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Steel Box Girder Bridges-Design Guides & Methods: in Memoriam
Steel Box Girder Bridges-Design Guides & Methods: in Memoriam
CONRAD P. HEINS
IN MEMORIAM
CONRAD P. HEINS
September 13, 1937
December 24, 1982
During the past decade, there has been extensive use of steel studied and the appropriate criteria for the design of each
box girders for straight and curved highway and transit element of a box (i.e., top flange, bottom flange, web) cat-
structures.13'14 To meet the need for use of such structural egorized according to working stress method or strength
elements, design criteria had to be established. Therefore, method as given in Tables 1 and 2. The working stress
the purpose of this paper is to present information relative criteria has recently been incorporated into a design ori-
to the design criteria in addition to information on pre- ented computer program.9
liminary plate sizes, design aids, and computer-aided design In addition to these basic specifications,1'2'3 a new code4
of steel box girder bridges. has been proposed for consideration, but has yet to be
adopted.
INTRODUCTION
DESIGN GUIDES
Box girders have become a prominent element in the con-
struction of major river crossings, highway interchanges, Flange Areas—In the design of any complex structure in
and transit systems. These types of structural elements are which the section changes and the forces are not readily
particularly attractive because of their high torsional computed, it is useful to have data or empirical equations
stiffness, which is required when the bridge is curved. to select plate geometry, which can then be incorporated
With the advent of these bridges, appropriate design in a computer program 9 to automate the bridge design.
specifications1'2'3 design guides5'6'7 computer solutions8'9 Such information has been developed5'6'7 and has resulted
are required. Here is a summation of this information: in the following:
i) Single-span bridge
DESIGN SPECIFICATIONS
There are at present a set of standard specifications,1 which
pertain to straight box girders for highway bridges. Guide
specifications2 are also being used for curved box structures,
AB = \?>d\\-j\
but to date have not been incorporated into the standard
code.1 Further research has also been conducted, which has
ii) Two-span bridge
resulted in a tentative strength or load factor design code
for curved bridges.3 All three of these codes1'2'3 have been
A+B=- (0.00153L 2 - 0.223L + 13)
k
A-B = \ M A ^
Conrad P. Heins was Professor', Institute for Physical Science and
Technology and Civil Engineering Department, University
A\ = 0AAA+B
of Maryland, College Park, Maryland. This paper is the 1982
T R. Higgins Lectureship Award winner. A-T = \MA%^
ty
121
Compression b 4400
Flange t =
y/Ty
(positive
and
moment)
r //\2 i
'H i l r /
Fb = 0.55 Fy 1 PBPW
4ir2E 1
where
1
and pw = pw\ or pw2, where;
1 +
U) w
Pw\ = "
.-(^ 1 - (W
75
l/b
0.95 + -
[30 + 8000(0.1 - / / f l ) 2 ]
Pw2 :
1+0.6F
Jw / \
— (-)usepa,i
Jb
Compression b ^ 6140 6 6140
Flange
< = \f~Fy t ^ VTy x
(negative
moment) Jb tk 0.55 Fy
Fb = 0.55 F y 9.2 /,
6140 6 13,300 ^ -
- ^ 60 or — i = r
t y/Fy where X = 1 + % 0.15 U l
if
6 13,300
Fb = 57.6 - ) - 1 0 6 A
Jv2
ft = 57.6 - X 106- -X 10 6
mA
[bf
122
Straight Curved
3070 y/K 3070^
*i
\/Ty \Z~Fy
fb ^ 0.55/*;
^=0.55^y^912^) 2
3070 y/K W 6650 y/~K
= — < - s 60 or -=r- where
y/Fy t yjFy
6650 y/K-- y/Ty X\ = \(n>\)
-m*'»
y
t
fb * 0.55/; - 0.224/*; 1 — sin - Xx = 0 . 9 3 + 1 . 6
3580 y/K
2^K ^4
6650 y/K w
?±— < - * 60
5.34 + 2.84(/,/W 3 ) 1 / 3
K> = - £ 5.34
(n+ l ) 2
fb £ 14.4 X \06K
\wl
Stiffener requirement
with longitudinal Stiffener
where
0.01 K^n 4 for n > 1
0=
0.125AT3forrz = 1
3070^* w 66b0y/K„ _
V^V / \/Fy
y/Fy
6650 y/K X2~
Fb = 0.326/*; + 0.224/*; { sin -=. *-=—
y y !
