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Room Air Conditioner: Service Manual
Room Air Conditioner: Service Manual
LG Room
Air Conditioner
SERVICE MANUAL
MODEL: HBLG8003R,LB8000ER,LW8000ER,HBLG1003R,LWHD1006R,L1006R
CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual
TABLE OF CONTENTS
Safety Precautions..........................................................................................................................................3
Dimensions .....................................................................................................................................................5
Outside Dimensions ...................................................................................................................................5
Product Specifications ..................................................................................................................................6
Installation .......................................................................................................................................................7
Select the Best Location ............................................................................................................................7
Installation Check .......................................................................................................................................7
How to Secure the Drain Pipe ....................................................................................................................7
How to Install..............................................................................................................................................8
Operation ......................................................................................................................................................12
Function of Controls .................................................................................................................................12
Disassembly ..................................................................................................................................................14
Mechanical Parts......................................................................................................................................14
Air handling Parts.....................................................................................................................................15
Electrical Parts .........................................................................................................................................16
Refrigerating Cycle...................................................................................................................................18
Schematic Diagram.......................................................................................................................................21
Wiring Diagram.........................................................................................................................................21
Electronic Control Device .........................................................................................................................22
Components Location ..............................................................................................................................23
Troubleshooting Guide .................................................................................................................................24
Pipeing System ........................................................................................................................................24
Troubleshooting Guide .............................................................................................................................25
Electrical Parts Troubleshooting Guide......................................................................................................27
Electrical Parts ........................................................................................................................................31
Exploded View ..............................................................................................................................................37
Replacement Parts List ................................................................................................................................38
Safety
Precautions Precautions
To prevent injury and property damage, follow these instructions.
Incorrect operation due to ignoring instructions might cause harm or damage, the seriousness of which is
indicated by the following symbols.
Never Do This
Always Do This
■ The following items are classified by these symbols.
WARNING
WARNING
Plug in the power plug Do not operate or stop the Do not damage or use an
properly. unit by inserting or pulling unspecified power cord.
out the power plug.
• Doing so may cause electric • Doing so may cause electric • Doing so may cause electric shock or fire.
shock or fire due to heat shock or fire due to heat • If the supply cord is damaged, it must be replaced
generation. generation. by the manufacturer, the manufacturer's service
agent, or a similarly qualified person in order to
avoid a hazard. (Y attachment)
Do not modify power cord Do not operate with wet Always plug into a
length or share the outlet hands or in damp grounded outlet.
with other appliances. environment.
• Doing so may cause electric shock or • Doing so may cause electric • No grounding may cause electric
fire due to heat generation. shock. shock (See Installation Manual).
Do not allow water to run Always install air leakage Unplug the unit if strange
into electric parts. breaker and a dedicated sounds, odors, or smoke
switching board. comes from it.
• Doing so may cause failure of • Failure to install these may cause • Such a unit may pose a risk of
machine or electric shock. fire or electric shock accident. fire or electric shock accident.
Do not use the socket if it is Do not open the entrance Keep firearms away.
loose or damaged. during operation.
Service Manual 3
Safety Precautions
WARNING
WARNING
Ventilate before operating air conditioner Do not disassemble or modify products
when gas goes out. randomly.
• Operating the air conditioner in the presence of gas • Doing so may cause failure or electric shock.
vapors can lead to explosions and fire.
CAUTION
CAUTION
Never touch the metal parts Do not clean the air Operate only in a well
of the unit when removing conditioner with water. ventilated area when using in
the filter. the presence of a stove, etc.
• They are sharp and may cause • Water may enter the unit and • An oxygen shortage may
injury. degrade the insulation. It also otherwise occur.
may cause an electric shock.
When cleaning the unit, first Do not put a pet or house Do not use appliance for special
make sure the is off and the plant where it will be purpose such as climate control for
cord is unplugged. exposed to direct air flow. animals or vegetables, precision
machine, or conservation of art articles.
• Since the fan rotates at high speed • This could injure the pet or plant. • It may cause damage of animals
during operation, it may cause or vegetables or loss of property.
injury if activated while cleaning.
Stop operation in storm or Hold the plug by the head Turn off the main power
hurricanes. when taking it out. switch when not using it for
a long time.
