Professional Documents
Culture Documents
To Be Process Flow CAPEX V2-0a
To Be Process Flow CAPEX V2-0a
Phase
Budget Preparations
Start
Prioritizee the list by Evaluate and Approve | Finalize Cancel the inapplicable
Business Plan based on multiple
coordination with investment scenarios And
Approval? NOT APPROVED Project and give
management acquire approval recommendations
Function
APPROVED
Approval Committee
Discussions
Prioritize the list by Evaluation and Finalize Business Plan
coordination with Approval based on multiple
With Department s
stakeholders investment scenarios
Head
Translate/Forecast Customer
Demands/Requests into
Requirements, Receive the requirements and
Maintain and Update the Consolidate and review build forecasting CAPEX and
List of requirements the Requirement List OPEX
(Predefined Template)
Procurement
Estimate Requirements
Preliminary Project
OUTPUT
INPUT/
CAP
Check for
User
Department
Upload Preliminary
Project Manager Enter Remark
Project Concept Request to be sent Enter CAPEX
Selection On Current Note
Document in SAP to Department Head Reference Number
field
DMS for Analysis
Identify User Check for
Department Project Type
Seek
Capture Task
More Clarity Validation of Capture Enter General Estimate the Rough
Approved Intended
From the Requester Project Concept Approval Date Remarks Cut Cost
Completion Date
VALIDATION
Return
Enter Rejection
Capture
Return Counter Enter Return Rejected Remarks
Rejection Date
Return Date Remarks Rejection Date
TSL CAPEX Projects – Project Creation – Project Structuring
Project Creation
02-10-020-020
OUTPUT
Engineering Design
INPUT/
Project Initiation&
New Product N Planning
Feasibility Check
Start Development
Concept
Document in DMS
01-30-010-010
Create Project from approved 01-30-010-020
PROJECTS DEPARTMENT
01-30-010-030
Investment request - Equipment Attach the Asset Concept
Adjust WBS Elements as per
Establishment - for Approved Document and Relevant
scope
Product Concept by Copying the Documents
predefined Template
01-30-010-040
01-30-010-050 01-30-010-060
Detailed Project Structuring by
Adjust the structure Adjust Activities - Add / Delete
copying template network
01-30-020-020 01-30-020-030
01-30-020-010
Maintain Standard Work Milestones Assigned to WBS
Basic Project Structuring
Breakdown Structures Elements
Function
01-30-020-050
01-30-020-040
Milestones Assigned to Network
Detailed Project Structuring
Activities
TSL CAPEX Projects – Engineering Design and Planning
Engineering Design and Planning
01-30-030-010 01-30-030-020
01-30-030-030
Formulate Statement of Work Formulate Statement of Work
BOM - Rough Cut/High Level
for Technical Work for Civil Work
01-30-030-040 01-30-030-050
MOP - Rough Cut/High Level Proces design Package
01-30-040-010
Project structuring - Detailing 01-30-040-030
01-30-040-020 01-30-040-040
project structure as per project Date Planning with WBS
Develop Project Schedule Scheduling with Networks
management requirement. - Elements
Level - II Planning
Function
01-30-040-080 01-30-040-070
01-30-040-060 01-30-040-050
Assignment of the Material to be Plan Materials/ Services/ Travel/
External Processing Project Workforce planning
purchased Other Expenses
NO
SENT FOR REVISION
01-30-040-090
01-30-060-010
Proceed to Cost evaluation
Project Cost Planning, Estimate
and Budget Assignment to
cost
project
01-30-060-050
01-30-060-020 Internal Approval For 01-30-060-030 Cost Estimate Disapproved
Yes
Estimate Costs Cost required? Cosr Approvals - Internal
Function
NO
Approved
External Approval For 01-30-060-040
Yes
Cost required? Cost Approvals - External
TSL CAPEX Projects – Project Release
Project Execution
Engineering Design
OUTPUT
Site Acquisition
INPUT/
N Planning
01-30-070-010
01-30-070-020 01-30-070-030
Budgeting Functions in SAP
Determine Project Budget Approve Budget
Project System
Function
01-30-070-050
01-30-070-040
Approve and Release Budget to
Assign Budget to project
Project
TSL CAPEX Projects – Manage site acquisitions
Manage site acquisitions
01-40-010-050
01-40-010-005 01-40-010-060
Site Acceptance and Contract
Assign Person Responsible for Identify site details for each
Signing
Site Acquisition site WBS Element
Doc Upload
01-40-010-040 11-060-006
PROJECT MANAGER
01-40-010-080
Create Functional Location for
Is Site each site
Appropriate
01-40-010-030 01-40-010-020
Internal approval of the Site Landlord Negotiation and
List Agreement
01-40-020-010
01-40-020-040 01-40-030-030
Release Relevant WBS
Mobilization of Plant & Preparation of Tech Specs
Elements for execution and
Machinery Documents
Actual Posting
01-40-020-030 01-40-040-020
Mobilization of 01-40-030-020
Approve Civil (Method of
Equipment & Tools Preparation of BOM
Procedure) Technically
01-40-040-030 01-40-040-040
Review & Approve MoP Create/Update Civil Work
financially Notification
TSL CAPEX Projects – Project Execution
Project Execution
01-40-045-200
Settlement of Costs to AUC
01-40-045-090
01-40-045-100 01-40-045-110
Maintain schedule for planned
Confirmation of work on Confirmation of milestone
Delivery Date of the Material
activities dates
and Services
PROJECT MANAGER
01-40-045-020
Create Purchase Request for 01-40-045-180
material purchase by adopting Approval of an Equipment ID
existing contract and Maintain Equipment ID at
Sub-Project Level
01-40-045-120 01-40-045-170
01-40-045-030 Create project versions at External Service
Create Purchase Request for appropriate stages for confirmation - Refer to
External Service Purchase monitoring and reporting Procurement Process
purpose.
