Download as pdf or txt
Download as pdf or txt
You are on page 1of 100

Tensar design workshop: TensarPave operation April 2019

Australia, April 2019

Workshop:
Design of pavements using
mechanical stabilisation

Mike Dobie
Tensar International Limited
Regional Manager Asia Pacific

Design program for pavements

Setting up
TensarPave

 Files have been sent by e-mail (download link)


 Extract the entire folder of Tensar program files and
sub-folders to your C: drive
 The recommended location for saving the files is:
C: > Program files (x86) > Tensar International
> TensarPave
 Create this location using Windows Explorer

2 Design of pavements with mechanical stabilisation April 2019

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 1
Tensar design workshop: TensarPave operation April 2019

Design program for pavements

Setting up
TensarPave

 Extract the program files to this TensarPave folder

3 Design of pavements with mechanical stabilisation April 2019

Design program for pavements

Setting up
TensarPave

 Locate the file TensarPave.exe and make a short-cut

4 Design of pavements with mechanical stabilisation April 2019

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 2
Tensar design workshop: TensarPave operation April 2019

Design program for pavements

Setting up
TensarPave

 Make a shortcut to TensarPave.exe

 Then run the program


 The program needs a code to run

5 Design of pavements with mechanical stabilisation April 2019

Design program for pavements

Setting up
TensarPave

 Regional options
 Windows control
panel
 Set location to
Australia
 This ensures that
you get appropriate
options, methods,
geogrids, etc
 TensarPave will
check your location
on first start

6 Design of pavements with mechanical stabilisation April 2019

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 3
Tensar design workshop: TensarPave operation April 2019

Design program for pavements

Setting up
TensarPave

 Code
 See following slides
 Code will be of this form:
xxxx xxxx xxxx/xxxx xxxx
 Cut-and-paste into an e-mail
 Send to kenshi@tensar.co.id

8 Design of pavements with mechanical stabilisation April 2019

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 4
Tensar design workshop: TensarPave operation April 2019

10

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 5
Tensar design workshop: TensarPave operation April 2019

11

12

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 6
Tensar design workshop: TensarPave operation April 2019

Design of pavements

Methods used incorporating mechanical stabilisation


Based on the principle of confinement
Tensar subgrade Tensar Spectra Tensar modulus Tensar Austroads
stabilisation (AASHTO) methods (Austroads Figures
(LR1132) (BRP Report 752) 8.4 & 12.2)

AC

Granular base

Sub-base

Subgrade

13 Design of pavements with mechanical stabilisation April 2019

13

Austroads Pavement Design

Austroads
Design guide published 2012

 AGPT02-12: Guide to Pavement


technology
 Part 2: Pavement Structural
Design

14 Design of pavements with mechanical stabilisation April 2019

14

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 7
Tensar design workshop: TensarPave operation April 2019

Austroads Pavement Design

Austroads
Design guide published 2012

 Design chart Figure 8.4


0
Minimum
Minimum thickness
thickness ofofbase
basematerial
material
100 CBR

Granular thickness (mm)


200 30
20
300 15
400 10
500 7
600 5
700
4

800 3
900
2
1000
100,000 1,000,000 10,000,000 100,000,000
Design traffic (ESA)

15 Design of pavements with mechanical stabilisation April 2019

15

Austroads Pavement Design

Austroads
Design guide published 2012

 Extended to low volume roads using Figure 12.2


Figure 12.2 Figure 8.4
0
Minimum thickness of base material
100 CBR
Granular thickness (mm)

200 30
20
300 15
400 10
500 7
600 5
700
4

800 3
900
2
1000
1,000 10,000 100,000 1,000,000 10,000,000 100,000,000
Design traffic (ESA)

16 Design of pavements with mechanical stabilisation April 2019

16

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 8
Tensar design workshop: TensarPave operation April 2019

Austroads Pavement Design

Figure 8.4 relationship (Figure 12.2 different)


t  [219  211(log10 CBR)  58(log10 CBR )2 ]log10(ESAL / 120)

Traffic given
by number Total granular thickness
of 80kN For AC surfacing: sub-base
ESAL
reduced by AC thickness

Pavement B Surfacing
Pavement layers
condition represented by
limited by their total granular
roughness SB
thickness t (mm)
Rut depth
generally <
20mm Subgrade represented by its CBR (%)

17 Design of pavements with mechanical stabilisation April 2019

17

Austroads Pavement Design

Figure 8.4
Design input
 Controlling design input parameters Subgrade CBR

Traffic given
by number
of 80kN
ESAL

B Surfacing
Pavement layers
represented by
their total granular
SB
thickness t (mm)

18 Design of pavements with mechanical stabilisation April 2019

18

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 9
Tensar design workshop: TensarPave operation April 2019

Austroads Pavement Design

Figure 8.4
Input
 Controlling design input parameters CBR

Traffic given
by number
of 80kN
ESAL

B Surfacing
Pavement layers
represented by
their total granular
SB
thickness t (mm)

19 Design of pavements with mechanical stabilisation April 2019

19

Austroads Pavement Design

Figure 8.4
Input
 Controlling design input parameters CBR
ESAL
t

B Surfacing

SB

20 Design of pavements with mechanical stabilisation April 2019

20

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 10
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Adding mechanical stabilisation to the sub-base


Adapting the Figure 8.4 method

21 Design of pavements with mechanical stabilisation April 2019

21

Tensar Austroads Pavement Design

Concept of the mechanically stabilised layer - MSL

fSN

Based on testing, mechanical stabilisation


results in enhancement of the layer
properties:
- Higher layer coefficient “a” defined by fSN
- Higher effective modulus

