STALWART TECHNOSOURCE INDIA PVT LTD 1

HSFG BOLTS FOR RDSO PROJECTS

STALWART HIGH TENSILE FASTENERS

High Strength Friction Grip Bolts (HSFG) bolts are high strength structural bolts which have been tightened such as to induce tension in
the bolt shank. Due to the tension in the bolt, the interface between the plies (steel members in a joint) cannot move relative to each other.

High friction grip bolts are commonly used in structural steelwork. They normally consist of high tensile strength bolts and nuts with
washers. The bolts are tightened to a shank tension so that the transverse load across the joint is resisted by the friction between the plated
rather than the bolt shank’s shear strength.

STANDARDS PROPERTY RANGE METRIC FINISH

CLASS

 DIN 931,933,934  BLACKODIZE

 IS 1364,4000,3757 8.8S/10.9S M6-M48  HOT DIP GALVANIZED
 BS 1083,1786  ELECTRO ZINC PLATING
 ISO 4014,4017  CADMIUM

Advantages:

HSFG bolts have the following advantages when compared with normal bolts:

(i) The performance of preloaded HSFG bolts under fatigue loading is good because the prestressed bolts are subjected to reduced stress

range during each loading cycle when compared with unloaded bolts.

(ii) For structures adjacent to machinery which generate substantial vibration, preloading bolts can help to avoid the loosening of bolts.

(iii) HSFG bolts are used in connections where any slight slip movement would render the integrity of the whole structures break down.

(iv) Owing to its high tensile strength, it is commonly used in connections which require the taking up of high flexure and the tensile

stress generated could be readily resisted by it high tensile strength.

H.S.F.G Bolts, Confirming to IS 3757

DIA & PITCH M16 x 2 M20 x 2.5 M22 x 2.5 M24 x 3 M27 x 3 M30 x 3.5 M36 x4

SHANK DIA 15.30-16.70 19.16-20.84 21.16-22.84 23.16-24.84 26.16-27.84 29.16-30.84 35.00-37.00

A/F 26.16-27.00 33.00-34.00 35.00-36.00 40.00-41.00 45.00-46.00 49.00-50.00 58.80-60.00

HEAD HEIGHT 9.25-10.75 11.60-13.40 13.10-14.90 14.10-16.90 16.10-17.90 17.65-19.75 21.45-23.55

THREAD LENGTH < 100 31 36 38 41 44 49 56

LENGTH > 100 38 43 45 48 51 58 63

PROOF 8.8S 91060 147000 181800 211800 275400 336800 490200

LOAD N
10.9S 130310 203350 251490 292990 380970 465630 678110

Physical Properties of Stalwart HSFG Bolts:

Property Class 8.8S 10.9S

Diameter <16 >16 All Diameter

Unit N/mm2 Kgf/mm2 N/mm2 Kgf/mm2 N/mm2 Kgf/mm2

Tensile Strength min. 800 81.5 830 84.6 1040 106.0

Yield Strength, 0.2% offset Min. 640 65.2 660 67.2 940 95.8

Proof Lead Stress 580 59.1 600 61.2 830 84.6

Shear Strength, Min. 480 48.9 498 50.8 624 63.6

BRINELL HB 219-285 242-319 295-362

HARDNESS ROCKWELL HRC 20-30 23-34 31-39

Elongation % on GL = √5.65A.

A= Cross Sectional Area. 12% Min. 9% Min.

