Professional Documents
Culture Documents
Superstructure Design: Maligaon R.O.B Design of PSC Superstructure Superstructure/1
Superstructure Design: Maligaon R.O.B Design of PSC Superstructure Superstructure/1
Superstructure Design: Maligaon R.O.B Design of PSC Superstructure Superstructure/1
Superstructure Design
10150
200 200
287.5 x 96
450 x 150
1715 275 2200
162.5x 150
285
600 600
2000 2800 2800 2550
Section near Middle Section at End
Section Properties
2800
200
450 x 150
2200
275
162.5 x 150
285
600
Section Modulus
a) Central portion
b) End portion
Net Area = 2 x { 2.53 x 1.72 - 2 x1/2 x ( 0.45 x 0.15 ) - 2 x1/2 x ( 0.163 x 0.150 ) }
= 8.477 m2
1.15 T/m
Reaction at each end = 3.68 x 15.25 + 1.15 x 1.40 + 1/2 x 1.15 x 1.2 + 1.5 x 1.94
= 56.16 + 1.61 + 0.69 + 2.91
= 61.37 T
B.M = 61.37 x 10.40 - 39.59 x 10.75 / 2 - 1.61 x 10.05 - 0.69 x 8.95 - 1.94 x 2.95
= 397.4 T-m
-
4) At Section 14.90 m from support
B.M = 61.37 x 14.90 - 56.16 x 15.25 / 2 - 1.61 x 14.55 - 0.69 x 13.45 - 1.94 x ( 7.45 + 0 )
= 439.07 T-m
Refer Appendix for detailed calculation of B.M & S.F and distribution factors
a) At 14.90 m
Total B.M = 529.7 T-m
b) At 10.40 m
Total B.M = 481.95 T-m
=
B.M in end girder under wind case = 0.64 x 482.0 = 308.45 T-m
x =
B.M in central girder = 0.366 x 482.0 = 176.39 T-m
b) At 6.30 m
Total B.M = 353.3 T-m
b) At 2.25 m
Total B.M = 147.9 T-m
a) At 14.90 m
Total B.M = 664.6 T-m
b) At 10.40 m
Total B.M = 599.7 T-m
b) At 6.30 m
Total B.M = 449.6 T-m
b) At 2.25 m
Total B.M = 193.1 T-m
Distribution factor
Normal case (without wind )
For end Girder = 0.556 For central Girder = 0.366
a) At 14.90 m
Total B.M = 614.7 T-m
b) At 10.40 m
Total B.M = 598.6 T-m
b) At 6.30 m
Total B.M = 448.9 T-m
B.M in end girder under normal case = 0.556 x 448.9 = 249.6 T-m
B.M in end girder under wind case = 0.556 x 448.9 = 249.59 T-m
B.M in central girder under both case = 0.366 x 448.9 = 164.3 T-m
b) At 2.25 m
Total B.M = 185.8 T-m
B.M in end girder under normal case = 0.556 x 185.8 = 103.3 T-m
B.M in end girder under wind case = 0.556 x 185.8 = 103.3 T-m
B.M in central girder under both case = 0.366 x 185.8 = 68.003 T-m
70R Tracked 339.01 339.01 193.87 308.45 308.45 176.39 226.12 226.12 129.32 94.65 94.65 54.13
70R Wheeled 446.61 446.61 243.24 403.00 403.00 219.49 302.13 302.13 164.55 129.76 129.76 70.67
Class "A" 341.77 341.77 224.98 332.82 332.82 219.09 249.59 249.59 164.30 103.30 103.30 68.00
Design B.M 446.61 446.61 243.24 403.00 403.00 219.49 302.13 302.13 164.55 129.76 129.76 70.67
Corresponding
S.F 10.42 22.04 37.77 57.66
Distribution factor
Normal case (without wind )
For end Girder = 0.64 For central Girder = 0.366
With wind
a) At 14.90 m
Total B.M = 485.1 T-m
B.M in end girder under normal case = 0.64 x 485.1 = 310.46 T-m
B.M in end girder under wind case = 0.64 x 485.1 = 310.46 T-m
B.M in central girder under both case = 0.366 x 485.1 = 177.55 T-m
