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4MLD TSSEZL Process Calculation
4MLD TSSEZL Process Calculation
PROCESS CALCULATION
The continuous output of treated water from the water treatment plant shall be not less than: 4 mld
Design criteria
4000 m3/d
Working hours to be considdered = 24 hrs
Average flow 166.7 m3/hr
No of Filter 5.0 No
Page 1 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
1.1 Rising Main
Length 15 m
Flow 168.0 m3/hr
0.04667 m3/sec
vel 1.5 m/sec In rising main velocity up to 1.5 m/sec is OK
area 0.031 m2
diameter 0.199 m
Throat width,W 1.0 f From CPHEEO Water Manual Table 5.7 , Pg no. 5-
46
304.9 mm
Modular Limit (H2/H1) 0.7 --
Max Flow 46.3 L/sec
4.0 MLD
Discharge equation for Parshall flume Q=k Ha n
Where,
Discharge constant , k 0.7 from table
Discharge coefficient, n 1.5 from table
Page 2 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
2.9 m
0.1 m/sec
1.5 m
7.5 m
Say 8.0 m
Page 3 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Speed 100 rpm
Type Turbine type
MOC of shaf SS 316
Design Flow to each tank 1976.81 m3/hr Flow for each unit taken in corrigendum is 1976.8
cum/h ( In case 1 no. Goes under maintainance)
Velocity 1 m/sec HRT is not required to be considered here
Area required 0.5 m2 0.5491143317
length considered 5 m
Area required 0.5 m2
length considered 0.7 m
width considered 0.74 m
stand well of size 0.75 m x 0.7 m x 4 m SWD+0.5m FB 4 no
No of units 1 No
In flow into each clarifier 168.0 m3/hr
Design flow 168.0 m3/hr
Flow from Backwash pumps 0 m3/hr
Total flow 168.0 m3/hr
Flow into each clariflocculator 168 m3/hr
Rapid mixing zone
Page 4 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Sludge load
Sludge load per clarifier 3.7 kg/hr
88.704 kg/day
Load arrived 1.32 kg/hr/m2
Solids loading allowed Max 3 kg/hr/m2
Weir load
Peak flow per hour per clarifier 168.0 m3/hr
Flow per day per clarifier 4032 m3/day
Weir loading allowed 300 m3/day/m
Length of each radial launder 2.1 m
No of weir plates per launder 2 No
Weir length per launder 4.2 m
Weir length required considering 300 m3/day/m 13.44 m
No of radial launders required 3.2 No
No of launders considered 3 No
Weir load arrived 317.64 m3/day/m
4 Clariflocculator
No of units 4 No
Design flow 5930.43 m3/hr
7413.04 m3/hr 25% overload to the avg flow, as per tender
clause 8.4 , pg no. 100of 335
Influent piping size
Discrepancy with the corrigendum, flow in each
Flow per unit 1976.8 m3/hr unit :
1976.8 m3/h
Maximum velocity in pipe allowed 1 m/s
Dia of pipe 0.8362 m
Diameter of pipe provided 1000 mm
OD of the pipe 1048 mm
ID of the pipe 994 mm
Velocity in pipe line 0.7076 m/s
OD of Central Column 1208 mm
Therefore, Area of influent column 1.1461 m2
Flocculator sizing
Flow per unit 1976.80 m3/hr
Detention time in flocculator 30 min as per tender clause 8.4 ,pg no. 100 of 335
Volume of flocculator required 988.4 m3
Liquid depth in flocculator 4.5 m
Area of flocculator required 219.6 m2
Plan area of Central column 1.146 m2
Total plan area of flocculator 220.8 m2
16.77 m
Provided floc dia 16.78 m
Provided area of flocc 221.03 m2
Clarifier
Inflow 1976.80 m3/hr Design flow mot matching