2 6650 V ^AT2 - 3070y/KX^
Where
X2 = 1 - 2 . 1 3
6650^^2
+ 0.1
w
3-Ht
— < — s 60
Fh = 14.4/T - A10 6
/, 2 ^
^ = 14.4AT - x 106 -X 106
2
i4.4(/:,) l-l
123
Straight Curved
Use same formula, but use K] instead of AT
1+ + 87.3
A'i=-
a\2 .
(n + \)2 H |1 + 0.1(n + l)|
I, > St3u
A
It > 0.10(n + l )3J7/)
3
aJ / 3^
3
- f
E a
where
a: spacing of transverse stiffener
fs: maximum longitudinal bending stress
Af Area of flange including longitudinal stiffener
Same
- < 150
5.625 X 107 Fv
f < < -I
Jv
(d/ty 3
d 23,000.
-< _ < 170
t VTh
d0< l.Sd If do/R < 0.02 use straight girder criteria
0.87(1 - C) Ifdo/R >0.02
c (
^ d 23,000 2
Vl+WoA02J
U 9 _ 1 0 ,|j + 34 (^
[ _t < —lF < 170
8 2 b
„ 2.2X10 [l+(^o) ]
< 1.0
Fy{dA)2 d0< \.Sd
do = stiffener spacing Fv 0.87(1 - C)
U" C+
V I + (da/d)2\
c = 2.2XlQ8|l+(^o)2|,iQ
Fy(d/t)2
I > d0t* J
10.92
/= X>5.0
J = 25 —J - 20 > 5.0
do
X = 1.0 for—< 0.78
d
[do
-0.78
X = 1.0 + | Z 4 ;0.78 < — < 1.0
1775 d
d2
Z = 0.95 —
Rt
b 2600
124
PB •
1 + i ( , + ± ) (1-001
6\ 66/ U
£[o.3-0.1-^1
= 0.95 + 18 0.1 - -
R PBFy/Fbs
Fbs = i 7 ( l - 3X2)
1 U\ [Fy_
7T \ 6 j
3200 b 4400
if < - < —=z
VTy t y/Fy
fb < Fby
where
Fby = FbspBP
1
PB •• - and pw = pw\ or p w 2 , where;
II
1 + - -
Rb
1
Pu/1 = •
l - ^ ( l - - ^
/A \ 756, //6
b 6140 Fy b Rx
- ^ —p= then F c r = fv^ 0.75 - L and - ^ —i=
' VTy
6140 6 13,300 V3 f V^;
: < - < • then Fb - Fy • A
Fy t VFy #i 6 /? 2
- 7 = < ~ ^ —=z or 60
then ^ c r = 0.592 Fy\\+ 0.687 sin - V ^ / y/Fy
thenF 6 =26.21 X 1 0 6 W - -
flK
13,300--
/ 26.21 X 10% -j
where C — -
7160
also if
b 13,300
A=
thenF c r = 105 X 10 6 (;/6) 2 V3 V3
=
' VFy
Fb = FyA
125
where
3070v^
/?! =
'"VM'—ra i + A2 + 4 I
6650VT
R2-
Compression 3070VT
— < •
/„ < 0.75 —*= and - < — =
Flange
(negative
t VT Vl t VTy
moment)
thenFb =FyA
With 3070VT w 6650y^ Ri w R2
Stiffener —=z < - < —== or 60
y/Fy VTy t VTy
uVTy\
0.592 F v 11 + 0.687 sin — /?2-"
then Fb = Fy < A - 0.4 { 1 - sin - I
where 2 Ro-Ri
t
.J JUL.
