ASME Services at Bureau Veritas

PT. EJJV Engineering Indonesia

Jakarta, 07 November 2017

Bujang Maromi
ASME Authorized Inspector
OneCIS Insurance Company
BV organization for ASME Services

Welcome to
BV organization for ASME services

Starting from 1st January 2014, One CIS Insurance Company -Bureau Veritas has
implemented its own ASME local technical center (LTC) for the ASME activities to be
performed globally.

There are 3 ASME LTC (LTC-1 Americas,LTC-2 BV Italy at Milan and LTC-3 BV India-
Mumbai ) and will replace OneTuvBV GmbH (joint venture with TUV Nord being
terminated).

A graphic description of the LTC’s perimeters is presented in the below picture

Bureau Veritas Presentation _ January 01, 2014 2

BV organization for ASME services at AMAP Zone

Bureau Veritas Presentation _ January 01, 2014 3

 BV organization for ASME services at AMAP Zone

Extension of ASME accreditation

to ASME
Authorized Inspectors
of different Zones (LTC2 & LTC3) & Accreditation
to supplement the scope of
service
ONECIS

others To
third party
inspection ASME
inspection BV NA-OneCIS

certification
PED

Bureau Veritas Presentation _ January 01, 2014 4

 What is Authorized Inspection?

Jurisdiction USA & CANADA

Members Licence Issuance

National Board ONECIS ASME

Insurance Company ASME Code

Accreditation
Commissioning Designates
Authorized
Inspectors
Bureau Veritas
Registration (LTC-1,LTC-2LTC3)
of Data Authorization
Reports
“ASME Stamp“
“R-Stamp“ Service

Manufacturer

Bureau Veritas Presentation _ January 01, 2014 5

Policy at AMAP Zone

We focus on :
Competent consultancy and tailor-made services instead
of just low price solutions.
Cost effective application of the requirements of the ASME
Code prior to inspection.

New customers investing in ASME certificates.

Effective and prompt AIA services resulting into cost saving
for the customers.
Promising only what we are able to deliver.

Bureau Veritas Presentation _ January 01, 2014 6

Location of Resident Authorized Inspectors in AMAP Zone

Ausralia
Bahrain
Egypt – Cairo, Alexandria
India – Ahmedabad, Chennai, Mumbai, Pune, Surat, Vadodara, Vaisakh
Japan – Kobe
Kazakhasthan
Malaysia – Kuala Lumpur
INDONESIA

Pakistan – Karachi
Qatar
Republic Of China – Beijing, Shanghai
Singapore
South Africa
Taiwan
United Arab Emirates – Abu Dhabi, Dubai
Vietnam

Bureau Veritas Presentation _ January 01, 2014 7

 Bureau Veritas assists

Assistance with preparation and establishment of the quality control

(QC) manual
Advice on ASME requirements
Training of manufacturer’s personnel
Pre-ASME review audit
Attendance and support at ASME review
Inspection of units for Code stamping
Monitoring of QC systems
Renewal review support

Bureau Veritas Presentation _ January 01, 2014 8

Manufacturer’s responsibilities

► Design drawings and calculations

► Materials examination

► Materials traceability

► Examination of fabrication for condition and tolerances

► Qualification of welders and weld procedures

► Post-weld heat treatment

► Non-destructive examination (NDE)

► Training of NDE personnel (if NDE is not subcontracted)

► Hydrostatic testing

► Final examination and stamping

► Certification

Bureau Veritas Presentation _ January 01, 2014 9

Authorised Inspector’s responsibilities

► Verify that fabrication, welding, NDE and testing procedures are in place

► Verify that all procedures meet Code requirements

► Verify that design meets Code requirements

► Conduct inspections during fabrication

► Final internal and external inspection

► Witness hydrostatic test

► Review and endorse Manufacturers Data Reports

► Witness stamping of nameplate

Bureau Veritas Presentation _ January 01, 2014 10

The National Board

► Qualify Authorised Inspectors (AI_ to carry out inspections)

► Boilers and pressure vessels manufactured to the ASME Code may be

required to be registered with the National Board
► Maintain the National Board Inspection Code (NBIC) for in-service
inspection (post construction)
► Authorise repair organisations to carry out repairs and use the National
Board Code stamp
► The National Board carries out reviews against the NBIC in these
instances