PROJECT HEAD
01-40-045-140
Project Cash flow Analysis
Finance Team
01-40-045-070 01-40-045-160
01-40-045-190 01-40-045-080 Obtain Insurance Equipment's/
Yes
Check for Budget Supplement Budget Machines and assign at WBS
Availibility fr the Project Element Level
PROCUREMENT
01-40-045-040 01-40-045-050
01-40-045-060
Modify Purchase Request for Modify Purchase Request 01-40-045-150
Creation of Material and Service
material purchase by adopting for External Service Material Receipt
PO - Refer to Procurement Process
existing contract Purchase
TSL CAPEX Projects – Project Execution II
Project Execution
OUTPUT
Settlement &
INPUT/
01-40-050-010
Issue engineering changes to
drawaing
01-40-050-030
Supplement budget if needed
NO
NO
01-40-050-020
Seek Approvals Yes Approve changes
Approved
Function
01-40-050-040
Supplementary Budget Approval
01-40-050-050
Check budget
NO Yes Budget Available? Yes Proceed to incorporate the
availability
changes
TSL CAPEX Projects – Project Controlling and Monitoring I
Project Controlling and Monitoring
Contract
OUTPUT
INPUT/
Project Controlling
Documents and Monitoring II
Upload
NO
01-40-060-020
Perform Earned Value Analysis
and Analysis key indicator like
Function
NO
01-40-060-030
Health and Safety requirement
and Audits 01-40-080-060
01-40-080-050
Site Utilities Integration and NO
Conduct Commissioning
Notification
Completed
01-40-090-010 PAT
Conduct PAT as per the List of Yes And Quality Check Site Hand Over to
tasks for PAT required? Production
Function
Completed Yes
Completed
PAT
01-40-090-020
QUALITY CHECK Yes
Confirmation of Go-Live Phase
OK?
01-40-070-030
Risk Mitigation Documents
for reference
Function
01-40-070-020
01-40-070-010 Record the risk with
Identify Risk appropriate category
Document Upload
TSL CAPEX Projects – Project Controlling and Monitoring II
Project Controlling and Monitoring
OUTPUT
INPUT/
02-10-130-130 Procurem
Suppliment budget if needed ent
NO
NO
02-10-130-100
Actual Overhead Actual Overhead calculations, if
Yes applicable
calculation Required?
Function
02-10-130-140
Approved
Supplementary Budget Approval
02-10-130-150
02-10-130-110 Settlement of the cost from WBS
NO Check budget Yes Budget Available? Yes element to the respective CWIP
availability account (AUC assigned to WBS
element.)
TSL CAPEX Projects – Project Settlement and Closure
Project Settlement and Closure
Project Controlling
and Monitoring II
Adjustment of 01-60-10-030
01-60-10-020
CHECK PR PO Financial Postings REQUIRED Adjust financial postings, if
Check if all the costs posted
Closed required necessary
01-60-10-010 To BE 01-60-10-035
Check for recoveries
Check if PRs,POs are closed. Recovered Recoveries if any
Function
NO RECOVERIES
01-10-140-200
01-10-140-110
01-10-140-090 01-10-140-100 Final Project Closure by
Final Capitalization of the
Set the Status as Technically Generation of AUC for changing the status of the
Project by settling Value from
Closed for the WBS Capitalized Cost Project
CWIP to Capital Assets
(CLOSED)
Function
01-10-140-190
01-10-140-140 01-10-140-160
01-10-140-130 Create preventive maintenance
Input Warrantee Related Input Equipment ID on each
Create Equipment Master plan for the equipment
information on equipment Equipment
(IF ANY)