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Journal of Natural Gas Science and Engineering
Journal of Natural Gas Science and Engineering
Journal of Natural Gas Science and Engineering
a r t i c l e i n f o a b s t r a c t
Article history: The main objective of this work was to study the dissolution of salt (NaCl) particles in water and in non-
Received 30 March 2016 Newtonian fluids that contain xanthan gum. In an agitated tank, experimental profiles of salt concen-
Received in revised form tration as a function of time in the liquid phase were obtained. The experimental data were used to
15 February 2017
evaluate the mass transfer coefficient in different operational conditions and to validate the mathe-
Accepted 31 March 2017
Available online 4 April 2017
matical model. It was found that the dissolution kinetics of the salt particles was affected by both the
fluid's xanthan gum concentration and initial salt concentration. Adding xanthan gum to the fluid
decreased the salt dissolution kinetics. The mass transfer coefficient for a system with xanthan gum was
Keywords:
Pre-salt
smaller than the one for pure water. The values of the mass transfer coefficient for pure water base fluids
Non-Newtonian fluids varied from (0.836 ± 0.003) 104 to (1.110 ± 0.003) 104 m/s, and for xanthan gum solutions from
Xanthan gum (0.526 ± 0.003) 104 to (0.865 ± 0.003) 104 m/s. The mathematical model based on the mass
Salt dissolution conservation equations for the liquid and solid phases predicts the salt concentration profiles simulating
Mathematical model the dissolution process. In addition, it was proposed an equation to model the decrease in the diameter of
Mass transfer coefficient the particles due to dissolution. The mathematical model fitted the experimental data with an average
relative error of 2.2%.
© 2017 Elsevier B.V. All rights reserved.
1. Introduction the drill bit; cool and lubricate the column and the bit; and exert
sufficient hydrostatic pressure to prevent formation damage, frac-
Researchers and drillers have shown that it can be very complex tures, kicks and blowouts (Caenn and Chillingar, 1996; Darley and
to drill oil wells in the pre-salt layer. In fact, they have shown that Gray, 1988; Luckham and Rossi, 1999; Menezes et al., 2010;
this type of drilling calls for the development of new technologies. Bourgoyne et al., 1991).
The new technology must primarily be able to overcome the large To maintain the integrity of the drilling process, all properties of
salt formations that reside above the pre-salt reservoirs. Indeed, a drilling fluid must be controlled. During the fluids confection,
when drilling in saline formations drillers come up against severe many additives are used to control specific properties such as
operational problems. A possible problem is the solid particles of density (bentonite, barite, carbonate etc), rheological behavior
salt formations that can dissolve in water-based muds. If this (carboxymethyl cellulose, xanthan gum), pH (NaOH, NaCO3), and
happens in an uncontrolled manner, it may abruptly change the others (Benchabane and Bekkour, 2006; Benyounes et al., 2010;
properties of the fluids, thereby compromising the operation Hamida et al., 2009; Iscan and Kok, 2007; Menezes et al., 2010).
(Calcada et al., 2015). Xanthan gum, for example, interacts with dissolved salt and
In the drilling of oil wells, one of the most important compo- changes the rheological behavior of water-based muds.
nents is the drilling fluid. Basically, it is formulated to fulfill three Brazil's oil industry currently faces major challenges in the
functions d clean and carry the formation fragments generated by drilling of wells in the pre-salt layer. If the process is to become
economically viable, drilling in such layers will need to be facili-
tated by the development of new technologies and operational
procedures. Among the operational challenges are the following:
* Corresponding author. the characterization of the reservoir rocks, definition of the well's
~es).
E-mail address: sergio1412@gmail.com (S.C. Magalha
http://dx.doi.org/10.1016/j.jngse.2017.03.014
1875-5100/© 2017 Elsevier B.V. All rights reserved.
J.P.C.H. Meneses et al. / Journal of Natural Gas Science and Engineering 45 (2017) 118e126 119
geometry, the casing running, the fluidity that the salt formations
present, and, perhaps the most challenging, the dissolution of salt B:C:; Cð0; tÞ ¼ Cf
cuttings in water-based muds (Beltrao et al., 2009; Formigli et al.,
2009; Neto et al., 2009).
Unlike typical sediment formations, salt behaves like a fluid.