22 Design of pavements with mechanical stabilisation April 2019

22

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 11
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Independent assessment
of fSN – CROW

Report published in
Netherlands

23 Design of pavements with mechanical stabilisation April 2019

23

Tensar Austroads Pavement Design

Independent assessment of fSN - CROW

2.0 0.5
Punched & stretched geogrids None

0.4 Extruded &


Thickness reduction

stretched geogrids

0.3
Woven
geogrids

0.2
Woven
geotextiles

fSN 0.1

Non-woven
1.0 0
0 1 2 3 4 5
CBR (%)

24 Design of pavements with mechanical stabilisation April 2019

24

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 12
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Figure 8.4 with stabilisation


Input
 Controlling design input parameters CBR
ESAL
t
TX

B Surfacing

TX
SB

25 Design of pavements with mechanical stabilisation April 2019

25

26

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 13
Tensar design workshop: TensarPave operation April 2019

TensarPave
desktop

Non stabilised follows


Figure 8.4 (or 12.2)

27

Various icons and


controls

28

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 14
Tensar design workshop: TensarPave operation April 2019

Control access to
various inputs

29

Adjust the inputs


and view results

30

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 15
Tensar design workshop: TensarPave operation April 2019

31

32

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 16
Tensar design workshop: TensarPave operation April 2019

33

34

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 17
Tensar design workshop: TensarPave operation April 2019

35

36

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 18
Tensar design workshop: TensarPave operation April 2019

37

38

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 19
Tensar design workshop: TensarPave operation April 2019

39

Tensar Austroads Pavement Design

Figure 8.4 with stabilisation


Input

TensarPave selects the CBR


However the grade may be user
grade of TX geogrid ESAL
customised within limits defined
based on maximum
in IB/TriAx_Selection available t
particle size and CBR of
from the Tensar website TX
the supporting material

B Surfacing

TX
SB

Grade of TX
selected

40 Design of pavements with mechanical stabilisation April 2019

40

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 20
Tensar design workshop: TensarPave operation April 2019

41

42

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 21
Tensar design workshop: TensarPave operation April 2019

43

44

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 22
Tensar design workshop: TensarPave operation April 2019

45

46

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 23
Tensar design workshop: TensarPave operation April 2019

47

48

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 24
Tensar design workshop: TensarPave operation April 2019

49

50

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 25
Tensar design workshop: TensarPave operation April 2019

51

52

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 26
Tensar design workshop: TensarPave operation April 2019

53

54

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 27
Tensar design workshop: TensarPave operation April 2019

55

56

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 28
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface

 Occurs at the
interface
between fill and
subgrade
 Under the
action of
repeated
loading (eg.
from wheels)
 Can subgrade
particles pass
into or through
the fill?
Subgrade

57 Design of pavements with mechanical stabilisation April 2019

57

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface

 If the subgrade
soil can pass
into the fill,
then the fill will
become
contaminated
 Its properties
will deteriorate
 In extreme
cases subgrade
soil can appear
at the fill
surface

58 Design of pavements with mechanical stabilisation April 2019

58

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 29
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface

 Can be solved
by using a
suitable
geocomposite
 Geogrid
combined with
a geotextile
 A procedure is
required to
determine if a
geocomposite is
required

59 Design of pavements with mechanical stabilisation April 2019

59

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface

Approach
 We can examine the physical
properties of the fill and the
subgrade
 Based on this it is possible to decide
whether or not a geocomposite is
required

 In the case of a well graded


aggregate placed over a firm
compacted clay (ie. images shown
here) a geocomposite may not be
required

60 Design of pavements with mechanical stabilisation April 2019

60

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 30
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface

Approach
 However in the case of a uniform fill
(such as a drainage material or rail
ballast) placed over a wet silty
subgrade, a geocomposite almost
certainly will be required

 In TensarPave the grading (PSD) of


the subgrade may be compared to
the grading of the fill
 These are called “filter rules”
 Look at D15(fill) and D85(subgrade)

61 Design of pavements with mechanical stabilisation April 2019

61

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (filter rules)
Clay Silt Sand Gravel
100
90 Fill
Particle size
Percentage passing (%)

80 Subgrade distribution
70 (PSD) curves
for clayey silt
60
subgrade and
50 well graded
40 sandy gravel fill

30
20
10
0
0.001 0.01 0.1 1 10 100
Particle size (mm)

62 Design of pavements with mechanical stabilisation April 2019

62

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 31
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (filter rules)
Clay Silt Sand Gravel
100
90 Fill
D85 (subgrade)
Percentage passing (%)

80 Subgrade = 0.046mm
70
60
50
40
30 D15 (fill)
= 0.04mm
20 Check ratio:
10 D15(fill)/D85(subgrade)
0
0.001 0.01 0.1 1 10 100
Particle size (mm)

63 Design of pavements with mechanical stabilisation April 2019

63

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (filter rules)
100
Ofoegbu 1981
 Researchers have Vaughn 1982
examined filter Lund 1949
USBR 1955
stability by
Gravel

Sherard 1984
comparing 10 Karpoff 1955

D15(fill) and USACE 1953


D15 fill (mm)

Lafleur 1984
D85(subgrade) Bertram 1940

 These results
show situations
Sand

1
which were
UNSTABLE
Solid symbols UNSTABLE

Silt Sand Gravel


0.1
0.01 0.1 1 10
D85 subgrade (mm)

