www.alljntuworld.

in JNTU World

ld
OBJECTIVES:

I.
II.

or
To understand engineering concepts and design rules for manufacturability.
To analyze factors for selection of metals and alloys and relationship to manufacturing processes
III. To compare various manufacturing processes and assembly techniques required for product
development.
W
Blooms Taxonomy Course
.S. No. Question
Level Outcomes
UNIT-I
1 (a)Explain all aspects of creative thinking for product
Application,
development
Synthesis 1
(b) Briefly explain various mental blocks in the process of
TU

creative thinking
2 (a)Briefly explain importance of product design
Application 1
(b)Explain design philosophy in product design
3 .(a)Explain types of design
Application 1
(b)Compare scientific method and design method
4 (a)Discuss problem solving methodology Comprehension,
1
(b)Explain 7 phases of design Application
5 (a)Explain design rules for manufacturabilty
Application 1
(b)Discuss compatability between processes and materials
JN

6 (a)Explain standardization Comprehension,

1
(b)Bring out advantages of standardization Application
(a)What is group technology Comprehension,
7 1
(b)Discuss advantages of group technology Application
(a)Explain classification of parts Comprehension,
8 1
(b)Discuss factors for assembly Application
(a)What is mistake proofing Application,
9 1
(b)Explain six sigma approach in quality management Synthesys
(a)Discuss creative methods for design Comprehension,
10 1
(b)Explain brain storming method Application

Downloaded From JNTU World (http://www.alljntuworld.in)

www.alljntuworld.in JNTU World

UNIT – II
1 (a)Explain factors for selection of materials for design Comprehension,
3
(b)Discuss steps in material selection Evaluation
2 Evaluation,
(a)Discuss importance of ASHBY charts for material selection
Application 3
(b)What are the steps for material substitution in d.jesign
3 (a)Explain the process of material selection at the embodiment
design phase Evaluation ,
3
(b)Discuss influence of material on process selection with case Application
study
(a)What are the developments in casting processes
4 Application 3
(b)Discuss processing of plastics,

ld
(a)Explain developments in forming processes Analysis,
5 3
(b)What are the machining processes Application
(a)Explain various welding processes Evaluation ,
6 3
(b) Discuss advantages and limitations of welding processes Application
(a)Compare brazing and soldering processes Application ,
7 3
(b)Discuss advantages and limitations of brazing and soldering Evaluation

or
(a)What are unconventional machin.ing processes
8 (b)Bring out advantages and limitations EDM,EBM,LBM and Application 3
USM
(a)Discuss selection of metals and non-metals in engineering
9 applications Application 3
(b)Discuss factors for selection of manufacturing process
(a)Discuss steps in selection of manufacturing process with a
W
10 case study
(b)Explain process selection matrix with an example
UNIT – III
1 (a)What is machinability Application ,
3, 4
(b) Discuss classification of machining processes Comprehension
2 (a)Explain turning,drilling,and milling processes
Knowledge,
(b)Discuss advantages and limitations of turning,milling and 3, 4
Comprehension
TU

drilling
3 (a)Explain grinding,lapping and honing
Analysis,
(b)Discuss advantages and limitations of grinding,lapping and 3, 4
Comprehension
honing
4 (a)What is super finishing
(b)Explain abrasive jet machining,ultrasonic machining and Comprehension 3, 4
electro chemical machining
5 (a)What is Electro discharge machining(EDM) Synthesis
3, 4
(b)Discuss advantages and limitations of EDM
JN

6 Comprehension,
(a)What is Electron beam machining(EBM)
Synthesis 3, 4
(b)Explain advantages and limitations of EBM
7 (a)What is laser beam machining(LBM). Knowledge
3, 4
(b)Discuss advantages and limitations of LBM
8 Knowledge,
(a)Explain design guidelines for machining
Comprehension 3, 4
(b)Discuss factors for machining of rotational components
9 (a)Explain design guidelines for machining non-rotational
Synthesis,
components 3, 4
Comprehension
(b)Discuss factors for assembling
10 (a)Explain factors for machining ease Comprehension 3, 4

Downloaded From JNTU World (http://www.alljntuworld.in)

www.alljntuworld.in JNTU World

(b)Discuss dimensional tolerences and surface finish?Give

examples of poor and good design for machining
UNIT – IV
1 (a)Explain sand casting process Comprehension ,
3
(b)Discuss pattern allowances knowledge
2 (a)Explain shell moulding.
Synthesis,
(b)Discuss advantages and dis advantages of shell moulding 3
Comprehension
process
3 (a)Explain investment casting Comprehension,
(b)Discuss advantages and limitations of investment casting Analysis 3
process
4 (a)Explain centrifugal casting Analysis,

ld
(b)Discuss advantages and limitations of centrifugal casting Knowledge 3
process
5 Analysis
(a)Explain cold and hot chamber die casting
Synthesis, 3
(b)Bring out clearly advantages and limitations of die casting
6 Analysis,

or
(a)Discuss design considerations for casting
Application 3
(b)Discuss selection of casting processes for various materials
7 (a)Explain design principles for die casting
Comprehension 3
(b)Discuss casting tolerences
8 Analysis,
(a)Explain solidification mechanism in sand casting
Application 3
(b)Discuss design of gating system
W
9 (a)Discuss solidification simulation Synthesis,
3
(b)Compare shop floor and simulation methods for casting Application
10 (a)Discuss general guidelines for sand casting
Comprehension 3
(b)Explain good and bad designs in sand castings
UNIT – V
1 (a) Explain classification of welding processes
Application 1
(b) What are the applications for important welding processes
TU