6 6 5 0 V T - - y/Fyy
/ R2<w < 60
—b — C =
3580VT -flK
F6 = 26.21 X10 6 AT - -
6650VT
26.1 X 106AT, -
' VTy \wj
Fcr = 26.2X\06K(t/w)2 F F
also if 0.75 - ~ < j v < — L and
\/3 V3
- ^*
* " VTy
Fb=FyA
2<K<4
5.34 + 2.84 ( V w * 3 ) 1 / 3
A, = —^ — < 5.34
(n+1)2
126
ENGINEERING JOURNAL / AMERICAN INSTITUTE OF STEEL CONSTRUCTION
Table 2. (continued)
Web d
< 150 -< 150
Without
Stiffener
Vu < 1.015 X lOW/d or
F p = 0.58 Fydt
11 W o ) 2
C = 18,000
1 + (d/d0)2
- 0 . 3 < 1.0 C = {18,000 (*/</)
V - 0.3 < 1.0
Web With
Transverse and
Longitudinal
d
- <—
t VTy
73,000 36,500
y/Ty
,- 8 „! + M (f
Stiffener d0< \.5d < d- < 73,000
23,000.
127
iii) Three-span bridge Steel type ^436, Fy = 36 ksi
N = 9,3tf = 2 7 , / c = 4ksi
A% = {U - 73) Unit weight: steel 490 pcf, concrete 150 pcf
6.4* General parameters
? Exterior section
n L parapit: 300 lbs./ft
wearing surface: 15 lbs./ft2
A
B=TZ ( i - 52)
5k
miscellaneous concrete: 112 lbs./ft
n miscellaneous steel: 12%
AT = (Li - 100)
2.6£ 2. Procedure
Support The determination of the correct plate geometry
AB = — ( 0 . 9 6 4 L 2 - 1 . 6 5 L l the various bridges, involved the following pre
kn dure:
X10' -3 _ 70) Fix span length L
Select web depth d = 12L/25
A~r = 0.95Ar - 0.0U(Ar)2 \
Select bottom flange width W = 80 in.
- 5.4/6
Interior section Select web thickness
Select top flange width b < 23t
Ai = Wke->-*«> Determine dead-load moments
NBFyd Determine location of cross sectional chanj
where: k = using data given in Tables 3 and 4 and Fig. 1
wR X 600 Revise sections and computed dead-load, live-1
forces and stress.
Fy = yield point of material at specified
Revise per specifications.
section (ksi)
Set bottom flange width W = 100 in., repeat.
L, L\9 L2 = span length (ft)
3. Results
WR = roadway width (ft)
The procedure outlined above was followed for
NB = number of boxes
design of 81 bridges. The results of these designs
d = girder depth (inches)
single, two span and three span bridges are tabuh
n = L^/L\, L\ = exterior span, L2 = in-
in Tables 5, 6, and 7.
terior span
A%, A j = total top flange area (in.2) in positive Bracing Requirements—The required cross diaphn
or negative moment region bracing area, 10 as shown in Figs. 2 and 3, can be de
A~B, AB = total bottom flange area (in.2) in pos- mined from the following;
itive or negative moment region
Sb t* ,. 9N
*6 ^ 750 - (in. 2 )
Box Girder Geometry—To select the final cross-sectional d2(d+b)
dimensions of a box girder bridge, along its length, many
designs are required. To facilitate such designs, a study6 where
was conducted to optimize the cross sections of single, two- s = Diaphragm spacing (in.)
and three-span straight box girder bridges. The specific b = Width of box (in.), at bottom flange
geometry associated with these bridges are: d = Depth of box (in.)
128
No.
cross Web Top Flange Bottom Flange Bottom Stiffener
Span sect. Depth Thickness Width Thickness Width Thickness A Ix no. At/Ab
129
FOURTH QUARTER / 1983
i Dead Load
Moment
Diagram
130
No.
Span cross Web Top Flange Bottom Flange Bottom Stiffener
(ft) sect. Depth 1 Thickness Width Thickness Width Thickness A 1 Ix no. AT/AB
131
FOURTH QUARTER / 1983
Table 6. Two-Span Section Dimensions
No.
SPANS cross Web Top Flange Bottom Flange Bottom Stiffener
(ft) sect. Depth Thickness Width 1 Thickness Width Thickness A Ix no. 1 AT/AB
50-50 2 24.0 0.375 20.25 1.000 80.0 0.500 7.35 40.6 2 1.013
50-50 2 24.0 0.375 21.25 1.125 100.0 0.5625 7.35 40.6 2 0.850
50-50 2 24.0 0.375 25.50 1.125 120.0 0.5625 7.35 40.6 3 0.850
50-60 2 24.0 0.375 24.00 1.250 80.0 0.6875 7.35 40.6 2 1.090
50-60 2 24.0 0.375 29.00 1.250 100.0 0.6875 7.35 40.6 2 1.054
50-60 2 24.0 0.375 31.00 1.4375 120.0 0.6875 7.35 40.6 2 1.080
50-70 2 24.0 0.4375 31.00 1.4375 80.0 0.9375 7.35 40.6 3 1.188
50-70 2 24.0 0.4375 36.50 1.375 100.0 0.9375 7.35 40.6 3 1.07
3
1 24.0 0.4375 16.00 0.8125 100.0 0.500 0.52
50-80 2 24.0 0.500 31.00 1.500 80.0 1.000 7.35 40.6 3 1.162
132
No.