64 Design of pavements with mechanical stabilisation April 2019

64

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 32
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (filter rules)
100
Ofoegbu 1981
 The open symbols Vaughn 1982
show situations Lund 1949 D15(fill)/D85(subgrade)
USBR 1955 8
which were

Gravel
Sherard 1984
STABLE 10 Karpoff 1955
USACE 1953
 Based on this if
D15 fill (mm)
Lafleur 1984
D15(f)/D85(s) < 8, Bertram 1940

the fill is able to


prevent subgrade 1 Sand
particles from
entering Open symbols STABLE
Solid symbols UNSTABLE

Silt Sand Gravel


0.1
0.01 0.1 1 10
D85 subgrade (mm)

65 Design of pavements with mechanical stabilisation April 2019

65

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (filter rules)
100
Ofoegbu 1981
 This is called a Vaughn 1982
“filter rule”, and Lund 1949 D15(fill)/D85(subgrade)
USBR 1955 8 5
the normal limit
Gravel

Sherard 1984
used for design is 10 Karpoff 1955

5.0 (Terzaghi) USACE 1953


D15 fill (mm)

Lafleur 1984
Bertram 1940

 “Piping” criterion
Sand

Open symbols STABLE


Solid symbols UNSTABLE

Silt Sand Gravel


0.1
0.01 0.1 1 10
D85 subgrade (mm)

66 Design of pavements with mechanical stabilisation April 2019

66

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 33
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (filter rules)

 We can use a secondary


criterion by looking at
D50(f)/D50(s)
 This ratio should be less than
25 for a satisfactory filter

 “Blocking” criterion

67 Design of pavements with mechanical stabilisation April 2019

67

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (filter rules)
Clay Silt Sand Gravel
100
90 Fill
Percentage passing (%)

80 Subgrade
70
D50 (subgrade) D50 (fill)
60
= 0.015mm = 8mm
50
40
30
20 Check ratio:
10 D50(fill)/D50(subgrade)
0
0.001 0.01 0.1 1 10 100
Particle size (mm)

68 Design of pavements with mechanical stabilisation April 2019

68

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 34
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface

 Subgrade soils
which have the
greatest
tendency to
“infiltrate”
overlying fill are
low plasticity
silts and fine
sand
 They have small
particle sizes
but are
relatively
“mobile”
69 Design of pavements with mechanical stabilisation April 2019

69

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (subgrade plasticity)

 Higher plasticity
silts and clays
have finer
particles but
are more stable
 Based on the
filter rules, such
fine soils would
almost always
require a
geocomposite

70 Design of pavements with mechanical stabilisation April 2019

70

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 35
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (subgrade plasticity)

 Experience has
shown that this
is not the case,
and provided
D15 of the fill is
0.4mm or less,
then fine plastic
soils may
remain stable
 Local
experience is
always
important in
these situations
71 Design of pavements with mechanical stabilisation April 2019

71

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (subgrade plasticity)

 Look at subgrade 100

plasticity Glacial Till (Stanlow)


Volcanic Clay (Java)
80
London Clay (typical)
Plasticity index

Subgrade soils (Lebanon)


60

40

20

0
0 20 40 60 80 100 120 140
Liquid limit

72 Design of pavements with mechanical stabilisation April 2019

72

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 36
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface (subgrade plasticity)

 Look at subgrade 100

plasticity Glacial Till (Stanlow)


Volcanic Clay (Java)
 If PI < 10 (A-4 & 80
London Clay (typical)
A-5 soils), then

Plasticity index
Subgrade soils (Lebanon)
likely that 60
geocomposite is
required
40
 Material is likely to
be silty with little
20
clay binder, so
particles are likely
to be more mobile 0
0 20 40 60 80 100 120 140
Liquid limit

73 Design of pavements with mechanical stabilisation April 2019

73

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface

Stages of procedure in TensarPave


 Data required
 Initial considerations
 Stage 1: subgrade plasticity
 Stage 2: fill grading
 Stage 3: interface between subgrade and fill
 Stage 4: other requirements
 Conclusion

74 Design of pavements with mechanical stabilisation April 2019

74

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 37
Tensar design workshop: TensarPave operation April 2019

Tensar Austroads Pavement Design

Assessing need for geocomposite


Sub-base/subgrade interface

Reminder!!!!
 The principles
and filter rules
used in this
procedure
assume that
the fill material
is stabilised by
interlocking
with suitable
geogrid
apertures
Subgrade

75 Design of pavements with mechanical stabilisation April 2019

75

76

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 38
Tensar design workshop: TensarPave operation April 2019

77

78

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 39
Tensar design workshop: TensarPave operation April 2019

79

80

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 40
Tensar design workshop: TensarPave operation April 2019

81

82

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 41
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


1993 was the last guide using this design method

AASHTO 1993 design guide


 There had been 1986, 1972
(interim) & 1961 (interim)
before the 1993 guide
 Methods for flexible pavements
(AC surface), rigid pavements
(concrete surface) and low
volume roads (gravel surface or
thin AC/sealing)
 Guide contains a lot more than
that

83 Design of pavements with mechanical stabilisation April 2019

83

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


1993 was the last guide using this design method

AASHTO 1993 design guide


 All design methods are
empirical and based on the
AASHTO “Road Test” (carried
out mid 1950’s to early 1960’s
at Ottawa in Illinois, USA)
 This is summarised on the
following slides

84 Design of pavements with mechanical stabilisation April 2019

84

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 42
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


The AASHTO “Road Test”

 Field testing
1958-60
 Consisted of 6
“loops” (4
large, 2 small)
 468 sections
for flexible
pavements
 368 sections
for rigid
pavements
 Reached about
1 million ESAL

