Blast Furnace Fuguai List (Abnormality, Minor Defects List)

Blast Furnace Fuguai
Date of
No. Area Detected by "Fuguai" Item
Detection
1 CH 1-Apr Naveen clay leakage through gap between pusher head and cylinder
2 Blower #2 jacking pump 1-Apr Awadhesh kumar minor gland leakage attended
3 Blower #2 accoustic fan 2-Apr Subrakant barik fan blade cleaning required
no mud gun local selection indication lamp at pool pit and
4 CH
2-Apr Naveen hydrollic pump indicator
5 Blower #1 accoustic fan 3-Apr Subrakant barik fan blade cleaning required
6 CH 3-Apr Sanjay Sethi Spillage from skirt rubber
7 Blower #3 accoustic fan 4-Apr Awadhesh kumar fan blade cleaning required
8 CH 4-Apr Naveen fire fighting hose pipe not avilable near mudgun
9 CH 5-Apr TH-04 metal runner cover guide channel not placed properly.
Blower #3 discharge
10 5-Apr Arun samal Air leakage from duct
duct
11 CH 5-Apr West EOT crane frequently tripping during load shifting.
Operating of bfgas manual valve due to gas leakage from vent of
12 PCI 5-Apr Shubham. bf gas line.
13 SGP 5-Apr Vishal ku. Slag accumlation on road in front of bin building.
14 Blower #3 main motor 6-Apr Arun samal trench cover fixing
JCB backside protection glass not available ( during cleaning of
15 SGP 6-Apr Rajesh pandey tap hole unsafe condition.
16 CH 6-Apr Vishnu murti Oxygen leakagefrom connecting nipples of oxy lancing hose pipe
17 GCP 6-Apr Abhishek Fire hose empty in fire box.

