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16 17 125 Schoolfield Substation Packager Specifications
16 17 125 Schoolfield Substation Packager Specifications
SUBSTATION PACKAGER
SPECIFICATION
Danville, Virginia
PREPARED FOR:
Danville Utilities
1040 Monument Street
Danville, Virginia 24541
UC SYNERGETIC, LLC
123 N. WHITE STREET
FORT MILL, SC 29715
Date: 03/01/2017 Page: UCS Job No.:
Revision: B 2 of 36 16845
Client: Danville Utilities
UC Synergetic, LLC
Project: Schoolfield Substation
123 N. White Street
Fort Mill, SC 29715 Specification No.: 16845.SD0301.00
Specification Title: Substation Packager Specification
VERIFICATION OF SPECIFICATION
Project Owner Danville Utilities
In accord with established procedures, the quality of this specification has been assured.
Signatures below certify that the above specification was originated, reviewed, and
approved as noted.
Revision Log:
Issued for Review
A. 2.
Issued for Bid
B. 3.
0. 4.
1. 5.
Date: 03/01/2017 Page: UCS Job No.:
Revision: B 3 of 36 16845
Client: Danville Utilities
UC Synergetic, LLC
Project: Schoolfield Substation
123 N. White Street
Fort Mill, SC 29715 Specification No.: 16845.SD0301.00
Specification Title: Substation Packager Specification
Table of Contents
Subject Location
FRONT MATTER
Cover Sheet
Verification of Specification
Table of Contents
1000 SCOPE
1001 Purpose 6
1002 Definitions 6
2000 SPECIFICATIONS
2001 Station Design Criteria 13
2002 Structures 15
Date: 03/01/2017 Page: UCS Job No.:
Revision: B 4 of 36 16845
Client: Danville Utilities
UC Synergetic, LLC
Project: Schoolfield Substation
123 N. White Street
Fort Mill, SC 29715 Specification No.: 16845.SD0301.00
Specification Title: Substation Packager Specification
2002.1 MATERIALS 15
10
2002.2 FABRICATION 17
2002.3 GALVANIZING 19
2002.4 INSPECTION AND TESTING 20
2002.5 PACKAGING AND SHIPPING 20
2003 Insulators 21
ATTACHMENTS
1000 SCOPE
1001 Purpose
The purpose of this specification is to describe a planned upgrade to the
Schoolfield 69/12 kV substation in sufficient detail to enable Bidders to submit
proposals for the complete substation package as described herein.
1002 Definitions
For the purpose of this specification, the following definitions apply:
Construction labor;
Standard tools and construction equipment;
25 kV circuit breakers;
69 KV circuit breakers;
Station service transformer;
Instrument transformers;
Foundation materials other than anchor bolts;
Ground grid materials which will be located below ground;
Cable, pull boxes, terminal boxes and conduit;
Controls, control house, relays, panels, control circuits, and associated
cabling;
Switchyard fence, fire alarm/suppression systems, and;
Power transformers with arresters
Metering equipment.
Substation structures;
Lighting fixtures, poles and brackets;
Gang-operated disconnect switches;
Hookstick-operated switches;
Surge arresters (lines and feeders);
Fuse cutouts and links;
Insulators;
Connectors, fittings and hardware;
Conductor for rigid bus and flexible connections;
Ground wires and fittings which are located above ground;
Expendables, such as oxide inhibitors, etc., and;
Required special tools and recommended spare parts.
Prompt Responses to Buyer's Inquiries - Seller shall provide Buyer with the
name and contact information of Seller's Engineer. Seller's Engineer shall be
available for consultation by telephone, e-mail and fax throughout the duration
of the project. Seller responsiveness being essential to completion of the
project on schedule and within budget, Buyer inquiries shall receive prompt
attention by Seller's Engineer. In general, turnover time for responding to
Buyer inquiries shall not exceed 24 hours.
1006.3.1 Definitions
The following information is required from the Seller only. The following
definitions apply.
Approval Documents - Drawings, bills of materials, equipment outlines and
specifications, instruction manuals and other pertinent information which are
submitted to Buyer for review, comment and approval.