During the drilling operation, stress relaxation will occur if the fluid 1.2. Mass balance for the solid phase
pressure is lower than the salt formation strength (Farmer et al.,
1996). This stress relaxation causes an open hole diameter reduc-
tion due to salt flow towards the drilling column. In extreme cases,
v v
this reduction may lead to serious operational problems, such as rs εs ðz; tÞ þ vz εs ðz; tÞ ¼ K$a$ C * Cðz; tÞ : (3)
vt vz
stuck column, casing bending, and casing collapse. During the
operation, the generated salt cuttings dissolve in water-based muds
due to their natural solubility. This dissolution may present a po- I:C; εs ðz; 0Þ ¼ εs0 ;
tential risk for the operation and can cause abrupt changes in the
properties of the fluids. B:C:; εs ð0; tÞ ¼ εsf
To mitigate these operational problems, one can use water-
For calculation of the interface area, McCabe et al. (1985).
based or oil-based muds with saturated and unsaturated salt con-
centrations. Oil-based muds can be used effectively in salt drilling 6$εs ðz; tÞ
because they prevent salt dissolution. However, such muds are a¼ ; (4)
Dp
expensive and cannot be discarded due to their harsh impact on the
environment (Bourgoyne et al., 1991; Caenn and Chillingar, 1996).
where parameter Dp is the Sauter mean diameter, defined as
Water-based muds are often used to drill salt formations because
Brennen (2005). In Equations (2) and (3), C0 is the initial concen-
they are easier to handle, cheaper and present good properties in
tration of sodium chloride in the fluid, CG is the concentration of
the saturated state (Farmer et al., 1996). Saturated fluids, however,
sodium chloride in the fluid at the specific time t, εs0 is the initial
must be controlled properly because the physicochemical and
volume fraction of salt particles in the fluid and εsG is the volume
rheological properties of the fluids modify even more.
fraction of salt particles in the fluid at the specific time t.
The literature presents many works on the subject of the
The aim of this work was to study the dissolution kinetics of
dissolution of salt walls in caves, but for systems like the one
sodium chloride particles in an agitated system, using water and
studied in this work, the literature has little to offer. The literature
xanthan gum solutions.
contains studies of salt particles' dissolution in brine, wherein re-
In this context, this work verified the impacts of the viscosifier
searchers used water as the base fluid. Aksel'rud et al. (1992) ob-
concentration and the initial salt concentration in the dissolution
tained the mass transfer coefficient for different salt particles in a
kinetics. Experimental data were obtained regarding the salt con-
fluidized bed of water. The authors used Equation (1) for the salt
centration in the liquid phase as a function of time. A mathematical
mass transfer as a function of time. The mass transfer coefficient for
model based on the mass conservation of the salt in the liquid and
NaCl found was 1.0 104 m/s.
solid phases was used to represent the dissolution process. The
model proposed by Calcada et al. (2015) was modified to address
dm
salt ¼ K$A$ C * C (1) the particles’ mean diameter variation as a function of time. The
dt
demonstration of the proposed equation is presented in the
Morse and Arvidson (2002) studied the dissolution of calcite appendix. The experimental data and the model were used to es-
minerals from the Earth's surface. Alkattan et al. (1997) studied the timate values for the convective mass transfer coefficient in
kinetics of halide dissolution. The authors measured the dissolution different operational conditions. Parameters were estimated using
rate using rotating disk techniques at constant halite saturation the method of maximum likelihood, through an algorithm in
states and in the presence of trace concentrations of aqueous F , FORTRAN language. Values for the mass transfer coefficient in an
Br , and I . agitated system were found for NaCl particle dissolution in water
Calcada et al. (2015) studied the dissolution of salt particles and xanthan gum solutions. A review of the literature showed a
during the flow of a suspension of particles of NaCl in brine. The lack of values for the mass transfer coefficient of NaCl dissolution in
authors used a fluid flow line with an inclination of 5 to build salt xanthan gum solutions for comparison.
concentration profiles in the fluid as a function of space and found
values for the mass transfer coefficient for water in a range of 2. Material and methods
(2e6) 104 m/s. In this work, the authors used Equations (2) (3),
and (4). Phenomenological classical equations used in this work can 2.1. Methodology
be found in Bird et al. (2002).
The experimental methodology of this paper consists of two
parts: 1) experiments in a stirred tank to evaluate the dissolution
1.1. Mass balance for the liquid phase kinetics with time; 2) mathematical modeling to estimate the mass
transfer coefficient and to simulate the process.
Mastersizer 2000 was used to determine the samples’ Sauter mean Geometric Relations Dimensions in this work Dimensions by Nagata (1975)
diameter by laser diffraction. The mean diameter found was found D/T 1/3 1/4 to 1/3
to be 1.34 mm. H/T 1 1
C/T 1/3 1/6 to 1/2
Bw/T 1/10 1/12 to 1/10
D: helix’ diameter; H: fluid's height; Bw: baffle; C: distance between the helix and
2.3. Fluids preparation
the bottom of the tank; T: tank's diameter.
Table 3 et al. (2015) studied the dissolution kinetics of NaCl in the flow of
Estimated values for the mass transfer coefficient. brine and found values for the mass transfer coefficient in a range of
Experiments CXG (lb/bbl) CNaCl (g/L) K 104 (m/s) 2e6 104 m/s. All the works found in the literature used pure
(d¼ ± 0.003 104) water as the fluid. In this work, values for the mass transfer coef-
1 0.0 32 1.110 ficient were estimated for pure water and for xanthan gum solu-
2 0.2 32 0.803 tions. Except for xanthan gum solutions, the values found for water
3 0.6 32 0.759 are comparable to values found in the literature.