18 GCP 6-Apr Abhishek Hand railing to be need between 1& 2 bin building.
Blower #3 lube oil
19 7-Apr Ajit sen one of three manual handle damage
accumulator
20 CH 7-Apr Deshmukh Waste mudgun mass collecting box required for all TH.
21 SH 7-Apr Sanjay Sethi CCC diverter Y chute punctured
22 SH 7-Apr Sanjay Sethi CCC Screen platform opening
23 SH 7-Apr Sanjay Sethi Y chute punctured
24 CH 7-Apr Deshmukh Hooter installed in cast house for sgp failure.
25 SGP 7-Apr Meghraj GB-07 belt takeup pully required guard.
26 Blower #3 8-Apr Md shakil Suction and discharge pressure gauge hard to access area
Illumination very poor in many platform. Chances to any incident
27 CH 8-Apr Deshmukh any time .
28 SH 8-Apr Sanjay Sethi OTC drive END DEDUSTING SUCTION pipe punctured
Provide proper stair case and platform for external demister
29 GCP 8-Apr Deshmukh cleaning
30 CH 8-Apr Abhishek West side man working without hand gloves & saftey goggle
31 Blower #3 9-Apr Md shakil discharge anti choke valve hydraulic line minor leakage
32 PCI 9-Apr Kapil Pahuja Unneccessary channels at the DC floor restricts movement.
33 PCI 9-Apr Kapil Pahuja Unneccessary channels at the fine silo floor restricts movement.
gasket is in damaged condition between dust contol valve and
34 GCP 9-Apr Naveen pugmill near cyclone
35 Blower #3 lube oil 10-Apr Md shakil Oil purifier filter cleaning
Plate form 35 to 32 stair case visibility at night is zerodue to
36 Furnace Top 10-Apr Deshmukh unavailability of illumination
Unwanted glasswool and metal scrap to be remove in front and
37 Stove 10-Apr Deshmukh back side of stove WHRS area
GCP Cone hydraulic recirculation pump not running in auto
38 GCP 10-Apr Deshmukh mode from F/C start up.
39 GCP & ETP 10-Apr Deshmukh ETP Display in HMI not working properly.
40 Blower #3 control oil 11-Apr Md shahbaz minor oil leakage from pipe joint
Blower #3 discharge
41 12-Apr Ajit sen hard to access area
bellow
42 CH 12-Apr Naveen no stand for storage of poking rod and drill rod
43 SH 12-Apr Sanjay Sethi CTC Conveyor drive end material spillage
44 SH 13-Apr Sanjay Sethi OTC discharge chute punctured
45 Blower #3 entrance step 13-Apr Arun samal modification done and height increased
Blower =9 mtr east
46 14-Apr Ajit sen ladder modification done
entrance
47 SH 14-Apr Sanjay Sethi STC discharge chute punctured
48 SH 14-Apr Sanjay Sethi CTC discharge chute punctured
49 SH 14-Apr Sanjay Sethi Coke found on panel platform
50 Blower 15-Apr Md shahbaz Cooling water line return line butterfly valve erection
51 TRT lube oil 16-Apr Md shahbaz discharge line nrv leakage
52 SH 16-Apr Sanjay Sethi SFC1 skirt rubber missing
53 SH 16-Apr Sanjay Sethi OGC discharge chute punctured
54 SH 16-Apr Sanjay Sethi OTC conveyor turn out
55 TRT lube oil pump 17-Apr Gyanendra pump overhauling done due to jam
56 TRT mist fan 18-Apr Gyanendra vent pipe extended
57 TRT lube oil cooler 19-Apr Md shahbaz tube cleaning pending
58 PCI 19-Apr Sonu kumar Coal leakage from common screw feeder floor-1, mill-2.
59 PCI 19-Apr Shubham. Channels above CA Fan-2to be removed.
60 TRT conrol oil cooler 20-Apr Gyanendra tube cleaning pending
61 SH 20-Apr Sanjay Sethi STC conveyor punctured
62 TRT bypass valve 401 21-Apr Ajit sen Hydraulic cylinder leakage from vent port
63 TRT bypass valve 402 22-Apr Sunil pradhan Hydraulic cylinder leakage from vent port
64 TRT bypass valve 403 23-Apr Gyanendra Hydraulic cylinder leakage from vent port
65 TRT quick shut off valve 24-Apr Sunil pradhan minor Hydraulic leakage
66 TRT turbine blades 25-Apr Fazan ali inspection pending
67 TRT seal pot#1 26-Apr Fazan ali frequently getting jammed
68 TRT seal pot#3 27-Apr Fazan ali frequently getting jammed
69 SH 27-Apr Sanjay Sethi CTC skirt rubber damaged
70 SH 27-Apr Sanjay Sethi OTC Y chute punctured
71 SH 27-Apr Sanjay Sethi CTC discharge Y chute punctured
72 TRT inlet butterfly valve 28-Apr Gyanendra actuator bolt getting loose
73 TRT inlet duct 29-Apr Md shahbaz expansion bellow minor gas leakage
74 TRT lube oil 30-Apr Gyanendra filter element jammed frequently
75 SH 30-Apr Sanjay Sethi CTC incoming chute punctured
76 TRT power oil 1-May Gyanendra filter element jammed frequently
TRT common hydraulic
77 2-May Sunil pradhan inlet goggle valve clamp cylinder minor leaakge
pump
TRT common hydraulic
78 3-May Sunil pradhan outlet goggle valve clamp cylinder minor leaakge
pump
79 SH 3-May Sanjay Sethi OFC 2 Belt ZSS problem
80 SH 3-May Sanjay Sethi OFC 3 Belt BSS problem
81 TRT lube oil pump 4-May Bhawani S Rathore moinor oil leakage from base frame
82 SH 4-May Sanjay Sethi Self alignment idler bearing damaged
83 TRT inlet butterfly valve 5-May Subrakant barik greasing point hard to access
84 SH 5-May Sanjay Sethi CCS vibro feeder support crack
85 PCI 5-May Prabhir mishra rpm.
86 PCI 5-May k.Vishnumurti Mill-2 ID fan drive feedback fault due to electrical problem.
IWS bottom level transmitter got malfunction due to this both IWS
87 PH 5-May Rajesh pandey pump tripped .
88 CH 6-May D.S.N Raju Oil leakage observed from rotary joint.
During tap hole closing mudgun slew in command withdraw
89 CH 6-May D.S.N Raju from R- selection.
90 TRT outlet goggle valve 6-May faizan ali greasing point hard to access
91 TRT bypass valve 7-May Bhawani S Rathore hydraulic cylinder minor leakage from casing
92 CH 7-May K.S ready jam.
Stove-3 ,Nitrogen purging valva XV(6302-B) problem in open &
93 Stove 7-May K.S ready close during change over.
94 GCP 7-May Sarda Swian There is no system to open this CGM valve after scrubber .
95 SGP 7-May Vishal ku. GWP-2 suction, granulation line & inter connection line leakage.
Provide proper removal type handrailing with toe guard at east
96 CH 7-May Deshmukh cast house slag annexure cover.
97 GCP 7-May S P Swain There is no system to open this CGM valve after scrubber .
The valve handle of oxygen service not there at cast house west
98 CH 7-May Sarda Swain side near dry pit -1 , stair case.
99 TRT bypass valve 402 8-May Arun samal minor oil seapage from oil pipe fitting
100 TRT bypass valve 401 9-May Fazan ali hydraulic cylinder minor leakage from casing
HWP-1 ( West) tripped due to high winding temp, pump change
101 SGP 9-May Vishal ku. over done but HWP-2 tripping due to overload
102 TRT inlet goggle valve 10-May Sunil pradhan drain valve operation hard to access
103 TRT outlet goggle valve 11-May Ajit sen Platform modification work
104 SGP 11-May Vishal ku. Provide proper isolation for GB01 belt cables .
105 CH 11-May Alok sahoo Leakage from T-21 downleg & elbow interconnection flange.
106 CH 12-May Control room TH-03 dedusting problem
Provide barricade nd life line for cleaning of cooling tower cell
107 SGP 12-May Vishal ku. (since we are using hydrant water of pressure 8 bar
108 TRT outlet goggle valve 12-May faizan ali drain valve operation hard to access
Blower #1 discharge
109 13-May Arun samal Blow off valve saddle support expansion
duct
110 CH 13-May naveen ku West EOT crane frequently tripping due to high temperature.
blind plates came out from the table port used to restrict the flow
111 PCI 14-May Kapil Pahuja in mill1.
112 PCI 14-May Kapil Pahuja Coal valve 1 operating problem .
Cable in hanging position near mudgun-4, which abstructing the
113 CH 14-May K.S ready JCB movement and also unsafe
114 Blower #2 process valve 14-May faizan ali Grease point discharge valve hard to access
Blower #1 discharge
115 15-May Subrakant barik Discharge valve external support provision
duct
116 CH 15-May venkat rammana mudgun piston self pushed
117 CH 15-May Vishnu murti drill machine over travel observed
118 CH 15-May Rajesh pandey panel of mist and air for drill ,machine is not fully seal
119 SGP 15-May Vishal ku. All belts are running without scraper.
drill machine drifter movement disturbed due to excess length of
120 CH 15-May Rajesh pandey stud in conter weight
121 CH 15-May Rajesh pandey hydraulic lines are not fully covered
Drill M/C-1, communication broken between M/C remote while
122 CH 16-May Naveen ku. retracting drifter just aftter tap opening.
SGP -west , drypit runner-1 slag throwing at ground floor witout
123 SGP 16-May Sarang any barication
Blower #3 discharge
124 16-May Ajit sen Blow off valve saddle support expansion
duct
125 Blower #1 process valve 17-May shahbaz Grease point hard to access
126 CH 17-May drill machine hammering not working properly
127 GCP 18-May Alok Sahoo cyclone vessel control valave bottom flange gasket got damaged.
Blower #1 discharge
128 18-May Sunil pradhan Discharge valve actuator support
Blower
duct #2 discharge
129 19-May Subrakant barik Blow off valve saddle support expansion
Blower
duct #2 discharge
130 20-May skakil Discharge valve external support provision
duct
131 PCI 20-May Deepak CO monitor is not available for PCI person in field.
132 PCI 20-May Khemlal sinha PCI lift is not working since 1 month.
133 PCI 20-May Prabhir mishra DCC rpm set point and actual not matching.
East side casthouse dedusting not working properly due to high
134 CH 20-May Rajesh pandey bag filter Dp.
135 TLRS 21-May Sunil behera Heating station-1 gas valve is jammed need greasing
136 TLRS 21-May Abhishek sahu leakages
137 TLRS 21-May Manmohan sahu Handle required in heating station plaform 1 & 2
138 TLRS 21-May Basanta das In heating 02 burner bend need to replace with new one
139 TLRS 21-May Dharmendra TLC-1 and 4 damaged stair to be made.
140 CH 21-May D.S.N Raju Oxygen hose got fire during lancing.
Proper handle to be fit at some of the points on valves of oxygen
141 CH 21-May D.S.N Raju mainfold
142 PCI 21-May Shubham. CO gas pressure is low in COG line.
143 PCI 21-May Shubham. HGG , Mill-1 firing problem.
144 PCI 21-May Manish singh bypass opening pit in unsafe condition .
145 Blower #2 process valve 21-May Arun samal Grease point hard to access
Blower #1 discharge
146 22-May Suresh appini Discharge valve actuator support
duct
147 SGP 22-May Sarang Salg accumulation on CO line (below conveyor GB 1A & 1B.
148 CH 22-May mudgun slew in oil leakage .
149 SGP 23-May DSN raju West SGP pump-1,flow problem.
150 CH 23-May venkat rammana Mudgun no-4 piston slf pushing continue problem.
151 CH 23-May venkat rammana Drill M/c -4 latching issue over travel.
152 CH 23-May Naveen ku. TH-3 secondary dedusting close limit not showing.
153 CH 23-May venkat rammana line.
154 CH 23-May Mukesh Remote box place to be change due to very hot area.
155 CH 23-May C R Das East side standard weight for crane loads to be removed.
east side CO gas line painting required & removing of pipe line
156 CH 23-May Pawan required.
157 CH 23-May Debdas identification.
158 CH 23-May Nayak Lancing oxygen hose pipe leakage at connecting point .
TH-4 flooring bricks retainer plate to be provided for metal
159 CH 23-May Chandan das runner cover.
160 CH 23-May Chandan das TH4 metal runner cover guide channel not placed properly.
161 CH 23-May Chandan das West EOT crane frequentky tripping during load shifting.
162 CH 23-May Vishnu murti pipe.
163 CH 23-May Rajesh pandey Lighting provided near taphole-1.
164 CH 23-May Deshmukh Waste mudgun mass collecting box required for all TH.
165 CH 23-May DSN raju Oil leakage observed from rotary joint.
166 CH 23-May DSN raju TH-3 dedusting main damper not opened fully due to jam.
167 CH 23-May Alok sahoo Leakage from Tuyere-21 downleg elbow interconnection flange
168 CH 23-May Control room TH-3 dedusting problem
169 PCI 23-May Kapil Pahuja Unneccessary channels at the DC floor restricts movement.
Operating of bfgas manual valve due to gas leakage from vent of
170 PCI 23-May Shubham. bf gas line.
171 PCI 23-May Sonu kumar Coal leakage from common screw feeder floor-1, mill-2.
172 PCI 23-May Prabhir mishra rpm.
173 PCI 23-May Shubham. Channels above CA Fan-2to be removed.
174 PCI 23-May Vishnu Mill-2 ID fan drive feedback fault due to electrical problem.
blind plates came out from the table port used to restrict the flow
175 PCI 23-May Kapil Pahuja in mill1.
176 PCI 23-May Kapil Pahuja Coal valve 1 operating problem .
Cable in hanging position near mudgun-4, which abstructing the
177 CH 23-May K.S ready JCB movement and also unsafe