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 STALWART TECHNOSOURCE INDIA PVT LTD 2
HSFG BOLTS FOR RDSO PROJECTS

STALWART HIGH TENSILE BOLTS CONFORMING TO IS 3757

GRIP LENGTH & WEIGHTS OF BOLTS (KGS/1000PCS)

Dia M16 M20 M22 M24 M27 M30 M36

Length (GL) Wt. (GL) Wt. (GL) Wt. (GL) Wt. (GL) Wt. (GL) Wt. (GL) Wt.
40 10 to 14 102.8 - - - - - - - - - - - -
45 15 to 19 110.7 11to15 190.3 - - - - - - - - - -
50 20 to 24 118.5 16to20 192.6 12to16 252.0 - - - - - - - -
55 25 to 29 126.5 21to25 205.5 17to21 266.9 15to19 3374 - - - - - -
60 30 to 34 134.4 26to30 217.3 22to26 281.8 20to24 355.2 17to 21 480.9 - - - -
65 35 to 39 142.3 31to35 229.6 27to31 296.7 25to29 372.9 22to28 503.4 - - - -
70 40to 44 150.2 36to40 241.9 32to36 311.6 30to34 390.7 27to31 525.8 24to28 672.5 - -
75 45to 49 158.1 41to45 254.3 37to41 326.6 35to39 408.4 32to38 548.3 29to33 700.3 23to27 1089.1
80 50 to 54 166.0 46to50 266.6 42to46 341.5 40to44 428.2 37to41 570.8 34to38 728.0 28to32 1129.0
85 55 to 59 173.9 51to55 278.9 47to51 356.4 45to49 443.9 42to48 593.2 39to43 755.7 33to37 1169.0
90 60 to 64 181.7 56to60 291.3 52to56 371.3 50to54 461.7 47to51 615.7 44to48 783.5 38to42 1209.0
95 65 to 69 189.6 61to65 303.6 56to61 386.2 55to59 479.4 52to58 638.2 49to53 811.2 43to47 1248.9
100 70 to 74 197.5 66to70 315.9 62to66 401.2 60to64 497.2 57to61 660.7 54to58 839.0 48to52 1288.9
110 75 to 84 211.4 71to80 337.7 67to76 427.8 65to74 528.5 62to71 685.6 59to68 888.4 53to62 1362.0
120 85 to 94 227.2 81to90 382.4 77to86 457.7 75to84 564.1 72to81 730.6 69to78 943.5 63to72 1441.9
130 95 to 104 243.0 91to100 387.0 87to96 487.5 85to94 599.6 82to91 775.5 79to88 999.4 73to82 1521.6
140 105to114 258.8 101to110 411.7 97to106 517.3 95to104 635.1 92to101 820.5 89to98 1054.9 83to92 1601.7
150 115 to124 274.8 111to120 436.3 107to116 547.2 105to114 670.8 102to111 885.4 99to108 1110.4 93to102 1681.6
160 125 to134 290.3 121to130 481.0 117to126 577.0 115to124 708.1 112to121 910.4 109to118 1185.8 103to112 1781.5
170 135 to144 306.1 131to140 485.7 127to136 606.9 125to134 741.6 122to131 955.3 119to128 1221.3 113to122 1841.4
180 145 to154 321.9 141to150 510.3 137to146 638.7 135to144 777.1 132to141 1000.2 129to138 1276.8 123to132 1921.3
190 155 to164 337.7 151to160 535.0 147to156 666.5 145to154 812.6 142to151 1045.2 139to148 1332.3 133to142 2001.2
200 165 to174 353.5 161to170 559.6 157to166 694.4 155to164 848.2 152to161 1090.2 149to158 1387.8 143to152 2091.1
210 - - - - - - - - 162to171 1135.2 159to168 1443.3 153to162 2161.0
220 - - - - - - - - 172to181 1180.1 169to178 1498.8 163to172 2240.9
230 - - - - - - - - 182to191 1225.0 179to188 1554.3 173to182 2320.8
240 - -- - - -- - - - 192to201 1270.0 189to198 1609.8 183to192 2400.7
250 - - - -- - - - - 202to211 1314.0 199to208 1665.3 193t202 2480.6
260 - -- - - -- - - - 212to221 1359.9 209to218 1720.7 203to212 2580.5
270 - - - -- - - - - 222to231 1404.8 219to228 1776.2 213to222 2640.4
280 - - - - - - - - 232to241 1449.8 229to238 1831.7 223to232 2720.3
290 - - - - - - - - 242to251 1493.9 239to248 1887.2 233to242 2800.2
300 - - - - - - -- 252to261 1538.9 249to258 1942.7 243to252 2880.1

