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An Investigation of Nucleation and Crystal Growth
An Investigation of Nucleation and Crystal Growth
The nucleation and growth of urea from water—alcohol solvent mixtures has been studied by using a dilatometric method.
Induction periods for nucleation were measured at different levels of supersaturation in various solvent mixtures, and were
used to calculate the surface energies, the critical Gibbs free energies, and the critical sizescompounds
for nucleation. The calculated sur-
2) as those of the organic reported in the litera-
face energies are of the same order of magnitude (4 to 9 erg/cm
ture and were found to be a linear function of the heat of dissolution of urea in the alcohol mixtures. The crystal growth
mechanism of urea from alcohol mixtures was shown to be a one.dimensional diffusion controlled process, with rate con-
stants in the order of 10~ to 10—2 min1.
systematically detect the induction time of urea crys- where ~ is the difference between the molecular
tallization from water—alcohol solvent mixtures. Based chemical potential of the phases, a is the specific sur-
on the experimental induction times and the classical face energy of the interface, and r is the radius of the
nucleation theory, the solid—liquid interfacial energy, embryo. Based on eq. (1), the following expressions
and other properties of the critical nucleus were cal- have been developed for the critical nucleus:
culated. r* = 213a3v2/03 (2)
Following the induction period, growth of the stable
nucleus takes place in the supersaturated solution. An- ~G* = ~ 3 21 2 (3
other object of this investigation was to determine the ~) t~
* Presently with Pan American Chemical Corporation, Toledo, where v = molecular volume of the precipitate, /3 = l6ir/3
Ohio, U.S.A. (for spherical nuclei), r* = radius of the critical nucleus,
363
364 FM. Lee et al. / Nucleation and growth mechanism of urea from water—alcohol
= critical Gibbs free energy, n* = number of mole- crystallization stage have been carried out by Fisher
cules in the critical nucleus, and 0 = kT ln S with k the [3] by using the chemical reaction kinetics to derive
Boltzmann constant, T the absolute temperature, and the crystallization equation. Matz [3] and Nancollas
S the supersaturation ratio. [4] have concluded that the total crystallization rate,
An equation for the rate of nucleation J, was first depending on the diffusion at phase boundary, should
proposed by Becker [2], and was later modified by be described by a first-order equation. The first-order
Nielsen [1] in order to use measurable quantities, kinetic equation for crystallization can be written as
giving —d(c c) = k’s(c c) dt.
— — (9)
J~(2D/dS)exp(z~G*/kfl, (5) Integration of eq. (9) yields
where D is the diffusion coefficient, and d is the mole-
—In (1 — a) = k St ÷const., (10)
cular diameter of solute. Eq. (5) makes it possible to
estimate z~G*,although the error might be a factor where a is the degree of transformation, which for
of 10 or so, due to the uncertainties involved, the dilatometer is equivalent to
For a given volume of solution the frequency for
a=(h~—ho)/(h0.—h0),
the embryo formation, J is inversely proportional to
the induction time 0, the time required for the forma- where h0 is the initial height of the dilatometer tube,
tion of the embryo. Substituting this and eq. (3) into h~is the height at any time during the crystal growth,
eq. (5) and taking logarithms of both sides, eq. (5) h is the final height at the completion of the growth,
becomes k’ is a constant, and s is the surface of crystals. Eq. (10)
g 3v2/(2 303~3k3T31/lo2 (c ‘c~ (6~ can be used to analyze the experimental results by
lo 10 0 =A + F1?a . gl0~0’ / ‘ ‘ ‘ plotting —in (1 a) versus t (time in mm). If the crys-
—
5 at tallization mechanism is a diffusion controlled process,
where A is conditions,
isothermal a constant related
c to the value of 2D/d
0 and c are the supersaturated the plot should yield a straight line with the slope
and saturated concentrations at T respectively. Eq. (6) equal to the rate of crystal growth.