178 CH 23-May Rajesh pandey filter
179 CH 23-May DSN raju Oxygen hose got fire during lancing.
180 Blower #3 process valves 23-May Awadhesh kumar Discharge valve external support provision
Blower # 3 common
181 24-May Arun samal No approach platform for inspection
header
182 TLRS 24-May Rahul Ladder to be made tlc-03,07,08,10
183 TLRS 24-May Sunil Panel not working near heating station
184 TLRS 24-May Rahul scarp to be removed near tlrs office
185 TLRS 24-May Manmohan Greasing of gas v/v required
186 TLRS 24-May Basanta stand to be made for pipe fixing at tlrs
Reversible belt scraper not adjust due to heavy coal spillage
187 PCI 24-May Deepak happen during feeding
188 PCI 24-May Anand arya Mill-2 bagfilter solenoid valve-34,54,61 not in pulshing
189 PCI 24-May Anand arya Mill-1 bagfilter solenoid valve-19,25,22 not in pulshing
190 CH 24-May Debdas TH-1 metal ruuner dedusting not operatiing since last -10 days
191 CH 24-May Debdas Oxygen & air flow controling valve not available at every valves
192 CH 24-May Saftey Fire etinguisher due to date expired
193 CH 24-May Control room Tuyere clay mass to be set at proper place
194 CH 24-May Ganesh Tuyere-13 & 36 LP supply valve passing observed.
195 CH 24-May Harinath TH-1 main runner skimmer to be repalce as it has got damaged.
196 CH 24-May Vijay Lancing oxygen hose to be repllaced at TH-2
197 CH 24-May Harinath TH-1 area unwanted dedusting ducts to br removed
198 SGP 24-May Vijay Dry pit runner-4 jam to be cleaned
199 SGP 24-May Bikram Pugmill top plate not properly bolted
200 SGP 24-May Shahban West side grab bucket crane breakdown
201 SGP 24-May Vishal ku. Salg accumulation on stairs of bin building
202 SGP 24-May Vishal ku. Mech scrap lying near bin building
203 SGP 24-May Dhruv Salg accumulation on both side of GB-07 belt
204 SGP 24-May Dhruv Screw conveyor greasing system door not getting closed
205 SGP 24-May Vishal ku. Gb104 A take up pully baricade missing
206 SH 24-May Uttam mohanty Plate stuck on nut coke by pass chute
207 SH 24-May Uttam mohanty Nut coke By pass chute punchture
208 SH 24-May Uttam mohanty STC-1 belt sway & material spillage
209 SH 24-May Uttam mohanty Sinter -6 vibro feeder support cracked
210 SH 24-May Uttam mohanty Sinter -5 vibro feeder support cracked
211 GCP 24-May Dhrub Dust accumulated in ground floor
212 CH 24-May Sri ram TH-1 trough cover got melted to be replaced with new one
213 CH 24-May Praveen TH-1 mudgun area proper lighting is not .
TH-2 splash cover manipulator device creating obstruction for
214 CH 24-May Dilip operator to work
215 SH 25-May Anant Sinter-06 , vibro feeder support crack.
216 SH 25-May Anant Coke-1, under size chute puncture.
220 SH 25-May Tapan CTC , receiving chute punchture.
221 SH 25-May Tapan Sinter-03 ,vibro feeder support crack.
222 SGP 25-May Krishna Settling tank bucket working problem
223 SGP 25-May Dhrub Salg accumulated in mud water pump house area.
224 SGP 25-May Krishna Mech scrap laying in GB01A .
225 SGP 25-May Krishna Cooling tower back side drain cleaning up
226 CH 25-May Chandan das TH-4 handrail damaged for drypit runner -4
227 CH 25-May Chandan das instrumentation.
228 CH 25-May Durga mondal Vertical nozzle jam found
229 TLRS 25-May Brij mohan nayak Torpedo-12 spout jam found.
230 PCI 25-May Prasannajeet Miil-1bagfilter dp too high at running condition.
231 GCP 25-May Vivek Agrawal Sulphuric acid is not available for alkanity control in GCP circuit
232 GCP 25-May S P Swain easily.
233 CH 25-May Vijay paswan TH-1 mudgun ring fond damaged.
234 CH 26-May Nayak TH-4 metal runner jam.
235 PCI 26-May Khemlal sinha Mill-1 lub oil cooling high from light are not lighten
236 PCI 26-May Khemlal sinha Platform no-4 PCB-1 & PCB-2 near light are not lighten
237 CH 26-May venkat rammana TDM-1 area filled with used drill rods & pociking rod
238 CH 26-May venkat rammana Mudgun-4 oil leakage observed while swelling arrested.
239 CH 27-May venkat rammana Drilling machine -4 hammering pressure increases.
240 SH 27-May venkat rammana STC conveyor started at 9:15 hrs bypassed
241 SGP 27-May Venkat ramana Slag runner -4 ,slag erosion observed .
242 CH 27-May Kartik TH-4 mudgun leakage observed ramming done.
243 SH 27-May Tapan Sinter-04 ,Vibro Feeder crack
244 SH 27-May Tapan Sinter-05 ,Vibro Feeder crack
245 SH 27-May Tapan Sinter-03 ,Blind deck loose
249 SH 27-May Tapan Sinter-08 ,Under size chute punture.
250 SH 27-May Tapan COke-01 ,Under size chute punture.
251 SH 27-May Tapan Coke-05 ,Under size chute punture.
TSS in BLT circuit is increasing day by day. Blowdown is not the
252 Furnace Top 28-May Vivek Agrawal final solution. Please look into this matter.
253 Flare Stack 28-May S P Swain Flare stack ladder to be rectified as earliest.
254 GCP 28-May S P Swain Vent Valve operating platform required in gas network.
255 SH 28-May Tapan Sinter-07 ,Under size chute punture.
256 SH 28-May Tapan Coke-02 ,Under size chute punture.
Temporary unwanted materials to be removed from gas network
257 PH 28-May S P Swain which is directly welded to pipes or in hanging position
258 GCP 29-May Deshmukh Quick Dam Useal Area Illumination Not Proper During Night
259 GCP 29-May Deshmukh Platform
Proper Cable dressing required at Cast House TH 03 near Tilting
260 GCP 29-May Deshmukh Runner
261 GCP 29-May Deshmukh identification requird Oxygrn Enrichment Line
GCP Cone hydraulic recirculation pump not running in auto
262 GCP 29-May Deshmukh mode from F/C start up.
263 GCP 29-May Deshmukh Waste mudgun mass collecting box required for all TH.
264 GCP 29-May Deshmukh Hooter installed in cast house for sgp failure.
265 CH 29-May Mukesh Ventilation required at cast house EOT near working platform.
Cascade element found in both side thickner launder which is
266 GCP 29-May S P Swain coming from scrubber.
Huge amount of condensate coming from CGM line. Need to do
267 GCP 29-May S P Swain
some modification or some innovative rectification.

External demister flange leaking continuously.
Bleeder valve need to be replaced with proper designed valve for
venting at the time of shutdown near scrubber in CGM line.
Walkway platform required from FP building to Quick dump U-
270 GCP & ETP 29-May S P Swain
Seal for easy operation.
Tower crane needs to be dismantle as it covers suspended load
271 PCI 29-May S P Swain
which will create dangerous situation in future.
Condesate separator required at TOP-B for separating condensate
272 MPH 29-May S P Swain
from steam in a huge amount regularly.
PRV required to be installed in TOP-B at steam line to avoid valve
273 MPH 29-May S P Swain
throtlling.
02 Nos oxygen valve handle damaged at CH floor service point,
274 CH 29-May S P Swain
needs to be replaced urgently to avoid any kind of mishappening.
Steam injection system required to do detaring from CO gas at CH
275 CH 29-May S P Swain
south side valve station.
276 MPH Electrical building 29-May S P Swain Earth pit inspection date to be reviewed & due date to be changed.
277 Furnace Top 30-May Deshmukh Unwanted opening to be closed at 66.7mtr.
278 Furnace Top 30-May Deshmukh Meta scrap to be remove from 66.7 mtr.
279 Furnace Top 30-May Prakash removed.
280 PCI 30-May Prasannajeet leakage.
281 SGP 30-May Naveen Ku. Water leakage from east side SGp blowing box.
282 PCI 30-May Prasannajeet Bag filter mill-1 outlet flow dp abnormality at close condition.
283 CH 30-May Nitendar Arya Slag runner punture at junction.
284 CH 30-May Malik Remote emergency button , not releasing easily.
285 CH 30-May Naveen Cover to be provided for tap hole-1 maintrough ( slag dam cover).
286 CH 30-May Nayak TH-1 , tilting runner dedusting close feeback problem.
287 PH 30-May Deshmukh Secondary pump Lt-9305, showing wrong reading .
288 SGp 30-May Jagannath GWP, discharge line leakage.
289 SGp 30-May Jagannath HWP-1 & KWP-1 suction valve manual valve not opened.
290 CH 30-May Vijay Mudgun-1 , ring damaged.
291 SH 30-May Tapan Sinter-06, screen deck puncture.
292 SH 30-May Tapan Sinter-08, screen deck puncture.
293 SH 30-May Tapan Sinter-02, Blind deck bolt loose.
298 SH 30-May Tapan Sinter-07, under size chute puncture.
299 SH 30-May Tapan Sinter-08, under size chute puncture.
302 SH 30-May Tapan Sinter-03, Feeder support crack.
305 SH 30-May Tapan Sinter-06 Feeder support crack.
306 SH 30-May Tapan Sinter-08 Feeder support crack.
307 SH 30-May Tapan Pellet-02,bin feeder bolt broken.
Industrial water pump-2 discharge line pressure gauge got
308 PUMP HOUSE 31-May Alok
damadged.
309 Furnace Proper 31-May D Deshmukh Unwanted Opening to be closed at 66.7 Mt at 180 Deg North Side
310 Furnace Proper 31-May D Deshmukh Metal Scrap to be remove from 66.7 Mt Eastside 270 Deg
House keeping required near east cast house dedusting pneumatic
311 Cast House 1-Jun Saurab conveying system.
312 Cast House 1-Jun Chandan das TH-4 mudgun hydraulic oil leakage observed .
313 CH 1-Jun Vijay paswan Drypit-3, jam cleaing & sand dressing done.
314 PCI 1-Jun Prasannajeet Mill-2 hydraulic leakage.
BF network total gas flow (FT5421) not working since 9:30
315 GCP 1-Jun
Control room
informed to e & I.
316 Water System 1-Jun s.mallick venting valve leakage to be arreste of SSF pump-1
317 Water System 2-Jun s.mallick Pipe line supporting in soft water brine solution line.
318 Water System 2-Jun s.mallick Gasket damage of Ejector of softner-1
319 Water System 2-Jun s.mallick Leakage from flange of steam valve in PRDS
320 Water System 2-Jun s.mallick Plateform provide for proper arrangement of LPG cylinder.
321 SH 2-Jun Tapan Sinter-05 oversize chute punchture.
323 SH 2-Jun Tapan Pellet-01 oversize chute punchture.
324 SH 2-Jun Tapan Sinter-04 vibro feeder support crack
325 SH 2-Jun Tapan Sinter-06 vibro feeder support crack
328 SH 2-Jun Anil Sinter-07 oversize chute punchture.
329 SH 2-Jun Uttam mohanty Sinter-02 feeder support crack.
330 SH 2-Jun Uttam mohanty Sinter-04 feeder support crack.
331 SH 2-Jun Uttam mohanty Nut coke screen blind deck damaged.
332 SH 2-Jun Uttam mohanty Nut coke feeder discharge punchtured..
Drill-30carriage hydraulic motors base belt broken & teeth
333 Cast House 2-Jun
Deshmukh
damage during tap opening.
334 Cast House 2-Jun D Deshmukh Th 03 Hydrulic leakge Drilling Machine
335 SH 3-Jun Annat Coke-2, feeder puncture.
336 SH 3-Jun Annat Sinter-6 screen puncture.
337 SH 3-Jun Annat Sinter-7 screen puncture.
338 SH 3-Jun Annat Pellet-01 oversize chute punchture.
339 SH 3-Jun Uttam mohanty Pellet-02 oversize chute punchture.
340 SH 3-Jun Uttam mohanty Sinter-04 undersize chute punchture.
343 SH 3-Jun Uttam mohanty Sinter-06 oversize chute punchture.
345 SGP 3-Jun Chandan das East SGP runner cover is not lifted due to no lighting .
Plates at TH-3 tilting runner cover which are obstructing the
346 Cast House KS Ready
3-Jun movement.
347 Water System 3-Jun s.mallick Gland leakage of BLT pump-2.
348 Water System 4-Jun s.mallick Filter has jammmed of Autobackwashfilter-1.
349 Water System 4-Jun s.mallick Supply valve operating problem of Autobackwash filter-5.
350 Water System 4-Jun Prakash. Backwash valve jammedof scf-5
351 PH 4-Jun Shahnawaz Welding cable damage , xygen regulator & house is damage.
352 PH 4-Jun Bikram lenka Dosing pump hose leakage.
353 Cast House 4-Jun Deshmukh CH west side near poking rod stand housekeeping to be done.
354 Cast House 4-Jun Bhanu Prakash Improper stacked clay at north side .
355 PCI 4-Jun Control room Lack of lightning at PCI.
356 SGP 5-Jun RK Singh Sump needs to be cleaned .
357 SGP 5-Jun Vishal ku. GB-104A dischrage chute puntchure.
358 SGP 5-Jun Vishal ku. GB-104B dischrage chute puntchure.
359 SGP 5-Jun Vishal ku. Slag accumlation below GB 104A take up pully.
360 SGP 5-Jun Vishal ku. Leakage from hot water line.
361 SGP 5-Jun Vishal ku. Leakage from GWP-2 discharge line
362 SGP 5-Jun Vishal ku. Drain below GB 104B choked with slag
363 SGP 5-Jun RK Singh Structural material need to be disposed off below GB104A.
364 Stoves 5-Jun RK Singh Cable dressing & hole sealing is required in WHRS area.
Welding machine should be put safe & sheded location from SGP
365 SGP 5-Jun
RK Singh
bin floor.