85 Design of pavements with mechanical stabilisation April 2019

85

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


The AASHTO “Road Test”

86 Design of pavements with mechanical stabilisation April 2019

86

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 43
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


The AASHTO “Road Test”

 Heavy clay
subgrade for all
loops: A-7-6
and A-6 soils

87 Design of pavements with mechanical stabilisation April 2019

87

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


The AASHTO “Road Test”

 Construction of
a loop with AC
surfacing
 Consisted of
surface course
of well graded
limestone, max
¾” with 5.4%
binder
 Binder course of
well graded
limestone, max
1” with 4.5%
binder
88 Design of pavements with mechanical stabilisation April 2019

88

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 44
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


The AASHTO “Road Test”

 Loading typical
of trucks in
1950/60’s

89 Design of pavements with mechanical stabilisation April 2019

89

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


The AASHTO “Road Test”

Limitations and deficiencies


 Duration: only 2 years
 Climate: one location, so one climate (affected by frost)
 Subgrade: only one type, heavy clay
 Pavement materials: only one AC type and two types of
granular base course
 Loading: trucks typical of 1950/60’s, lower loads & lower
tyre pressures compared to today
 ESAL: only reached about 1,000,000 ESAL
 Reliability: approach not fully validated
This has lead to development of mechanistic design
methods (NCHRP 1-37A Pavement Design Guideline)

90 Design of pavements with mechanical stabilisation April 2019

90

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 45
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

AASHTO Guide for Design of Pavements 1993


Review of method for flexible pavements

 Empirical design method based on the AASHTO Road


Test (as described in the previous slides)
 Method for flexible pavements provides design for the
full pavement section
 Intended for ESAL > 50,000
 This may be done using a nomograph (Part II, Figure
3.1)
 Or by solving the controlling equation (Part I, Chapter
1.2 and Part II, Figure 3.1)
 This is summarised on the following slide

91 Design of pavements with mechanical stabilisation April 2019

91

AASHTO 1993 Flexible Pavement Design

Flexible pavement design  PSI 


log10  
log10 W18  ZRS0  9.36 log10 (SN  1)  0.2   4.2  1.5   2.32 log M  8.07
10 R
1094
0.4  5.19
(SN  1)
Traffic given
by number Reliability term
of 18 kip
(80kN)
ESAL W18
AC
Pavement
condition B Pavement layers
given by its represented by
present SB their structural
serviceability number SN
index PSI (p)

Subgrade represented by its resilient modulus MR

92 Design of pavements with mechanical stabilisation April 2019

92

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 46
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Design input
 Controlling design input parameters Reliability (%)
Standard deviation
Traffic given
Initial serviceability
by number
of 18 kip Terminal serviceability
(80kN) Resilient modulus
ESAL W18
AC
B Pavement layers
represented by
SB their structural
number SN

93 Design of pavements with mechanical stabilisation April 2019

93

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Input
 Controlling design input parameters abbreviated ZR
S0
Traffic given
p0
by number
of 18 kip pt
(80kN) MR
ESAL W18
AC
B Pavement layers
represented by
SB their structural
number SN

94 Design of pavements with mechanical stabilisation April 2019

94

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 47
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Input
 We can examine the AFPF by plotting PSI SN = 3.94
versus W18 for given input parameters
MR = 34.5 MPa
0

R = 50%
PSI = (p0 – pt)

3
10,000 100,000 1,000,000 10,000,000
W18

95 Design of pavements with mechanical stabilisation April 2019

95

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Input
 We can examine the AFPF by plotting PSI SN = 3.94
versus W18 for given input parameters
MR = 34.5 MPa
0

R = 50%
PSI = (p0 – pt)

1 R = 80%

3
10,000 100,000 1,000,000 10,000,000
W18

96 Design of pavements with mechanical stabilisation April 2019

96

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 48
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Input
 We can examine the AFPF by plotting PSI SN = 3.94
versus W18 for given input parameters
MR = 34.5 MPa
0

R = 50%
R = 80%
PSI = (p0 – pt)

1 Design Design
requires:
PSI
= p0 - pt
2 = 4.2 - 2.0
= 2.2
Gives W18
= 1,808,000
3
10,000 100,000 1,000,000 10,000,000
W18

97 Design of pavements with mechanical stabilisation April 2019

97

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Input
 For required design input parameters find SN to ZR
provide required W18
S0
p0
pt
MR
W18
AC
B Pavement layers
represented by
SB their structural
number SN

98 Design of pavements with mechanical stabilisation April 2019

98

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 49
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Input
 SN is determined from the properties of the ZR
pavement layers
S0
p0
pt
MR
W18
AC
B Pavement layers
represented by
SB their structural
number SN

99 Design of pavements with mechanical stabilisation April 2019

99

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Input
 SN is determined from the properties of the ZR
pavement layers
S0
 Layer 1: asphalt layers p0
 Layer 2: aggregate base course pt
 Layer 3: aggregate sub-base MR
W18
Layer 1 AC D1
Layer 2 B D2

Layer 3 SB D3

SN = a1D1 + a2D2m2 + a3D3m3

100 Design of pavements with mechanical stabilisation April 2019

100

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 50
Tensar design workshop: TensarPave operation April 2019

AASHTO 1993 Flexible Pavement Design

Flexible pavement design


Input
 SN is determined from the properties of the ZR
pavement layers
S0
 D1, D2 & D3 are the layer thicknesses p0
 a1, a2 & a3 are the layer structural coefficients pt
 m2 & m3 are drainage factors (granular layers only) MR
W18
AC
a1,2,3
B
D1,2,3
m2,3
SB

