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4532 Surtronic Roundness Brochure
4532 Surtronic Roundness Brochure
Surtronic® R-series
A range of roundness products robust enough for the shop
floor but accurate enough for any inspection room.
‘‘
The X-sight touch screen software platform with intuitive navigation
make the Surtronic roundness system as easy to use as a SatNav or
SmartPhone with everything you need at your fingertips. Speed and reliability matter;
we choose Taylor Hobson
’’
metrology.
Dr Sashi Balakrishnan, Chief Tribologist,
Mercedes-Benz HPE (leading Formula 1 engine supplier)
World’s highest throughput roundness system…
• Increase manufacturing output • Ensure part traceability
• Reduce part scrappage • Improve ‘right first time’
Bearings
– Races, Balls, Needles and Rollers
Automotive
– Valves, Con Rods, Pins and Brake Discs
Process Control
– Grinding, Turning, Milling and Honing
Accurate gauging
All systems incorporate Taylor Hobson’s accurate and reliable Talymin gauge
technology, delivering 6nm resolution (30nm for R100 series).
• D
eveloped in collaboration with key
bearings, automotive and precision
engineering companies
• T
ouch screen operation means every
feature at your fingertips
• A
dvanced analysis packages for
bearings and automotive applications
’’
high throughput and accuracies.
Derek Pitcher, Q/A Coordinator, Barden
Corporation, UK, a member of the Schaeffler Group
Testimonials
The company is renowned for its high quality parts and technical
excellence, and also its speed and flexibility, which has helped to
bring success for Formula 1 racing drivers.
Successes
• 2010 Dewar Trophy for Technical Excellence for KERS
• 2010 Race Engine Technology magazine, ‘Race Engine of the Year’
• 2009 Formula 1 Constructors’ World Championship, (Brawn GP)
• 2009 Formula 1 Drivers’ World Championship (Jenson Button)
‘‘
Speed and reliability are important both on and off the track for us, we have to work to the tightest
of timescales and highest tolerances to get our engines race ready. Taylor Hobson equipment gives
us high throughput and the confidence in our manufacturing processes to allow us to continually
’’
control and improve them.
Dr Sashi Balakrisnan, Chief Tribologist, Mercedes Benz High Performance Engines
(leading Formula1 engine supplier)
Barden
A world leader in the design and manufacture of super precision ball bearings,
Barden bearings are produced to the highest standards available.
Used in industries with a neccessity for critical tolerances, high speeds and reliable
performance under demanding operating conditions, Barden bearings are also
used in safety-critical and harsh environment applications.
Applications
• Aerospace • Nuclear bearings
• Industrial plants • Automotive industries
• Dental and medical
‘‘ Having the responsibility to ensure 1.5 million bearings each year are to the highest quality,
controlling our components at all stages of manufacturing. We have 15 Taylor Hobson roundness
measuring instruments that help us maintain high throughput and the accuracies we require to
’’
ensure every single bearing is the highest quality.
Derek Pitcher – Q/A Co-Ordinator – Measurement
The Barden Corporation (UK) Ltd, a member of the Schaeffler Group
Applications
Bearing components
Automotive components
Monitoring manufacturing
Measuring
Max height 300 mm 300 mm
capacity
Range 2 mm 2 mm
Gauge
Resolution 30 nm 6 nm
Roundness/flatness ü ü ü ü
Coaxiality, eccentricity, ü ü ü ü
Concentricity, radial runout ü ü ü ü
Squareness l ü ü ü
Parallism l ü ü ü
System
features
Measure interrupted surfaces l ü ü ü
Harmonic analysis l l ü ü
Thickness variation l l l ü
Advanced harmonics û û l ü
Centering attachment 125mm l l l ü
Table top 300mm l l l l
All accuracies and uncertainties are quoted at 20°C ± 1°C (68°F ± 1.8°F with 1-50 filter at 6 rpm.
Due to continuing technical improvements, Taylor Hobson reserves the right to change these specifications.