366 Stoves 5-Jun RK Singh Water leakage need to be addressed in WHRS.
367 Stoves 5-Jun RK Singh Packing material need to be disposed off below stove flue line.
368 Cast House 5-Jun RK Singh Cable drum should be disposed off from below cast house.
369 SH 5-Jun Tapan Coke-02 ,Under deck punture.
370 SH 5-Jun Tapan Coke-03 ,Under deck punture.
371 SH 5-Jun Tapan Sinter-04, Feeder support crack.
372 SH 5-Jun Anil Sinter-06, Feeder support crack.
373 SH 5-Jun Mithun CTC , skirt rubber replacement.
374 SH 5-Jun Mithun Pellet-01 ,vibro feeder support crack
375 SH 5-Jun Mithun Pellet-02 ,vibro feeder support crack
376 SH 5-Jun Mithun Sinter-04 ,vibro feeder support crack
377 SH 5-Jun Mithun Sinter-06 ,vibro feeder support crack
378 SH 5-Jun Jitu Sinter-08 undersize chute punchture.
379 SH 5-Jun Jitu Sinter-04, screen chute punchture.
380 SH 5-Jun Jitu Sinter-06, screen chute punchture.
381 SH 5-Jun Jitu Nut coke-01, vibro feeder support crack.
382 SH 5-Jun Jitu Additive -2, vibro feeder support crack
383 SH 5-Jun Sraroj CFC-2 receiving chute punchture.
384 SH 5-Jun Uttam mohanty Ore bunker -1 screen damaged
385 SGP 5-Jun Dilip GB-07 belt takeup pully required guard.
386 Water System 5-Jun Prakash. Diesel tank flange bolting.
387 Water System 6-Jun Akhey Gland rope leakage of IWP-2
388 PCI 6-Jun Screw feeder 2, mill 02 abnormal sound from the gear box
389 PCI 6-Jun (50,52,53,54,55,56,58,60,61,62,63,64)
390 PCI 6-Jun ID fan 01 flow not showing correct value
391 SGP 6-Jun Vishal ku. Damaged idler lying beside GB07 belt.
392 SGP 6-Jun Vishal ku. Slag accumulation below GB104B
393 SGP 6-Jun Vishal ku. Damaged idler lying beside GB104 A belt.
Closing of the gap at the 10 floor between the platform and coal
394 PCI 6-Jun carrying pipe
395 PCI 6-Jun Coal rejection high from the mill 01
396 PCI 6-Jun scrapper of the mill 01 to be rectified
397 PCI 7-Jun HP air compressor stopped for electrical panel bus bar job
HP air compressed air flow stopped due to problem in dryer tower
398 PCI 7-Jun changeover
399 PCI 7-Jun Lances removed 1,2,10 21,25,28
400 PCI 7-Jun scrap removal from the floor 9
401 SGP 7-Jun Jitu Slag accumulationin front of east hydraulic room
402 SGP 7-Jun Jitu Slag accumulationin front of west hydraulic room
403 PCI 7-Jun Gaps closed at the bottom of the PCI -C1 conveyor
404 SH 7-Jun Annat Sinter-02 oversize chute punchture.
405 SH 7-Jun Khirod Pellet-02 vibro feeder support crack
406 SH 7-Jun Khirod OTC diverter gate abnormal.
407 SH 7-Jun Khirod Ore -1 ore boulder foumd above gizzle
408 SH 7-Jun Khirod CCC Screen opening below excitor.
409 SH 7-Jun Khirod CTC-spillage material at drive end
410 SH 7-Jun Khirod CTC-spillage material at walkway
411 SH 7-Jun Annat Sinter-08 -screen deck plate damaged
412 Furnace Proper 7-Jun D Deshmukh Copper Stave Row 8 Water Leakge Found at 25 Meter
413 Furnace Proper 7-Jun D Deshmukh Gas Leakge Found at 31Meter
414 Water System 7-Jun s.mallick House keeping in MPH and Rack shifting in store.
415 Water System 8-Jun s.mallick Steam pipe line leakge in PCI
416 Water System 8-Jun s.mallick leakage in AHU-1 of electrical building.
31 meter above tap hole #3(190-200degc) thermocouple point
417 Furnace Proper 8-Jun
Alok
gas leakage
418 PCI 8-Jun Prabhir mishra pin hole leakage in drainline of main filter
Mud gun attached jam (wall jam) removed (TH-4),secondary
419 CH 8-Jun
Debdas
dedusting duct-jam to be removed
420 CH 8-Jun Debdas taphole-4,metal runner (corner area) channel welding to be done
421 SH 8-Jun Chandan sinter02-screen deck puchtured
422 SGP 8-Jun Swapna Bin-01 punchture, slag spillage.
423 SGP 8-Jun Swapna Sskirt rubber damage of GB104A
427 SH 8-Jun Chandan sinter 02 oversize chute punctured
428 SH 8-Jun Uttam mohanty coke1 screen deck puchtured
429 SH 8-Jun Chandan coke2 bunker undersize chute punctured
430 SH 8-Jun Anant coke2 screen deck punctured
431 SH 8-Jun Anant coke1 screen deck punctured
432 PCI 9-Jun Stone stuck in the Drag chain feeder mill 01
433 PCI 9-Jun water flow was poor in lubrication oil heat exchanger 01
434 PCI 9-Jun Pellet spillage in front of mill 02
435 PCI 9-Jun Flushing coal spillage in front of PCI building
436 PCI 9-Jun Coal below the reversible conveyor (due to scrapper)
437 SH 9-Jun Uttam mohanty Sinter -02 bunker undersize chute ,punchured
440 SH 9-Jun Coke -02 bunker under size chute punchured
441 SH 9-Jun Nut coke bunker discharge chute punchured
442 SH 9-Jun Sinter tripper car y- chute punchure
443 CH 9-Jun Debdas 1,2,3,-Tap hole main trrough cover jam ,Cleaning done
444 Water System 9-Jun Rajiv Cleaning of Hearth stave cooling pump-1.
445 Water System 9-Jun s.mallick Copper stave PHE-3 backwash flushing.
446 Water System 10-Jun s.mallick Bellow leakage of copper stave cooling pump-3DG
447 Water System 10-Jun s.mallick Flange leakage of TNCP-1.
448 Water System 10-Jun s.mallick Gland hose has damaged of BLT cooling pump-1
449 PCI 10-Jun Coal spillage from the conveyor
450 PCI 10-Jun Emergency switch of the reversible conveyor not ok
451 PCI 10-Jun RAL-1, Mill 01 oil leakage
452 PCI 10-Jun Light at the 8 th floor not ok
453 PCI 10-Jun Leakage from the feed tank 2, XV1232
454 CH 11-Jun Debdas Dry pit runner-4 jam to be cleaned
455 CH 11-Jun Debdas th-4 track jam cleanind
456 PCI 11-Jun Mr Kaushik Coal leakage from the Manhole above screw feeder 1, Mill2
457 PCI 11-Jun Mr Kaushik Mill2 lubrication oil HE water flow less
458 PCI 11-Jun Mr Kaushik Coal leakage from the Manhole above screw feeder 1, Mill1
459 PCI 11-Jun Mr Shubhum ID fan 2 covers restored back
460 PCI 11-Jun Mr Sonu Pellet shifting from the ground floor
461 SH 11-Jun Annat Sinter -05 screen underdeck ,punchured
462 SH 11-Jun Annat Sinter -04 screen underdeck ,punchured
463 SH 11-Jun Uttam mohanty Sinter -06 screen underdeck ,punchured
464 SH 11-Jun Uttam mohanty Sinter -02 screen underdeck ,punchured
465 SH 11-Jun Uttam mohanty Coke -01 screen underdeck ,punchured
466 SH 11-Jun Uttam mohanty Sinter -03 vibro feeder support crack
467 SH 11-Jun Tapan Sinter -05 bunker undersize chute ,punchured
468 SH 11-Jun Tapan Coke -04 bunker under size chute punchured
469 SH 11-Jun Tapan Coke -01 bunker under size chute punchured
470 TRT Quick shut off valve 11-Jun-19 Md shahbaz Minor Leakage from quick shut off valve
471 SH 11-Jun Tapan Nut coke bunker discharge chute punchured
472 Water System 11-Jun s.mallick Greasing required of filter press bomb door bearing.
473 Water System 11-Jun s.mallick Gland leakage from Gcp clairified pump-1.
474 Water System 11-Jun s.mallick Oil fillup in gear box of polydosing pump-A .
475 Water System 12-Jun s.mallick Cleaning of feed pump.
476 Water System 12-Jun s.mallick Valve erection in Demister Drain line modification.
477 Water System 12-Jun s.mallick GCP CLAIRIFED WATER PUMP-3 DG PM
478 Water System 12-Jun s.mallick HEARTH STAVE COOLING PUMP-3DG PM
479 Water System 12-Jun s.mallick Gcp cooling tower fan-2 & 3 alignment
480 TLRS 12-Jun MAHENDRA Blow pipe to be placed in designated place
481 TLRS 12-Jun BASANTA TMT bar exoposed in the floor
482 TLRS 12-Jun BASANTA Cable wire is exposed
483 TLRS 12-Jun BASANTA Welding m/c earthing missing
484 TLRS 12-Jun MAHENDRA Leakages from oil drum placed near tlrs offices
485 PCI 12-Jun Anand Tin sheet at 10 th floor loosens
486 PCI 12-Jun Shubhum Abnormal sound from the mill 2 during grinding
487 PCI 12-Jun Anand Reversible area floor 5 cleaning
488 PCI 12-Jun Anand Mill 2, 6th floor Cover of Pneumatic slide gate fixed
489 PCI 12-Jun Anand Mill 2, bag filter solenoid no 23 N2 passing
490 PCI 12-Jun Anand Mill2 RAL mesh cleaned
491 SGP 12-Jun Two I beam lying ilon road below GB04B
492 CH 12-Jun Deshmukh EOT crane not working
493 SH 12-Jun chandan Coke -01 bunker under size chute punchured
494 SH 12-Jun chandan Pellet-01 bunker oversize chute punctured
495 SH 12-Jun chandan OTC chute punctured
496 SH 12-Jun chandan Pellet-01 screen vibro feeder support crack
497 SH 12-Jun chandan Pellet-02 deck punchtured
498 SH 12-Jun chandan Pellet-02 bunker oversize chute punctured
499 SH 12-Jun Annat Coke-01 bunker oversize chute punctured
500 SH 12-Jun Uttam mohanty Coke-02 bunker oversize chute punctured
501 SH 12-Jun Uttam mohanty Coke-03 bunker oversize chute punctured
SH to BLT material discharge delay time observe increased to 16
502 SH 12-Jun
Venkat ramana
to 20 sec due to MCC scoopout observed.