SPANS cross Web Top Flange Bottom Flange Bottom Stiffener
(ft) sect. Depth Thickness Width Thickness Width 1 Thickness A Ix no. AT/AB
50-80 2 24.0 0.500 35.50 1.625 100.0 1.000 7.35 40.6 3 1.153
50-80 2 24.0 0.500 42.00 1.8125 120.0 1.125 7.35 40.6 4 1.127
100-100 2 48.0 0.5625 30.50 1.3750 80.0 0.9375 7.35 40.6 2 1.118
100-100 2 48.0 0.5625 35.50 1.4375 100.0 0.875 7.35 40.6 2 1.166
100-100 2 48.0 0.5625 37.25 1.625 120.0 0.9375 7.35 40.6 2 1.076
100-120 2 48.0 0.5625 40.5 1.5625 80.0 1.500 7.35 40.6 2 1.054
100-120 2 48.0 0.5625 42.50 1.875 100.0 1.500 7.35 40.6 2 1.063
100-120 2 48.0 0.5625 48.0 2.0625 120.0 1.5625 7.35 40.6 2 1.056
100-140 2 48.0 0.625 39.25 1.875 80.0 1.750 7.35 40.6 2 1.051
100-140 12 48.0 0.625 51.00 2.000 100.0 1.9375 7.35 40.6 2 1.053
133
FOURTH QUARTER / 1983
Table 6. Two-Span Section Dimensions
No.
SPANS cross Web J Top Flange Bottom Flange | Bottom Stiffener
(ft) sect. 1 Depth Thickness 1 Width Thickness Width Thickness 1 A Ix no. AT/AB
100-140 2 48.0 0.625 J 57.00 2.437 120.0 2.1875 7.35 40.6 2 1.058
100-160 2 48.0 0.6875 40.5 1.9375 80.0 1.8125 7.35 40.6 2 1.083
100-160 2 48.0 0.6875 48.00 2.0625 100.0 1.875 7.35 40.6 2 1.056
100-160 2 48.0 0.6875 51.0 2.4375 120.0 2.000 7.35 40.6 2 1.036
150-150 2 72.0 0.75 39.0 1.6875 80.0 1.4375 7.35 40.6 2 1.144
150-150 2 72.0 0.75 41.00 1.875 100.0 1.4375 7.35 40.6 2 1.069
150-150 2 72.0 0.75 46.0 2.000 120.0 1.4375 7.35 40.6 2 1.066
150-180 2 86.0 0.8125 40.00 1.75 80.0 1.625 7.35 40.6 2 1.076
150-180 2 86.0 0.8125 45.0 1.9375 100.0 1.5625 7.35 40.6 2 1.116
150-180 2 86.0 0.8125 49.0 2.125 120.0 1.625 7.35 40.6 2 1.068
134
No.
SPANS cross Web Top Flange Bottom Flange Bottom Stiffener
(ft) sect. Depth Thickness Width Thickness Width Thickness A Ix no. AT/AB
150-210 2 100.0 0.9375 40.25 2.000 80.0 1.875 7.35 40.6 2 1.073
150-210 2 100.0 0.9375 49.00 2.0625 100.0 1.9375 7.35 40.6 2 1.043
150-210 2 100.0 0.9375 54.00 2.3125 120.0 2.0625 7.35 40.6 2 1.009
150-240 2 115.0 1.0625 45.00 1.9375 80.0 2.0625 7.35 40.6 2 1.046
150-240 2 115.0 1.0625 50.00 2.4375 100.0 2.3125 7.35 40.6 2 1.054 j
150-240 2 115.0 1.0625 58.00 2.75 120.0 2.625 7.35 40.6 2 1.012
**L1-L2.
prehensive laboratory study,12 in which composite and specifications1 and as given in Table 2, has also permitted
noncomposite negative and positive sections were tested, development of a series of design charts 17 which permit
has resulted in the following interaction equation: rapid evaluation of these moments.