b) At 10.40 m
Total B.M = 459.9 T-m
B.M in end girder under normal case = 0.64 x 459.9 = 294.34 T-m
B.M in end girder under wind case = 0.64 x 459.9 = 294.34 T-m
B.M in central girder under both case = 0.366 x 459.9 = 168.32 T-m
b) At 6.30 m
Total B.M = 345.1 T-m
B.M in end girder under normal case = 0.64 x 345.1 = 220.86 T-m
B.M in end girder under wind case = 0.64 x 345.1 = 220.86 T-m
Maligaon R.O.B Design of PSC Superstructure Superstructure/8
B.M in central girder under both case = 0.366 x 345.1 = 126.31 T-m
b) At 2.25 m
Total B.M = 146.8 T-m
B.M in end girder under normal case = 0.64 x 146.8 = 93.952 T-m
B.M in end girder under windl case = 0.64 x 146.8 = 93.952 T-m
B.M in central girder under both case = 0.366 x 146.8 = 53.729 T-m
Distribution factor
Normal case (without wind )
For end Girder = 0.672 For central Girder = 0.366
With wind
a) At 14.90 m
Total B.M = 557.1 T-m
B.M in end girder under normal case = 0.672 x 557.1 = 374.37 T-m
B.M in end girder under wind case = 0.672 x 557.1 = 374.37 T-m
B.M in central girder under both case = 0.366 x 557.1 = 203.9 T-m
b) At 10.40 m
Total B.M = 567.9 T-m
B.M in end girder under normal case = 0.672 x 567.9 = 381.63 T-m
B.M in end girder under wind case = 0.672 x 567.9 = 381.63 T-m
B.M in central girder under both case = 0.366 x 567.9 = 207.85 T-m
b) At 6.30 m
Total B.M = 443.1 T-m
B.M in end girder under normal case = 0.672 x 443.1 = 297.76 T-m
B.M in end girder under wind case = 0.672 x 443.1 = 297.76 T-m
B.M in central girder under both case = 0.366 x 443.1 = 162.17 T-m
b) At 2.25 m
Total B.M = 193.1 T-m
B.M in end girder under normal case = 0.672 x 193.1 = 129.76 T-m
B.M in end girder under wind case = 0.672 x 193.1 = 129.76 T-m
B.M in central girder under both case = 0.366 x 193.1 = 70.675 T-m
Distribution factor
Normal case (without wind )
For end Girder = 0.556 For central Girder = 0.366
With wind
a) At 14.90 m
Total B.M = 585.7 T-m
B.M in end girder under normal case = 0.556 x 585.7 = 325.65 T-m
B.M in end girder under wind case = 0.556 x 585.7 = 325.65 T-m
B.M in central girder under both case = 0.366 x 585.7 = 214.4 T-m
b) At 10.40 m
Total B.M = 591.9 T-m
B.M in end girder under normal case = 0.556 x 591.9 = 329.1 T-m
Maligaon R.O.B Design of PSC Superstructure Superstructure/10
B.M in end girder under wind case = 0.556 x 591.9 = 329.1 T-m
B.M in central girder under both case = 0.366 x 591.9 = 216.64 T-m
b) At 6.30 m
Total B.M = 448.9 T-m
B.M in end girder under normal case = 0.556 x 448.9 = 249.6 T-m
B.M in end girder under windl case = 0.556 x 448.9 = 249.59 T-m
B.M in central girder under both case = 0.366 x 448.9 = 164.3 T-m
b) At 2.25 m
Total B.M = 185.8 T-m
B.M in end girder under normal case = 0.556 x 185.8 = 103.3 T-m
B.M in end girder under windl case = 0.556 x 185.8 = 103.3 T-m
B.M in central girder under both case = 0.366 x 185.8 = 68.003 T-m