620 mm
320 mm
90°
6.5 mm
500 mm
Environmental / services
Model number R-100 R-105 R-120 R-125
Weight (without fixtures) 35 Kg 40 Kg
R-100
R-105
R-120
R-125
R-100
R-105
R-120
R-125
Type of Measurement Evaluation Type of Measurement ∆r2∆r2 Evaluation
- ∆r1
- ∆r1
icity (E)(E) analysis Flatnessmode
ntricity ECC
diagram analysis mode diagram
ECC RONt
RONt
RONt
RONt ∆z2
ECC ∆z2
ECC
ECC
CONC Thickness ∆z2 ∆z1
Roundness Runout Thickness Parallelism ∆z2∆z2 ∆z1
Roundness
Roundness Runout RONt
Datum variation Datum
Roundness Datum axis variation
Datum
Datum ∆z2 -z1
∆z1 z2
R R ∆z2 Datum
axis
Squareness
disc axis
Roundness
Parallelism
Runout
CONC RONt
Datum
Flatness CONC
Flatness
Runout
CONC Datum Datum
Runout axis RONt Harmonics
Parallelism
Runout CONC
axis axis Parallelism
Harmonics
Harmonicsvariation
Parallelism
Runout Flatness RONt ü ü ü ü Parallelism z1z1
z1 z2z2 – ü ü ü
Flatness
Roundness Flatness
Roundness
Arial RONt
RONt Wall z1 z2
Datumz2 ∆r2
city (C)Roundness
Arial RONt RONt RONt Datum
R axis
Datum
ty (C)
ty (C)
oundness
Roundness Rz1 axis
tricity
unout
Runout (C)
Runout CONC z2z2
z2
- z1 Datum
-- z1 R
Datum axis∆r2 - ∆r1
Roundness Eccentricity (E) Squareness
Parallelism Rz2R
- z1 axis
axis Datum
Arial
Arial Squareness
Squareness
oundness Arial CONC CONC
CONC z1 R z2
axis
oundness
Roundness Squareness
Squareness Parallelism
Parallelism Datum
ndness Parallelism Datum
Datum
(C) Roundness
R Datum z1
axis z2
Sqr
tyRoundness FLTt
FLTt ECC Squareness OR
z1R z1axis
DatumDatum
z2Sqr z2
FLTt OR R - z1RR axisaxis
z2 Raxis Sqr
axis Sqr
ncentricity (C) FLTt Datum
Datum axis Squareness Interrupted Surface Sqr
centricity
y (C) (C) FLTt Datum Squareness
Squareness ∆z2
axis Coax
Coax Squareness
Interupted
Squareness z2 - z1 Sqr
Flatness
FlatnessFlatness
FLTtDatum
Datum axis InteruptedSquareness z2 - z1 z2 - z1
Coaxality
Measure
FLTt
axis
axis Datum surface OROR
OR Sqr
Flatness surface Thickness Sqr – ü
Sqr Sqr
Flatness FLTt axisü ü ü ü ü ∆z1
ü
Coaxality
Coaxality FLTt FLTt
FLTt FLTtDatum Runout Sqr Sqr
Flatness Coax
Coax
Coax
Datum
Datum
axis Thickness
Thickness
Interupted
Datum
Interupted
Interupted
Thickness variation ∆r1
∆r1
∆r1
Datum Datum
axis Datum Thickness
axis
∆r1 ∆z2 - ∆z1
Flatness axis axis
CONC
axis axis
variation
variation
surface
surface
surface
variation disc
Flatness
Flatness Flatness CONC CONC variation Parallelism
Coaxality
Coaxality FlatnessRunout
Flatness
Coaxality CONC
WallParallelism
Wall
Wall Parallelism z1 ∆r2 ∆r2 ∆r2
z2
CONC Wall
Parallelism z1 ∆r2
z2
Radial z1 z2
entricity (C)
CONC Thickness Parallelism Parallelism
∆r1
z1∆r2∆r2 -
z1 - ∆r1
∆r2 - ∆r1
∆r1 z2z2
ccentricity
ty (C)
entricity
entricity
centricity (E)
(E)
(E)
(C) CONC harmonicharmonic ∆r2
z2 z1∆r1
- z1
variation
Thickness ∆r1 z2
yEccentricity
Squareness(E) Parallelism z2 - z1
uareness
(C) CONC
CONCCONC Thickness
Thickness analysis ∆r1 z2 -∆r1
z1
ity (C)
Harmonic Analysis
ECC
ECC Wall z1 z1 z1 z2 z2 ∆r2 ∆r2z2
y (C) ECC ECC Wall harmonic
harmonic
Wall
harmonic ∆r2 - ∆r1 ∆r2
areness
quareness
yity(C)(C) (E)
eness
entricity ü Runout
z2 - z1
C) entricity
city (C) (C) ü ü ü analysis
analysis
analysis Harmonics z2z2
- z1 ∆z2
∆z2
- z1 ∆z2 ∆r2 - ∆r1 – – ü ü
z2 - z1 z2 ∆z2- ∆r1
z2 -∆r2
z1
entricity Eccentricity
Eccentricity
(E) (E)
(E)
∆r2- z1
- ∆r1
RunoutECC
Thickness
Thickness
Thickness ∆z1
∆z1
∆z1
∆r2 Runout Runout
RunoutRunout Datum Datum
Thickness
variation
∆z1
Axis 2 Axis Datum
N ECC N variation
variation ∆z2 ∆r1 ∆z2