• Operation with windows opened • Improper handling may cause • Doing so can prolong the life of
may cause wetting of indoor and electric shock or damage. the product.
soaking of household furniture.
Do not place obstacles Ensure that an installation console of Always insert filters
around the absorption inlet the outdoor appliance is not damaged securely. Clean them every
or output. due to extened use. two weeks.
• Doing so may cause failure of • If the previous air conditioner • Operation without filters will
appliance or accident. damaged the console, there is a cause failure.
risk of the new unit falling.
Do not use abrasives or strong Do not place heavy object on the Do not drink water drained
detergent such as wax or power cord and take care so that from air conditioner.
thinner. Always use a soft cloth. the cord is not pinched.
• Otherwise, the products appearance may • Treating the power cord • It contains contaminants that
be damaged due to change of product carelessly poses a danger of fire would make you sick.
color or scratching of its surface. or electric shock.
If water enters the product, turn off the the Do not direct airflow at room occupants only.
power switch of the main body of appliance.
Contact service center after taking the power-
plug out from the socket.
• This could damage your health.
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
Outside Dimensions
unit: mm(inch)
490(19 3/8" )
126.5(431/32")
29(1 5 /32") 510 20 3 32
FAN ENERGY
SAVER
INDOOR DESIRED AIR
PURYFIER
AUTO
RESTART
354(13 /32")
29
18(23/32")
Service Manual 5
Specfications
Product
Product Specifications
MODELS HBLG1003R
HBLG8003R LB8000ER LW8000ER LWHD1006R
ITEMS L1006R
POWER SUPPLY 1ø, 115, 60Hz
COOLING CAPACITY (Btu/h) 8,000 8,200 10,000
INPUT (W) 820 750 1,020
RUNNING CURRENT (A) 7.4 7.0 9.2
E.E.R (BTU/W.h) 9.8 10.9 9.8
OPERATING INDOOR (°C) 26.7(DB)* 19.4(WB)**
CONDITION OUTDOOR (°C) 35(DB)* 23.9(WB)**
REFRIGERANT (R-22) CHARGE 300g(10.6oz) 400g(14.1oz) g(18.3oz)
520
EVAPORATOR 2 ROW 11STACKS 3 ROW 11STACKS
CONDENSER 2 ROW 16STACKS
FAN, INDOOR TURBO FAN
FAN, OUTDOOR PROPELLER T YPE FAN WITH SLINGER RING
FAN SPEEDS, FAN/COOLING 3/3
FAN MOTOR 6 POLES
OPERATION CONTROL REMOTE CONTROLLER
ROOM TEMP. CONTROL THERMISTOR
VERTICAL LOUVER (RIGHT & LEFT)
AIR DIRECTION CONTROL
HORIZONTAL LOUVER (UP & DOWN)
CONSTRUCTION SLIDE IN-OUT CHASSIS
COMPRESSOR OVERLOAD PROTECTOR
PROTECTOR
FAN MOTOR INTERNAL THERMAL PROTECTOR
(3 WIRE WITH GROUDING)
POWER CORD
ATTACHMENT PLUG (CORD-CONNECTED TYPE)
DRAIN SYSTEM DRAIN PIPE OR SPLASHED BY FAN SLINGER
NET WEIGHT (lbs/kg) 62/28 71/32
OUTSIDE DIMENSION (inch) 203/32 x 13 7/8 x 193/8
(W x H x D) (mm) 510 x 353 x 490
* DB:Dry Bulb
** WB:Wet Bulb
Installation
Select the Best Location
1.To prevent vibration and noise, make sure the unit
is installed securely and firmly. AWNING FENCE
2.Install the unit where the sunlight does not shine
COOLED AIR
directly on the unit. HEAT
3.The outside of the cabinet must extend outward for RADIATION
at least 12" and there should be no obstacles, such
as a fence or wall, within 20" from the back of the
cabinet because it will prevent heat radiation of the
condenser.
30"~60"
ABOUT 1/2"
Restriction of outside air will greatly reduce the Over 20"
cooling efficiency of the air conditioner.
Figure 1
CAUTION: All side louvers of the cabinet must
remain exposed on the outdside of the structure.
Installation Check
The setting conditions must be checked prior to
initial starting.
The undermentioned items are especially important
checking points when the installation is finished.