70R Tracked 20.86 20.86 11.93 28.29 28.29 16.18 35.07 35.07 20.06 41.73 41.73 23.86
70R Wheeled 25.13 25.13 13.69 36.69 36.69 19.98 47.24 47.24 25.73 57.66 57.66 31.40
Class "A" 16.79 16.79 11.05 27.36 27.36 18.01 36.92 36.92 24.30 45.93 45.93 30.23
Design S.F 25.13 25.13 13.69 36.69 36.69 19.98 47.24 47.24 25.73 57.66 57.66 31.40
Corresponding
B.M 374.37 381.63 297.76 129.76
Refer Appendix
Maligaon R.O.B Design of PSC Superstructure Superstructure/11
Section Modulus :-
B.M s top s bot B.M s top s bot B.M s top s bot B.M s top s bot
Due to D.L of
Superstructure 439.1 44.45 -86.20 397.4 40.23 -78.02 292.3 29.59 -57.39 122.0 12.35 -23.96
Due to SIDL 86.536 8.76 -16.99 78.6 7.96 -15.44 57.692 5.84 -11.33 24.1 2.44 -4.74
Due to L.L in
end girder 446.61 45.21 -87.68 403.00 40.80 -79.12 302.13 30.59 -59.32 129.8 13.14 -25.48
Due to L.L in
central girder 243.24 24.63 -47.76 219.49 22.22 -43.09 164.55 16.66 -32.31 70.7 7.15 -13.88
Due to Footpath
Live Load 22.50 2.28 -4.42 20.40 2.07 -4.01 14.90 1.51 -2.93 6.20 0.63 -1.22
Dia of Sheathing = 75 mm
Maximum permissible stress in cable (cl 8 of IRC : 18-2000) = 0.75 x 187 = 140 Kg/mm2
D
150
4 5
150
1 2
3 120
250
340
340
2200
4
340
3
340
340
1
250
600
C / L of Girder
D C B
y b
q
Cable No h (metre) b (metre) y (metre)
In degrees In Radians
1 0.130 2.00 13.25 3.72 0.0649
2 0.470 3.80 11.45 7.05 0.1231
3 0.810 5.60 9.65 8.23 0.1436
4 1.00 7.40 7.85 7.70 0.1343
5 1.340 9.20 6.05 8.29 0.1446
Maligaon R.O.B Design of PSC Superstructure Superstructure/13
C / L of Girder
B A
f m
D C
x a b
f
Cable No m (metre) a (metre) x (metre)
In degrees In Radians
1 0.15 3.00 10.25 2.86 0.0500
2 0.15 3.00 8.45 2.86 0.0500
3 0 0.00 9.65 0.00 0.0000
4 0.15 3.00 4.85 2.86 0.0500
5 0.15 3.00 3.05 2.86 0.0500
Stress in Cable
Stress in cable at a distance 'x' from the end is given by
sp(x) = spo x e -[ k*x + m * ( q + f ) ]
Where ,
spo = Stress at end secftion
k= 0.003 / metre
m= 0.20
Cable No 1
140.0
136.0
133.4
129.4
21.9 13.9 8.8 0.7
128.7
124.7
118.1 122.1
A B C D
0.0 2.00 5.00 15.25
Cable No 2
140.0
133.7
131.2 128.09
127.9
23.8 11.2 6.2
125.0
A B C D
0.0 3.80 6.80 15.25
= 6.005 mm
Area of stress diagram after slip
= 1/2 x ( 116.2 + 122.49 ) x 3.80 + 1/2 x ( 122.5 + 125.0 ) x 3.00
+ 1/2 x ( 125.0 + 128.1 ) x 7.9 + 1/2 x ( 128.09 + 127.9 ) x 0.51
= 1894.8
Average stress = 1894.8 / 15.25 = 124.2 Kg/mm2 = 0.6644 fp
Cable No 3
140.0
133.75
133.75
129.93
20.3 7.8 7.8 0.16
129.77
125.95
A B C D
0.0 5.60 5.60 15.25
Cable No 4
140.0
131.9
129.5 128.87
127.6
22.3 6.2 1.2
128.27
1.54
117.7 125.8
A B C D
0.0 7.40 10.40 15.25
Cable No 5
140.0
131.0
129.3 128.5
127.3
21.4 3.3
2.0
118.6 127.7
A B C D
0.0 9.20 12.20 15.25
= 6.0721 mm
Area of stress diagram after slip
=
Maligaon R.O.B Design of PSC Superstructure Superstructure/17
Stress
Cable in cable (in Kg/mm2) after slip
No At 14.90 At 10.40 At 6.30 At 2.25
#REF! #REF! 6.65 #REF!