Surface Overflow Rate 1.458 m3/m2/hr As per tender surface loading to be 35
m3/m2/day, Clause no. 8.4 pg 101 of 335
Area 1355.8 m2
SWD 4.5 m
Total Area 1576.86 m2
Page 5 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Dia required 44.82 m
Provided Diameter 44.9 m
Retension time of clarification zone 3 hrs
as per tender
Volume of Clariflocculator 3.603 hrs NOT OK
Weir Loading shall not exceed 300 m3/m/day
Weir length 140.986 m
wier loading 336.51 m3/m/day
Increase weir length by considering V notch weir
Provide Clariflocculator (4 nos) of 44.5 m dia x3.475 m SWD +0.5m FB with 16.65 m dia x 4.5 m 4 nos
SWD flocculator
7.34
Provide width of filter bed 7.5 m
Size of the each filter bed provided 9.5 m x7.5 m (Total 16 twin bed
Filters)
Page 6 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
30 cum/sqm/hr
without any other agitation 600 to 900 LPM 36 to 54
Consider Wash water rate 30 cum/sqm/hr As per the tender Clause no. 8.5 RGF, Pg. 112 of
335 500 lit/m2/min given in tender
Assume spacing of wash water troughs 1 m As per tender pg no. 114 of 335, spacing max. 1
m'
Number of troughs= (Width of filter / spacing)x2
15.00 Nos.
Pipes / Launders
Filter Inlet (launder)
Flow 408.00 cum/hr
Considering 100% over loading 816.00 cum/hr
0.23 Cu.m/ Sec
Velocity 1.0 m/ Sec
Area 0.23 Sq.m
Size required 537.22 mm
Size provided for sluice gate 600x 600 mm as per tender
No. of Filter Inlet gates required 16 No
Page 7 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Page 8 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Backwash inlet with air
Air Inlet
Air flow 1610.00 cum/hr
0.45 cum/sec
Velocity 25 m/sec
Area 0.02 Sq.m
Pipe Dia required 150.92 mm
Pipe dia provided 200 mm Min. Dia for air inlet 250 mm as per corrigendum
No. of Air inlet valves required 16 No
Filter house width 25.00 m
Filter House length 71 m 1777.5
Page 9 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
5.5 Filter backwash Recycling tank
Capacity of backwash reciculation sump = 320
Volume of water for one backwash 534.375 m3 cum as per corrigendum
SWD of tank considered 2.5 m
Area of tank required 213.75 m2
width 10.5 m
Length 20.4
Volume fo water to be recycled to PF #REF! m3/hr Considering 5 % of raw water input as per the
tender
No of pumps working 1 No
Capacity of pump required #REF! m3/hr
Capacity of pump provided #REF! m3/hr
Quantity of pumps 2 No (1W+1S)
Pump head 10 mWC
Motor rating required #REF! kW
Motor rating provided 15 kW
Provide Backwash Recycle Pumps 270 m3/hr@ m Head
2 (1W+1SB)
Capacity of pump provided #REF! m3/hr The pumps shall be of such capacity that each will
deliver 120 lps when two pumps are running in
parallel
Quantity of pumps 3 No (2W+1S) vertical wet pit non clog submersible sludge
pump
Page 10 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Pump head required to deliver up to a max 20 mWC
of 500m diatance. as per the corrigendum uploaded, 8.11
Sludge pumps provided 240 m3/h @ 20 m WC
(2W+1S)
Throat width,W 1.0 f From CPHEEO Water Manual Table 5.7 , Pg no. 5-
46
304.9 mm
Modular Limit (H2/H1) 0.7 --
Max Flow 68639.3 L/sec
5930.4 MLD
Discharge equation for Parshall flume Q=k Ha n