503 TRT LUBE OIL 12-Jun-19 faizan ali Seapage from supply line flange of trt
504 JOP OF TRT 13-Jun-19 faizan ali seapage from nrv of jop-2 of trt
505 PCI 13-Jun Anand Tin sheet at 10 th floor loosens
506 PCI 13-Jun Shubhum Abnormal sound from the mill 2 during grinding
507 PCI 13-Jun Anand Reversible area floor 5 cleaning
508 PCI 13-Jun Anand Mill 2, 6th floor Cover of Pneumatic slide gate fixed
509 PCI 13-Jun Anand Mill 2, bag filter solenoid no 23 N2 passing
510 PCI 13-Jun Anand Mill2 RAL mesh cleaned
511 PCI 13-Jun Shubhum Tin sheet at 6 th floor loosens
512 PCI 13-Jun Kaushik Insulation material cleared from the floor 9
513 PCI 13-Jun Shubhum Flushing coal spillage in front of PCI building
514 SH 13-Jun Uttam mohanty Sinter-01 bunker under size chute punchture
520 SH 13-Jun Uttam mohanty OTC Y-chut punchutre
521 SH 13-Jun Uttam mohanty CTC receiving chute punchture
522 SH 13-Jun Uttam mohanty Ore fines conveyor , skirt rubber replacement.
523 Water System 13-Jun s.mallick Copper stave Pump-3DG PM
524 Water System 13-Jun s.mallick GCP COOLING TOWER NOZZLE , FINNS & SUMP CLEANING
525 Water System 13-Jun s.mallick FLARE PILOT BURNER TO BE CLEANED & DETARED WITH THE HELP OF STEAM INJECTION.
526 Water System 14-Jun s.mallick DRIP POT CLEANING & CHANGING OF GASKET
527 Water System s.mallick Jammed to be clear of underflow pump-1 ofthickner 32.
14-Jun
528 TLRS 14-Jun MAHENDRA Scrap near TLRS refractory store to be removed
529 TLRS 14-Jun BASANTA Lights not working in refractory office
530 TLRS 14-Jun BASANTA Winch m/c blocking passage near tlrs office
531 TLRS 14-Jun BASANTA Wooden skidnot kept kept in proper position
532 TLRS 14-Jun MAHENDRA Electrical box in 1st floor to be removed
533 PCI 14-Jun Shubhum Tin sheet at 6 th floor loosens
534 PCI 14-Jun Kaushik Insulation material cleared from the floor 9
535 PCI 14-Jun Shubhum Flushing coal spillage in front of PCI building
536 PCI 15-Jun Sonu Dust Leakage from the ballow above RAL - PRF
537 PCI 15-Jun Deepak Leakage from manhole of the Compressed air tank
538 SGP 15-Jun Dhrub ku Dust accumulated in ground floor
539 Water System 15-Jun s.mallick Gland rope leakage of secondary cooling pump-1
540 Water System 15-Jun Akhey Bellow leakage of hearth stave cooling pump-3DG
541 Water System 15-Jun s.mallick Plateform for valve operating.
542 Water System 16-Jun Jyoti Knife gate valve bolt damage.
543 Water System 16-Jun s.mallick Finns is to be clean of Ahu-1 of main control room.
544 Water System 16-Jun s.mallick Greasing required of Steam trap valve .
545 SGP 16-Jun Dhrub ku Ground drain pump discharge hose leakage
546 PCI 17-Jun Kaushik Emergency switch of the lubrication 1, mill 1
547 PCI 17-Jun Khemlal Mill 01 , firing problem
548 PCI 17-Jun Deepak Coal valve stucking problem 06,07,09,34
549 PCI 17-Jun Prabir Cleaning reversible area floor 5
550 PCI 17-Jun Deepak Cleaning behind the Booster fan area
551 PCI 17-Jun Shubhum High coal rejection from the mill 1
552 SH 17-Jun TPL Sinter # 07 -skert rubber replacement
553 SH 17-Jun TPL Pellets #02 under size chute puncher
554 SH 17-Jun TPL OTC Y-chut puncher
555 SGP 17-Jun Bapun Slag accumulation below GB104B
556 SGP 17-Jun Bapun Mech scrap lying on GB104B tail end plateform.
557 SH 17-Jun TPL CTC Y-Chut puncher
558 SH 17-Jun Ananta (bindu op.) Nut coke By pass chute puncher
559 SH 17-Jun Tapan (bindu op.) Nut coke receiving chut puncher
560 Water System 17-Jun Narendra Poly dosing pump-1 jammed to be clear.
561 Water System 17-Jun s.mallick Filter cleaning of AHU-2 of Main control room.
562 Water System 17-Jun Narendra Handrailing provide in Filter press machine-1
563 Water System 18-Jun s.mallick Discharge side bellow leakage of TNCP-1
564 Water System 18-Jun s.mallick Gland rope leakage of secondary cooling pump-3
565 SGP 18-Jun RajKishore Mech scrap lying on GB104B belt
566 SGP 18-Jun RajKishore Mech scrap lying on GB104B near stair.
567 PCI 18-Jun Sonu Dump pipe opening to be closed at the 5th floor
568 PCI 18-Jun Deepak Cleaning of the pellets from the area floor near mill 2
569 PCI 19-Jun Kaushik Tin shed to be fixed properly above main coal line filter
570 PCI 19-Jun Anand Coal removal from the 2nd floor
571 PCI 19-Jun Anand Auto air control of HGG 2
572 PCI 19-Jun Kaushik Flushing coal disposal lying below main line filter
573 SH 19-Jun TPL Sinter 01 ,05 ,06,07 undersize chute puncher
574 SH 19-Jun TPL Sinter 05 ,06 oversize chute pincher
575 SH 19-Jun TPL Coke 01,02 ,04 undersize chute puncher
576 SH 19-Jun TPL Pellets #02 over size chute puncher
577 SGP 19-Jun Krishna Slag accumulation in front of west sgp pump house
578 SGP 19-Jun Krishna Slag accumulation between settling tank and mud water area.
579 SH 19-Jun TPL Sinter 01,04 fibro feeder support crack
580 SH 19-Jun TPL Sinter rodgate puncher
581 SH 19-Jun TPL STC return ideler replacement
582 SH 19-Jun TPL OTC y- chute puncher
583 SH 19-Jun TPL Receiving chute puncher
584 SH 19-Jun TPL Sinter 02 under duct puncher
585 Water System 19-Jun s.mallick Gland rope leakage of BLT Pump-1
586 Water System 19-Jun Rajive Gland rope leakage of secondary cooling pump-2
587 Water System 20-Jun Bipra Air Filter cleaning of AHU-1 of PCI.
588 Water System 20-Jun Deepak Cleaning of Tuyere nose cooling pump-1
590 PCI 20-Jun Prabir Coal leakage from the bag filter mill 02
591 PCI 20-Jun Prabir Coal cleaning from the floor 7,below common feeder
592 SH 20-Jun TPL Sinter 04 bunker undersize chute puncher
593 SH 20-Jun TPL Sinter 05 bunker undersize chute puncher
594 SH 20-Jun TP,L Sinter 06 bunker undersize chute puncher
595 SH 20-Jun TPL Sinter 07 screen vibro feeder support crack
596 SH 20-Jun TPL Coke 01 bunker under size chute puncher
597 SGP 20-Jun Krishna Welding machine should be put safe & sheded location from SGP bin floor.
598 SGP 20-Jun Abhishek Metallic scrap spread near ramp-02
599 SGP 20-Jun Abhishek Slag accumulation below GB104B
600 SH 20-Jun TPL Coke tripper car Y -chute puncher
601 SH 20-Jun TPL Sinter tripper car Y -chute puncher
602 SH 20-Jun TPL Sinter 04,06 dack puncher
603 SH 20-Jun TPL Sinter 06, 07 feeder support crack
604 SH 20-Jun TPL Pellet 02 oversize chute puncher
605 SH 20-Jun TPL Coke 02 ,04 ,05 bunker under size chute puncher
606 SH 20-Jun TPL STC return ideler replacement
607 SH 20-Jun TPL CTC return ideler replacement
608 SH 20-Jun TPL CFC 03 discharge chute puncher
609 SH 20-Jun TPL Nut coke vibro feeder support crack
610 SH 20-Jun TPL NCC skart rubber change
611 SGP 20-Jun Krishna Slag accumulation below GB104B
612 SGP 20-Jun Krishna Dust accumulated below cast house dedusting west
613 SGP 20-Jun Lenka Screw conveyormanhole is in open condition
614 PCI 21-Jun Prabir Hourly Injection rate was higher than set point
615 PCI 21-Jun Sonu At distributor Coal valve no 6 jamming
616 PCI 21-Jun Shubhum Vibration probe ID fan 2 fault
617 PCI 21-Jun Kaushik Cleaning below reversible conveyour
618 SGP 22-Jun ganesh Granulation discharge header leakage near condensation tower.
619 SGP 22-Jun Dhrub ku SGP west HWP-01 discharge line leakage
620 TLRS 22-Jun T-12 right side teflon bush pin found broken
621 Water System 22-Jun Prakash Gland leakage of feed pump-3
622 Water System 22-Jun Narendra Behera Gland leakage of booster pump-1
623 Water System 22-Jun Abhilash Algie deformation in cooling tower wall.
624 Water System 23-Jun s.mallick Greasing of TBCP-2
625 PCI 23-Jun Sonu Mill1, RAL mesh cleaned
626 PCI 23-Jun Anand DCC mill 01, mill 02 jammed
627 PCI 24-Jun Prasenjit coal reject disposed
628 PCI 24-Jun Sonu Purge valve no 27, SOV changed
629 PCI 24-Jun Deepak Tin shed cover at the 2 nd floor to be fixed
630 SH 24-Jun Uttam mohanty sinter-01 screen deck puncher
634 SH 24-Jun Uttam mohanty Sinter 01 undersize chute puncher
635 SH 24-Jun Uttam mohanty Sinter 07 undersize chute puncher
636 SH 24-Jun Uttam mohanty coke 02 undersize chute puncher
637 SH 24-Jun Uttam mohanty Sinter-01 bin vibro feeder support crack
640 PCI 24-Jun Prasenjit coal reject disposed
641 PCI 24-Jun Sonu Purge valve no 27, SOV changed
642 PCI 24-Jun Deepak Tin shed cover at the 2 nd floor to be fixed
644 Water System 24-Jun Abhilash Algie deformation in cooling tower wall mainpump house..
645 LVDH in blower 2 24-Jun-19 Ajit Sen Minor Leakage from lvdh pipe line
646 LVDH in blower 2 25-Jun-19 Md shahbaz Oil sepage from LVDH fittings
647 Water System 25-Jun s.mallick Bellow leakage of ESWP-2 .
648 SH 25-Jun tapan sinter-03 screen deck puncher
649 SH 25-Jun tapan sinter-07 under size screen deck puncher
650 SH 25-Jun tapan sinter-02 near eaciter side punchure
651 SH 25-Jun tapan sinter-07 over size chute deck puncher
652 SH 25-Jun tapan CTC -01 dischrge chute punchure.
653 SH 25-Jun tapan sinter-07 screen spring damaged.
654 SH 25-Jun tapan vibro feeder support crack
655 PCI 25-Jun Shubhum Mill 2, tripped due to ID fan DE bearing temp high
656 PCI 25-Jun Khemlal Mill 2, tripped due to oil temp high
657 PCI 25-Jun Kaushik Reversible conveyour floor cleaning
658 SH 25-Jun Tapan CFC-3 discharge chute puncher
659 SH 25-Jun Tapan sinter-01 under size puncher
662 SH 25-Jun Ganga CTC Y-chute punchure.
663 SH 25-Jun Ganga OTC Y-chute punchure.
664 SH 25-Jun Ganga Center screen body punchure.
665 SH 25-Jun Ganga Pellet vibro feeder support crack
666 SH 25-Jun Ganga Sinter-02 vibro feeder support crack
667 SH 25-Jun Ganga Nut coke vibro feeder support crack
668 SGP 26-Jun Jagannath East Granulation discharge header leakage near condensation tower.
669 SGP 26-Jun Jagannath HWP-02 discharge line leakage
670 PCI 26-Jun Sonu Floor 09, cleaning required
671 PCI 26-Jun Prasannjit Coal valve no 32 stuck
672 PCI 26-Jun Parida Bag filter (mill 2) checking
673 PCI 26-Jun Sonu Stone stuck in the Drag chain feeder mill 01
674 Water System 26-Jun s.mallick Autobackwash filter drain valve bolt fitting.
Dust accumulation around dome valve of east cast house
675 SGP V.Sinha
26-Jun dedusting.