SN = a1D1 + a2D2m2 + a3D3m3

101 Design of pavements with mechanical stabilisation April 2019

101

102

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 51
Tensar design workshop: TensarPave operation April 2019

103

104

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 52
Tensar design workshop: TensarPave operation April 2019

105

106

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 53
Tensar design workshop: TensarPave operation April 2019

TensarPave
desktop

107

Tensar Spectra method (AASHTO 1993)

Flexible pavement design  PSI 


log10  Input

log10 W18  ZRS0  9.36 log10 (SN  1)  0.2   4.2  1.5   2.32 log M  8.07
1094 10 R ZR
0.4 
(SN  1) 5.19 S0
Traffic given
p0
by number Reliability term
of 18 kip pt
(80kN) MR
ESAL W18
W18
AC
Pavement a1,2,3
condition B Pavement layers D1,2,3
given by its represented by
m2,3
present SB their structural
serviceability number SN
index PSI (p)

Subgrade represented by its resilient modulus MR

108 Design of pavements with mechanical stabilisation April 2019

108

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 54
Tensar design workshop: TensarPave operation April 2019

Tensar Spectra method (AASHTO 1993)

Resilient modulus (MR)


Input
ZR
Subgrade condition most commonly given by S0
CBR (%) or undrained shear strength (Su) p0
MR (psi)  1500  CBR (AASHTO Part I, Chapter 1.5) pt
MR (MPa)  10.34  CBR
MR
W18
AC
a1,2,3
B
D1,2,3
m2,3
SB

Subgrade represented by its resilient modulus MR

109 Design of pavements with mechanical stabilisation April 2019

109

110

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 55
Tensar design workshop: TensarPave operation April 2019

111

112

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 56
Tensar design workshop: TensarPave operation April 2019

113

114

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 57
Tensar design workshop: TensarPave operation April 2019

Tensar Spectra method (AASHTO 1993)

Structural number for pavement layers (SN)


Input
SN = a1d1 + a2d2 + a3d3
ZR
where: a1, a2, and a3 are structural layer coefficients
d1, d2 and d3 are layer thicknesses (inches) S0
p0
pt
MR
W18
AC D1
a1,2,3
B D2 Pavement layers D1,2,3
represented by
m2,3
SB their structural
D3 number SN

115 Design of pavements with mechanical stabilisation April 2019

115

Tensar Spectra method (AASHTO 1993)

Structural number for pavement layers (SN)


Input
SN = a1d1 + a2d2m2 + a3d3m3
ZR
where: a1, a2, and a3 are structural layer coefficients
d1, d2 and d3 are layer thicknesses (inches) S0
m2 and m3 take into account drainage quality and p0
duration of conditions approaching saturation for pt
untreated layers
(AASHTO Part I, Ch 1.2 & Part II, Ch 2.3 & 2.4) MR
W18
AC D1
a1,2,3
B D2 Pavement layers D1,2,3
represented by
m2,3
SB their structural
D3 number SN

Designing for water conditions

116 Design of pavements with mechanical stabilisation April 2019

116

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 58
Tensar design workshop: TensarPave operation April 2019

Tensar Spectra method (AASHTO 1993)

Structural number for pavement layers (SN)

Designing for water conditions NB: water has a major influence

AASHTO Part II, Ch 2.4.1 & Table 2.4 provide modification factors (m2 and
m3) to be applied to unbound layers to allow for their drainage capacity

Quality of drainage Percentage of time pavement structure is exposed to


(time to remove moisture conditions approaching saturation
water)
< 1% 1% - 5% 5% - 25% > 25%
Excellent (2 hours) 1.40 – 1.35 1.35 – 1.30 1.30 – 1.20 1.20
Good (1 day) 1.35 – 1.25 1.25 – 1.15 1.15 – 1.00 1.00
Fair (1 week) 1.25 – 1.15 1.15 – 1.05 1.00 – 0.80 0.80
Poor (1 month) 1.15 – 1.05 1.05 – 0.80 0.80 – 0.60 0.60
Very poor (never) 1.05 – 0.95 0.95 – 0.75 0.75 – 0.40 0.40

117 Design of pavements with mechanical stabilisation April 2019

117

118

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 59
Tensar design workshop: TensarPave operation April 2019

119

120

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 60
Tensar design workshop: TensarPave operation April 2019

121

122

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 61
Tensar design workshop: TensarPave operation April 2019

123

124

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 62
Tensar design workshop: TensarPave operation April 2019

125

Tensar Spectra method (AASHTO 1993)

Equivalent standard axle loads


Input
ZR
S0
Traffic given
p0
by number
of 18 kip pt
(80kN) MR
ESAL W18
W18
AC
a1,2,3
B
D1,2,3
m2,3
SB

126 Design of pavements with mechanical stabilisation April 2019

126

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 63
Tensar design workshop: TensarPave operation April 2019

Tensar Spectra method (AASHTO 1993)

Equivalent standard axle loads


Input
Real traffic given by ZR
distributions of various S0
Traffic given axle loads “Lx” kip (Wx)
p0
by number
of 18 kip pt
(80kN) MR
ESAL W18
W18
AC
a1,2,3
AASHTO App MM gives relationship to convert real axles into ESA D1,2,3
W  G G m2,3
log10  x   4.79 log10 (18  1)  4 .79 log10 (L x  L 2 )  4.33 log10 L2  t  t
 W18  x 18

Lx = load on a single axle or total load on one tandem axle (kips)