0 10.75 6.65 2.60
1 128.7 126.94 125.34 122.62
2 127.9 126.54 124.875 120.51
3 129.77 127.99 126.37 122.60
4 127.6 128.44 124.98 120.55
5 127.3 128.94 125.18 121.17
Cable H V H V H V H V
No
Prestressing Schedule
1) In End Girders
Due to Prestress -39.13 248.33 -38.92 247.28 -31.08 228.16 -5.24 172.30
Loss in Prestress
a) Relaxation
Average stress in cable = 1 / 20 ( 641.3 + 638.9 + 624.3 + 602.9 )
= 125.4 Kg/mm2 = 0.67 fp
Loss @ 6.375 % = 7.99 Kg/mm2 (For low relaxation steel)
b) Shrinkage
Loss =( 2.5 - 1.9 )x 1.95 x 104 = 1.17 Kg/mm2
c) Creep
Average stress in concrete at c.g of cable =1/4( 149.3 + 155.5 + 149.4 + 108.8 ) = 140.75 Kg/cm2
Loss=( 4.4 - 4.0 ) x 10-4 / 100 x ( 1.0 + 0.9 ) /2 x 140.75 x 1.95 x 104
= 1.04 Kg/mm2
=
Total loss = 7.99 + 1.17 + 1.04 + 4.29 = 14.49 Kg/mm2
Stress condition after first stage loss and casting of diaphragm & deck slab
14.90 10.4 6.3 2.25
Item
Top Bottom Top Bottom Top Bottom Top Bottom
From previous sheet 5.32 162.13 1.32 169.25 -1.49 170.78 7.11 148.35
Loss in prestress 4.52 -28.71 4.50 -28.59 3.59 -26.38 0.61 -19.92
Due to wight of SIDL 8.76 -16.99 7.96 -15.44 5.84 -11.33 2.44 -4.74
a) Shrinkage
Loss =( 1.9 - 0 )= 1.95 x 104 = 3.705 Kg/mm2
b) Creep
Loss=( 4.0 - 0.0 ) x 10-4 / 100 x 140.75 x (1.0 + 0.9 ) / 2 x x 1.95 x 104
= 10.43 Kg/mm2
Total loss = 3.705 + 10.43 = 14.13 Kg/mm2
+ +
% age loss = 14.13 /125.37 x 100 = 11.27 %
Final stress
14.90 10.40 6.30 2.25
Item
Top Bottom Top Bottom Top Bottom Top Bottom
From previous sheet 18.61 116.43 13.78 125.22 7.95 133.07 10.16 123.69
Balance loss 4.41 -28.00 4.39 -27.88 3.50 -25.72 0.59 -19.43
Live load 45.21 -87.68 40.80 -79.12 30.59 -59.32 13.14 -25.48
Footpath Live load 2.28 -4.42 2.07 -4.01 1.51 -2.93 0.63 -1.22
Final stress 68.2 0.75 59.0 18.22 42.04 48.03 23.89 78.79
2) In Central Girder
Prestressing at 14 days maturity of concrete. Stress cable No 1, 2, 3, 4, 5, & 6.