Arial ECC2 axis ECC
Datum
axis Thickness discvariation ∆z2
∆z2
-
- ∆z1
- ∆z1
∆z1
-axis -
axis ThicknessThicknessdisc
disc
∆r1
∆r1 ∆z2 ∆z2 - ∆z1
Runout 1 1 Thickness variation disc ∆r1
∆r1 ∆z2 ∆z2
Runout
Runout L L variation
N Thickness variation
2 Runout N WallThickness
Thickness ∆r1 ∆z1 ∆r2
Radial
Radial Runout N N variation
Wall
- variation Wall
∆r2
Radial
2-∆r1Radial
∆r2-∆r1 Axis1 2 Axis
AxisAxis
Axis 2 2 1 Datum N- - variationThickness ∆r2 ∆z1
- Thickness
Wallvariation
ThicknessThickness ∆r1 ∆r2
Eccentricity
Radial ECC 11 1
Runout
Runout ∆r2 - ∆r1
ECC Runout
ntricityRadial
Radial (E) ECC
Runout Harmonics
Harmonics
Harmonics surface ∆r2∆r2- ∆r1
- ∆r1
ntricity
centricity
ricity (E)
(E) (E) ECC
ECC Harmonics ∆r2 - ∆r1
∆r2 -∆z2
∆r1 ∆z2
∆r2 - ∆r1
Eccentricity
centricity (E) (E) Coaxality ECC ∆z2
∆z2
∆z2
Runout ECC Thickness ∆z2 ∆z1
Runout
Runout ECCRunout
ECC Thickness ∆z1
Runout ECCRunout
Runout ECC ECC Datum Thickness
Harmonicsvariation ∆z1
Arial
Arial
Arial Runout Runout
Datum Runout Thickness
variation ∆z2 ∆z1
Arial Runout Runout axis
Datum Thickness
variation ∆z2
∆z2 ∆z1 ∆z2 - ∆z1
Runout axis
Datum
Harmonics
variation
Harmonics disc
Thickness
Harmonics ∆z2 ∆z2 ∆z2
∆z2 - ∆z1 ∆z1- ∆z1
∆z2
Runout Datum axis disc
variation
disc ∆z2 - ∆z1
Runout axis variation harmonic
Axial
Axial
∆z2
∆z1 - ∆z1
Runout Runout Squareness
Runout Runout
axis Datumü ü ü ü Thickness
disc
disc – - ∆z1– – ü
axis Thickness
Thickness ∆z1∆z1 ∆z2
Runout
Radial Radial Runout
Runout Datum Thickness
variationdisc
Thickness
Thickness analysis ∆z1 ∆z1 ∆z1
RunoutArial
Radial
Runout Runout Runout
Runout Datum
Datum variation
variation ∆z2 - ∆z1
Runout
Radial Runout
Runout axis variation
Radial Datum DatumDatum
axis disc variation
variation OROR ∆z2 - ∆z1
∆z2 - ∆z1
Arial axis axis disc
disc OR ∆z2 - ∆z1 ∆z2 - ∆z1
Radial Runout
∆z2 - ∆z1
Arial Arial
unout Radial axis axis disc disc disc
OR
unout
Runout
nout Coax
Coax
adial Runout
Runout CoaxCoax Interupted
Interupted
Interupted
adial
Radial
ial Interupted
RadialRadial Runout surface
surface
surface
Runout Runout surface Harmonics OR
Coaxality
Coaxality
Coaxality Harmonics
Coaxality∆r2 Runout
Runout NHarmonics
Harmonics OR
Axis 2 OR OR
- Harmonics
CoaxRunout Interupted Harmonics
Radial
Runout Coax
RunoutRunout
Runout
∆r1
Coax üCoax
Runout
Runout
Runout
Lü surface
ü1 Harmonics
üInteruptedInterupted
Interupted
N
Runout
Arial Arial Harmonics
Coaxality
Runout Runout Harmonics
surface
Runout Arial∆r2-∆r1 Axis 1 Harmonics
surface surface Harmonics
Harmonics
-
Arial
Arial
Coaxality Coaxality
Runout
Coaxality harmonic
harmonic
1 harmonic
Squareness
Squareness
Squareness harmonic
Runout Arial
Squareness analysis
analysis
analysis
Runout
Runout
Runout analysis
Arial Runout
Runout
Arial
ArialArial
Arial Arial harmonic OR
OR
Squareness OR
Coax analysis harmonic OR
OR
Squareness Coax harmonic
Interupted harmonic OR
Squareness
Squareness Coax Interupted
Interupted analysis
Coax
Coax analysis
surface
Interupted analysis
∆r2
∆r2 Coax
surface
Interupted
surface OR
OR
∆r2 Coaxality
∆r2Coaxality Axis
Axis
Axis 22 2 2
NN
N surfaceInterupted
surface OR OR
OR OR
Coaxality Axis Coax -- - N
Coaxality
Coaxality Coax1 1 -
Coax surface
Interupted
L L Coax Coax1 Coax Interupted
Interupted
Surtronic product range
The Surtronic® R-100 Series is robust enough for the shop floor,
giving a flexible solution for all roundness and form requirements that
can be tailored to your needs with analysis options and fixtures.