676 SGP 26-Jun Ganesh slag accumulation in main-drain behind cooling tower
677 SGP 26-Jun Sapna GB08 belt joint damage
678 Water System 26-Jun s.mallick Fan assembly replacement of Main cooling tower fan-7
679 SGP 27-Jun Vikram leakage from blowing boxvertical nozzle line
680 SGP 27-Jun Gopabandhu slag spillage from screw conveyor discharge
681 Bin-building 27-Jun Bapun slag spillage from GBOYA discharge chute
683 Water System 27-Jun Rajive Gland rope leakage of secondary cooling pump-2
684 PCI 27-Jun Deepak Leakage from the flange of emergency bag filter 2
685 PCI 27-Jun Deepak Operating problem in the hand valve of emergency N2 bag filter mi
686 PCI 27-Jun Sonu HP compressed air tripped
687 PCI 27-Jun Prasannjit HGG 1 Scanner not detecting the flame
688 PCI 27-Jun Sonu Mil 1 RAL mesh over fine silo cleared
689 SH 27-Jun Ganga Ore bunker-02 scren deck punchure.
690 SH 27-Jun Ganga sinter-05 over size chute puncher
691 SH 27-Jun Annat sinter-03 screen vibro feeder support crack
692 SH 27-Jun kanha sinter-07 screen vibro feeder support crack
693 SH 27-Jun kanha sinter-01 under size chute puncher
696 SH 27-Jun kanha sinter-08 under size puncher
697 SH 27-Jun kanha Pellet-01 over size chute puncher
698 SH 27-Jun kanha Pellet-02 over size chute puncher
699 SH 27-Jun kanha Coke-01 under size chute puncher
700 SH 27-Jun kanha Coke-04 under size chute puncher
701 Stock house 27-Jun Sourabh dubey sinter weighing hopper#5
702 PCI & Stove 27-Jun Sourabh dubey CO detector
703 PCI 27-Jun Devendra O2 analyzer
704 Stock house 27-Jun Devendra sinter weighing hopper#5
705 Stock house 27-Jun Devendra coke weinghing hopper#3
706 Cast house 27-Jun Devendra All Dip therocouple
707 Stock house 27-Jun Nitesh Coke weighing Hopper#3
708 MEB 27-Jun Chandresh Transformer 6,7,8 Busduct Breather silica gel
709 TRT Quick shut off valve 27-Jun-19 Ajit Sen Oil sepage from quick shut-off valve
710 Blower #1 Anti-choke 27-Jun-19 Faizan Ali seapage from anti-choke valve cylinder of blower #1
711 TRT Floor Area 28-Jun-19 Ajit Sen Moving of extra cut piece of mist fan exaust line.
712 TRT 28-Jun-19 Arun samal Gland seapage from outlet butterfly valve near actuator
713 Stock house 28-Jun Saurabh STC Belt Weigher
714 Stock house 28-Jun Sourabh dubey sinter weighing hopper#1
715 Stove 28-Jun Himadri WHRS BFG XV6801_3
716 SGP 28-Jun Dhruv slag accumulation in front of mud water pump
717 SGP 28-Jun Dhruv slag accumulation beside settling tank
718 SGP 28-Jun Ali slag accumulation inside hot water pump
719 SGP-E 28-Jun Himadri TT8206_2
720 PCI 28-Jun Nitesh HGG-1 PLC
721 BLT 28-Jun Nitesh Radar-1 & 2
722 Pump House 28-Jun Chandresh Side stream filter pump-02
723 PCI 28-Jun Anand Increasing the height of the outlet of BF gas vent line
Used belt Curtain to be provided at cyclone discharge chute for
724 Water System 28-Jun
S P Swain
lcontrolling the emission of dust.

S P Swain External painting to be done for sulphuric acid acid dosing tank.
Moisture separator to be provided at TOP-B for separating the
S P Swain
condensate from steam.
PSV of 25 bar to be provoded at TOP-B for ease of operation as
S P Swain
future steam will come at approx 23 bar.
Flow meter to be provided at COG line which is going to TLRS for
S P Swain
measuring the consumption,
Walkway to be provided at Flare pilot burner area to cross from
S P Swain
north side to south side for operating the electrical pannel.
Gas network vent valve operating platform required for ease of
S P Swain
operation.
Pipeline colour coding with band to be done for easy
731 Water System 28-Jun S P Swain
identification.
732 Water System 28-Jun S P Swain Plug top to be provided for AC in MPH office.
Back wash filter area to be barricated permanently with gate
S P Swain
arrangement to safeinthe
Algie deformation filter operation.
cooling tower cell-1 of main pump
734 Water System 28-Jun Abhilash house..
735 Water System s.mallick Jammed to be clear of underflow pump-1 of thickner 31.
28-Jun
736 Water System 29-Jun s.mallick Greasing of TBCP-1
737 Water System 29-Jun s.mallick Gland leakage of BLT pump-2.
738 Stock house 29-Jun Devendra Kumar Coke fine bin LT1694
739 LRS 29-Jun uma shanker, lalit laddel-06
740 Stock house 29-Jun lalit all welding shocket

741 Stock house 29-Jun Nitesh Sinter tripper (stc)
742 CHDD_W 29-Jun Nitesh Pneumatic conveying
743 SH 29-Jun Uttam CFC3 receiving chute skirt rubber missing.
744 SH 29-Jun OFC1 return idler replacement
745 SH 29-Jun Uttam Coke 2 vibrofeeder motor guard missing
746 SH 29-Jun Uttam Sinter 5 oversize chute punctured
Secondary SCF-1 drain valve vibrating during back wash
747 Water System 29-Jun Alok Sahoo
operation
748 Water System 29-Jun S P Swain Steam leakage observed at near PRDS flange at TOP-B.
Cascade element found in connecting thickner launder which is
Narendra Behera
coming from scrubber.
Vertical pump to be replaced with new one as this pump is not
S P Swain
working since long a days at GCP overflow sump pit
751 SH 29-Jun Tapan Sinter 3 under deck puncture
754 SH 29-Jun Tapan STC Y chute puncture
755 SH 29-Jun Tapan STC CARRYING IDLER CHANGED
756 SH 29-Jun Tapan CTC receiving chute puncture
757 SH 29-Jun Tapan NUT COKE receiving chute puncture
758 SH 29-Jun Kanhu NUT COKE oversize chute puncture
759 SGP 29-Jun Pradeep water and slag accumulation at GBOSA ramp
760 SH 29-Jun Kanhu Sinter 3 support crack
765 SH 29-Jun Sambhu Pellet spillage near MCC drive house
766 TRT 29-Jun-19 Md shakil Two pressure gauge not working in valve stand
767 SGP 29-Jun-19 Pradeep mechanical scrap lying beside GWP-1
768 SGP 29-Jun-19 Sudama slag accumulation at GB01B belt
769 TRT 30-Jun-19 Md shakil seapage from main line NRV of lube oil.
770 CHDD-E 30-Jun Dyutish hopper-h inlet damper PA7862_1
771 Stock house 30-Jun lalit sf-04
772 sgp east 30-Jun umashanker east under slag crane
773 SH 30-Jun Tapan Sinter 3 under size chute puncture
774 SH 30-Jun Tapan Coke 4 under size chute puncture
775 SH 30-Jun Tapan Coke 5 under size chute puncture
776 SH 30-Jun Tapan Sinter 3 feeder support crack
779 SH 30-Jun Sambhu MCC walk way spillage pellet found
781 Water System 30-Jun Narendra Handrailing provide in Filter press machine-2
782 SGP 30-Jun Sudama Slag accumulation below GB05A belt
783 SGP 30-Jun Sunil Damage idler lying beside GB01A belt
784 SGP 30-Jun Pranbandhu Damage idler lying on bin building platform
785 SGP 30-Jun Pranbandhu Slag accumulation below GB07A belt
786 SGP 30-Jun Babula GB04 B discharge chute punchture
787 SGP 30-Jun Babula Slag accumulation below GB05A belt
788 SGP 30-Jun Pradeep mechanical scrap lying infront of hot water pump house
789 PCI 30-Jun Deepak ZSS fault screw feeder-3 Mill-1
790 PCI 30-Jun Anand Abnormal sound from screw feeder mill 2 during grinding
791 PCI 30-Jun Prabhir mishra 30,32 Soloneoid fault bag filter-1
792 PCI 30-Jun Khemlal sheet detached at floor -8
793 PCI 30-Jun Kapil pahuja Distributor neumatic air leakage from coal valve 13,29
794 PCI 30-Jun Kapil pahuja XV-1171 feedback fault
795 PCI 1-Jul Shubhum Lift fan cover seprated
796 PCI 1-Jul Prasenjit DCC 01 base plate erosion
797 PCI 1-Jul Prasenjit Stone in the DCC 01
798 Blower Crane 1-Jul-19 Md shakil seapage from GB of EOT crane (left side, oil seal)
799 PCI July 01,2019 Nitesh Pandey Analyser value fluctuating
800 SH July 01,2019 Dyutish Damper not operating
801 SGP July 01,2019 Lanka Accumulation of slag below GB104A discharge chute
802 SGP July 01,2019 Dhruv GB104B conveyor discharge puncture
803 Stove July 01,2019 Nitesh Pandey Condensate Alarm, value faulty
804 PCI Mill-1 HGG July 01,2019 Dyutish Not firing
805 Stock House July 01,2019 Umashankar Sharma MCC-9 incomer-1 fail
806 Cast House- West July 02, 2019 Maninder Singh EOT CT not running
807 stock house July 02, 2019 lalit sf-02