1. Grounding wire (Green or Green and Yellow) is
provided in the power cord. The green wire must
be grounded. BASE PAN
2. Connect to a single-outlet 15A circuit.
Figure 2 BOTTOM
(or 20A circuit for Electric Heater Model)
3. To avoid vibration or noise, make sure the air 1 HOLE RUBBER
conditioner is installed securely.
4 Avoid placing furniture or draperies in front of the
air inlet and outlet.
Service
Ser vice Manual
Manual 7
Installation
How to Install
1. WHEN USING GASKET
A 1 A
2
2
G
COOL FAN DRY HEAT DEFROST COOL FAN DRY HEAT DEFROST
RIGHT SIDE
B B
C
J H
HORIZONTAL
LINE
4 D E 3
F
A B C D E F H J K
203/32" min
(Without frame curtain)
B. INSTALLATION KITS CONTENTS
BEFORE INSTALLATION
1. Remove the screws which fasten the cabinet at
both sides and at the back.
2. Slide the unit out from the cabinet by gripping the
Shipping
base pan handle and pulling forward while Screws
INDOO
FAN
R
DRY
FAN
DESIR
HEAT
ED
DEFR
OST
ENER
SAVEGY
AIR
PURY
R
FIER
AUTO
REST
ART
13
10
9
NOW START INSTALLATION (Type A)
1. Open the window. Mark a line on center of the 5
11
5 (Type A)
2. Pull the bottom window sash down behind the
upper guide until it meets.
Upper Guide
NOTICE Do not pull the window sash down so tightly Window stool
that the movement of Frame Curtain is restricted. Front Angle Figure 4
Foam-pe 13
Cabinet
Frame Curtain 1
Foam-pe 10
Figure 5
Service Manual 9
Installation
Sill Support 2
Nut 4
Bolt 3 Figure 6
About 1/2"
guides are broken so easily).
Figure 7
About 1/2"
(See Figure 8).
Adjust the bolt and the nut of Sill Support for
balancing the cabinet.
Sill support 2
Figure 9
Screw(Type A)
Screw(Type A)
Figure 10
Figure 11
Figure 12
13. Attach the front grille to the cabinet by inserting the
tabs on the grille into the tabs on the front of the
cabinet. Push the grille in until it snaps into
place.(See Fig. 13)
Figure 13 Figure 14
14. Lift the inlet grille and secure it with a type A screw
through the front grille.(See Fig. 14)
FAN ENERGY
SAVER
INDOOR DESIRED AIR
PURYFIER
AUTO
RESTART
Figure 15
Service Manual 11
Installation
Operation
• Designed for COOLING ONLY. • Built-in adjustable Thermistor
• Powerful and quiet cooling. • Washable one-touch filter
• Slide-in and slide-out chassis for the simple • Compact size
installation and service. • Reliable and efficient rotary compressor is
• Low air-intake, top cooled-air discharge. equipped.
Cool F1 LOW
'F
F2 MED
Energy F3 HIGH 6
Saver
Fan
3 5 4 1
Power
1
Temp
2
Fan Speed
4
Timer Mode
5 3
1 POWER
Operation starts when this button is pressed and stops when you press the button again.
2 TEMPERATURE CONTROL
The thermostat monitors room temperature to maintain the desired temperature.
The thermostat can be set between 60°F~86°F (16°C~30°C).
The unit takes an average of 30 minutes to adjust the room temperature by 1°F.
5 ON/OFF TIMER
The timer can be set to start and stop the unit in hourly increments (up to 12 hours).
1 Push out the cover on the back of the remote control with your thumb
2 Pay attention to polarity and insert two new AAA 1.5V batteries.
3 Reattach the cover.
NOTICE : Do not use rechargeable batteries. Make sure that both batteries are new.
• In order to prevent discharge, remove the batteries from the remote control if the air
conditioner is not going to be used for an extended period of time
Keep the remote control away from extremely hot or humid places.
To maintain optimal operation of the remote control, the remote sensor should not be
exposed to direct sunlight.
Service Manual 13
Disassembly
Disassembly
— Before the following disassembly, POWER SWITCH set to OFF and disconnect the power cord.
Mechanical Parts
1. FRONT GRILLE
1. Open the lnlet grille downward and remove the air
filter.
