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Service Manual H2SM 912H03R2 SM071225
Service Manual H2SM 912H03R2 SM071225
CAUTION
READ THIS MANUAL CAREFULLY TO
DIAGNOSE TROUBLE CORRECTLY
BEFORE OFFERING SERVICE .
SERVICE MANUAL
Air Conditioners MODEL: H2SM-(9+12)H03/R2
ƽҏFeatures
ƽҏComfortable: wide-angle airflow
ƽquiet operation
ƽMain Specification
ƽRated Power/Current(cooling)Κ960/1020/2050W/4.6/4.8/9.0A
ƽEER: 3.02/3.23/2.82W/W
ƽCOP: 3.11/3.36/3.4
Safety Information
General Information
This Service Manual describes the operation,disassembly,troubleshooting,and repair of Haier Room Air
Conditioners,etc. It is intended for use by authorized servicers who troubleshoot and repair these units.
NOTE:It is assumed that users of this manual are familiar with the use of tools and equipment used to
troubleshoot and repair electrical,mechanical,and refrigeration systems;and understand the terminology
used to describe and discuss them.
Haier urges you read and follow all safety precautions and warnings contained in this manual. Failure
to comply with safety information may result in severe personal injury or death.
Related Publications
This is a base service manual,covering a range of similar models.It is intended to be used in
conjunction with the Parts Manual and Technical Sheet covering specific model being serviced.
WARNING
To avoid risk of personal injury or death due to electrical shock,disconnect electrical power to unit
before attempting to service the unit.
WARNING
To avoid risk of personal injury or death due to electrical shock,DO NOT,under any circumstances,alter
the grounding plug .Air conditioner must be grounded at all times.Do not remove warning tag from power
cord.If a two-prong (non-grounding) wall receptacle is encountered,contact a qualified electrician and
have the receptacle replaced with a properly grounder wall receptacle in accordance with the National
Electrical Code.
WARNING
To avoid risk of personal injury or death due to electrical shock,grounding wires and wires colored like
grounding wires are NOT to be used as current carrying conductors.The standard accepted color coding
for ground wires is green or green with a yellow stripe.Electrical components such as the compressor
and fan motor are grounded through an individual wire attached to the electrical component and to
another part of the air conditioner.Grounding wires should not to be removed from individual components
while servicing,unless the component is to be removed and replaced.It is extremely important to replace
all removed grounding wires before completing service.
WARNING
To avoid risk of heat exposure,which may cause death or severe illness,air conditioner must be
monitored when malfunctions or shuts down.
Air Conditioner Edition:2006/1/10
CONTENTS
1. SPECIFICATION....................................1
2. ELECTRICAL CONTROL..............................3
3. TROUBLE SHOOTING.................................27
4. INSTALLA TION....................................32
5. CIRCUIT AND WIRING DIAGRAM.......................42
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SPECIFICATION
1
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2
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ELECTRICAL CONTROL
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2-1. Heating
2-1-1. Warm Start
Cold Air Control in Heating Mode
Heat Exchange Temperature:
THHOT3
37.0℃
THHOT2
35.2℃
THHOT1
25.2℃ 4mins
THHOTR
16℃
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(detect before operation), the unit will stop for 3 mins and it will operate based on inlet air temperature
after 3 mins.
Constant Frequency Multi-split Unit ( Single, Double Compressors ) Low Load Protection
(Anti-freeze)Function:
Anti-freeze protection feature is available (Invalid in trial operation and heating mode):
Avoid freeze of indoor heat exchanger(in cooling and dehumidification mode)Compressor will stop
when temperature of indoor coil ≤ 0℃ and when compressor operates for over 5 mins. Compressor will
restart when temperature of indoor coil rises to over 7℃ (It must meet the needs of 3-min delay.).
In case high load protection is actuated twice within 30 mins, high load protection will alarm.
In case heat exchange temperature does not reach "THHEAT[2]", normal temperature zone control will
resume. .
Adopt the lower of either high load frequency or zone frequency as operation data.