808 stock house July 02, 2019 Lalit EOT Hoist NOT working
809 Blower House 2-Jul-19 Faizan ali water dripping from roof near store
810 PCI 2 Jul Lenka Coal line jammed Lance no. 23
811 PCI 2 Jul Sonu PRF outlet to be diverted to outside the building
812 PCI 2 Jul Prasenjit Reversible conveyor platform cleaning
813 SGP 2 Jul bikram east SGP HWP-1 bellow leakage
814 SGP 2 Jul Ali slag accumulation below GB 05A
815 SGP 2 Jul bikram east SGP HWP-2 gland leakage
816 CH 2-Jul S P Swain Oxygen valve handle damaged at Cast house service point.
817 Water System 2-Jul Hemant Kumar Filter press-1 tank oil level low
818 CH 3-Jul S P Swain Oxygen valve handle damaged at Cast house service point.
819 Water System 3-Jul Hemant Kumar Filter press-1 tank oil level low
820 Water System 3-Jul S.mallick Drift eliminator has damaged of Main cooling tower fan-2
821 SH 3-Jul Anant Ore 2 screen puncture
822 SH 3-Jul Tapan Sinter 2 oversize chute puncture
823 SH 3-Jul Anant STC Y chute puncture
824 SH 3-Jul Anant Sinter 3 feeder support crack
825 SH 3-Jul Anant Sinter 5 feeder support crack
826 SH 3-Jul Kanhu Coke 5 undersize chute puncture
827 SH 3-Jul Sambhu MCC walk way spillage pellet found
828 PCI 3 Jul Prasenjit Nuisance bag filter ZSS proxy switch opened
829 PCI 3 Jul Sonu Waste/Coal removal from the 6 th floor
830 Water System 3-Jul s.mallick Dg pump is not running .
Testing and next due date of insption of air vessel has written on
831 Water System 3-Jul s.mallick
tank.
832 Water System 3-Jul
S.mallick Spillage of dust in Dedusting east and west.
833 Blower House 3-Jul-19 Faizan ali control oil-2 (Blower 3 ,Union seapage)
834 Blower House 3-Jul-19 Ajit Sen Blower 3, Anti choke v/v seapage from bypass line
835 Blower House 3-Jul-19 faizan ali seapage from motor DE intet LO line for BL #1
836 SHDD Pn conveying July 03, 2019 Himadri Koley Dome seal vlv not working
837 Stove-2 July 03, 2019 Dyutish N2 purge valve fdbk fault
838 SGP July 03, 2019 Jagannath SGP west KWP-02 discharge line leakage
839 SGP July 03, 2019 Jagannath SGP west vertical line leakage
840 SGP July 03, 2019 Jagannath SGP west seal water pump-02 suction leakage
841 SGP EAST July 03, 2019 Umashankar Sharma under slag crane
842 SGPW 03/07/2019 Mukesh Under slung crane
843 Filter press Building 03/07/2019 Saurab Dubey Filter Press-2
844 Stock House 04/07/2019 Chandresh PF-02 Motor-1
845 Stove 04/07/2019 Saurabh dubey Stove-2 Burner Purge valve(XV 6202-B)
846 SGP 04/07/2019 Lacchu Over flow from RASA filter(east)
847 SGP 04/07/2019 Ali slag accumulation near east cast house ramp
848 SGP 04/07/2019 Chandresh Hot Well Pump-1
849 PCI 04/07/2019 Saurabh dubey Mill 1 HGG
850 GCP 04/07/2019 Saurabh dubey Top gas analyser RTD -2 showing less value
851 TRT 4-Jul-19 Ajit Sen loose wiring on By-pass v/v platform found
852 Blower House 4-Jul-19 Md shahbaz Grease point hard to access
853 SH 4-Jul-19 Tapan Ore 2 screen deck puncture
854 SH 4-Jul-19 Tapan STC Y chute puncture
855 SH 4-Jul-19 Tapan OTC Y chute puncture
856 SH 4-Jul-19 Tapan Sinter 4 spring broken
857 SH 4-Jul-19 Sambhu MCC tail end material spillage
858 Water System 4-Jul-19 Dilip Underslung crane thruster brake do not work in sgp west.
859 Water System 4-Jul-19 Dilip Cover not properly seated in setting tank in sgp east
860 Water System 4-Jul-19 S.mallick Main Cooling tower fan-4 wall has fallen .
861 Blower House 5-Jul-19 Ajit Sen Platform modification work
862 TRT 5-Jul-19 Ajit Sen one of three manual handle damage
863 TRT 5-Jul-19 faizan ali hydraulic cylinder minor leakage from casing
864 TRT 5-Jul-19 Arun samal Gland seapage from outlet butterfly valve near actuator
865 PCI 5Jul Prasenjit DCC 02 inspection door side plate peel off
866 PCI 5Jul Sonu Cleaning of the DCC floor
867 PCI 5 Jul Prasenjit XV1232 closing problem
868 PCI 5 Jul Sonu XV1171 closing problem during Feed tank changeover
869 PCI 5 Jul Sonu Level indicator of classifier mill 1 lube oil not working
870 PCI 5 Jul Sonu Level indicator of classifier mill 2 lube oil not working
871 PCI 5 Jul Prasenjit Main line filter flushing valve leakage
872 PCI 5 Jul Prasenjit coal filling line leakage from the ballow flange
873 SH 5 Jul Anant Coke 1 screen deck puncture
874 SH 5 Jul Anant Coke 3 screen deck puncture
875 SH 5 Jul Anant Sinter 2 oversize chute puncture
876 SH 5 Jul Anant Sinter 6 oversize chute puncture
877 SH 5 Jul Anant Pellet 2 feeder support crack
878 SH 5 Jul Anant Sinter 3 feeder support crack
879 SH 5 Jul Kanhu Sinter 4 feeder support crack
880 SH 5 Jul Kanhu Ore 2 screen deck puncture
881 SH 5 Jul Kanhu STC Y chute puncture
882 SH 5 Jul Kanhu Nut coke diverter gate chute puncture
Abnormal Sound from NDE side of
883 PCI 05/07/2019 Vijay,Maninder
PCI Mill-2 ID fan
884 SGP 05/07/2019 MUKESH,ABHISHEK UNDER SLUNG CRANE EAST
885 TLRS 05/07/2019 MUKESH,ABHISHEK TLC-11

886 CASAT HOUSE 05/07/2019 MUKESH,ABHISHEK 7712 - DAMPER
887 SGP 05/07/2019 Jagannath Leakage from discharge manual valve (KWP-1) east sgp
888 SGP 05/07/2019 Chandresh Conveyor GB 05A
889 PCI 06/07/2019 Chandresh Nuisance Bag Filter RAL
890 SGP 06/07/2019 Chandresh HWP-2
891 Distributor 06-07-2019 Devendra kumar purge valve-7

Dry pit water spraying spool damaged, need to be replaced with
892 Water System 6-Jul-19 S P Swain
new spools.
893 Water System 6-Jul-19 S Mallick

Bike parking around overhead tank to be avoided
894 Water System 6-Jul-19 Alok Sahoo

Hearth ckt Tap hole -1 return flow showing wrong.
895 Water System 6-Jul-19 Alok Sahoo Illumination is verry poor in dust dumping area of cyclone.
896 SH 6-Jul-19 Kanhu Sinter 5 deck puncture
897 SH 6-Jul-19 Kanhu Sinter 6 deck puncture
898 SH 6-Jul-19 Kanhu Coke 4 oversize chute puncture
899 SH 6-Jul-19 Kanhu Sinter 6 oversize chute puncture
900 SH 6-Jul-19 Kanhu Pellet 2 oversize chute puncture
901 SH 6-Jul-19 Kanhu Coke 5 undersize chute puncture
902 SH 6-Jul-19 Kanhu Sinter 4 deck Puncture
903 SH 6-Jul-19 Amit Sinter 4 under deck Puncture
904 SH 6-Jul-19 Amit Ore 2 screen deck damaged
905 SH 6-Jul-19 Amit Coke 5 weigh hopper chute liner damaged
906 SH 6-Jul-19 Kanhu Coke 1 weigh hopper puncture
907 SH 6-Jul-19 Tapan Coke 2 weigh hopper puncture
910 SH 6-Jul-19 Tapan Ore 2 screen deck puncture & Blind deck displace
911 SH 6-Jul-19 Tapan Sinter 3 Bin feeder support crack
912 SH 6-Jul-19 Tapan Sinter 5 Bin feeder support crack
913 SH 6-Jul-19 Tapan Sinter 2 screen body puncture
916 SH 6-Jul-19 Tapan Coke 1 undersize chute puncture
917 SH 6-Jul-19 Tapan Coke 4 undersize chute puncture
918 SH 6-Jul-19 Tapan NUT COKE Discharge feeder puncture
919 SH 6-Jul-19 Pradip Ore 2 deck crack
920 SH 6-Jul-19 Pradip sinter 3 undersize chute puncture
921 SH 6-Jul-19 Pradip sinter 7 undersize chute puncture
922 SH 6-Jul-19 Pradip sinter 2 vibrofeeder support crack
924 SGP 6-Jul-19 krishna East sgp under slung brake loose
925 SGP 6-Jul-19 krishna slag accumulation near gb05A belt ramp
927 PCI 6-Jul Sonu Frequent coal lines jamming
928 BLT 7-Jul-19 J K NATH Hyd Oil seepage observed from LSV -1 Hudraulic Line
929 Stoves 7-Jul-19 J K NATH HBS -1 Mixed Gas Line Gas leakage observed from Manhole Flange
930 SGP-WEST 7-Jul-19 Dilip Leakage observed from pipeline in KWP -01 SGP -WEST
931 CH- TDM 03 7-Jul-19 J K NATH TDM 03 slew hydralic motor Static brake Oil liakage
932 PCI 7 Jul Kausik Tin shed at floor 3.1 towards electrical building got loose
Plateform is provide in flare stack to overcome difficulties of
933 Water System s.mallick
7-Jul crossing pipe line.