L2 = axle code (1 for single axle, 2 for tandem axle set)
pt = terminal serviceability index
18 = value of x when Lx is equal to 18 kips and L2 is equal to 1

127 Design of pavements with mechanical stabilisation April 2019

127

128

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 64
Tensar design workshop: TensarPave operation April 2019

129

130

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 65
Tensar design workshop: TensarPave operation April 2019

131

132

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 66
Tensar design workshop: TensarPave operation April 2019

Tensar Spectra method (AASHTO 1993)

Present serviceability index PSI (p)


Input
Pavement condition at any point in time is defined by PSI ZR
(present serviceability index)
S0
PSI: related to rut depth & shape, and pavement surface damage
(AASHTO Part II, Ch 2.2.1) p0
pt
MR
W18
AC
Pavement a1,2,3
condition B
D1,2,3
given by its
m2,3
present SB
serviceability
index PSI (p)

133 Design of pavements with mechanical stabilisation April 2019

133

Tensar Spectra method (AASHTO 1993)

Present serviceability index PSI (p0)


Input
At start of pavement life initial PSI defined as p0 ZR
p0 = 5 for perfect pavement (but this can never be attained)
S0
p0 = 4.2 normally used for flexible pavements
(AASHTO Part II, Ch 2.2.1) p0
pt
MR
W18
AC
Pavement a1,2,3
condition B
D1,2,3
given by its
m2,3
present SB
serviceability
index PSI (p)

134 Design of pavements with mechanical stabilisation April 2019

134

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 67
Tensar design workshop: TensarPave operation April 2019

Tensar Spectra method (AASHTO 1993)

Present serviceability index PSI (pt)


Input
Pavement deteriorates until terminal PSI is reached - pt ZR
pt = 3.0 for 12% stating unacceptable
S0
pt = 2.5 for 55% stating unacceptable (normal limit major roads)
pt = 2.0 for 85% stating unacceptable (normal minor roads) p0
(AASHTO Part II, Ch 2.2.1) pt
MR
W18
AC
Pavement a1,2,3
condition B
D1,2,3
given by its
m2,3
present SB
serviceability PSI = p0 - pt
index PSI (p)

135 Design of pavements with mechanical stabilisation April 2019

135

Tensar Spectra method (AASHTO 1993)

Reliability (ZR, S0)


Input
The reliability term takes into account uncertainties in ZR
material properties and the prediction, similar to
S0
geotechnical safety factor
ZR: Defines the level of reliability required p0
50% reliability results in ZR = 0, or “factor of safety” = 1.0 pt
(AASHTO Part I Ch 4 & Part II, Ch 2.1.3) MR
W18
AC
a1,2,3
B
D1,2,3
m2,3
SB
Reliability term = ZR  S0

136 Design of pavements with mechanical stabilisation April 2019

136

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 68
Tensar design workshop: TensarPave operation April 2019

137

138

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 69
Tensar design workshop: TensarPave operation April 2019

139

140

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 70
Tensar design workshop: TensarPave operation April 2019

141

142

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 71
Tensar design workshop: TensarPave operation April 2019

143

Tensar Spectra method (AASHTO modification)

Mechanical stabilisation in pavement design


Radial performance

144 Design of pavements with mechanical stabilisation April 2019

144

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 72
Tensar design workshop: TensarPave operation April 2019

Tensar Spectra method (AASHTO modification)

Concept of the mechanically stabilised layer - MSL

fSN

Based on testing, mechanical stabilisation


results in enhancement of the layer
properties:
- Higher layer coefficient “a” defined by fSN
- Higher effective modulus

145 Design of pavements with mechanical stabilisation April 2019

145

Tensar Spectra method (AASHTO modification)

Flexible pavement design with stabilisation


Input
 Apply fSN to the stabilised layer ZR
 PSI 
log10 
log10 W18  ZRS0  9.36 log10 (SN * fSN  1)  0.2   4.2  1.5   2.32 log10 MR  8.07 S0
1094
0.4  5.19 p0
Traffic given (SN * fSN  1)
by number of pt
18 kip (80kN) MR
ESAL W18
W18
AC D1
Pavement a1,2,3
B D2
condition D1,2,3
given by its
D3 m2,3
present SB
serviceability
index PSI (p)

Subgrade SN = a1D1 + a2D2m2fSN + a3D3m3


represented by its
resilient modulus MR

146 Design of pavements with mechanical stabilisation April 2019

146

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 73
Tensar design workshop: TensarPave operation April 2019

Tensar Spectra method (AASHTO modification)

Flexible pavement design with stabilisation


Input
 Apply fSN to the stabilised layer ZR
 PSI 
log10 
log10 W18  ZRS0  9.36 log10 (SN * fSN  1)  0.2   4.2  1.5   2.32 log10 MR  8.07 S0
1094
0.4  5.19 p0
Traffic given (SN * fSN  1)
by number of pt
18 kip (80kN) MR
ESAL W18
W18
AC D1
Pavement a1,2,3
condition B D2 D1,2,3
given by its
D3 m2,3
present SB
serviceability
index PSI (p)

Subgrade SN = a1D1 + a2D2m2 + a3D3m3fSN


represented by its
resilient modulus MR

147 Design of pavements with mechanical stabilisation April 2019

147

148

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 74
Tensar design workshop: TensarPave operation April 2019

149

150

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 75
Tensar design workshop: TensarPave operation April 2019

Specification (essential part of the design):


A communication which protects the quality of the
design and minimises the risk of a reduced performance