2000 SPECIFICATIONS
2001 Station Design Criteria
General - Design and design loading of substation structures, conductors and
equipment shall conform to the latest revisions of the following standards and
guidelines:
ANSI/IEEE 605, Guide for Design of Substation Rigid Bus Structures;
ANSI C2, National Electric Safety Code (NESC);
ASCE 113, Substation Structure Design Guide, and;
IEEE 693, Recommended Practices for Seismic Design of Substations.
Site Geophysical Data - Station design shall take into account the following Site
Geophysical Data unless otherwise specified.
CRITERION DATUM
Geodetic Coordinates (Lat. X Lon.) 36°33'54.20"N, 79°26'21.55"W
Elevation above MSL 582 feet
Mean Annual Precipitation 45 inches (Avg. Snowfall = 10 inches)
Temperature Range -4ºF (-20ºC) to 104ºF (40ºC)
Average Relative Humidity 69 percent
Isokeraunic Activity Level 50 thunderstorm-days/year
NESC Ice & Wind Loading District Heavy – 1/2” Ice, 4 psf wind at 0°F
Seismic Requirements
Site Class: D
Fa 1.6
Fv 2.4
SDs 0.164g
SD1 0.119g
Date: 03/01/2017 Page: UCS Job No.:
Revision: B 14 of 36 16845
Client: Danville Utilities
UC Synergetic, LLC
Project: Schoolfield Substation
123 N. White Street
Fort Mill, SC 29715 Specification No.: 16845.SD0301.00
Specification Title: Substation Packager Specification
CRITERION SPECIFICATION
Frequency 60 Hz
Nominal Operating Voltage 12.47 kV 69 kV
Basic Impulse Level 150 kV 350 kV
Maximum Continuous Current 2,000 amps rms
Short Circuit Current 25,000 amps rms symmetrical
NOTE: The intent is to provide all low voltage switches, breakers and
insulation at the 25kV level and spaced for 25kV clearances, operating at
12kV.
Wind loads shall be applied from the direction which results in maximum
structural stresses. Ice loading of structures, conductors and equipment shall
assume weight associated with a glazed ice density of 57 lbs/ft2.
Criterion Value
NESC Wind Loading District Heavy
Extreme Wind Speed 90 mph
NESC Ice Loading District Heavy
Extreme Ice Coating Radial Thickness 0.75 inches
Exposure Category C
Importance Factor 1.15
Date: 03/01/2017 Page: UCS Job No.:
Revision: B 15 of 36 16845
Client: Danville Utilities
UC Synergetic, LLC
Project: Schoolfield Substation
123 N. White Street
Fort Mill, SC 29715 Specification No.: 16845.SD0301.00
Specification Title: Substation Packager Specification
2002 Structures
2002.1 MATERIALS
Bolts - Bolts shall have hexagonal heads and shall conform to ASTM A325.
Bolt threads shall be excluded from the shear plane.
Anchor Bolts - Anchor bolts for all structural columns shall be designed with
sufficient length and anchoring capacity to develop the full strength of the bolts
when embedded in 3,000 psi test concrete, and shall conform to ASTM A354.
Date: 03/01/2017 Page: UCS Job No.:
Revision: B 17 of 36 16845
Client: Danville Utilities
UC Synergetic, LLC
Project: Schoolfield Substation
123 N. White Street
Fort Mill, SC 29715 Specification No.: 16845.SD0301.00
Specification Title: Substation Packager Specification
2002.2 FABRICATION
Cutting Tools - Shears, punches, dies, drill bits and other cutting tools used
in fabrication shall be clean and sharp to prevent burrs or other defects along
cut edges.
Cuts - Cutting or shearing of steel shall be done to gage and in a manner that
results in clean-cut edges and no variation in length beyond that noted in the
shop drawings. All bevel cutting shall be true and accurate and shall be made
prior to galvanizing.
Holes - Dimensions for connection or mounting bolt holes shall be 1/16 inch
larger than the diameters of the corresponding bolts unless otherwise
specified. Dimensions for holes for anchor bolts shall be 3/8 inch larger than
the diameter of the corresponding anchor bolts unless otherwise specified.
