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Cacao Production: Horti 201: Advance Fruits and Plantation Crops Production
Cacao Production: Horti 201: Advance Fruits and Plantation Crops Production
CACAO PRODUCTION
JOEL Q. MALIWAT
Professor
I. Introduction
Theobroma cacao, also called the cacao tree and the cocoa tree, is a small (4–8 m (13–
26 ft) tall) evergreen tree in the family Malvaceae, native to the deep tropical regions
of the Americas. Its seeds, cocoa beans, are used to make chocolate liquor, cocoa
solids, cocoa butter and chocolate.
Leaves are alternate, entire, unlobed, 10–40 cm (3.9–15.7 in) long and 5–20 cm (2.0–
7.9 in) broad.
Origin: Mexico and Central America
2 Ghana 835,466
3 Indonesia 777,500
4 Nigeria 367,000
5 Cameroon 275,000
6 Brazil 256,186
7 Ecuador 128,446
8 Mexico 82,000
9 Peru 71,175
Source: PSA
CARP. Break-up of large corporate cacao farms for distribution to small farmer-
beneficiaries.
The large corporate cacao farms had their own production, research, processing and
marketing infrastructures; local institutions were incapable of providing these
necessary supports to the small farmer-beneficiaries.
Others:
Universal Robina - Nips, Cloud Nine
Commonwealth Foods – Hi-Ro, Choco Mallows, Chocolate Chip
Source: PSA
I. Botanical Classification
Cacao (Theobroma cacao) belongs to the genus Theobroma classified under the
subfamily Byttnerioideae of the mallow family Malvaceae. Cacao is one of 17 species
of Theobroma.
The flowers are produced in clusters directly on the trunk and older branches; this is
known as cauliflory. The flowers are small, 1–2 cm (0.39–0.79 in) diameter, with pink
calyx.
The floral formula, used to represent the structure of a flower using numbers, is ✶ K5
C5 A(5°+5²) G(5). While many of the world's flowers are pollinated by bees
(Hymenoptera) or butterflies/moths (Lepidoptera), cacao flowers are pollinated by tiny
flies, Forcipomyia midges in the subfamily Forcipomyiinae. Using the natural
pollinator Forcipomyia midges for Theobroma cacao was shown to have more fruit
production than using artificial pollinators.
The fruit, called a cacao pod, is ovoid, 15–30 cm (5.9–11.8 in) long and 8–10 cm (3.1–
3.9 in) wide, ripening yellow to orange, and weighs about 500 g (1.1 lb) when ripe.
The pod contains 20 to 60 seeds, usually called "beans", embedded in a white pulp.
The seeds are the main ingredient of chocolate, while the pulp is used in some
countries to prepare refreshing juice, smoothies, jelly, and nata. Usually discarded
until practices changed in the 21st century, the fermented pulp may be distilled into an
alcoholic beverage.
Each seed contains a significant amount of fat (40–50%) as cocoa butter. The fruit's
active constituent is the stimulant theobromine, a compound similar to caffeine.
The following is the nutritional facts for raw organic cacao powder (1 ounce)
Calories – 120
Calories from fat – 23
Total fat – 2.5g (4% DV)
Saturated fat – 1.5g (7% DV)
Sodium – 20mg (1% DV)
Total Carbohydrates – 19.0g (6% DV)
Dietary fiber – 7.0g (28% DV)
Protein – 5g
Calcium – 4% DV
Iron – 16% DV
Vitamin A – 0%
Vitamin C – 0%
DV refers to the recommended daily value.
The husks of cocoa pods and the pulp, or sweating's, surrounding the beans and the
cocoa bean shells can be used. Some examples of these uses are:
Animal feed from cocoa husk
Production of soft drinks and alcohol
Potash from cocoa pod husk
Jam and marmalade
Mulch
Once the beans have been fermented and dried, they can be processed to produce a
variety of products. These products include:
Cocoa butter (chocolate)
Cocoa powder
Cocoa liquor
Soil Requirement
Best soil is made-up of aggregated clay or loamy sand with 50% sand, 30-40% clay,
and 10-20% silt.