2. Remove the screw which fastens the front
grille.(See Figure 16)
3. Pull the front grille from the right side.
4. Remove the front grille.(There are 4 hooks.)
5. Re-install the components by referring to the
removal procedure, above.
2. CABINET
1. After disassembling the FRONT GRILLE, remove Figure 16
the 2 screws which fasten the cabinet at both
sides.
2. Remove the 2 screws which fasten the cabinet at
back.
3. Pull the base pan forward. (See Figure 17)
4. Remove the cabinet.
5. Re-install the components by referring to the
removal procedure, above.
3. CONTROL BOX
1. Remove the front grille.
2. Remove the cabinet.
3. Remove the 2 screws which fasten the power
cord. Figure 17
4. Disconnect the grounding screw from the
evaporator channel.
5. Remove the 1 screw which fasten the control box
cover.
6. Remove the housing which connects PCB and
motor wire in the control box.
7. Disconnect the housing which connects Plazma
Air Purifier.(Optional)
8. Remove the screw at left cover of filter case and
open the cover to remove inner screw. (Optional)
9. Remove the nut which fastens the terminal cover.
10. Remove the terminal cover.
11. Remove all the leads from the overload protector.
12. Discharge the capacitor by placing a 20,000
ohmresistor across the capacitor terminals. COO
INDO
L
FAN
OR
DRY
FAN
DES
HEA
IRED
T
DEF
ENE
ROS
SAVRGY
ER
PURAIR
YFIE
AUT R
T
RES
O
TAR
5. FAN
1. Remove the cabinet.
2. Remove the brace.
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser to the left carefully. Figure 21
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Figure 22)
7. Re-install by referring to the removal procedure.
Figure 22
Service Manual 15
Disassembly
6. SHROUD
1. Remove the fan.
2. Remove the shroud. (See Figure 23)
3. Re-install the components by referring to the
removal procedure, above.
Figure 23
Electrical Parts
1. OVERLOAD PROTECTOR
1. Remove the cabinet.
2. Remove the nut which fastens the terminal cover.
3. Remove the terminal cover. (See Figure 24)
4. Remove all the leads from the overload protector.
5. Remove the overload protector.
6. Re-install the components by referring to the
removal procedure, above.
Figure 24
2. COMPRESSOR
1. Remove the cabinet.
2. Discharge the refrigerant system using a FreonTM
Recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
3. Remove the overload protector.
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor.
6. Remove the compressor. (See Figure 25) Figure 25
7. Re-install the components by referring to the
removal procedure, above.
3. CAPACITOR
1. Remove the control box.
2. Open the top cover from the control box.
(See Figure 26)
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals. HE
AT
DEF
RO
Figure 26
4. POWER CORD
1. Remove the control box.
2. Open the top cover from the control box.
3. Disconnect the front panel from the control box.
(See Figure 27) CO
OL
FAN
DRY
Figure 27
Service Manual 17
Disassembly
5. MOTOR
1. Remove the cabinet.
2. Remove the turbo fan.
3. Remove the fan.
4. Remove the 4 screws which fasten the motor from
the air guide. (See Figure 28)
5. Remove the motor.
6. Re-install the components by referring to the
removal procedure, above.(See Figure 28)
Figure 28
Refrigerating Cycle
1. CONDENSER
CAUTION: Discharge the refrigerant system using a FreonTM Recovery System. If there is no valve
to attach the recovery system, install one (such as a WATCO A-1) before venting the FreonTM. Leave
the valve in place after servicing the system.
2. EVAPORATOR
1. Remove the control box.
2. Remove the air guide upper.
3. Remove the 2 screws which fasten the evaporator.
4. Move the evaporator sideways carefully.
5. After discharging the refrigerant completely,
unbraze the interconnecting tube at the evaporator
connections.