should give a straight line when plotting 1og100 versus
l/log~0(c0/c).The slope of this line is 2.2.2. Diffusion theory
— j3 3v2/’2 303~3k3T3
~ . . (7\ thatAfter a critical
it may nucleusgrow
continuously has been
in theformed, in order
solution, the
m — a
Eq. (6) is strictly applicable for isothermal measure- solute must be transported through the solution up
ments, although it may be used over a limited tempe- to the crystal surface, and arranged in comformity
rature range. with the crystal structure. If the transport of solute
Since the viscosity of the solution is proportional through the solution controls the growth velocity, dif-
to the concentration of the solution over a limited fusion may be important. A purely diffusion controlled
temperature range, viscosity plays an important role growth will be discussed in the following context. Since
in induction periods. Considering the role of viscosity, urea crystals are needle shaped, it was assumed that
Khamskii [3] modified eq. (6) to they could be represented by a cylinder. In order to
tan ~ = K 2/T3 (8) simplify the problem further, it was assumed that
growth was one-dimensional (neglect radial growth),
where 0 is the slope angle of the line log
10 0 = f(1 I that the rate of inèrement of crystal length was small
log~0(c0/c)),i~is the viscosity of solution, and K is compared to the rate of diffusion of solute, and that
a constant. the particles did not impinge on each other. The dif-
fusion equations described by Fick’s first and second
2.2. Kinetics ofcrystal growth law are
where c is the concentration of solution,/ is the amount in all the experiments. No attempt was made to im-
of material diffusing in the direction of the concentra- prove the purity of the urea, but recrystallized urea
tion gradient per unit area perpendicular to c and z is from double distilled water was used to study the
the longitudinal dimension of the needle. hysteresis effect in crystallization and showed no sig-
nificant effect. Methanol and 2-propanol were also
Initial condition: c(0, z) = c0 ; (13) certified ACS-grade from Fisher. Absolute ethanol was
purchased from Commercial Solvents, and the water
Boundary conditions: c(t, L) = c , (14) was double distilled.
c(t,00)c0 , (15) 3.2. Equipment
where c0 is the initial concentration, and c is the The dilatometer was constructed essentially as de-
solubility at the temperature of crystal growth. scribed by Mandelkern [5]. Three different sizes of
Letting a(z, t) = (c0 c)/(c0 cj, and using the
— — dilatometers were used in this study, as determined by
Laplace transform, one obtains the total volume change in each system. An isothermal
12] (16)
. bath capable of controlling the temperature to ±0.01°C
a(z, t) = 1 erf[(z
— — L)/2(Dt)’ was used to study the kinetics of nucleation and crys-
Now, allowing L (the length of needle crystal) to be a tallization under isothermal conditions.
function of time, and applying Fick’s first law, one
finds the crystal growth rate as 3.3. Procedure
dL(t)/dt = ~/ = vD(ac/az)~j . (17) The dilatometer with the desired saturated solution
By using the Leibniz rule of differentiation, eq. (17) was transferred to the bath preset at the crystallization
becomes temperature. The method of filling the dilatometer and
preparing the saturated solution are described by
dL(t)/dt = [vD1I2/(irt)112] (c
0 — c=) . (18) Lee [6]. After the dilatometer was immersed in the
For a one-dimensional growth problem, it is reason- isothermal bath, the height of the solution in the
able to describe the size by capillary tube of the dilatometer was followed by
means of a cathetometer as a function of time. The
L(t) = L1a(t), (19) height of the meniscus dropped continuously during
where a(t) is the averaged degree of transformation the cooling period, until a plateau was reached at the
time thermal equilibrium was achieved. After some in-
over the solution, L1 is the final average size and is a
constant for the same solvent and supersaturation. duction period for nucleation to take place, the height
Combining eqs. (18) and (19) yields of the meniscus started to change slowly due to crystal
1/2 2v(c growth in the solution. Time recordings were started
a(t) = D —
0 c) ~1’2
—
(20) when the dilatometer was transferred to the isothermal
~1/2 L1 bath. Based on a previous set of cooling experiments,
According to eq. (20), the plot of a(t) versus ~i’2 5 mm were subtracted from these readings for the
50 ml dilatometer, 3 mm for the 30 ml dilatometer,
should give a straight line, with a slope corresponding
to and 2 mm for 20 ml dilatometer for the analysis of
112 2u(c the results. This was the time required to achieve
D 2 L0 c~)— thermal equilibrium between the dilatometer, its con-
lTi/ 1 tents and the bath.
using the dilatometeric method [6]. The results for tion ratio. A representative plot is given in fig. 2. The
each experiment were analyzed by applying various same relationship was also found by Gerasimenko and
models. A first-order kinetic equation was found to fit Golvin [3] for the crystallization of sucrose solutions.
the data best and thus eq. (10) was used to analyze the In the above analysis, both the first-order reaction
experimental results by plotting —ln(l a) against t. — kinetics and the linear dependency of the crystalliza-
Fig. 1 is a typical example of such plots. As can be seen tion rate on the supersaturation ratio suggest that the
from fig. I, all isotherms are straight lines from about growth mechanism is diffusion controlled.