Where,
Discharge constant , k 0.7 from table
Discharge coefficient, n 1.5 from table
2.9 m
Page 11 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
2.2 m/sec
1.5 m
7.5 m
Say 8.0 m
9 Chemical dosing
9.1 Alum dosing Tanks
Flow 173.91 m3/hour
Dosage considered for sizing 50.0 ppm As per tender clause 8.3 Chmical House
Quantity of chemical required 8.70 kg/hour
Page 12 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
8.70 kg/hour
Concentration of the solution 5.0 % As per tender clause 8.3 Chmical House
flowrate of alum 174 lit/hr
Retension time 8.00 hrs As per tender
Alum tank volume 1391.30 lit
No. of working tanks 2.0 Nos. 2 nos. For operation as per tender and
corrigendum
Capacity of each tank 696 lit
Tank volume provided 0.7 m3
SWD 2.5 m
Area of alum tank 0.3 m2
Diameter of alum tank 0.6
Provide alum dosing tanks of size 3.6 m dia + 2.5m SWD 3 nos. (2 W+1S)
PE dosing pumps
flowrate of PE 104 lit/hr
No. of working pumps 2 nos
Capacity of each pump 52.2 lit/hr
0 m3/hr
2000 LPH
Provide alum dosing pumps of capacity 0-2000 LPH 2 (1W+1SB)
Page 13 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Provide Pre-chlorination Vaccum Capacity - 15 kg/hr
Chlorintation System 2 nos (1W+1SB)
15.00 kg/h
No. of tonnners to be provided 24.00 nos As per tender
Poly
Poly qty required 12.5 kg/day
Poly storage required 30 days
Poly Reqd 375.7 kgs
0.4 tons
One sack 50.0 kg
No of sacks 7.5 nos
No. of sacks in stack 8.0 bags
Bags on floor 0.9 nos
Area of each sack 0.21 m2
Total Area required 0.2 m2
10% more 0.22 m2
Provided area 8 m2
Check
Bulk Density of Alum 1.2 Tons/m3
Vol Reqd 0.3 m3
Stake Ht 1.8 m
Extra Space 10% more 1.1
Actual Area Reqd 0.19 m2
Area provided 8 m2
Chlorine storage
Chlorine required 375.00 kg/hr
9000.00 kg/d 9
Storage 30 days
270000 kgs
Tonner Capacity 950 kg
No. of tonners 284 nos 24 No. tonners provided as per tender
No. of tonners provided 24 nos
11 Chemical House
Ground floor
Alum Storage 188 m2
Toilet 12 m2
Switch room 30 m2
Stair case 15 m2
Total area 245 m2
Provided area 250 m2
Length 19 m
Width 13 m
First floor
Stair case 15 m2
Movement area 30 m2
Chlorination room 40 m2
Page 14 of 23
2X 2 MLD WTP at Gopalpur, Odisha, TSSEZL
Alum & polyelectrolyte solution supervisor's 10 m2
room
Supervisor's room 10 m2
Toilet 12 m2
Total area 117 m2
Area provided 120 m2
Length 15 m
Width 8 m
Provide Chemical House (G+1) 19 m x 12 m x 9m total ht
1 no. (G+1)
13 Annex Building
Ground floor
Entrance hall with stairs 100 m2
Wash pump room and blowers room 100 m2
Recirculating pump room 35 m2
Toilet 15 m2
Required area 250 m2 As per corrigendum 8.5
Provided area 250 m2 as per tender min carpet area should be 250 m2
First floor
Central control Room 150 m2
Office Room 50 m2
Chemist Room 20 m2
Stor Room 15 m2
Toilet 15 m2
Required area 250 m2
Provided area 250 m2
Length 20 m2
width 13 m2
Provide Chemical House (G+1) 20m x 13 m x 9m total ht
1 no. (G+1)
Capacity of tank 3000 lit RCC tank on roof of chemical house , clause no.
8.3
Page 15 of 23
124 MLD WTP at Sonapur, Kolkata, KMDA
CIVIL LIST
S. No. Unit Length (m) Width (m) Height/ FB (m) Qty MOC Remarks
SWD (m) ( nos.)