6. Remove the evaporator.
7. Re-install the components by referring to notes.
Figure 30
(See Figure 30)
3. CAPILLARY TUBE
1. Remove the cabinet. 3. Remove the capillary tube.
2. After discharging the refrigerant completely, 4. Re-install the components by referring to notes.
unbraze the interconnecting tube at the capillary
tube.(See caution above)
NOTES
Service Manual 19
Disassembly
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
B A
CAPILLARY TUBE
SEE INSETS
BELOW
EVAPORATOR
(LOW PRESSURE SIDE)
COMPRESSOR
LOW HI
A
B A
B
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
C
C02T R01T
Q03T
0.001 1K
C104M Rx 11 2
CN-TELE 12 1
SMW200-03 5V D01T C03T
(RD) 1N4148 Q04T 0.001
25V
Model EEPROM R04P
A104M
3 3 C01T R01A
5V 20K
0.1 Q01T Auto Restart O X
2 2 ROOM-TH CN-TH1 5V 5V
50V C104M
Tx SMAW200-02 OSC01B Non Auto Restart X O
1 1 1 1 1
R04H R02H RT8.00MG
2 2 6.2K 12.1K 3 IC01A
Q02T 1% 1% 3.6V
A104M S7136 EEPROM
R01B C01A + C02A
2
CN-TH2 1M 0.01 CAT93C46
1uF R04P
SMW250-02 50V 10V 1
10 3 A0 Vcc 8 5V
1 1 2 7 R02P R03P
A1 WP 20K 20K
2 2 J7 5V 3 6
A2 SCL
PIPE-TH 4
R21H R22H GND SDA 5
12.1K 12.1K
1% 1% 5V
CN-HVB
SMW200-03(BL) R04P
OR1H OR2H
3 3 5V 1K
Osc in
Osc out
/Reset
Option2
Option1
Pipe TH
Room TH
VAref
VSS
TEST
HVB 2 2 R01P 22 21 20 19 18 17 16 15 14 13 12 R05P
RY-COMP 4 9 20K 10K
1 1 10 7 COMP Rx
12V 23 11
Electronic Control Device
11 6 SYNC SDA
24 10
RY-4WAY 5 8 12 5 4WAY SCL
1 1 25 9 5V
RY-LOW 6 7 13 4 LOW Digit4 (Scan4)
SW2 2 2 CN-CONT J5 26 8 R06P Q03G
SMW200-03(YL) HVB Digit3 (Scan3) 10K A101S
7 6 14 3 Q02G
3 3 27 MICOM 7
RY-MED 8 5 15 Digit2 (Scan2) A101S
2 ION TMP87CH47U Q01G
28 6
RY-HI 9 4 16 MED Digit1 (Scan1) A101S
1
29 5
3 3 9 8 HI Digit0 (Scan0)
12V 30 4
Schematic Diagram
KEY1
VDD
KEY0
GND 680pF 10K D01G D02G D03G
10V 0.001
SEG-g
SEG-f
SEG-e
SEG-d
Heat Pump O X O O 50V
CN-4WAY
LED out2
LED out1
LED out0
YW396-03AV(YL) RECEIVER
SLIDE SW
TIMER MODE TEMP UP
S/V- 3 3 RY-4WAY
SW04G SW05G SW06G
4WAY 1 1 C02F R03F
R02E
20 0.001 10K D04G D05G D06G
ZNR01J
SVC271D-14A
SVC271D-14A POWER TRANS 12V
MAIN POWER 7
5V
1 D05D
COMP D02D IC01D IC02D
RY-COMP O I O I
G4A-1A-E-LG 7812 7805
D04D
D03D + +
2 4 C01D C02D C03D C04D C05D
FUSE D02D~D05D 1000 0.1 1000 0.01 0.01
1N4004 35V 50V 16V 25V 25V
250VT3.15A
Service Manual 21
Schematic Diagram
Schematic Diagram
Wiring Diagram
RY-LOW
RY-MED
OR ASSEMBLY
RY-HI
CAPACITOR CN-TH1
YL
2 F
POWER 7
C OR(BR) TRANS
BK THERMISTOR
CN-PWR
RD
6
H
ZNR01J
DC12V SWITCH
WH(BL)
(Ribbed) FUSE CN-12V
250V/T2A
BK(BR) H.V.