Punching and drilling shall be to gage and shall be true and accurate.
Plugging or welding holes punched or drilled in an incorrect location shall not
adversely affect the integrity of the member or structure.
Weld Materials - Weld filler materials shall be compatible with the substrates
to which they will be applied as defined by AWS specifications. Welding rod,
flux and other consumable welding materials shall be stored as prescribed in
AWS D1.1.
Weld Defects - Completed welds shall be carefully inspected for voids, pitting,
cratering, cracks, slag inclusions and undercuts which exceed the permitted
defects prescribed in AWS D1.1. Any such defects shall be removed as
prescribed in AWS D1.1, and then rewelded. Completed welds shall be
chipped and ground as required to make the surfaces smooth and free of slag
prior to galvanizing.
2002.3 Galvanizing
General - All steel shall be hot-dip galvanized after fabrication in accord with
ASTM A123 for structural steel and ASTM A153 for steel hardware. Minimum
galvanized coating thickness, as measured by magnetic field or eddy current
test methods prescribed by ASTM A376, latest revision, shall be:
Both exterior and interior of rolled shapes or tubular steel structures, members
and components, including all welds, shall be completely coated in a single-
dip process unless a double-dip process. Double dip galvanizing will not be
acceptable.
Buyer shall have right to inspect manufacturer's shop or the work in process at
any time prior to or during the fabrication.
2003 Insulators
Materials for Station Post Insulators - Station post insulators shall be
constructed of commercial grade wet-process porcelain with uniform
consistency free of voids or other defects which may adversely affect electrical
or mechanical performance. Surface shall be smooth and relatively free of
imperfections. The entire surface which will be exposed after assembly shall
be glazed. Metal parts shall be constructed of commercial grade malleable
iron, ductile iron or steel and shall be hot-dip galvanized after fabrication in
accord with ASTM A123.
CHARACTERISTIC RATING
Dielectric Material Porcelain
Impulse Withstand (kV) 150 (for 12kV)
Date: 03/01/2017 Page: UCS Job No.:
Revision: B 22 of 36 16845
Client: Danville Utilities
UC Synergetic, LLC
Project: Schoolfield Substation
123 N. White Street
Fort Mill, SC 29715 Specification No.: 16845.SD0301.00
Specification Title: Substation Packager Specification
(Partridge) cable shall be inserted into each horizontal section of bus over its
entire length to suppress aeolian vibration. Seller shall provide tube cutting
schedule as a part of the drawings. Tubing shall be perforated with 3/8 -inch
diameter holes spaced at 36-inch intervals on the undersides to permit drainage
and prevent accumulation of water.
Fittings and Connectors – Factory fittings shall be welded. Field fittings shall be
of the welded type. Bus shall be fixed at one end with an expansion fitting at the
other end to allow for thermal expansion. Quantities of each type of fitting and
its associated hardware (bolts, nuts, flat washers, lock washers) shall include
5 percent spare quantities (rounded up to the next whole number).
Fittings and Connectors - Fittings and connectors for flexible conductors shall
be of the compression type.
Quantity 2
25 kV Switch Ratings –25kV Switches for the main bus and transfer bus shall
be V-configuration, three-pole-single-throw, gang-operated, center side-break,
air-break disconnect switch, capable of being mounted in a horizontal or
vertical orientation.
25 KV MAIN BUS SWITCH DATA (CENTER SIDE BREAK – WITH ARCING HORNS)
Quantity 2
Quantity 2
Quantity 8
Arcing Horns – All 69kV Switches shall be equipped with arcing horns. The
2,000-amp main bus and 1,200-amp transfer bus 25kV Switches shall be
equipped with arcing horns
Insulators - Provide 25kV switches with porcelain type TR-227 insulators ANSI
70 Skytone gray. Provide 69kV switches with porcelain type TR-278 ANSI 70
Skytone gray. Insulators to be mounted on switch and shipped as a complete
unit. Insulator alignment and leveling devices, which shall be excluded from
the current carrying paths of the switches, shall be provided. Bolt circles for
leveling bolts which are in contact with insulator caps shall be identical to
those for mounting bolts.