Constant Frequency Multi-split Unit(single, double compressor)High Load Protection Control:
1. Fan Stop Protection: Indoor unit only sends A/D value to outdoor unit and outdoor unit exerts control;
2. Compressor Stop Protection:
Eight. Heating Low Temperature Treatment
In case it is unable to switch the four-way valve or in case the temperature of heat exchanger is below
"THHOTLTH"(-4.5℃)for "TMHOTLTH"(90s), compressor will stop and standby for 3 mins. Compressor
will restart when heat exchange temperature is above "THHOTLTH"(-4.5℃).
Fourteen. Communication
8-1 Communication between Indoor & Outdoor Unit
Note: This communication mode is compatible with three unit models of constant frequency
double-compressor multi-split, constant frequency single-compressor multi-split and inverter-controlled
multi-split.
8-1-1 Communication Sequence
Communication starts 2s after power is supplied. Indoor unit will send out signal first and transmission
will maintain at LO of 5ms then it starts to receive signal. In case, signal cannot be received within 2s,
another signal will be sent out. Upon reception of signal, another signal will be sent out after 10ms.
While indoor unit is waiting for signal input, its signal transmission is HI.
Error transmission occurs when indoor unit is unable to receive signal for 10 attempts (20s) after the
previous signal reception. In case of time reduction and shutdown, it is not considered as error
transmission.
Communication treatment will be engaged upon reception of correct HAD signal.
At the end of signal reception, communication data and reverse data will be compared and all the data
will be discarded in case of any error.
Outdoor unit will wait for signal from indoor HEADER HDR (81H) when power is supplied.
When sending signal, signal with header of C3H will be sent first.
During signal transmission, data"1" will output HI of 9MS and LO of 2MS, while data "0" outputs HI of
2MS and LO of 9MS.
Received signal is treated based on the majority of 5, 6 and 7MS.
Signal is only treated when correct HRD signal is received.
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2. Communication format
Note: This communication format is compatible with 3 models, i.e., double-compressor one-drive-two
without converter, single-compressor one-drive-two without converter and one-drive-two with
converter.
2.1. Sequence of communication
Communication begins 2 seconds after the power supply inputs. The indoor unit first gives out a
signal and outputs the LO which remains at 5 ms, then changes to receive signal. If it fails to
receive signal 2 seconds after the signal is given out, it will give out a signal once again. After the
signal is received, it will give out a signal once more 10 ms later. When the indoor unit is waiting
for the signal input, the signal output is HI. If the indoor unit fails to receive signals in normal
condition in times (20 seconds) after the previous signal has been received, the transmission is
abnormal. But time shortage and being halted are not of abnormal transmission. Communication is
carried out when a correct HDA signal is received. After the signal has been received, the
communication data is compared with the inverter data. When incorrect, all the data will be given
up. The outdoor unit waits to receive signal HEADER HDR(81H) from the indoor unit after the
power supply inputs. After the signal has been received, the communication data is compared with
the inverter data. When incorrect, all the data will be given up.
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The outdoor unit waits to receive signal HEADER HDR(81H) from the indoor unit after the power
supply inputs. When transmitting signal, HEADER is C3H. When a signal is first transmitted at the
head, data "1" outputs HI of 9MS and LO of 2MS and data "0" outputs HI of 2MS and LO of 9MS.
When receiving signal, the signal reception is carried out depending on the majority of the 5th, 6th
and 7th 5,6,7MS.
The signal reception will not take place until a correct HDR signal is received.
Output 1:
0:
Input 1:
0:
9ms 2ms
Communic
ation Communication Byte Communication Content Remark
Letter
00 stop 01 cooling
A7, A6 Operation mode
10 dehumidify 11 heating
0: normal 1: trial
A5
operation
0: normal
A4 1: timer on operation in
heating
0 ordinary
A A3 1 timer on operation in
cooling
Variable
000:0 frequency: [set
001:1 temp.- room
A2A1A0 ~ temp.] section
110:6 Fixed frequency:
111:7 000: Off
Other: On
00000000: - infinite
00000001: -53℃ Indoor unit heat
C C7-0 ~ exchange
10000000: 54℃ temperature
11111111:368℃
E E7 Not in use
0: normal
E6 1: trouble record
indication
0: normal
E5
1: set operation
E4 Not in use
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0: normal
E3 1: time shortage
operation
00 double-compressor
one-drive-two without
inverter
01 single-compressor
E2 E1
one-drive-two without
inverter
10 One-drive-two with
inverter
E0 Not in use Can not be used
B,D,F: inverter data of A,C and E respectively 8 Bits each
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I I7-I4 0000: compressor operation abnormal Black indicates the trouble in the
0001: normal unit with inverter
0010: discharge pipe temperature over-rise Red indicates the trouble in the
protection unit without inverter
0011: DC wave crest current Note:
0100: outdoor EEPROM abnormal 1. Outdoor AC current too high,
0101: AC wave crest current(AC current too i.e., original transformer
high) troubles A and B.