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 STALWART TECHNOSOURCE INDIA PVT LTD 3
HSFG BOLTS FOR RDSO PROJECTS

HSFG NUTS Conforming to IS : 6623 : ISO 4775

DIA & PITCH M16 x 2.0 M20 x 2.5 M22 x2.5 M24x3.0 M27x3.0 M30x3.0 M36x3.0 Mech Threads
Property

A/F 26.16-27.00 33.00-34.00 35.00-36.00 40.00-41.00 45.00-46.00 49.00-50.00 58.8-60.00

Height 16.40-17.10 19.40-20.7 22.30-23.60 22.90-24.20 26.30-27.60 29.10-30.70 35.00-36.60 Class 8 IS 4218
or 10 as
Proof 8.8S 168900 263400 325700 379500 403400 603100 878300
per IS
Load N
1.09S 195500 305000 377200 439500 571500 698400 1017200 1367

Wt. Kg/1000Pcs 60.4 115.3 142.8 197.7 282.3 365.0 600.0

NUT ROTATION/PART TURN METHOD

Bolt Dia (MM) BOLT LENGTH (MM)

<115 NUT ROTATION >115 NUT ROTATION
M16 ½ 3/4
M18 ½ 3/4
M20 ½ 3/4
M22 ½ 3/4
M24 ½ 3/4
M27 ½ 3/4
M30 ½ 3/4
M36 ½ 3/4

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 STALWART TECHNOSOURCE INDIA PVT LTD 4
HSFG BOLTS FOR RDSO PROJECTS

H.S.S WASHERS Conforming to IS 6649

SIZE M 16 M 20 M 22 M 24 M 27 M 30 M 36 HARDNESS

I.D 18.00-18.43 22.00-22.52 24.00-24.52 56.00-26.52 30.00-30.52 33.00-33.52 39.00-39.62

O.D 32.40-34.00 40.40-42.00 42.40-44.00 48.40-50.00 54.10-56.00 58.10-60.00 70.10-72.00 35 HRC

Thickness 3.1 - 4.6 3.1 - 4.6 3.4 - 4.6 3.4 - 4.6 3.4 - 4.6 3.4 - 4.6 3.4 - 4.6 To

Weight Kg/1000 Pcs 20.3 31.3 33.2 44.7 54.8 61.4 89.7 45 HRC

DIMENSION OF COMPRESSIBLE WASHER- TYPE DIRECT TENSILE INDICATOR

FOR USE WITH INTERNAL EXTERNAL MATERIAL HEIGHT OVER HEIGHT OF PROTRUSION PROTRUSION
BOLT OF DIAMETER d1 DIAMETER d2 PROTRUSION PROTRUSION TANGENTIAL INTERNAL
THICKNESS
DESIGNATION DIAMETER DIAMETER

D3max D4min
Min Max Min Max H2 max H3max
H1min

M12 12.75 12.85 26.0 32.5 2.50 5.50 0.80 20 13.85

M16 16.75 16.85 35.0 36.8 3.00 6.00 0.80 25 17.85

M20 20.95 21.05 41.0 46.0 3.50 6.50 0.80 29 22.05

M22 23.05 23.15 46.5 50.6 4.00 7.00 0.80 33 24.15

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 STALWART TECHNOSOURCE INDIA PVT LTD 5
HSFG BOLTS FOR RDSO PROJECTS

M24 25.15 25.25 50.0 55.6 4.00 7.00 0.80 38 26.25

M27 28.30 28.40 54.0 62.1 4.00 7.00 0.80 43 29.40

M30 31.45 31.55 59.0 69.0 4.00 7.00 0.80 46.5 32.55

M36 37.75 37.85 78.0 83.0 4.00 7.50 0.80 56 38.85

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