• Patented gauge orientation
• Robust enough for 24/7 operation
• Easy-to-use touchscreen software
Feature
Feature
• Inspection services
Taylor Hobson Germany
Postfach 4827, Kreuzberger Ring 6
measurement of your production parts by 65205 Wiesbaden, Germany
skilled technicians using industry leading Tel: +49 611 973040 Fax: +49 611 97304600
instruments in accord with ISO standards taylor-hobson.germany@ametek.com
• Metrology training
practical, hands-on training courses for
Taylor Hobson India
1st Floor, Prestige Featherlite Tech Park
roundness and surface finish conducted 148, EPIP II Phase, Whitefield, Bangalore – 560 006
by experienced metrologists Tel: +91 80 6782 3200 Fax: +91 80 6782 3232
taylor-hobson.india@ametek.com
• Operator training
on-site instruction will lead to greater
proficiency and higher productivity
Taylor Hobson Italy
Via De Barzi
20087 Robecco sul Naviglio, Milan, Italy
• UKAS Calibration and Testing Tel: +39 02 946 93401 Fax: +39 02 946 93450
certification for artifacts or instruments taylor-hobson.italy@ametek.com
in our laboratory or at customer’s site
For the above services, contact our Center of Excellence: Taylor Hobson Japan
3F Shiba NBF Tower, 1-1-30, Shiba Daimon Minato-ku
email: taylor-hobson.cofe@ametek.com
Tokyo 105-0012, Japan
or call: +44 116 276 3779 Tel: +81 (0) 3 6809-2406 Fax: +81 (0) 3 6809-2410
taylor-hobson.japan@ametek.com
• Design engineering
special purpose, dedicated metrology Taylor Hobson Korea
systems for demanding applications #310, Gyeonggi R&DB Center, 906-5, lui-dong
Yeongtong-gu, Suwon, Gyeonggi, 443-766, Korea
• Precision manufacturing Tel: +82 31 888 5255 Fax: +82 31 888 5256
taylor-hobson.korea@ametek.com
contract machining services for high
precision applications and industries
• Preventative maintenance
Taylor Hobson China Beijing Office
Western Section, 2nd Floor, Jing Dong Famg Building (B10)
protect your metrology investment No.10, Jiu Xian Qiao Road, Chaoyang District, Beijing, 100015, China
with a Talycare service cover plan Tel: +86 10 8526 2111 Fax: +86 10 8526 2141
taylor-hobson.beijing@ametek.com
For the above services, contact our Sales Department:
email: taylor-hobson.sales@ametek.com
or call: +44 116 246 2034 Taylor Hobson China Shanghai Office
Part A, 1st Floor, No. 460 North Fute Road
Waigaoqiao Free Trade Zone, Shanghai, 200131, China
Tel: +86 21 5868 5111-110 Fax: +86 21 5866 0969-110
taylor-hobson.shanghai@ametek.com
UKAS
Taylor Hobson USA
1725 Western Drive
West Chicago, Illinois 60185, USA
Tel: +1 630 621 3099 Fax: +1 630 231 1739
2624 TAYLOr HOBSON taylor-hobson.usa@ametek.com
A8248 ISO9001
www.taylor-hobson.com
Copyright© 2011 • Taylor Hobson • Surtronic Roundness_07/2011