Computerized Design—The general response of single
or continuous curved box girder bridges can be predicted
by the solution of a series of coupled differential equations,
where: when written in difference form as given in Fig. 5.
Mp = plastic bending strength These equations have been subsequently incorporated
M = design bending moment into a computer program, 9 which automates the design/
Tp = plastic torsional strength analysis of prismatic or nonprismatic straight or curved box
T = design torsional moment girders as governed by the AASHTO criteria. 1 ' 2
The box girder may be either composite or noncomposite
Subsequent examination of typical box girders and their construction and can have integral transverse diaphragms
moment capacities, as controlled by the current AASHTO spaced along the box and contain top lateral bracing. The
135
FOURTH QUARTER / 1983
Table 7. Three-Span Box Dimensions
No.
SPANS cross Web Top Flange Bottom Flange Bottom Stiffener
(ft) sect. Depth Thickness Width Thickness Width Thickness A Ix no. ATMB
50-50-50 2 24.0 0.375 20.25 0.875 100.0 0.4375 7.35 40.6 3 0.81
50-50-50 2 24.0 0.375 22.25 0.9375 120.0 0.500 7.35 40.6 3 0.695
50-60-50 2 24.0 0.375 22.25 1.000 80.0 0.375 7.35 40.6 3 1.483 1
50-60-50 2 24.0 0.375 24.00 1.0625 100.0 0.4375 7.35 40.6 3 1.165 |
50-60-50 2 24.0 0.375 24.50 1.0625 120.0 0.500 7.35 40.6 3 0.8677
50-70-50 2 24.0 0.375 24.0 1.125 80.0 0.5625 7.35 40.6 2 1.200 1
50-70-50 2 24.0 0.375 26.25 1.1875 100.0 0.5625 7.35 40.6 2 1.108 1
50-70-50 2 24.0 0.375 28.5 1.3125 120.0 0.6875 7.35 40.6 2 0.906
50-80-50 2 24.0 0.4375 28.00 1.3125 80.0 0.8125 7.35 40.6 2 1.13 1
136
No.
SPANS cross Web Top Flange Bottom Flange Bottom Stiffener
(ft) sect. Depth Thickness Width Thickness Width Thickness A Ix no. AT/AB
50-80-50 2 24.0 0.4375 31.00 1.375 100.0 0.750 7.35 40.6 2 1.136
50-80-50 2 24.0 0.4375 33.00 1.500 120.0 0.750 7.35 40.6 2 1.10
100-100-100 2 48.0 0.5625 25.50 1.125 80.0 0.5625 7.35 40.6 2 1.275
100-100-100 2 48.0 0.5625 28.50 1.1875 100.0 0.5625 7.35 40.6 2 1.203
100-100-100 2 48.0 0.5625 31.00 1.3125 120.0 0.6875 7.35 40.6 2 0.986
100-120-100 2 48.0 0.5625 30.00 1.4375 80.0 0.9375 7.35 40.6 2 1.15
100-120-100 2 48.0 0.5625 33.50 1.500 100.0 0.875 7.35 40.6 2 1.148
100-120-100 2 48.0 0.5625 37.00 1.625 120.0 0.875 7.35 40.6 2 1.145
100-140-100 2 48.0 0.5625 34.0 1.6250 80.0 1.250 7.35 40.6 2 1.105
100-140-100 2 48.0 0.5625 40.00 1.6875 100.0 1.250 7.35 40.6 2 1.08
137
FOURTH QUARTER / 1983
Table 7. Three-Span Box Dimensions
No.