0110: not in use 2. The troubles A and B in the
0111: communication abnormal coil and transformer of previous
1000: CT disconnected outdoor units are separate. Now
1001: undervoltage protection the troubles in the outdoor coil
1010: outdoor thermistor abnormal and transformer are no longer
1011: not in use differentiated by A and B.
1100: outdoor base plate temperature
over-rise protection
1101: outdoor ambient temperature sensor in
trouble
1110: outdoor coil sensor
1111: not in use
I0 0: normal
1: 3 minute standby
K7,K6 00: stop 01: cooling
10: dehumidifying 11: heating
K5, 0: not double-compressor heating 1:
double-compressor heating
K4 0: normal 1: rated operation
K3 0: normal 1: abnormal operation
K K2-0 000: normal
1**: RC heating at the non-communication
side starts in the timer
*1*: RC cooling at the non-communication
side starts in the timer
**1: both units are in operation
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and 3 minute run. There is a return difference of 2℃ for the change between low speed and run
and stop.
4.5. Once the fan operates in a mode, it must operate for more than 45 seconds.
4.6. There is a temperature cut-off protection: when a indoor coil temperature higher than T_CPS
(68℃) and maintains for 10 seconds, the corresponding compressor stops. The compressor will
not restart in 3 minutes until the coil temperature lower than T_CP R(50℃). The indoor fan is
controlled the same as the thermostat is OFF.
4.7. In the case of double-unit cooling, one compressor stops and it changes to the single-unit
operation. The fan is controlled in the single-unit operation mode. It stops 30 after blowing off
the remaining heat only if both compressors turn off at the same time.
heating operation. During the operation, outdoor compressor A and the 4-way valve operate 1
second before the fan starts, 20 seconds later, outdoor compressor B starts heating operation.
6.2. Once an outdoor compressor starts, the other compressor will not start in 20 seconds from the
start.
6.3. When changed from cooling to heating, the compressor stands by for 3 minutes. When both
compressors are in the strand-by status, the outdoor fan stops. Otherwise, it operates. The status
of the fan depends on the number of the compressors that operate.
6.4. When the outdoor ambient temperature T1≤10℃, the outdoor fan runs at the high speed.
There is a return difference for the change between high and medium speed;
When the outdoor ambient temperature T1≥20℃, the outdoor fan runs at the low speed. There
is a return difference for the change between low and medium speed.
6.5. Once a fan operates in a mode, it must operate for more than 45 seconds.
High temperature cut-off protection: When the coil temperature higher than T_CPS (68℃) and
maintains for 10 seconds, both the compressor and outdoor fan stop, and the indoor fan operates as the
thermostat is Off. The compressor will not restart in 3 minutes until the coil temperature lower than
T_CP R(50℃).
8.2. In the single-unit heating operation, the current in the compressor is larger than 5.8A, and the
outdoor fan stops. 45 seconds later, the current in the compressor is less than 5.3A, and the outdoor fan
operates in normal condition(the compressor does not detect current within 30 seconds after its start),
the current in the compressor is larger than 5.3Aand less than 5.8A, and the outdoor fan does not
restore.
18
10. Current peak protection
Air Conditioner Edition:2006/1/10
10.1. The current in the compressor is larger than 10 Afor more than 5 seconds, The compressor which
has the highest current will stop(the compressor does not detect current within 10 seconds after its
start) and 3 minutes later it will continue to operate.