2 (a) Analyse various edge preparations for joint design Comprehension,

1
(b) Explain various types of joint designs Knowledge
3 (a) Evaluate design guide lines for welding fabrication
(b) How do you apply design guidelines in typical welded Comprehension 1
components
4 (a)What do you understand by preheating in welded fabrication
(b)Explain method of calculating preheat temperatures for Application 1
various types of Steels.
5 a) Explain importance of post weld heat treatment in welding
JN

Comprehension,
b) Discuss stress relieving and selection of heat treatment cycle 1
Knowledge
for steels
6 (a)Explain how residual stresses are formed during welding Synthesis,
1
(b)Discuss the effect of residual stresses in welded fabrication Knowledge
7 (a)Explain methods to minimize welded fabrication
Analysis,
(b)Discuss the importance of selection of welding processes to 1
Comprehension
reduce residual stresses.
8 (a)Define brazing and explain its importance in metal joining Knowledge,
1
(b)Discuss mechanism of bond formation in brazing Comprehension
9 (a)Explain flame brazing and furnace brazing
Comprehension,
(b)Discuss applications of induction and resistance brazing 1
Knowledge

Downloaded From JNTU World (http://www.alljntuworld.in)

www.alljntuworld.in JNTU World

10 (a)Evaluate various joint designs in brazing

Knowledge,
(b)Discuss design guidelines for brazing 1
Comprehension
UNIT – VI
a) Define forging and explain various forging methods
1 b) What do you understand the importance of forging in mass
production
a)Explain closed die forging
2
b) Bring out various applications ofclosed die forging
a)Discuss open die forging
3
b)Explain applications for open die forging
a)Discuss design guide lines for closed die forging

ld
4 b)Apply design guidelinesof abovefor productdevelopment of
typical component
a)Explain design guide lines for open die forging
5
b)Apply design guide lines of above for product development
a)Discuss types of forging equipment
6
b)Explain various elements in drop hammers

or
a)Explain types of presses
7
b)Discuss hydraulic presses used for forging
a)What do you understand about die design
8
b)Discuss selection of materials for dies
a)Explain horizontal machines
9
b)Discuss design aspects of forgings by horizontal machines
W
a)Explain importance of lubricationin forging
10
b)Discussproperties required for lubricants
UNIT – VII
1 a)Define extrusion Knowledge ,
2, 4
b) Explain types of extrusion Analysis
2 a) Discuss forward extrusion Knowledge ,
2, 4
b) Compare forward and backward extrusion Comprehension
3 a)Explain the requirements of extrusion dies Knowledge ,
2, 4
TU

b) What are the die materials Comprehension

4 a) Discuss design guidelines for extrusion of industrial products Knowledge ,
2, 4
b) What are all the applications for extrusion Comprehension
5 a) Explain impact extrusion Knowledge ,
2, 4
b) What are the applications for impact extrusion Comprehension
6 a) Discuss hydrostatic extrusion Knowledge ,
2, 4
b) Explain applications of hydrostatic extrusion Comprehension
7 a) Explain blanking Knowledge ,
2, 4
b) Discuss design guidelines for blanking Comprehension
JN

8 a)Explain sheet metal bending Knowledge ,

2, 4
b)Discuss design guidelines for bending and stretch forming Comprehension
9 a) What is deep drawing Knowledge ,
2, 4
b) Discuss design guidelines for deep drawing Comprehension
10 a)What is spring back Knowledge ,
2, 4
b) Discuss methods to control spring back Comprehension
UNIT – VIII
Knowledge ,
a)Discuss assembly methods
1 Comprehension 5
b)What is manual assembly
a)Discuss systematic DFA methodology Comprehension
2 5
b)Explain design guidelines for manual assembly

Downloaded From JNTU World (http://www.alljntuworld.in)

www.alljntuworld.in JNTU World

a)What is importance of automation in assembly Comprehension

3 5
b)Explain design guidelines for automatic assembly
Comprehension,
a)Discuss assembly layout for manual assembly Evaluation
4 5
b)Explain factors for layout design

a)Discuss industrial applications for manual assembly Knowledge,

5 b)Apply design guidelines for manual assembly for typical Comprehension 5
product
Comprehension,
a)Discuss industrial applications for automatic assembly
6 Knowledge 5
b)Apply above design guidelines for typical product

ld
a)Explain types of robots
7 Comprehension 5
b)Discuss various elements in robots
a)What are the design considerations for using robots in
Comprehension
8 assembly 5
b)Apply above for a typical product
a)Discuss programming methods for robotic assembly Comprehension

or
9 5
b)Explain PLC
a)Discuss CNC applications in robotics Comprehension
10 5
b)Compare advantages of low cost automation and robotics
W
TU
JN

Downloaded From JNTU World (http://www.alljntuworld.in)