Bureau Veritas Presentation _ January 01, 2014 11

CERTIFICATION TIMELINE

Bureau Veritas Presentation _ January 01, 2014 12

Procedure of ASME Authorization

Obtain Application Forms from ASME:

www.asme.org/cns/accreditation/index.html

Submit Application Forms to ASME and remit Fees

Purchase ASME Code Books & NBIC Code Book
Describe a QC-System according ASME Code
Prepare a Demonstration Item
Qualify Procedures and Personnel
Pre-Joint Review by the Supervisor of AIA
Joint Review (Audit) with ASME Designee, Inspector and Supervisor
Issuance of Certificate and Stamp by ASME

Detailed
Procedure- How to become certifi

Bureau Veritas Presentation _ January 01, 2014 13

A QUALITY CONTROL MANUAL

1. Statement of Policy and Authority.

2. Manual Control.
3. Organisation chart.
4. Drawing, Design, Design Calculation and Specification Control.
5. Purchasing, Material Control, and Receiving Inspection.
6. Examination and Inspection Programme.
7. Correction of Non Conformities.
8. Welding Control.
9. Non destructive Examination.
10. Heat Treatment.
11. Calibration of Measurement and Test Equipment.
12. Record retention.
13. Authorised Inspector.
14. Field Assembly.
15. Sample Forms.

Bureau Veritas Presentation _ January 01, 2014 14

DEMO VESSEL

CONSIST OF :
1. Design Drawing.(including welding detail)
2. Strength Calculation.
3. Partial Complete ‘Demo Vessel’.
ASME Sect. VIII Division 1 construction

Bureau Veritas Presentation _ January 01, 2014 15

Design Drawing, will consist of the minimum;

► Drawing No., Revision No., Project Identification

► Total list of drawings.

► Design temperature, pressure & final HT pressure.

► List of Material - Recommend SA Material

► Min. thickness to be specified on Heads.

► Weld detail to be shown, CW1, LW1, Taper section

► WPS No. to be indicated.

► Prefer SET-IN instead of SET-ON nozzles.

► Design I.D. to shown.

► Nameplate Details.

► Use NPS instead of NB

► Minimum 2 inspection openings.

► Position of HT position.

Bureau Veritas Presentation _ January 01, 2014 16

Strength Calculation;

► Thickness of Shell under internal pressure.

Circumferential.
Longitudinal Stress
List all individual values for t,P,R,S,E, etc.
► Formed Head.

► Opening in Pressure Vessel.

► Reinforcement Requirements.

► Limit of Reinforcement.

► Strength of Reinforcement.

► Nozzle Neck Thickness.

► Heat Treatment Table.

► Hydrostatic Test Pressure Calculation

► MDMT (Minimum Design Metal Temperature)

Bureau Veritas Presentation _ January 01, 2014 17

Efforts for the ASME Authorization

ASME Code Books

QC Manual and Procedures

Qualification of Procedures and Personnel

Representative Demo Item

Drawing, Calculation, Part List, Purchase
•70
%

Orders, Material Test Reports

Min. 6 Months of Preparation

Demonstration of the QC- System in a Joint Review
Issuance of Certificates and Stamps 1 month later

Bureau Veritas Presentation _ January 01, 2014 •OneTUVBV.ppt 08/0418

ASME Designators and National Board Stamps

ASME Boiler & Pressure Vessel Code

Section I - Steam Boilers Section VIII Div. 1 - Pressure Vessels
S steam boilers (master) U pressure vessels
A assembly only UM * miniature vessels
E electric boilers UV * safety valves
M miniature boilers UD * rupture disk devices
PP power piping (B31.1) Section VIII Div. 2 - Alternative Rules
V* safety valves U2 pressure vessels
Section IV - Heating Boilers Section VIII Div. 3
U3 High Pressure Vessels
H* cast iron heating boilers UV3* safety valves
H wrought steel heatig boilers
HLW potable water heaters Section X - Fibre reinforced Plastic
HV * safety valves Pressure Vessels
RP pressure vessels
* Components not subject to Authorized Inspection,
ASME Audit of the Manufacturer
Section XII – Transport Tanks
T Transport tanks
TV * safety valves
National Board Inspection Code •TD * pressure relief devices
R repair and alteration
VR* repair of safety valves
Bureau Veritas Presentation _ January 01, 2014 19
Useful Websites on the Internet

http://www.bureauveritas.com/wps/wcm/connect/bv_com/group/home/contact_form?recipientEmail=w
ebcontact@bureauveritas.com

