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23.1 Insulation of Piping
23.1 Insulation of Piping
Status Approved
Classification Confidential
INSTRUCTIONS
Installation Manual
Table of Contents
WDAAA116783f Confidential i
Installation Manual 23.1. Insulation of piping
NOTE
Units and modules are calculated for surface temperature only, not considering
the clamps.
Insulation channels
Pipe diameter
No trace or electrical trace Ø12 steam trace
Inner diameter × PAROC™ channel Inner diameter × PAROC™ channel
Nominal Outer diameter
thickness type thickness type
DN15 21.3 22 × 30 PV-E 22-30 35 × 30 PV-E 35-30
DN20 26.9 28 × 30 PV-E 28-30 42 × 50 PV-E 42-50
DN25 33.7 35 × 30 PV-E 35-30 49 × 50 PV-E 49-50
DN32 42.4 42 × 50 PV-E 42-50 54 × 50 PV-E 54-50
DN40 48.3 49 × 50 PV-E 49-50 60 × 50 PV-E 60-50
DN50 60.3 60 × 50 PV-E 60-50 76 × 50 PV-E 76-50
DN65 76.1 76 × 50 PV-E 76-50 89 × 50 PV-E 89-50
DN80 88.9 89 × 50 PV-E 89-50 102 × 50 PV-E 102-50
DN100 114.3 114 × 80 PV-E 114-80 127 × 80 PV-E 127-80
DN125 139.7 140 × 80 PV-E 140-80 159 × 80 PV-E 159-80
DN150 168.3 169 × 80 PV-E 169-80 178 × 80 PV-E 178-80
DN200 219.1 219 × 80 PV-E 219-80 230 × 80 PV-E 230-80
DN250 273 273 × 80 PV-E 273-80 289 × 80 PV-E 289-80
DN300 323.9 324 × 80 PV-E 324-80 – –
23.1.3.3 Elbows
Insulate elbows by pressing the wool into the elbow. Use Insulation channels only at the ends
of the elbow.
The normal consumption of wool is about:
● 15 kg/100 elbow ≤ DN50
● 30 kg/100 elbow ≥ DN65.
Use blind rivets to keep the cover in place. The rivets are normally made of some alloyed
material. On straight pipes, there should be 7 pieces/meter, and for a bend, 8 pieces /meter
should be enough. A typical blind rivet size is 3.2 × 10 mm.
Terminate the flange joint according to Fig 23.1-9 so that the bolts can be removed without
damaging the insulation.
When flanges and valves are to be insulated, the cover must be removable (refer to Fig
23.1-10 and Fig 23.1-12).
NOTE
Do not insulate rubber bellows (Fig 23.1-14).
DN ~d D
15 83 105
20 90 115
25 96 125
32 145 150
40 150 160
50 163 175
65 180 195
80 190 210
100 277 277
125 302 302
150 330 330
200 382 385
Continued on next page
DN ~d D
250 435 460
300 486 525
350 518 590
400 610 670
Job Description
Fig 23.1-16 Exhaust gas bellows insulated with insulation pillows GUID-73250101-3EF2-4D79-9869-5B0988535A5F
v1
DN S D L
500–600 100 1210 820
700–800 100 1500 820
900–1000 100 1700 820
1100–1200 100 1930 820
Fig 23.1-18 Insulation of vertical sections in the exhaust gas piping GUID-CAD9B7F3-C07C-42A8-B3E3-
CDDB1ABE6826 v1
Flanges and bellows are insulated according to Fig 23.1-10, Fig 23.1-16 and Fig 23.1-17.
Fig 23.1-19 Insulation of horizontal sections in the exhaust gas piping GUID-BF10166B-8209-46CB-A49C-
A148E3867FA9 v1