10.2. The compressor will no longer operate if overcurrent protection occurs 4 times in a row within
30 minutes, and the output transformer signal fails. In the double-unit operation, if one of the
compressors stops due to the current too high, the other system is a single system.
C: TA<0℃
C=0.8
TA≥0℃
C=0.6
Selection of L M H
Jumper
α(℃) 10 8 6
In the place where it tends to frost, it is preferred to choose H. In the place where it does not intend to
frost, it is preferred to choose L. It is set M at delivery.
During the defrosting operation, the temperature control starts -15℃≤C×TA-α≤-2℃
Note: If the result of the calculation from C×TA-α is less than -15℃, -15℃ applies. If the result
of the calculation from C×TA-α is larger than -2℃, -2℃ applies.
11.2. Interval of defrosting
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When the result of the calculation from C×TA-α falls in the range of -15℃≤C×TA-α, the
interval between two defrosting operations is 45 minutes.
When the result of the calculation from C×TA-α falls in the range of C×TA-α<-15℃, the
interval between two defrosting operations is 55 minutes.
11.3. Defrosting operation
At the beginning of defrosting, the compressor is halted for the first one minute, but the outdoor fan
operates, 50 seconds later, the 4-way valve is OFF.
During the defrosting operation, such protections as the compressor’s current protection are available.
The compressor may be interrupted for its protection or due to a trouble, and restore after 3 minutes. If
it remains in the defrosting period, it will still start to defrost. The start of the compressor is made by
the rules for the start of the defrosting compressor. (if it cannot restore 3 times in a row, it will be dealt
with as in trouble and cancel defrosting.)
11.4. Once starting to defrost, the compressor must be guaranteed at least 2 minutes of operation
before canceling defrosting. As for the conditions to cancel defrosting, it will restore to the heating
operation from the defrosting operation as long as any of the following conditions is met.
(1) . The outdoor heat exchanger temperature is above 7 degrees for consecutive 80 seconds.
(2) . The outdoor heat exchanger temperature is above 5 degrees for consecutive 12 seconds.
(3) . The defrosting operation has lasted 9 minutes.
11.5. After the conditions for cancellation of defrosting are met, the following operations will follow:
The compressor stops, the outdoor fan starts, 50 seconds later, the 4-way valve is engaged, and 60
seconds later, the compressor operates.
seconds.
(3) . The defrosting operation has lasted 9 minutes.
The starting conditions and control process for the double-unit are same as that for single-unit
defrosting, the only difference is that the activation of compressor B lags that of compressor A.
2. When the outdoor temperature sensor short-circuited or disconnected, the outdoor fan always
operates at the medium speed and will restore automatically after the sensor comes to normal.
3. When the temperature sensors on the pipes A and B short-circuited or disconnected, the double
unit will not carry out defrosting operation. During heating, this signal is sent to the indoor unit,
but no sending for other operating conditions. When sent to the indoor unit, the whole unit stops.
The signal is sent to the indoor unit which coil is operating abnormally, and the corresponding
indoor unit indicates trouble.