Contacts - All contacts shall be surfaced with a ten (10) mil minimum
thickness of silver, silver alloy or suitable equivalent on both surfaces, brazed
on exposed contacts, and either brazed or electroplated on sealed contacts.
Rivets, beads or screws are not acceptable as contacts.
Fittings - Fittings shall be of the clevis and U-bolt type. Metal piercing set
screw type fittings shall not be acceptable.
Switch Operator - Switch operator shall be equipped with adjustable stops for
both open and closed positions with security linkage for locking with a 5/16-inch
short-shackle padlock only in the open or the closed position, but at no point in
between. Switch position shall not be altered or affected by de-coupling the
operator. Operator and operating mechanism shall be mounted 3’-0” above
the bottom of the steel base plate. Operating handle shall be equipped with a
flexible braid-type jumper connecting it to the structure ground.
Hardware - All steel hardware (bolts, nuts, and washers) needed for assembly
of the switch shall be hot dip galvanized and where required shall be coated
with appropriate compound prior to installation. Only hex head bolts and hex
nuts shall be used. Hardware (bolts, nuts, washers, lock washers) shall be
packaged in cloth bags, with different hardware segregated and like hardware
bagged together. Each bag shall be clearly and indelibly marked with its
contents.
Quantity 16
Blade Latch - Switch shall be equipped with a positive blade latch and large
oval operating ring (minimum 2-1/8" inside diameter) of rugged construction
for easy engagement. Each switch shall have a cam out leverage exceeding
4 to 1 ratio.
Blade stops - Switch shall be equipped with 90-degree blade stops. Stops
shall be of sufficient strength, to resist damage during normal operations.
Blade Guides – Switch shall be equipped with blade guides to ensure positive
alignment when blade is closed.
Contacts - All contacts shall be surfaced with a ten (10) mil minimum
thickness of silver, silver alloy or suitable equivalent on both surfaces, brazed
on exposed contacts, and either brazed or electroplated on sealed contacts.
Rivets, beads or screws are not acceptable as contacts.
Base - Switch shall be furnished complete with galvanized steel channel base
of sufficient rigidity to allow the switch to operate successfully when a 50-lb.
lateral force is applied to the ring of the opened switch. Mounting of the
switches on the structures shall not require field-drilled holes in the base.
Hardware - All steel hardware (bolts, nuts, and washers) needed for assembly
of the switch shall be hot dip galvanized and where required shall be coated
with appropriate compound prior to installation. Only hex head bolts and hex
nuts shall be used. Hardware (bolts, nuts, washers, lock washers) shall be
packaged in cloth bags, with different hardware segregated and like hardware
bagged together. Each bag shall be clearly and indelibly marked with its
contents.
CHARACTERISTIC RATING
Operating Voltage 12.47 kV
Basic Impulse Level Rating 110 kV
Continuous Current Capacity 100 amps
Symmetrical Interrupting Capacity 9,300 amps
Asymmetrical Interrupting Capacity 14,000 amps
Leakage Distance 15 inches
Fuse Tube – Cutout shall be equipped with small bore, double venting fuse
tube with spring-loaded flipper.
2009 Lighting
Seller shall provide light fixtures and lamps to be mounted on structures as
shown on the included general arrangement and elevation drawings. The
fixture mounting arms shall be mounted to the structures 30 feet above the
bottom of the structure base plate, and 20 feet above top of concrete for those
mounted on the transformer firewall.
2010 Grounding
Capacity - Above-ground grounding shall be 4/0 AWG copper.
Bid Requirements - Bidder shall submit a fixed price bid for the materials
included in this specification. Individual materials or components shall be
described in sufficient detail to permit Buyer to evaluate their suitability, and
shall be itemized as to components and prices.
Proposed schedule for completing the work proposed, including but not
limited to a schedule for submitting approval drawings and information,
shipment of anchor bolts, steel structures and all other components and
equipment proposed;
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End of Specification