Due to Prestress -34.86 217.21 -34.61 215.86 -29.27 202.46 -8.94 158.02
Loss in Prestress
a) Relaxation
Average stress in cable = 1 / 20 ( 641.3 + 638.9 + 624.3 + 602.9 )
= 125.37 Kg/mm2 = 0.67 fp
Loss @ 5.6 % = 7.02 Kg/mm2
b) Shrinkage
Loss =( 2.5 - 1.9 )= 1.95 x 104 = 1.17 Kg/mm2
c) Creep
Average stress in concrete at c.g of cable =1/4( 121.9 + 127.8 ) =129.4 + 101.6 + 120.19 Kg/cm2
Loss=( 4.4 - 4.0 ) x 10-4 / 100 x ( 1.0 + 0.9 ) /2 x 120.19 x 1.95 x 104
= 0.89 Kg/mm2
=
Total loss = 7.02 + 1.17 + 0.89 + 3.66 = 12.74 Kg/mm2
Stress condition after first stage loss and casting of diaphragm & deck slab
14.90 10.4 6.3 2.25
Item
Top Bottom Top Bottom Top Bottom Top Bottom
From previous sheet 9.59 131.01 5.62 137.83 0.32 145.07 3.41 134.06
Loss in prestress 3.54 -22.08 3.52 -21.94 2.98 -20.58 0.91 -16.06
Due to wight of SIDL 8.76 -16.99 7.96 -15.44 5.84 -11.33 2.44 -4.74
a) Shrinkage
Loss =( 1.9 - 0 )= 1.95 x 104 = 3.705 Kg/mm2
b) Creep
Final stress
14.90 10.40 6.30 2.25
Item
Top Bottom Top Bottom Top Bottom Top Bottom
From previous sheet 21.89 91.94 17.10 100.45 9.13 113.17 6.77 113.26
Balance loss 3.93 -24.49 3.90 -24.34 3.30 -22.83 1.01 -17.82
Live load 24.63 -47.76 22.22 -43.09 16.66 -32.31 7.15 -13.88
Footpath Live load 2.28 -4.42 2.07 -4.01 1.51 -2.93 0.63 -1.22
Final stress 52.7 15.3 45.3 29.0 30.6 55.1 15.6 80.4
Mult = 0.9 x 5922 x 202.0 x 187 = 201365179.154 Kg-cm = 2013.7 T-m > 1838.4 t-m
Maligaon R.O.B Design of PSC Superstructure Superstructure/25
A ) At 14.9 m
a) Section uncracked in flexure
Ft = 0.24 x fck = 1.4199 Mpa = 14.199 Kg/cm2
Fcp = 58.67 Kg/cm2
V co = 0.67 bd f t 2 + 0.8 f cp f t
2
= 0.67x ( 27.5 - 7.5 ) x 220.0 14.199 + 0.8 x 58.67 x14.199
= 86.856 T
Vertical component of prestress = 0
(b) Section cracked in Flexure :- [ IRC: 18 -2000, Cl. No. 14.1.3 ]
f ck = 35
= 5.92 Mpa = 59.2 Kg / cm 2
I = 7.393E+07 Cm 4
Y = 145.15 Cm.
f pt = 248.33 Kg / cm 2
V cr for maximum S.F & coexisting B.M
V cr = 0.037 b d b f ck + ( M t / M ) V
Mt = ( 0.37 f ck + 0.8 f pt ) I /Y
Maligaon R.O.B Design of PSC Superstructure Superstructure/26
= 0.1 b d f ck
B ) At 10.4 m
a) Section uncracked in flexure
Ft = 0.24 x fck = 1.4199 Mpa = 14.199 Kg/cm2
Fcp = 58.45 Kg/cm2
V co = 0.67 bd f t 2 + 0.8 f cp f t
2
= 0.67x ( 27.5 - 7.5 ) x 220.0 14.199 + 0.8 x 58.45 x14.199
= 86.73 T
Vertical component of prestress = 0.0 x 1184.4 / 1000 = 0 T
(b) Section cracked in Flexure :-
db= 220.0 - 18.00 == 202.0 Cm
I = 7.393E+07 Cm 4
Y = 145.15 Cm.
f pt = 247.28 Kg / cm 2
V cr for maximum S.F & coexisting B.M
V cr = 0.037 b d b f ck + ( M t / M ) V
Mt = ( 0.37 f ck + 0.8 f pt ) I /Y
)x
= 8.85 + 84.468
= 93.32 T
V cr for maximum B.M & Co-existing S.F
= 0.1 b d f ck
C ) At 6.3 m
a) Section uncracked in flexure
Ft = 0.24 x fck = 1.4199 Mpa = 14.199 Kg/cm2
Fcp = 57.12 Kg/cm2
V co = 0.67 bd f t 2 + 0.8 f cp f t
2
= 0.67x ( 27.5 - 7.5 ) x 220.0 14.199 + 0.8 x 57.12 x14.199
= 85.97 T
Vertical component of prestress = 34.8 x 1184.4 / 1000 = 41.193 T
(b) Section cracked in Flexure :-
db= 220.0 - 27.46 == 192.5 Cm
I = 7.393E+07 Cm 4
Y = 145.15 Cm.