4. When the temperature sensor short-circuited or disconnected or the current transformer fails, the
alarm light flashes in the following manner; when the current transformer fails, the signal is sent
to the indoor unit that operates abnormally, and the corresponding indoor unit indicates trouble:
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H2SM-14/18C03/R2
explanation □on★flash■off
Trouble Shooting
★ ■ ■: Room temperature sensor failure CN8
★ □ □: Heat-exchange sensor failure CN8
whether terminal CN8 on NO Pull out the terminals on the indoor mainboard and
indoor PCB contact wellt? reinsert them
YES
YES
22
H2SM-14/18C03/R2
NO
. the voltage is about NO the indoor pcb is damaged and need replace
90-200vac
Yes
NO
check whether motor the indoor motor is damaged and need
can run when replace
turn on the unit
Yes
23
H2SM-14/18C03/R2
LED1 of outdoor pcb flashes once: outdoor EEPROM error: Replace the PCB of outdoor unit,
★ □ ■
LED1of outdoor pcb flashes twice: Outdoor ambient Sensor failure CN1,
whether terminal CN1 on NO Pull out the terminals on the outdoor mainboard and
outdoor PCB contact well? reinsert them
YES
YES
24
H2SM-14/18C03/R2
Yes
Check whether the linking cable
between the indoor and outdoor Reconnect the linking cable;
is not well connected
NO
If unit A have error , please turn Yes please reverse the outdoor if A is error and B is fine, indoor
on A and B both,check whether B connecting wires A(C) and B (C) unit A PCB is damaged
is fine between unit A and B,
NO
YES
please check whether the
reconnect the L and N wires if A is fine and B has error,the
connecting of L or N is reversed of
outdoor unit main PCB is damaged
the two units
NO
YES
Check whether the LED1 the outdoor PCB is damaged
on the outdoor pcb is on
NO
NO
CN4
the transformer is bad
in outdoor pcb is about 12VAC
YES
25
H2SM-14/18C03/R2
LED1 of outdoor pcb flashes 5 or 9 times outdoor unit A or B’s coi sensor failure CN2
whether terminal CN2 on NO Pull out the terminals on the outdoor mainboard and
outdoor PCB contact well? reinsert them
YES
YES
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TROUBLE SHOOTING
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Air Conditioner 2006/1/10
Trouble shooting
Before asking for service, check the following first.
o o
Application temp. range of air conditioner -7 C~43 C.
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Abnormality Diagnosing
Trouble Parts that may appear problems Prepared parts Applicable
Number Description
phenomenon and the Cause and tools machine
7805,transformer, piezo
Use the resistance, fuse,remote controller, 7805,transfor
remote receiver. If it can be booted by mer, fuse,
controller to using manual emergency switch, piezo
Not work with invariable
boot that indicate the power cable and resistance,
1 remote frequency
machine wiring board are electriferousˈ remote
controller split unit
and it remote controller or receiver isn’t controller,
doesn’t well˗else check whether piezo receive,avome
work resistance ,fuse and 7805 are ter
wellDŽ
Optical SCR, indoor P.C. board.
Optical SCR,
Check the 2# and 4# terminal
indoor P.C.
Outdoor block of indoor unit, if it has 220V
board ,
fan motor voltage, wiring board is normal,
Outdoor fan outdoor fan invariable
doesn’t run then check whether the optical
2 motor motor frequency
when SCR is good, replace it if it has
doesn’t work capacitor, split unit
cooling or flaw˗else check whether there are
outdoor fan
heating something wrong with connecting
motor,avomet
lineˈoutdoor fan motor capacitor
er
and coil assemblyDŽ
Optical SCRˈindoor P.C. board DŽ
Check whether indoor fan motor Optical SCRˈ
Indoor fan has 80-170V voltageˈif it hasˈ indoor P.C.
motor wiring board is normal, then check board , indoor
Indoor fan invariable
doesn’t run whether the optical SCR is good, fan motor
3 motor frequency
when replace it if it has flaw˗else check capacitor,
doesn’t work split unit
cooling or whether there are something indoor fan
heating wrong with connecting lineˈindoor motor,avomet
fan motor capacitor and coil er
assemblyDŽ
Indoor P.C. board , four-way valve
coil, body of four-way valveˈCheck Indoor P.C.
the 2# and 3# terminal block of board ,
indoor unit, if it has 220V voltage four-way valve invariable
Cooling but
4 Not heating when heating but no when cooling, coil, body of frequency
not heating
then P.C. board is abnormal; else four-way split unit
check whether four-way valve coil valve,
and the body of four-way valve are avometer
damagedDŽ
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INSTALLATION
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12
12 15
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3/8
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35
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WHT
1(L) 2(N)
YEL/GRN
BLK
RED
3
3(R)
2
BLK
1
RED YEL/GRN
WHT
WHT
1(L) 2(N)
3(R)
2
BLK
1
RED YEL/GRN
WHT BRN
{
1(L) 2(N)
Indoor unit B
POWER
BLU
YEL/GRN
Outdoor unit
37
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9.52
3/8
9.52
3/8
3.The purging Method of the indoor unit B is the same as the indoor unit A.
