Professional Documents
Culture Documents
Instruction Manual, Aikawa DDR AW26-400 Remodeling / Modification
Instruction Manual, Aikawa DDR AW26-400 Remodeling / Modification
The modification work shall be along with the last guidance per SV from Aikawa, and with this manual referring to the drawings listed below.
1 Before and After Re-modeling, Aikawa DDR AW26-400 (See the high lightened BLUE Cables to be removed
2 After Re-modeling, Aikawa DDR AW26-400 parts on the drawing) ORANGE Cables to be re-used
3 Aikawa DDR26-400 PLC Soft GREEN New Cables to be prepared and wired
CAUTION:
Safety procedures shall be taken carefully in order to avoid any damages to yourselves and machine itself and follow
your mill's safety regulations at the work.
Old motor
2) MEMOs On: Modification Parts Supplied by Aikawa via Suncosmo (Total: 8 Sets), Scope of Supply from Aikawa / Suncosmo
Remarks 2: Although Aikawa had dispatched 4 pcs of Speed Control Pack (Oriental) under this PO number of MJK-
4574012 they found "PRE-INSTALL" setting had not been installed in these packs. So Aikawa will include
these 4 packs with above undelivered parts, please keep them with uninstalled packs just as your spare
parts.
These parts sending shall be handled by Aikawa directly to the mill per door to door courier and the
dispatching schedule will be advised later.
3) Modification Work
Image of Modification
1 To check the parts on / in the Local Panel, whether these can be operated in normal or not,
and fix the problem, before this modification.
2 Preparation of Cables (by Tjiwi Kimia) and DIN Rail for Control Panel Modification
by Tjiwi Kimia, not Aikawa's Scope Please check if the wiring is correct or not first.
marking position
Marked position will be the point where the new motor with the base to
be set. (The original base shall be re-used for the new motor.)(Usually
the original base edge is facing to the edge of DDR side.)
2 Remove the Base with Old Motor from DDR by loosening their 4 hex bolts.
4 Remove Potentiometer from old motor and set it onto the new MSD Motor
Potentiometer
Fig. 4 Potentiometer
5 Fix the new MSD motor with base onto the DDR correctly
How to modify it? Refer to the WIRING DRAWING and 1 and 2 below.
1 Inside of the Local Panel, put the new parts 1. Speed Control Pack and 2. Capacitor
2 Do each wiring referring to the drawing
1 Remove old - unnecessary parts (Trans, Sampling Controller & Capacitor) from the Control Panel
Also, the old unnecessary cable shall be removed
Remarks:
The number old motor's drive is 4 while the new motor has 3 wires, so the 1 wire shall not be used.
(See the drawing carefully)
7 Power Activation
Make sure the above mentioned modification work has been correctly done before switching on, and after power on check whether each
part work correctly without any problems.
8 I/O Check
On / Off Signal
Firstly, check whether the communications between Local Panel - Control Panel - DCS are respectively in good manners.
1 Remove No. 189 and No. 185 cables of Transducer Side from the External Terminal Block, and
set CALIBRATOR to these removed parts (No. 189 + Side, and No. 185 - Side.)
2 Check as follows
When 0 % setting of kW Creation at Local Panel check the display of Power Setting Value
See below
When 100 % setting of kW Creation at Local Panel check the display of Power Setting Value
Change the cable connections as follows for correct wiring in case not normal
Before re-connection
No. 192A Cable from P- Local Panel's No. 192A Cable from 1 kW Creation
No. 194 Cable from P+ Potentiometer No. 194 Cable from 3 Volume Resistance
No. 194 Cable from P- Local Panel's No. 194 Cable from 1 kW Creation
No. 192A Cable from P+ Potentiometer No. 192A Cable from 3 Volume Resistance
When 0 % setting of kW Creation at Local Panel check the display of Power Setting Value
When 100 % setting of kW Creation at Local Panel check the display of Power Setting Value
9 Motion Check
Confirm whether M.S. Valve moves for the operation of "Press On" after switching on.
Confirm whether the Spool and the Bolt Head are touching each other.
Confirm whether M.S. Valve moves for the operation of "Press Off" after switching off.
1 Turn on the Local Panel's Press On Switch and check Press On motion.
At this time, close such as a metal spanner to Press On Detect Sensor while keeping "On" condition.
4 Change the Press On Test Switch to OFF, and confirm the motion of Press Off.
1 Change Local panel's Press On Switch to ON, and confirm the motion.
At this time, close such as a metal spanner to Press On Detect Sensor while keeping "On" condition.
3 Confirm M.S. Motor motion and the displayed value of blade position are matching or not.
4 After the confirmation of above 3 function, stop MSD Motor motion by turning off Press Increasing Button.
1 Turn on the Local Panel's Press On Switch and check Press On motion.
4 Set "0.00" of the blade position display as "0" position by adjusting the SPAN of Potentiometer Transducer in Local Panel.
5 After the above adjustment of blade position on display, press Local Panel's
Decrease Button continuously in order to backward the blade until 3.00 mm on
6 Change Press On Test Switch to OFF and check Press Off motion.
2 Make short circuits at External Terminal Block in Control Panel with electrical clips
1 between 140 & 141 (Stock Flow Detect) and
2 between 101 & 103 (DDR Running Signal)
2 Make short circuits at External Terminal Block in Control Panel with electrical clips as follows;
1 between 140 & 141 (Stock Flow Detect) and
2 between 101 & 103 (DDR Running Signal)
3 Remove No. 189 and No. 185 cables of Transducer Side from the External Terminal Block, and
set CALIBRRATOR to these removed contacts (No. 189 + Side, and No. 185 - Side.)
6 Change Electric Power Setting Value by kW Creation of Local Panel after reaching at Press On Point,
and confirm the motions below.
1 in case of Electric Power Setting Value > Electric Power Present Value Blades goes forward
2 in case of Electric Power Setting Value ≒ Electric Power Present Value Blades goes stopping
3 in case of Electric Power Setting Value < Electric Power Present Value Blade goes backward
2 Make short circuits at External Terminal Block in Control Panel with electrical clips as follows;
1 between 140 & 141 (Stock Flow Detect) and
2 between 101 & 103 (DDR Running Signal)
3 Remove No. 189 and No. 185 cables of Transducer Side from the External Terminal Block, and
set CALIBRATOR to these removed contacts (No. 189 + Side, and No. 185 - Side.)
5 From DCS, turn on Press On Signal and check the Press On motion.
6 Change Electric Power Setting Value by Electric Power Setting Value of DCS, and confirm whether the blade moves
correctly as follows.
Remarks:
In case of Remote Mode, Electric Power setting Value is reflected by a setting through DCS.
and note that a value set at kw Creation on Local Panel does not reflects.
1 in case of Electric Power Setting Value > Electric Power Present Value Blades goes forward
2 in case of Electric Power Setting Value ≒ Electric Power Present Value Blades goes stopping
3 in case of Electric Power Setting Value < Electric Power Present Value Blade goes backward