f pt = 228.16 Kg / cm 2
V cr for maximum S.F & coexisting B.M
V cr = 0.037 b d b f ck + ( M t / M ) V
Mt = ( 0.37 f ck + 0.8 f pt ) I /Y
= 0.1 b d f ck
D ) At 2.25 m
a) Section uncracked in flexure
Ft = 0.24 x fck = 1.4199 Mpa = 14.199 Kg/cm2
Fcp = 55.16 Kg/cm2
V co = 0.67 bd f t 2 + 0.8 f cp f t
2
= 0.67x ( 27.5 - 7.5 ) x 220.0 14.199 + 0.8 x 55.16 x14.199
= 84.839 T
Vertical component of prestress = 66.0 x 1184.4 / 1000 = 78.112 T
(b) Section cracked in Flexure :-
db= 220.0 - 61.84 == 158.2 Cm
I = 7.393E+07 Cm 4
Y = 145.15 Cm.
f pt = 172.30 Kg / cm 2
V cr for maximum S.F & coexisting B.M
V cr = 0.037 b d b f ck + ( M t / M ) V
Mt = ( 0.37 f ck + 0.8 f pt ) I /Y
= 0.1 b d f ck
Extension of Cable
Extension at each end = Av stress x length / Elastic modulus of steel
Extension
Average stress Total length L excluding slip Slip (mm) Total Extension
Cable No in Cable (metre) (mm) (mm)
1 125.17 15.26 97.9 6.0 103.9
2 124.25 15.28 97.4 6.0 103.4
3 126.01 15.31 98.9 6.0 104.9
5 125.17 15.35 98.5 6.0 104.5
4 124.89 15.32 98.1 6.0 104.1
Maligaon R.O.B Design of PSC Superstructure Superstructure/30
4.20
1.96
19.520
6.3
12.6
18.9
Maligaon R.O.B Design of PSC Superstructure Superstructure/31
0.0375
-0.0375
0.0375
-0.0375
Maligaon R.O.B Design of PSC Superstructure Superstructure/32
1.95
1.61
1.27
0.93
0.59
0.25
15.25
Maligaon R.O.B Design of PSC Superstructure Superstructure/33
#VALUE!
Maligaon R.O.B Design of PSC Superstructure Superstructure/34
129.049679
129.049679
Maligaon R.O.B Design of PSC Superstructure Superstructure/35
129.849508
129.849508
Maligaon R.O.B Design of PSC Superstructure Superstructure/36
2.4837
6.1549
Maligaon R.O.B Design of PSC Superstructure Superstructure/37
75
Total P = 12 x 98.7 x
= 1184.4
= 7.59522368
Total P = 1184.4
= 7.5665394
Eccentricity 'e"
= 145.151772
Total P = 1184.4
= 7.3943534
Eccentricity 'e"
= 145.151772
Maligaon R.O.B Design of PSC Superstructure Superstructure/39
Total P = 1184.4
= 7.14098396
Eccentricity 'e"
= 145.151772
220
115.75
Maligaon R.O.B Design of PSC Superstructure Superstructure/40
#REF!
#REF!
-0.11
#REF!
- 1184.4
= 7.59522368
Total P = 1184.4
= 7.5665394
Eccentricity 'e"
= 145.151772
Total P = 1184.4
= 7.3943534
Eccentricity 'e"
= 145.151772
Maligaon R.O.B Design of PSC Superstructure Superstructure/42
Total P = 1184.4
= 7.14098396
Eccentricity 'e"
= 145.151772
= 90.6
115.75
Maligaon R.O.B Design of PSC Superstructure Superstructure/43
#REF!
#REF!
-0.10
#REF!
Maligaon R.O.B Design of PSC Superstructure Superstructure/44
-23.49
12.24
1.26
/
Maligaon R.O.B Design of PSC Superstructure Superstructure/45
37.20
30.61
20.22
0.0
/
Maligaon R.O.B Design of PSC Superstructure Superstructure/46
52.34
22.16
19.88
69.05
-124.99
-124.15
Maligaon R.O.B Design of PSC Superstructure Superstructure/47
1.57