151 Design of pavements with mechanical stabilisation April 2019

151

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Comparing
sections of
different
thickness
 Loaded by
single or
tandem wheel
 Not
channelised

152 Design of pavements with mechanical stabilisation April 2019

152

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 76
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Comparing sections of different thickness, but designed


with same target life
 Loaded by single or tandem wheel
 Not channelised

AC: 100mm (a = 0.4)


AC: 75mm (a = 0.4)

Base: 200mm (a = 0.14) Base: 150mm (a = 0.14)


RI = 19.1 TX5/TX8

SG: CBR = 6.0% SG: CBR = 6.0%

153 Design of pavements with mechanical stabilisation April 2019

153

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Comparing
sections of
different
thickness
 Loaded by
single or
tandem wheel
 Not
channelised

154 Design of pavements with mechanical stabilisation April 2019

154

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 77
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Comparing
sections of
different
thickness
 Loaded by
single or
tandem wheel
 Not
channelised

155 Design of pavements with mechanical stabilisation April 2019

155

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Comparing
sections of
different
thickness
 Loaded by
single or
tandem wheel
 Not
channelised

156 Design of pavements with mechanical stabilisation April 2019

156

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 78
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Comparing
sections of
different
thickness
 Loaded by
single or
tandem wheel
 Not
channelised

157 Design of pavements with mechanical stabilisation April 2019

157

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Actual thicknesses
 Control CBR = 6.0% hB = 200mm hAC = 100mm
 Stabilised CBR = 6.0% hB = 150mm hAC = 75mm
 Both sections have similar performance
 About 6mm deformation after 800,000 ESAL

 Put these sections into TensarPave

158 Design of pavements with mechanical stabilisation April 2019

158

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 79
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Sections designed to validate “equal or better


performance” between a conventional control and an
optimised TX5/TX8 MSL

Control Section 100mm HMA surface 75mm HMA surface

200mm Aggregate 150mm Aggregate


Base Base
Base quality TX5 Section
crushed stone TX8 Section
aggregate
CBR = 80 to
100% 6% CBR High Plasticity Clay
(CH) / A-7-6 Subgrade

159 Design of pavements with mechanical stabilisation April 2019

159

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: control (non-stabilised)
ESALs
0 200000 400000 600000 800000 1000000
0
Rut depth (mm)

10
Control
15

Control
20

25

160 Design of pavements with mechanical stabilisation April 2019

160

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 80
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: control compared to TX5
ESALs
0 200000 400000 600000 800000 1000000
0
Rut depth (mm)

10
Control
15

Control TX5
20

25 TX5

161 Design of pavements with mechanical stabilisation April 2019

161

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: control compared to TX5 & TX8
ESALs
0 200000 400000 600000 800000 1000000
0
Rut depth (mm)

10
Control
15 Control
TX5
20
TX8
25 TX5

TX8

162 Design of pavements with mechanical stabilisation April 2019

162

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 81
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: related to FWD surface modulus
ESALs
0 200000 400000 600000 800000 1000000 EFWD
0
Rut depth (mm)

10
Control
15 Control EFWD
TX5
20
TX8
25 TX5
400
EFWD
EFWD (MPa)

300

200

100
TX8
0

163 Design of pavements with mechanical stabilisation April 2019

163

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: related to tensile strain in AC
ESALs
0 200000 400000 600000 800000 1000000 As the wheel passes
0
Rut depth (mm)

5
AC
10
Control
15 Control
TX5
20
TX8 AC
25 TX5
400

300
 AC ()

200
AC
100
TX8
0

164 Design of pavements with mechanical stabilisation April 2019

164

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 82
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: related to surface deformation
ESALs
0 200000 400000 600000 800000 1000000
Rut & deformation (mm)

10
Control
15

Control - rut
20

25

165 Design of pavements with mechanical stabilisation April 2019

165

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: related to surface deformation
ESALs
0 200000 400000 600000 800000 1000000
Rut & deformation (mm)

10
Control
15 Control - rut

20
Control - def
25

166 Design of pavements with mechanical stabilisation April 2019

166

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 83
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: related to surface deformation
ESALs
0 200000 400000 600000 800000 1000000
Heave
Rut & deformation (mm)

10
Control
15 Control - rut

20
Control - def
25
15

10
Heave

167 Design of pavements with mechanical stabilisation April 2019

167

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: related to surface deformation
ESALs
0 200000 400000 600000 800000 1000000
Heave
Rut & deformation (mm)

10
Control
15 Control - rut
Heave
Control - def
20 TX5 - rut
TX5 - def
25 TX5
15

10
Heave

168 Design of pavements with mechanical stabilisation April 2019

168

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 84
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Rut depth v ESAL: related to surface deformation
ESALs
0 200000 400000 600000 800000 1000000
Heave
Rut & deformation (mm)

10
Control
15 Control - rut
Control - def
20 TX8 - rut
TX8 - def
25
15

Heave
10
Heave

5
TX8
0

169 Design of pavements with mechanical stabilisation April 2019

169

170

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 85
Tensar design workshop: TensarPave operation April 2019

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Comparing
sections of
different
thickness
 Control

171 Design of pavements with mechanical stabilisation April 2019

171

Relating trials to real pavements

USCoE trials from 2014-16, Phases 2 & 3


Two-layer pavement over stiff subgrade

 Comparing
sections of
different
thickness
 Thinner
pavement
with
stabilisation

172 Design of pavements with mechanical stabilisation April 2019

172

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 86
Tensar design workshop: TensarPave operation April 2019

173

174

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 87
Tensar design workshop: TensarPave operation April 2019