(Plain) CN-HVB
3 ASSEMBLY
GN/YL
(GN) RY-COMP
R 4 BK RD
3 COMP. S
AC PCB
BL
C ASSEMBLY 8
OLP
4 AIR FILTER
WIRING DIAGRAM ASSEMBLY
S: Service Parts
N: Non Service Parts
LOCATION Q'TY
DESCRIPTION REMARKS
NO. PER SET
1 MOTOR ASSY 1 S
2 CAPACITOR 1 S
3 COMPRESSOR 1 S
4 OVERLOAD PROTECTOR 1 S
5 DC PCB ASSEMBLY 1 S
6 AC PCB ASSEMBLY 1 S
7 THERMISTOR 1 S
8 PLASMA FILTER ASSY 1 S
Components Location
1. MAIN P.C.B ASSEMBLY
R01T Q01T
CN-CON
CN-MOTOR
J4 Q02T
D01T
C02T
J7
J5
J6
CN-HVB CN-TELE
CN-12V
CN-TH2
PCB:6870A90068D
C03T Q03T CN-PWR
Q04T
CN-AC/DC
RY-HI
J3
QIC02DT
J2
HEAT SINK
J1
ZNR01J CN-4WAY
RY-MED
C01J
IC01D
C02D R01J
C04D
C05D
D02D
D03D
D04D
D05D
RY-LOW
C01D
J8
RY-4WAY
E04J E05J
POWER
RY-COMP TRANS
FUSE
250V/T3.15A
ASSEMBLY:6871A20417C
PCB:6870A90067C
ASSEMBLY:6871A20418A
Service Manual 23
Troubleshooting Guide
Troubleshooting Guide
Piping System
CONDENSER COIL
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
TURBO FAN
EVAPORATOR COIL
Figure 32 is a brief description of the important components and their function in what is called the refrigeration
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR
COMPRESSOR
OIL
LIQUID
PRESSURE LIQUID OUTLET
DROP
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR
Troubleshooting Guide
In general, possible trouble is classified in two kinds.
The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.
Check cold air circulation Check outdoor coil Check heat load
for smooth flow. (heat exchanger) & the fan increase.
operation.
Clean condenser.
Dirty indoor coil Check gas leakage.
(Heat exchanger)
Malfunction of compressor.
Service Manual 25
Troubleshooting Guide
Fails to Start
Improper wiring.
Drop of power voltage.
Replacement
Replacement of fan motor.
Is the NO •• Check
Check the
the Fuse.
Fuse.
Trans input power AC 115V? •• Check
Check thewiring
the wiringdiagram.
diagram.
YES
NO • Replace D02D~D05D.
Is output Voltage of IC01D
DC 12V? • Replace IC01D.
YES
NO
Is output Voltage of IC02D • Replace IC02D.
DC 5V?
YES
YES
Is the
connection between NO • Connect connector
AC and DC exactly.
OK?
YES
YES
Service Manual 27
Troubleshooting Guide
Is setting
NO
Temp. set lower than Room • Select the setting Temp. to lower Number.
Temp.-0.5°C?
YES
NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Does the Unit delay
of IC01M 0V? IC01M DC 12V? for 3 minutes?
YES
NO
Is the voltage NO.1 or 2 or 4 • Replace IC01M.
of IC01M DC 12V?
YES
NO
Is the voltage NO.16 or 15 or 13 • Replace IC01M.
of IC01M 0V?
YES
YES
YES
• Reference to
OWNER'S MANUAL.
Service Manual 29
Troubleshooting Guide
YES
YES
YES
NO
Is IC01G good? • Replace IC01G.
YES
NO
NO • Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC OK?
YES
YES
• Replace the DC
PCB Ass'y.
Electrical Parts
Is the NO •• Check
Check the
the Fuse.
Fuse.
Trans input power AC 115V? •• Check
Check thewiring
the wiringdiagram.
diagram.
YES
NO NO • Check the AC
Is the Trans output power Is shorted the Trans. output?
about AC 14V? PCB pattern.
NO • Replace D02D~D05D.
Is output Voltage of IC01D
DC 12V? • Replace IC01D.
YES
NO
Is output Voltage of IC02D • Replace IC02D.
DC 5V?
YES
YES
Is the
connection between NO • Connect connector
AC and DC exactly.
OK?
YES
YES
Service Manual 31
Troubleshooting Guide
Is desired
NO
Temp. set lower than Room • Select the desired Temp. to lower Number.
Temp.-0.5°C?
YES
NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Is the Unit for 3 minutes
of IC01M 0V? IC01M DC 12V? delay?
• Replace AC
PCB Ass'y.
