421.1266185 259.2462977 79.458 55.3748 134.833 24.083
1 363.882 308.159 68.657 65.822 134.479 2.835
2 367.694 325.486 69.376 69.523 138.900 -0.147
(With no full run of water) 3 424.939 335.468 80.177 71.656 151.833 8.522
EARTH
4 332.5888237 78.677 71.041 149.717 7.636
PRESSURE 416.9859935
AT REST 1 368.022 310.203 69.438 66.259 135.697 3.179
2 371.8347893 325.4856758 70.158 69.523 139.681 0.634
(With full run of water) 3 424.9390772 337.5125934 80.177 72.092 152.270 8.085
4 421.1266185 334.6336921 79.458 71.477 150.935 7.980

Maximum induced pressure under box = 152.270 KN/m2

Minimum induced pressure under box = 0.147 KN/m3
Hence, the maximum induced pressure under box = 152.270 KN/m2 is safe for soil bearing capacity of 200 KN/m2.

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  Check for permissible stress :
- The maximum compressive stress in concrete shall be limited to 0.50 f ck, Tc = 17.5 N/mm2 .
- (as per IRS Concrete, Cl.10.2.2, Table 11/Cl 12.2.2. (a).)
- The maximum tensile stress in steel shall be limited to 0.75f y, Tr = 375 N/mm2
(as per IRS Concrete, Cl.10.2.2, Table 11/Cl 12.2.2. (a).)

MEMBER SECTION BAR Md D dprovided Astprovided p x Z fs CHECK fc CHECK

(as per
RDSO) (KN-m2) (mm) (mm) (mm) (mm) (N/mm2) (fs<=Tr) (N/mm2) (fc <= Tc)
(mm)
At support a1 & a2 315.5007 700 644 2454.369 0.00381 130.7 578.65 222.149 SAFE 10.4292 SAFE
TOP SLAB At mid-span b 548.4587 700 640 3141.593 0.00491 145.2 567.41 307.679 SAFE 16.6445 SAFE
At support a1& c 337.5126 700 640 2454.369 0.00383 130.2 574.88 239.208 SAFE 11.269 SAFE
BOTTOM
SLAB At mid-span d 568.0958 700 640 3141.593 0.00491 145.2 567.41 318.695 SAFE 17.2405 SAFE
At top support a1 & a2 336.1401 700 644 2454.369 0.00381 130.7 578.65 236.682 SAFE 11.1114 SAFE
BOTH At mid-span e 149.2049 700 640 3141.593 0.00491 145.2 567.41 83.7023 SAFE 4.52805 SAFE
At bottom
SIDE WALL support a1& c 333.4812 700 640 2454.369 0.00383 130.2 574.88 236.351 SAFE 11.1344 SAFE

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  Check for Crack width :

- Weather Exposure = Moderate.

- The design crack width (Cwlimited) shall be limited to = 0.25 mm
(as per IRS concrete Cl. 10.2.1(a), Table 10, last correction 2014.)

MEMBER SECTION BAR Dia * MAX ,S D dprovided Astprovided *G em Cw CHECK

(as per RDSO) (mm) (mm) (mm) (mm) (mm) (Cw<=Cwlimited)

At support a1 & a2 25 200 700 644 2454.37 465616 0.001 0.232 SAFE
TOP SLAB At mid-span b 16 100 700 640 3141.59 273433 0.0016 0.2272 SAFE
At support a1& c 25 200 700 640 2454.37 452167 0.0011 0.2406 SAFE
BOTTOM
SLAB At mid-span d 20 100 700 640 3141.59 263982 0.0016 0.2099 SAFE
At top support a1 & a2 25 200 700 644 2454.37 437027 0.0011 0.2366 SAFE
BOTH SIDE
WALL At mid-span e 20 100 700 640 3141.59 1E+06 1E-05 0.0014 SAFE
At bottom support a1& c 25 200 700 640 2454.37 457633 0.001 0.2206 SAFE

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d. Details of reinforcement bar

The final structural design details of the sections and reinforcement of span of 6 m x 7.8 m at 3.811 m fill height.

BAR MARK a1 a2 b c d e f1 f2 g1 g2 g3 h
DIAMETER 25 12 20 20 20 20 25 25 10 10 10 10
LAYER 1 1 1 1 1 1 1 1 1 1 1 1
SPACING 200 200 100 200 100 100 200 200 190 200 190 100
LEN 1 7826 5900 5900 5900 5900 7826 330.76 330.76 100 100 100 22290
LEN 2 2240 2813 2813 2587 2587 590 590 590

THICKNESS OF SLAB (mm)

a) TOP SLAB 700
b)BOTTOM SLAB 700
c)SIDE WALL 700

- For shape of bars, RDSO's drawing no. B-10152/5R may be referred for 3.811 m fill height <= 4m fill height .
- LEN 1 refers to the longer part, & "LEN 2" refers to the shorter part of the corresponding bar except for h & j bars.
- Max foundation pressure = 197 KN/m2 is safe S.B.C of 200 KN/m2.

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