10% transformation to about 70% transformation,
with a standard deviation of about 3%. These plots 4.2. Analysis ofgrowth mechanism by diffusion theory
show that the induction time increases, as the crystal-
lization temperature increases at the same initial con- The one-dimensional diffusion equation derived as
centration. It can also be seen that the rate of crystal- eq. (20) was also used to analyze the dilatometric re-
lization decreases as the crystallization temperature sults for each experiment. The example plot of a versus
1’2 at different crystallization temperatures and sol-
increases (or supersaturation decreases). For very dilute t
solutions, a negative temperature coefficient may sug- vent is presented in fig. 3. A very good fit was observed
gest that growth mechanism is nucleation controlled, in the range of 10% to 70% transformation with a
as observed in polymer crystallization [7], but not nec- standard deviation on the order of 3% or less. Tamarelli
essarily for concentrated solutions, as shown in this [8] found a square root dependence on time charac-
study. teristic of many diffusional processes, and supports
The values of k’s in eq. (10) for each run were ob- the proposed mechanism of diffusion control. Turn-
,
tamed by a least squares computer analysis of the ex- bull [9] also deduced a generalized equation for spher-
perimental data, and are presented in table 1 along ical particles growing from a solution, which is
with the supersaturation ratios. A linear relationship
was found between crystallization rate and supersatura- r2/2D + r/G = mK”t (21)
16.4°C
/ ~.2°C 20
1.4 - 7/’ 20.8°c
// /22.3CC 18 -
1.2- ~j // 9’
—j
xpI I.0-
0.6-
0.2
(~A-
20
I~~_
o, o/ 7
40
.
. J’
.. .~ . .,~
60
/ 7
./ .pPER
. . .. 4.4616
INITIAL
SOLVENT
80
I
TIME (MINUTES)
/
/. . 51.9
/24.3°c/
. . GRAMS
GRAMS
I
100
1.4
0
I
1.5
SUPERSATURATION (C./C)
I
1.6 1.7
x i05 L
Exp. Growth temp. Supersaturation Rate const. k’s Exp. D
2/sec) 1
(cm) Supersaturation
No. (°C) c0/c~,,, (min~) No. (cm
(a) Ethanol as solvent (a) Ethanol as solvent
(i) Concentration: 9.O07gurea per 100 g ethanol (i) Concentration: 8.007g urea per 100 g ethanol
29 19.45 1.721 0.0056 (c) 50% Ethanol and 50% 2-propanol as solvent
30 21.15 1.647 0.0058
31 22.73 1.581 0.0048 28 0.90 0.0052 1.790
32 16.55 1.847 0.0098 29 0.90 0.0051 1.721
33 15.05 1.920 0.0086 30 - 0.90 0.0051 1.647
34 13.45 2.001 0.0194 31 0.90 0.0053 1.581
32 0.90 0.0042 1.847
(d) 50% Ethanol and 50% methanol as solvent 33 0.90 0.0047 1.920
34 0.90 0.0035 2.001
35 15.00 1.482 0.0255
36 11.43 1.615 0.0131 (a’) 50% Ethanol and 50% methanol as solvent
37 13.55 1.535 0.0263
38 16.92 1.412 0.0151 35 1.80 0.0053 1.482
39 18.65 1.357 0.0125 36 1.80 0.0108 1.615
40 20.55 1.297 0.0067 37 1.80 0.0062 1.535
41 9.52 1.678 0.0384 38 1.80 0.0066 1.412
42 7.71 1.752 0.0549 39 1.80 - 0.0072 1.357
40 1.80 0.0073 1.297
41 1.80 0.0056 1.678
42 1.80 0.0048 1.752
368 F.M. Lee et al. / Nucleation and growth mechanism of urea from water—alcohol
4750 -
CD
0
-J
~
1.1
1.0
0.9
/7,./,,/i/i/”/’~~”
-
r* 4IIxIO8CM CD
-j
4
0
—
x
0
4250
4000
3750
-
-
STANDARD DEVIATION’ 1.4%
0
0.8 -
3500 1 I I
2.0 3~0 4.0 5.0 6.0 7.0
0.7- I I I
10 20 30 40 50 0’ (ERG/CM~)
Fig. 6. Interfacial tension versus heat of dissolution for urea
in alcohol mixtures.
L0G~(Ce/C)
data of this study. The values of tan 0 were obtained £ UREA IN ETHANOL
o UREA IN 50% ETHANOL a 50% METHANOL
20
Table 3
II)
Some critical values of urea nucleus in supersaturated solutions 2 8
0 versus ~2/T3 for the nucleation of urea in al- Company, and The University of Toledo for their
tan
cohol mixtures. financial support during the period of this investiga-
tion.
5. Conclusions
References -