Deep soil, about 150 cm, highly favors the growth of cacao.
pH = 5.0 to 6.5
Climatic Requirement
Ideal rainfall for cacao cultivation ranges from 1250 to 3000 mm per annum,
preferably 1500-2000 mm with dry season of not more than 3 months.
Temperature ideal for cacao lies between a mean maximum of 30-32°C and mean
minimum of 18°C.
Altitude of the area should lie between 300-1200 meters above sea level. Suitable
temperature is generally found in an altitude up to 700 m.
Cacao thrives best in areas under Type IV climate which has an evenly distributed
rainfall throughout the year.
Suitability Map
The leaves of the cocoa seedlings are tender and will be burnt by direct sunlight.
Therefore, in order to protect them and ensure their survival and health, the seedlings
must be shaded from direct sunlight during the first few years. Direct sunlight shuts off
the ability of cocoa leaves to produce carbohydrates through photosynthesis.
Carbohydrate is the source of energy for growth. If no energy is produced, the tree
cannot grow or produce cocoa pods.
Only older cocoa trees can survive the direct rays of the sun. The upper leaves, which
receive direct sunlight, shade the lower leaves that provide energy for the tree and the
cocoa fruit to grow. However, if there is too much shade, cocoa leaves cannot perform
photosynthesis and there is no energy for growth.
Newly planted cocoa trees need 75% shade (25% direct sunlight overall) during their
first year. This can be reduced to a 50% level of overall shade in their second year.
After that, the pod bearing cocoa trees need to be shaded only about 25% density of
direct sunlight for the rest of the cocoa tree’s life span.
Permanent shade crops that have a thin canopy, tall trunk and do not defoliate
seasonally are ideal to intercrop with cocoa trees for long periods. Some suitable crop
bearing varieties are coconut, cashew, longan, durian, mango and mangosteen. Both
cacao and shade trees can be planted as in picture below.
Table 4: List of some common and suitable plants to intercrops with cacao.
Leuceana Ipil-ipil
Jackfruit Langka
Lansones Lansones
Marang Marang
Durian Durian
Cashew Kasoy
Mango Mangga
Longan Longgan
Pomelo Pomelo
Coconut Niyog
Sesbania Sesbania
Crotalaria Crotalaria
Flemingia Flemingia
Maize Mais
Ginger Luya
Abaca Abaca
Papaya Papaya
3. VINES
Vanilla Vanilla
Peanut Mani
In any crop, good production and income generation start with ensuring the best
quality available for the variety of the crop being produced. Aside from choosing the
variety, propagation techniques and nursery management will be described in this
section.
A. Propagation by seeds
Choose site which are near roads so that new roads will not be necessary
Choose flat grounds. Work area must not entail more effort from uneven ground
work place.
Availability of quality water sources like good water table for shallow wells,
presence of irrigation canals or other natural water source like river or creeks.
Also, free from saline waters.
Free from water-logging and presence of nearby drainage facilities
For cacao seedlings, shading material is a must. 0 to 2 month old seedlings require
70 to 80% shade. However, gradual removal of shading is recommended to
prepare seedlings for field planting. Shading materials may use materials in the
vicinity of the nursery itself. This is to avoid additional expenditures.
The period of keeping the seedlings in the nursery affects the arrangement of the
bags. Polybag arrangement must be systematically carried out to facilitate
maintenance and grafting. Normally, a twin row with alternate path of 45 cm in
width is recommended. In order to enhance the seedling growth and to avoid the
seedling etiolation, the seedlings are usually spaced further apart from each other
when the seedlings are 2 to 3 months old.
The distance is 25 to 30 cm apart starting from the middle point of the polybag.
The distance gradually increases when the seedlings are kept in the nursery for a
longer period.
Weeding: Weeds do not normally cause problems in the nursery and those that appear
can be removed without much expenditure on labor. On the other hand, weeds
growing along spaces in between the blocks may be controlled by cutting down with
scythes. The use of herbicide is not recommended. Therefore weeding could be done
manually or by mulching with available materials such as rice hull.