SPANS cross 1 Web 1 Top Flange Bottom Flange Bottom Stiffener
(ft) sect, j Depth Thickness 1 Width Thickness Width Thickness A Ix no. AT/AB
100-140-100 2 48.0 0.5625 44.50 1.875 120.0 1.3125 7.35 40.6 2 1.059
100-160-100 2 48.0 0.625 39.00 1.750 80.0 1.5625 7.35 40.6 2 1.092
100-160-100 2 48.0 0.625 43.00 1.875 100.0 1.500 7.35 40.6 2 1.075
3
1 48.0 0.625 18.00 0.875 100.0 0.625 0.504
100160-100 2 48.0 0.625 46.00 2.0625 120.0 1.500 7.35 40.6 2 1.054
150-150-150 2 72.0 0.750 31.50 1.375 80.0 0.9375 7.35 40.6 2 1.154
150-150-150 2 72.0 0.750 34.50 1.500 100.0 0.875 7.35 40.6 2 1.183
150-150 150 2 72.0 0.750 37.50 1.625 120.0 0.875 7.35 40.6 2 1.161
150 180-150 2 72.0 0.750 37.50 1.750 80.0 1.500 7.35 40.6 2 1.093
150 180 150 2 72.0 0.750 43.00 1.8125 100.0 1.4375 7.35 40.6 2 1.084
150 180 150 2 72.0 0.750 46.00 2.00 120.0 1.4375 7.35 40.6 2 1.066
138
No.
SPANS cross Web Top Flange Bottom Flange Bottom Stiffener
! (ft) sect. Depth Thickness Width Thickness Width Thickness A Ix no. AT/AB
150-210-150 2 72.0 0.750 45.00 2.000 80.0 2.125 7.35 40.6 . 2 1.059
150-210-150 2 72.0 0.750 51.50 2.1875 100.0 2.125 7.35 40.6 2 1.06
150-210-150 2 72.0 0.750 58.00 2.500 120.0 2.250 7.35 40.6 2 1.086
150-240-150 2 72.0 0.8125 52.00 2.250 80.0 2.750 7.35 40.6 2 1.063
150-240-150 2 72.0 0.8125 57.50 2.500 100.0 2.6875 7.35 40.6 2 1.069
150-240-150 2 72.0 0.8125 62.00 2.750 120.0 2.625 7.35 40.6 2 1.082
**L\-L2-L3.
basic configuration of a typical box and the type of cross specified length of pours. Composite/noncomposite actions
diaphragms is shown in Figs. 2, 3 and 4. may be assured after the concrete hardens.
The computer output contains influence line ordinates, The entire output sequence is as follows:
stresses on top and bottom flanges at locations along the
span due to dead load, superimposed dead load, and live Basic Data
load plus impact. The stress resultants include the effects Job description
of bending, warping and distortion, utilizing the auto- Girder geometry
matically computed section properties. Structural details
Stress envelopes are given for fatigue design. Specifica- Concrete properties
tions (AASHTO) are used to establish allowable stresses, Loading properties
web and flange stiffening requirements and shear connector Section details: span length, plate sizes, section
spacing, as given in Tables 1 and 2. properties, stiffener and bracing de-
Resulting girder deflections and rotations, due to se- tails, dead loads
quential concrete placements, can also be determined for Pouring sequence geometry
139
FOURTH QUARTER / 1983
Clear roadway width
-N-
Wsw Wc
tc
tsw
so
CROSS DIAPHRAGM (A b )
Inside overhang
Right
Flange
Left
Web Right
Web
Transverse Bottom
Stiff Flange
Stiff.
140
X /
concrete slab. That part of the bridge under test was a
three-span continuous with span lengths 100 ft, 130 ft, and
120 ft and centerline radius of 1,317 ft. The bridge was
designed as a two-lane structure. The deformations and
strains throughout the structure were measured during the
application of the test vehicle. The resulting static load data
< <
<t were then examined and the results compared to the data
obtained by the previously described analytical tech-
nique. 8 ' 9
In summary, the resulting induced stresses, at various
locations along the structure, are described in Table 8. The
sections are located as follows:
XX te
Section A 0.4 (exterior span)
Section B l.OLi (first interior support)
Section C O.5L2 (midspan of interior span)
h4EIx "|
-EI W 4EIW + h2CKt 6EIW + 2h2CKt + 4EI W + h2GKt -EIw
-[• R2 J
2
EIw + EI ) + h CKt 6Kt -(^ EI )
X + X
R2 R2 \R2 / R2
-qyh2
2
EIW' V+ h (EI>c + CKt) r 6 /EIw\2h 2 (EI x + CKn! t / E I w V h 2 (EI x + 6K t ) EIw
R , R R
t
142