BV Homepage, Information and Services,

Download Area, Code Finder, Links

http://www.asme.org ASME Homepage >click „Codes and Standards“

Code Case Database, Certificate Holder Search,
Data Report Forms, etc.

http://www.access.gpo.gov/nara National Archives and Records Administration

Office of the Federal Register

http://www.asnt.org American Society of Nondestructing Testing

http://www.ansi.org American National Standards Institute

http://www.bureauveritas.com Bureau Veritas Homepage

http://www.nationalboard.org National Board Homepage with NB Bulletin and NBIC

Interpretations

http://www.nrc.gov Nuclear Regulatory Commission

http://www.onecis.com OneCIS Homepage

Bureau Veritas Presentation _ January 01, 2014 20

Hierarchy of Standards in the USA and Canada

Settlements in USA / Canada

ASME - Boiler & Pressure Vessel Code

ASME B31.3
Construction-Code Process Piping
•Section I •Section III 1,2,3 •Section IV •Section VIII 1,2,3 Section X •Section XII
•Power Boilers •Nuclear Power •Heating Boilers •Pressure Vessels Fiber Plastics
•Transport Tanks ASME B31.1
Power Piping

•Referenced Code •ASME B31.1 •Section II

•Power Piping •Materials
•Section V
•NDE
•Section IX
•Welding

•"Inservice"-Code •Section VI •Section VII •Section XI

•Heating Boilers •Power Boilers •Nuclear Power

•Standards, Recommendations •ANSI •ASTM •AWS •ASNT

• National Board Inspection Code NBIC

Bureau Veritas Presentation _ January 01, 2014 21

ASME Certificates

ASME Code Certificates are not required for:

Material Manufacturers (except Section III)
Manufacturers of Welding Consumables (except Section III)
Valve Manufacturers (except Section III and Safety Valves)
Suppliers of Services (Design, Heat Treatment, Machining)
Piping Manufacturers (except Section III and Section I, Boiler
External Piping B31.1)

Bureau Veritas Presentation _ January 01, 2014 22

ASME and PED

•Design Code •PED Specifics

•ASME B&PV Code -Hazard Analysis
Section I, VIII
-Operation Manual
-Material Appraisal
-Test Pressure
-QA/QC Modules
-.....
•Notified Body

compliance
with PED

Bureau Veritas Presentation _ January 01, 2014 23

Minimum Estimate Cost Incurred

( FOR U, S & R STAMP)

1. BV - OneCIS Insurance Company (A.I and A.I.S)
Estimated for 10 man-days of A.I
and 6 man-days AIS, maximum US$ 11,000**
2. Code books (for U, S & R) US$ 6,000*
3. ASME advance deposit (U & S) US$ 13,000*
4. National Board Deposit (R) US$ 1,300*
5. Hire NDT Level III US$ 3,000**
6. NDT II (MT/PT/UT/RT) US$ 2,000**
7. Consultancy Prep QCM, D/Eng (N/A) US$ 0**
Total estimated US$ 36,300,-
*fixed price ASME **optional
Bureau Veritas Presentation _ January 01, 2014 24
•Tips during Final Review ;

► 3 Controlled QC Manual to be sent to ASME team (ASME Designee, AIS & AI).
Request signature as per procedures.
► VIP treatment for ASME team.

► No Argument during Joint Review

► Come first and late out (All team standby when AI/AIS on site)

► Prompt issue of NCR and Corrective Action.

► Prompt revision of QC Manual (items 4 & 5 to be dealt on same day, with office
staff on stand by).
► Opening meeting must be attended by MD.

► Prepare tentative schedule for ASME Designee review and comments.

► Closing meeting 16.00 hour or second day.

► Dinner arrangement on 1st night.

Bureau Veritas Presentation _ January 01, 2014 25

For more information, please contact:

OneCIS Insurance Company

PT. Bureau Veritas Indonesia
Wisma Bakrie 1 Building, 1st Floor
Jl. HR Rasuna Said Kav. B1
Jakarta 12920

Bujang Maromi
T +62 21 2940 3222
F +62 21 521 0806
M +62 811 818 3787
E bujang.maromi@id.bureauveritas.com