YES
NO
Is the voltage NO.1 or 2 or 4 • Replace IC01M.
of IC01M DC 5V?
YES
NO
Is the voltage NO.16 or 15 or 13 • Replace IC01M.
of IC01M 0V?
YES
YES
YES
YES
Service Manual 33
Troubleshooting Guide
NO • Replace IC01G,
Are IC01G and IC02G IC02G.
OK?
YES
NO
NO • Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC OK?
YES
YES
• Replace the DC
PCB Ass'y.
Fan motor will not run. No power Check voltage at outlet. Correct if none.
Power supply cord Check voltage to Control Box. If none, check power
supply cord. Replace cord if circuit is open.
Wire disconnected or con- Connect wire. Refer to wiring diagram for terminal
nection loose identification. Repair or replace loose terminal.
Capacitor (Discharge Test capacitor.
capacitor before testing.) Replace if not within ±10% of manufacturer's rating.
Replace if shorted, open, or damaged.
Will not rotate Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Units using slinger ring for condenser fan must have
1
/4 to 5/16 inch clearance to the base. If it hits the
base, shim up the bottom of the fan motor with
mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Fan motor runs Revolves on overload. Check voltage. If not within limits, call an electrician.
intermittently
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Pay attention to any change from high speed to
low speed. If the speed does not change, replace the
motor.
Fan motor noise. Fan If cracked, out of balance, or partially missing,
replace it.
Turbo If cracked, out of balance, or partially missing,
replace it.
Loose clamper Tighten it.
Worn bearings If knocking sounds continue when running or loose,
replace the motor. If the motor hums or noise
appears to be internal while running, replace motor.
Compressor will not run, Voltage Check voltage.
but fan motor runs. If not within limits, call an electrician.
Wiring Check the wire connections, if loose, repair or
replace the terminal. If wires are off, refer to wiring
diagram for identification, and replace. Check wire
locations. If not per wiring diagram, correct.
Service Manual 35
Troubleshooting Guide
Compressor will not run, Thermistor Check the TEMP control. If not at the lowest number,
but fan motor runs. set TEMP control to this setting and restart the unit.
Check the continuity of the thermistor. Replace the
thermistor if the circuit is open.
Capacitor (Discharge Check the capacitor.
capacitor before servicing.) Replace if not within ±10% of manufacturers rating.
Replace if shorted, open, or damaged.
Compressor Check the compressor for open circuit or ground. If
open or grounded, replace the compressor.
Overload Check the compressor overload, if externally mount-
ed. Replace if open. (If the compressor temperature
is high, remove the overload, cool it, and retest.)
Compressor cycles on Voltage Check the voltage.
overload. If not within limits, call an electrician.
Overload Check overload, if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Compressor cycles on Fan motor If not running, determine the cause. Replace if
overload. required.
Condenser air flow restric- Remove the cabinet. inspect the interior surface of
tion the condenser; if restricted, clean carefully with a vac-
uum cleaner (do not damage fins) or brush. Clean the
interior base before reassembling.
Condenser fins (damaged) If condenser fins are closed over a large area on the
coil surface, head pressures will increase, causing
the compressor to overload. Straighten the fins or
replace the coil.
Capacitor Test capacitor.
Compressor cycles on
overload. Wiring Check the terminals. If loose, repair or replace.
Refrigerating system Check the system for a restriction.
Insufficient cooling or heat- Air filter If restricted, clean of replace.
ing Exhaust damper door Close if open.
Unit undersized Determine if the unit is properly sized for the area to
be cooled.
Excessive noise Turbo or fan Check the set screw or clamp. If loose or missing,
correct. If the turbo or fan is hitting air guide,
rearrange the air handling parts.
Copper tubing Remove the cabinet carefully and rearrange tubing
not to contact cabinet, compressor, shroud, and barri-
er.
Exploded View
554031 554030
130910
267110
149980
148000
346811 W48602
359012
559011
W48602
249950
354210 352390-2
352390-1
263230
152312
238310 349001
567502
349480
264110
237200 130410
554160
135312
147582
147581 550140
352115 352113
152302
352113
35211A
135313
Service Manual 37
Replacement Parts List
Service Manual 39
February, 2004
P/NO:3828A20439B Printed in China