Fertilizer application is carried out after the first leaf hardens and should be based on
the result of soil analysis. If analysis is not available, incorporate 15-35 grams of
diammonium phosphate (18-48-0) per bag depending on the size of polybag. The use
of granular fertilizer is also done when the leaves are dry to avoid leaf scorching.
Planting points are to be marked with stakes using suitable size and length of cable
wire or guide from straight line planting.
Depending on the shade from existing trees and tree crops, and soil fertility, the
planting density of cocoa varies from 400-1100 plants/ha. In the case of intercropping
in coconut and cashew, the density of cocoa averages about 600 plants/ha. Basal
fertilizers are very important to enhance the growth of young cocoa trees in the
establishment stage.
I. Selection of Varieties
There are many varieties of cacao but the National Seed Industry Council has
registered and approved only 9 varieties/clones of cacao. NSIC approved clones are
the following:
1. BR25 (CC-99-05)
Reddish (red with green) pod color when still young that turns yellow as it
matures.
Leaves are elliptical in shape with wavy leaf margins.
Leaf length and width ratio is 11.0 cm is to 4.04 cm.
First flowering starts at 16.12 months and fruiting follows at 17.70 months.
There are many varieties of cacao but the National Seed Industry Council has
registered and approved only 9 varieties/clones of cacao. NSIC approved clones
are the following:
Some of the nine varieties are as follows:
1. BR25 (CC-99-05)
Reddish (red with green) pod color when still young that turns yellow as it
matures.
Leaves are elliptical in shape with wavy leaf margins.
Leaf length and width ratio is 11.0 cm is to 4.04 cm.
First flowering starts at 16.12 months and fruiting follows at 17.70 months.
2. ICS 40
Leaf shape is elliptical with wavy leaf margin.
Leaf length and width ratio is 29.95 cm is to 10.01 cm.
Starts to flower at the age of 17.63 months and fruiting follows at 19.63 months.
Pod shape is Cundeamor describe as a variety with elongated cylindrical fruit with
ridges, a rugose surface, pronounced bottleneck and sharp point.
Pod length and width ratio is 16.02 cm is to 9.45 cm. Pod color is green when
young and turns yellow when mature with wall thickness of 1.35 cm.
Pod index is 16.2 pods/kg with 44 beans per pod. Canopy diameter is 195 cm.
Bean is striped.
Moderately resistant to insect pests and diseases
3. UIT 1 (CC-99-02)
It has an elliptical leaf shape with wavy leaf margin.
Leaf length and width ration 22.36 cm is to 8.13 cm.
It flowers at the age of 16.80 months in the stage of first fruiting.
Pod shape is Cundeamor. Pod length is 20.07 cm and width of 8.65 cm.
Pod is yellow when old from the original color of green color of green when still
young with wall thickness of 1.02 cm.
Pod index is 21.69 pods/kg having 46 beans/pod. Bean is violet in color.
Canopy diameter is 278 cm. Moderately resistant to insect pests and diseases.
4. K 1
It has an elliptical leaf shape with smooth leaf margins.
Leaf length is 31.31 cm with a mean width of 13.44 cm.
It flowers at 23.20 months and bears fruit at 25.10 months.
Pod shape is Amelonado with a superficial ridges and a smooth surface.
Rugosity also appear in some cases. Pod index is 19.20 pods/kg of dried beans
Pod length is about 17.97 cm and has width of about 8.67 cm.
Pod is red in color while still young and becomes yellow/orange when mature.
It has a pod wall thickness of around 1.80 cm. Bean color is violet and a hundred
beans weigh about 182 grams. It is moderately resistant to known insect pests and
diseases.
5. K 2
Leaf shape is elliptical with smooth leaf margins.
Leaf length is 32.73 cm with a mean width of 12.52 cm.
It flowers at 21.10 months and bears fruit after three months or at 24.12 months.