8 Flocuulator size in Clarifocculator 16.8 dia 4.5 0.5 4 RCC With the given flow and
surface loading in tender,
sizes are still more than
9 Clarifier size in Clarifocculator 45 dia 4.5 0.5 4 RCC that in the corrigendum
11 Rapid Gravity Sand Filters 90 m L x 27 m W x 4.5m Ht with each filter of size 16 filters RCC
9.5 m L x 7.5 m W
Chanel from Clarifocculator to RSGF
12 180 1.7 1.7 0.4 1 lot RCC
Feed Launder
14 Chanel from RSGF BW outlet Launder 180 0.8 0.8 0.4 2 lot RCC
19 Sludge pump house 19.5 dia 4.5 1 RCC+Brick Above Sludge Sump
The base of
20 Sludge Pond 4650 m3 2 sludge pond shall
be with single Capacity need to be
layer BFS confirmed. Query send to
Client. This capacity and
Supernatant Collection Sump & pump sizes are as per
21 120 m3 1 RCC
house corrigendum.
24 CWR pump house 13.5 9 7.5 1 RCC + Brick Above Clear Water
reservoir
25 Alum Dosing Tank 3.6 dia 2.5 0.5 3 RCC in chemical house
26 Polyelectrolyte Dosing Tank 2.8 dia 2.5 0.5 3 RCC in chemical house
20 13 4.5
1
30 Filter annex building / admin building RCC + Brick G+1
20 13 4.5
31 Control Room in CWR pump house 20 11.5 4.5 1 RCC+Brick Above CWR
NOTE :
Neutralization tank is given in the layout but not mentioned in tender or corrigendum. Please suggest.
124 MLD WTP at Sonapur, Kolkata, KMDA
MECHANICAL LIST
S.No. Equipment Size / Specification Quantity MOC
Electrically actuated Butterfly valve for 1200 mm
1 Bypass Valve pipe 2 0 2
2 Agitator for Flash mixer Turbine type agitator of 100 rpm provided for tank 2 0 2 SS 304
size of 4 m X 4.5 m SWD +0.5m FB
5 Agitator for Alum dosing Suitable for tank size of 3.6 m dia 2.5m SWD + 0.5 3 0 3 SS 316
FB
8 Poly dosing pumps capacity 0-2000 LPH (Metering pumps) 2 1 3 Wetted parts: PP
16 Pre Chlorination system Vaccum feed type for capacity 30 kg/h 1 1 2 suitable
17 Post Chlorination system Vaccum feed type for capacity 15 kg/h 1 1 2 suitable
18 Chlorine Tonners 950 Kg 30 0 30
PIPING SCHEDULE
Sl. No. FROM TO Flow Velocity Area Diameter Length Quantity Total Inner Pipe MOC
m3/sec m/sec (m) Length Dia (mm)
WTP
Air blower
5 Common header of Filter Individual Filter 0.49 17 0.029 0.191 20 18 360 200.0 CI
7 Common header from CWR OHT 0.11 2.4 0.045 0.240 41 1 41 250.0 DI K-9
8 Overhead tank Filters 0.11 2.5 0.043 0.235 482 1 482 300.0 DI K-9
9 Backwash water from Individual Filters 0.054 2.5 0.022 0.166 20 18 360 200.0 DI K-9
common header
Filter Outlet
17 Filter Drain 0.1430 0.8 0.179 0.477 157 18 2826 500.0 DI K-7
Recirculation streams
18 FROM FILTER, THICKENER Recycling Tank 0.086 0.8 0.108 0.370 350 1 350 400.0
AND CENTRIFUGE
Drain piping
Flash Mixer 250 C.I
Flow 124000 m3/d
5391.30 m3/h Parshall Flume
Stilling Chamber
Peak flow 5930.43 m3/h
TSS 422 ppm
Rising main
Alum
Poly Dosing Dosing
Backwash
sump
CWR
Filters Sump
To stilling chmber