4 1.0 32 0.635
Fig. 4 shows the distribution of the mass transfer coefficient as a
5 0.0 65 0.950
6 0.2 65 0.760 function of the xanthan gum concentration and the initial sodium
7 0.6 65 0.721 chloride concentration in the fluid. Comparing the estimated values
8 1.0 65 0.629 for the parameter K, it can be observed that it is dependent on the
9 0.0 98 0.836
initial sodium chloride concentration in the fluid. Calcada et al.
10 0.2 98 0.635
11 0.6 98 0.579
(2015) also observed this behavior. The parameter K also pre-
12 1.0 98 0.526 sented dependence with the xanthan gum concentration in the
fluid. Note that the values tend to decrease when the xanthan gum
concentration and the initial sodium chloride concentration
increase.
concentration of NaCl in the fluid are presented in Figs. 5e7. A The mass transfer coefficient values for water found varied from
comparison between the values of the mass transfer coefficient 0.836 104 to 1.11 104 m/s, very close to the one found by
found in this work and the ones found in the literature are pre- Aksel'rud et al. (1992) but lower than the values found by Calcada
sented in Table 4. et al. (2015). The difference between values may be due to the
Aksel'rud et al. (1992) determined the mass transfer coefficient experimental conditions and the different experimental unit used
for NaCl in a fluidized bed of water as being 1.0 104 m/s. Calcada by the authors. Aksel'rud et al. (1992) used a fluidized bed and
Table 4
Values for the mass transfer coefficient in the literature.
Aksel'rud et al. 1.0 104 Water Cylindrical particles, fluidized bed, constant interface area
(1992)
Calcada et al. 2.0e6.0 104 Water Particles mean diameter 1.75 mm, brine flow, fully turbulent system, constant particles mean diameter
(2015)
This work 0.836 Water Particles mean diameter 1.34 mm, agitated system, fully turbulent system (Re ¼ 2.86 105), variable particles
e1.11 104 mean diameter
This work 0.526 Xanthan gum Particles mean diameter 1.34 mm, agitated system, fully turbulent system (Re ¼ 2.86 105), variable particles
e0.803 104 solutions mean diameter
Fig. 4. Mass transfer coefficient distribution as a function of the concentration of xanthan gum and the initial NaCl concentration in the fluid.
J.P.C.H. Meneses et al. / Journal of Natural Gas Science and Engineering 45 (2017) 118e126 123
Fig. 5. Salt concentration profiles as a function of time. Experimental and simulated Fig. 7. Salt concentration profiles as a function of time. Experimental and simulated
data in initial NaCl concentration of 32 g/L. data in initial NaCl concentration of 98 g/L.
Fig. 8. Simulated volume fraction profiles as a function of time for all experiments.
Fig. 6. Salt concentration profiles as a function of time. Experimental and simulated
data in initial NaCl concentration of 65 g/L.
Fig. 9. Simulated particles mean diameter profiles as a function of time for all
experiments. Fig. 11. Comparison between simulations considering particles mean diameter vari-
able and constant. Simulated data in initial NaCl concentration of 32 g/L.
Fig. 10. Simulated interface area profiles as a function of time for all experiments.
Fig. 12. Comparison between simulations considering particles mean diameter vari-
able and constant. Simulated data in initial NaCl concentration of 65 g/L.
Acknowledgment
Appendix
p$dp 3
V¼ : (12)
6
4.1. Index of variables
Substituting Eqs. (8) (10) (11) and (12) in Eq. (9)
a interface area between phases per unit of volume (m1) !
A total mass transfer area (m2) d rs $p$dp 3 3
6 p$dp *
C concentration of sodium chloride in the fluid (kg/m3) ¼ K$ $ $ C C : (13)
dt 6 dp 6
C0 initial concentration of sodium chloride in the fluid (kg/
m3) Rearranging and simplifying
CNaCl initial concentration of sodium chloride in the fluid in the
experiments (kg/m3) d dp 3 6$K$dp 2 *
CXG xanthan gum concentration in the fluid (lb/bbl) ¼ C C : (14)
C* concentration of salt saturation in the fluid (kg/m3)
dt rs
dp particles mean diameter (m) Applying the chain rule
Dp Sauter mean diameter (m)
K convective mass transfer coefficient (m/s) d dp 3 d dp
2
msalt mass of salt (kg) ¼ 3$dp $ : (15)
dt dt
t time (s)
vz mean velocity of the fluid (m/s) Finally, substituting Eq. (15) in Eq. (14) and simplifying we have
z position (m) the equation for the particles diameter as a function of salt con-
centration and salt saturation in the drilling fluid
d dp 2$K *
Greek letters ¼ C C : (16)
dt rs
εs volume fraction of salt particles
rs density of the solid phase (kg/m3)
126 J.P.C.H. Meneses et al. / Journal of Natural Gas Science and Engineering 45 (2017) 118e126
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