175

176

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 88
Tensar design workshop: TensarPave operation April 2019

177

178

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 89
Tensar design workshop: TensarPave operation April 2019

179

Tensar subgrade stabilisation method

LR1132 single layer design

190(log10 N40  0.24)


h
Traffic given CBR 0.63 This expression is
by number referred to as
of 80kN “LR1132 sub-base
ESAL N40 design” formula

Pavement Sub-base layer


condition SB represented by its
given by its thickness, h
surface
deformation
(normally Subgrade represented Sub-base
limited to by its CBR (%) quality material
40mm)

180 Design of pavements with mechanical stabilisation April 2019

180

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 90
Tensar design workshop: TensarPave operation April 2019

Tensar subgrade stabilisation method

LR1132 single layer design


Design input
ESAL N40
Deformation limit
Subgrade CBR

Sub-base layer
SB represented by its
thickness, h

181 Design of pavements with mechanical stabilisation April 2019

181

Tensar subgrade stabilisation method

LR1132 single layer design


Input
N40
Def
CBR

Sub-base layer
SB represented by its
thickness, h

182 Design of pavements with mechanical stabilisation April 2019

182

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 91
Tensar design workshop: TensarPave operation April 2019

Tensar subgrade stabilisation method

LR1132 single layer design with stabilisation


Input
N40

190(log10 N40  0.24) Def


hs 
fSNCBR 0.63 CBR
TX

Grade of TX
SB
Stabilised sub-base
layer represented
by its thickness, hs

183 Design of pavements with mechanical stabilisation April 2019

183

184

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 92
Tensar design workshop: TensarPave operation April 2019

185

186

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 93
Tensar design workshop: TensarPave operation April 2019

Tensar working platform method

Working platforms for tracked plant: based on BR


470 combined with T-value bearing capacity method

187 Design of pavements with mechanical stabilisation April 2019

187

Tensar working platform method

Working platforms for tracked plant: based on BR


470 combined with T-value bearing capacity method
Input

kN W
L
D, Ds
su
Grade of TX TX
SB
Stabilised sub-base
layer represented
by its thickness, Ds

188 Design of pavements with mechanical stabilisation April 2019

188

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 94
Tensar design workshop: TensarPave operation April 2019

Tensar working platform method

Working platforms for tracked plant: based on BR


470 combined with T-value bearing capacity method
Width = B 13
Bearing
capacity su = 22 kPa (PS)
11
= qu

9
Thickness = H

qu/qs
Sand layer 7

Clay subgrade 5

Undrained shear
strength = su 3
Bearing capacity = qs slope
1
0 1 2 3
H/B

189 Design of pavements with mechanical stabilisation April 2019

189

Tensar working platform method

Working platforms for tracked plant: based on BR


470 combined with T-value bearing capacity method
13
 Based on centrifuge
testing 11
su = 22 kPa (PS)
 Relationship between
surface bearing capacity 9
(qu) and subgrade
qu/qs

bearing capacity (qs) 7


versus aspect ratio H/B
5
 Slope of the line is T =
load transfer efficiency
3
slope
1
0 1 2 3
H/B

190 Design of pavements with mechanical stabilisation April 2019

190

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 95
Tensar design workshop: TensarPave operation April 2019

Tensar working platform method

Working platforms for tracked plant: based on BR


470 combined with T-value bearing capacity method

 Carry out
parametric σ1
Linear interpolation of failure At TriAx
study for wide surface between TriAx geogrid geogrid
variety of plane and vertical influence elevation yt
working extent Δy t
Non-stabilised
platform design
parameters Slope k0
Curvature at
using FEA
 Derive ct
relationships
between T and
c0 Curvature a0
su for a wide
range of σ3
conditions
191 Design of pavements with mechanical stabilisation April 2019

191

Tensar working platform method

Working platforms for tracked plant: based on BR


470 combined with T-value bearing capacity method
8
 Without geogrid
for strip load No geogrid, B/L = 1
and 6
square/round
No geogrid, B/L = 0
load
 Interpolate for
T

4
intermediate
cases
2

0
0 20 40 60 80 100
su (kPa)

192 Design of pavements with mechanical stabilisation April 2019

192

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 96
Tensar design workshop: TensarPave operation April 2019

Tensar working platform method

Working platforms for tracked plant: based on BR


470 combined with T-value bearing capacity method
8
 Without geogrid "Geogrid A", B/L = 1
for strip load No geogrid, B/L = 1
and 6
square/round "Geogrid A", B/L = 0
load No geogrid, B/L = 0
 Interpolate for T
4
intermediate
cases
 Adding 2
mechanical
stabilisation
effect of 0
“Geogrid A” 0 20 40 60 80 100
su (kPa)

193 Design of pavements with mechanical stabilisation April 2019

193

194

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 97
Tensar design workshop: TensarPave operation April 2019

195

196

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 98
Tensar design workshop: TensarPave operation April 2019

197

198

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 99
Tensar design workshop: TensarPave operation April 2019

Four key points

 Mechanically stabilised layer (MSL): confinement of


aggregate by interlocking with apertures of geogrid
resulting in retention of thickness, geometry &
stiffness

 Not only for soft ground, also applied higher in the


pavement with confirmation of benefit of
second layer in thicker bases

 Design using MSL is empirical, based on observing


performance in trials and tests relevant to real
pavements

 Product tensile strength is not a reliable indicator of


performance, because this is not “reinforcement”

199

Design of pavements, trafficked areas and working platforms


Copyright  Tensar International Limited 2019 100

You might also like