The unit A and unit B are seperated and disconnected connected for the different compress.
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4.Flare pipe
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42
H2SM-14/18C03/R2
1 2 3 4 5 6 7 8
+5 +5
BEEP-PKM13EPY-4002
BUZ1 C29
+12v 104/50v R15
10k
R16
10k
R65
R11
10k
10K R17
R49 10k
1N4007
R13 10K R12 100 +5 IC9 +12
D D1-D4 CN3 CN2 FUSE D
Q11 D5
10K R18 7805 3.15A CN4
+5 Q5 104/275V 561K
Q4 2SC2412 C36 4.7k E15 IN4007
C17
2SC2412 C35
2SC2412 104 E8
2 R27 10K 103/50v 470UF/16V
104
2200UF/25V
CN9 1 R66 27 Q1
2SC2412 +12
R30
C12 T1 C40 Z1
10K 102 E9
+12V R59 C42 0-171825-3 RTB-1.5-2P B2P3-VH-A
4.7K 104/50V
R31 100u/25v
10K
+5
+5
R41 1K 02 IRQ VDD 22
1
R10 10K C2 104 PTF7 +5V 52
+5
57 C47 E13
102/50V
CGMXFC XT1 +5
C26
+5V 09 R1 C4 C3 R87 104/50V 100u/25v 51
2
3 PTE0/TXD 55
CN7 2
CN6 2 14 PTE1/RXD VREFH 54 330 1/4W 330K 1/4W
3 VDDA +5 6 D8
C43 C16 1 Q9 1 5 1N4007
103 102 19 C22 2SC2412 1
15 PTE6/MOSI R85 2.2K 1/4W
PTE2/TACH0 102 R86 2 4 CON5
1N4007
+5V
R40 10K 25 PTG2/KBD2 PTE7/SPSCK20 10K 1/4W D6
IC14
R4 4.7K 16 06 TLP371
17 PTE3/TACH1 PTF2/TBCH2 05 R80
220V-L
+5V R38 10K PTE4/SS PTF1/TACH3 +5
Q3 R39 4.7K 18 PTE5/MISO VDDAREF 44 R47 560 1/4W 2.2k 1/4W
C39
220V-N 23
PTG0/KBD0 4
IC12 1
B CN1 2SC2412 R64 10K 24 PTG1/KBD1
PTD3 47 +5 B
2UF 450V +5
PTD2 46 103/50VC49 R83
1 IC10 +5V R93 35 PTB1/ATD1 PTD1 43 3 2
2
R42 C24 10K PTD0 42 C6 C7 TLP421 2.2K
N
3 R57 PTB7/ATD7 41
103/50V
104/50V
220
1
+5 PTD6/ATD6 40 LED1
120 1W 0.01u/275V R21 10K PTB5/ATD5 39
TLP3526 R20 10K R84 6.8K 2W
L1 26 +5
PA0 01
125uH 27 PA1 PTC4
R97
R95
R96
R98
R33
R73 R58 10K +5V GREEN
R6
28 PA2 R24 R7 10K
SW3 10K 29 10K
PA3 R8 10K
5v
D 30 R46
R26
10K
IC2
Q10 31 PA4 5 4
R91 C PA5 5v SDA
10K
10K
10K
10K
10K
10K
B 32 1K C14 6 3
4.7K 33 PA6 C15 104 7
SCL
2
A
PA7 102 5v SW2 8 24C02 1
R89 22K 38 PTB4
8
7
6
5
4
3
2
1
2SC2412 50 PTD4
ZJ1
2
1
34
C19 IC4 PTB0/ATD0
2003
+12
104 MC68HC908AB32 R92
R25 10K
R32 +12 CON1(red)
9
10
11
12
13
14
15
16
10K 10K 1
A A
D7 RL1
220V-N
JQ1A-12V
RLS4148 CON2(white)
1
.
CN13
5
4
3
2
1
1 2 3 4 5 6 7 8
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WIRING DIAGRAM
44
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WIRING DIAGRAM
W:
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Air Conditioner Edition:2006/1/10
Sincere Forever
Haier Group
Haier Industrial Park, No.1, Haier Road
http://www.haier.com