Pod shape is Amelonado and is red in color while still young and becomes
yellow/orange when mature.
It has a pod wall thickness of around 1.40 cm with 34 beans per pod.
Pod index is 25 pods/kg of dried beans.
It is moderately resistant to known insect pests and diseases..
I. Fertilization
In the absence of soil analysis (PCARRD, 1989) recommended rates of fertilizer
application for various ages of trees as shown below.
N P K
I. Pruning
Pruning is done to increase cacao production
Reduce pest and diseases infestation
Control the shape and height of the tree
Control the shape and height of the tree, to ensure easy access for harvesting.
Control:
Control:
◆ These suck sap from flowers, tender shoots and pods. These excrete
“honeydew” resulting in the development of sooty mold fungi on the leaves
and pods.
◆ Management: Foliar spray with Thiacloprid (@ 2ml per liter) twice at 5 days
interval.
Control:
◆ Shrivelling and mummifying of cherelles or very young pods.
◆ Management: Spray with Dimethoate or Profenophos or Buprofezin @ 2ml per
liter
Aphids
Control:
◆ Shrivelling and mummifying of cherelles or very Damage: Premature shedding
of flowers and curling of leaves. Transmittal of virus from other plants.
◆ Control: Dimethoate @ 2ml per liter.
Control:
◆ Caused by air-borne fungal pathogen. 3-5 months incubation period before
symptoms are visible. Wet weather conditions promote infection. Prune for
aeration and sunlight penetration to reduce moist conditions. Uproot & burn
diseased plants.
Control:
◆ Phytophthora palmivora > Parasitic fungi.
◆ Management: Remove infected pods. Spray with fungicide. Bury.
Stem Canker
Control:
◆ Phytophthora palmivora > Fungi. Water-soaked lesion in the outer bark oozing
reddish brown liquid. Apply Fungicide
I. Pod harvesting
Don’t harvest green pods and avoid over ripe pods because bean size and quality will
be reduced. Use secateurs to harvest cleanly and safely, to protect flowering cushions
Pod maturity: 5-6 months
Proper Harvesting
The best way is to use a non-sharpened steel blade to crack the pod then twist the
pod open. You can also use a wooden hammer or crack two pods together.
Discard the placenta, pulp and soft or empty beans, germinated beans and damaged
beans from the bean mass.
Correct pod disposal is important to avoid pest and disease buildup. The safest
ways are composting or burying after drying. Avoid leaving pod husks on the
ground, as insects and diseases can spread from these pods.
Turn the bean mass after 2 days (48 hours) and 4 days (96 hours)
Drain the juices (sweatings) from the bean mass
Only use properly constructed wooden boxes with slats, or baskets
Cover the beans with banana leaves and jute bags or cloth rags
Fermentation will be completed in about 5- 6 days
All mixing of beans should be made by wooden tools or hands
V. Bean Drying
Once the beans have been fermented they must be dried immediately under the sun on
drying trays or baskets turned regularly. It is important to:
Cover with plastic shelters during rain or remove the beans to a dry spot.
During drying separate bean clusters, remove pod placenta, and flat, damaged or
germinated beans.
NOTE: Avoid using wood fired kilns that produce smoke- this is not an approved
drying method and will result in smoke contaminated cocoa!
7.5% Moisture
References:
• https://en.wikipedia.org/wiki/Theobroma_cacao
• https://www.worldatlas.com/articles/top-10-cocoa-producing-countries.html
• https://www.worldatlas.com/articles/the-world-s-top-exporters-of-cocoa-
beans.html
• https://www.dti.gov.ph/archives/69-main-content/region4a-news/9565-dti-da-
hold-forum-on-strengthening-ph-cacao-industry
• https://healthyy.net/superfoods/cacao-nutritional-facts
• https://www.bar.gov.ph/index.php/agfishtech-home/crops/206-plantation-
crops/1277-cacao
• https://businessdiary.com.ph/2191/cacao-production-guide/
• Puentespina Farms, Malagos, Davao del sur