934 Water System 7-Jul s.mallick Housekeeping need in ssf side.
935 SGP 7-Jul vishal slag accumulation below gb05b
936 SGP 7-Jul vishal slag accumulation below gb01b
937 Water System 7-Jul S.mallick Leakage from filter press Air handling unit.
938 Blower House 7-Jul-19 Ajit Sen one of three manual handle damage
939 pump house 07-07-2019 lalit top spray pump2
940 Stock House 08/07/2019 Devendra kumar CWH-2 discharge gate
941 Filter press 08/07/2019 Devendra kumar Filtrate main pump seal water valve
942 Sgp 08/07/2019 abhishek under slung crane
943 Sgp 08/07/2019 mukesh under slung crane
944 cast house 08/07/2019 Himadri Koley tap hole-2 dip t/c
945 Blower House 8-Jul-19 Sunil pradhan drain valve operation hard to access
946 TRT QSV 8-Jul-19 Ajit Sen Oil sepage from quick shut-off valve valve stand
947 PCI 8-Jul Kausik Camera over the PCI-C1 conveyor not working
948 PCI 8-Jul Kausik Spare cable and air line removal from the ID fan mill 02
949 SH 8/7/2019 Pratap sinter 2 undersize chute puncture
952 SH 8/7/2019 Pratap PELLET 2 OVER size chute puncture
953 SH 8/7/2019 Pratap sinter 3 vibrofeeder support crack
956 SH 8/7/2019 Pradip sinter 6 vibrofeeder support crack
957 SH 8/7/2019 Pradip Aditive 2 vibrofeeder support crack
958 SH 8/7/2019 Pradip Coke 1 undersize chute puncture
959 SH 8/7/2019 Pradip Coke 4 undersize chute puncture
960 SH 8/7/2019 Pradip coke 1 vibrofeeder support crack
961 Water System 8/7/2019 S.mallick Oil inspection of PH & Flush mixture agitator.
962 Water System 8/7/2019 S.mallick Rusting of KGVA-18 valve in SBT tank.
963 Water System 8/7/2019 S.mallick Water spraying system in Emergency line of cyclone dust.
964 BLT 8/7/2019 J K NATH BLT secondary Equilising valve 1&2 Hyd cylinder piston Rod
Eye and valve bracket hole worn-out
965 BLT 8/7/2019 J K NATH Usv-1 Operates with an abnormal sound during opening
operation
966 Water System S .Mallick HRT oil to be replace due to water mix with oil.
9/7/2019
967 Water System S .Mallick A safe shade is provide for acid pump in WWTP for avoiding
9/7/2019 damage by water.
968 Water System 9/7/2019 s.mallick Oil inspection of Main CTF-1 periodically.
969 TRT bypass valve 9-Jul-19 Bhawani S Rathore hydraulic cylinder minor oil leakage from casing
970 Blower # 3 common header 9-Jul-19 Arun samal No approach platform for inspection
971 SGP 09/07/2019 Umashankar Sharma HydraulicRecirculation motor
972 sgp 09/07/2019 lalit GB01B Conveyor motor
973 sgp 09/07/2019 lalit GB11A Conveyor motor
974 BLT 9/7/2019 Himadri Koley BLT GREASEING SYSTEM
975 furnace 10/7/2019 Himadri Koley TE3039_32
976 CHDD-E 10/7/2019 SRINIVAS CHDD-E PNEUMATIC CONVEYING SYSTEM
977 STOVE-3 10/07/2019 Himadri Koley TT6351_B
978 GCP 10/07/2019 Vijay Scrubber recirculation pump -01
979 PCI 10/07/2019 Dyutish HGG-2 BF gas FT24508_1
980 SGP 10/07/2019 Ali Discharge chute puncture
981 SGP 10/07/2019 Ganesh slag jam below GB 01 A
982 TRT 10-Jul-19 Md shakil seapage from main line NRV of lube oil supply line.
983 PCI 10-Jul Sonu Abnormal sound from Screw feeder 3, mill 01
984 PCI 10-Jul Deepak abnormal sound from the DCC mill 02
985 PCI 10-Jul Kausik Cleaning over fine coal silo
986 SH 11/7/2019 Kanha Sinter-02 Oversize chute puncture
987 SH 11/7/2019 Anant CFC-03 Skirt Rubber Damaged
988 SH 11/7/2019 Uttam STC discharge chute damaged
989 SH 11/7/2019 Anant CFC-03 receiving chute puncher
990 SGP 11/7/2019 KRISHNA SGP east GWP-01 discharge line leakage
991 SGP 11/7/2019 vishal GB05B CONVEYOR
992 TRT bypass valve 11-Jul-19 Md shahbaz hydraulic cylinder minor leakage from casing
993 Blower #3 12-Jul-19 Md shakil Suction side pressure gauge hard to access area
994 Blower House 12-Jul-19 Sunil pradhan seapage from motor DE intet LO line for BL #3
995 SH 12/7/2019 Tapan Sinter-02 screen body near exciter puncher
1001 SH 12/7/2019 Tapan sinter-01 bin feeder support crack
1004 SH 12/7/2019 Anant sinter-07 bin feeder support crack
1005 SH 12/7/2019 Tapan coke-01 undersize chute puncher
1008 SH 12/7/2019 Tapan nut coke discharge feeder puncher
1009 SH 12/7/2019 Tapan nut coke dump pipe puncher
1010 SH 12/7/2019 Tapan limestone bin feeder puncher
1011 SH 12/7/2019 Uttam STC y-chute puncher
1012 SH 12/7/2019 Tapan sinter-02 oversize chute puncher
1013 SH 12/7/2019 Tapan sinter-05 oversize chute puncher
1014 Stock House 12/07/2019 Vijay PWHF-02
1015 Stock House 12/07/2019 Vijay OTC Motor
1016 SGP 12/07/2019 vishal blowing box leakage
1017 SGP 12/07/2019 vishal slag tube joint heavy leakage
1018 PCI 12/07/2019 DEVENDRA Mill-2 purging shut of damper xv2452-_1
Overflow line is provide in Clothe washing tank for avoid
1019 Water System S.mallick
water spillage in Room,
13-Jul
1020 Water System 13-Jul S.mallick Plateform provided in Filter press for AHU maintenance.
1021 Water System 13-Jul S.mallick Pipe should be in proper manner imposition on stand.
1022 TRT bypass valve 401 13-Jul-19 faizan ali hydraulic cylinder minor leakage from casing
1023 SGP 13-Jul-19 Jagannath screw conveyor grease leakage
1024 SGP 13-Jul-19 Jagannath GWP-02 Suction line leakage found
1025 CH 14-07-2019 Dyutish ID fan-1 inlet damper
1026 Stock House 14-07-2019 Lalit STC motor-2
1027 Stock House 14-07-2019 Lalit Stock House Elevator
1028 SGP 14-07-2019 dhrub west HWP-01 discharge line leakage
1029 SGP 14-07-2019 VISHAL GB 01A retuen idler
1030 TLRS 14-07-2019 Umashankar Sharma Cooling Station Blower motor
1031 Blower #1 discharge duct 14-Jul-19 Sunil pradhan Discharge valve external support provision
1032 JOP OF TRT 14-Jul-19 faizan ali seapage from nrv of jop-2 of trt
1033 TRT 14-07-2019 Dyutish ID fan-1 inlet damper
1034 Stock House 14-07-2019 Lalit STC motor-2
1035 Stock House 14-07-2019 Lalit Stock House Elevator
1036 TLRS 14-07-2019 Umashankar Sharma Cooling Station Blower motor
1037 SH 14/7/2019 Tapan Sinter-03 Screen deck oversized
1038 SH 14/7/2019 Sunil STC-01 Belt Sway and belt damaged
1039 SH 14/7/2019 Tapan Nut coke discharge chute puncher
1040 SH 14/7/2019 Uttam Sinter-07 bin Feeder Spring bracket damaged
1041 SH 14/7/2019 Uttam Sinter-05 Oversize chute puncher
1042 SH 14/7/2019 Tapan Sinter-03 Feeder Support cracked
1043 PCI 14 Jul Electrical abnormal sound from the Booster fan 2
1044 PCI 14-Jul Anand DCC 1 jamming
1045 PCI 14 Jul Anand Coal leakage from the below RAL 3 mill 2
1046 PCI 14 Jul Shubhum Diverter openclose feedback
1047 PCI 15 Jul Prasenjit Coal Diverter below PCI-C1 not operating from the control room
1048 PCI 15 Jul Prabir Diverter hoze leakage
Step required to access and clean the hood reversible
1049 PCI 15-Jul Prasenjit conveyour towards raw coal hopper 2
1050 Water System 15-Jul S.mallick TNCP-1 discharge valve passing
1051 Water System 15-Jul S.mallick Leakage from
Additional Valvegland flange in
is provide ofUmannual
seal drainvalve
lineinafter
scrubber.
mother
1052 Water System 15-Jul S.mallick valve..
1053 SGP 15-Jul ALI leakage at condensation line near GWP-01 discharge
1054 SGP 15-Jul ALI slag accumulated on stairs at bin building
1055 TRT Floor Area 15-Jul-19 Ajit Sen Moving of extra cut piece of mist fan exaust line.
1056 TRT inlet butterfly valve 15-Jul-19 Bhawani S Rathore greasing point hard to access
1057 sgp w 16-07-2019 mukesh dewatring pump
1058 CH 17-07-2019 SRINIVAS PNEUMATIC CONVEYING
1059 stock house 17-07-2019 abhishek cf 02 motor1
1060 Blower # 3 control oil 17-Jul-19 Ajit Sen minor oil leakage in pipeline fitting
1061 Blower House 17-Jul-19 Bhawani S Rathore Platform modification work near discharge venturi
1062 Water System 17-Jul S.mallick Knife gate valve bolt damaged 4nos
17-Jul Jammed to be clear of underflow Pump-1 thickner-32
1064 Water System 17-Jul S.mallick Bar cutting infront of cyclone.
1065 Water System 17-Jul S.mallick online leakage arreste of Steam line in TOP-B.
1066 SGP 17-Jul GANESH KWP-01 DISCHARGE AND SUCTION LINE leakage
1067 SGP 17-Jul GANESH GB-05B AND GB11B GEAR BOX OIL REPLACEMENT
1068 PCI 18 Jul Deepak Bag filter Nitrogen passing
1069 Blower #1 Anti-choke 18-Jul-19 Faizan Ali seapage from anti-choke valve cylinder of blower #1
1070 PCI 18 Jul Sonu Pneumatic slide gate jamming(mill 1)
1071 PCI 18-Jul Sonu Lance no 31 vibrating
1072 PCI 18 Jul Deepak Mill 1, Flue gas suction damper not operating
1073 Water System 18-Jul S.mallick Oil replacement of Main Cooling tower fan-1 .
1074 Water System 18-Jul S.mallick Oil inspection of Thickner-32 gear box periodically.
1075 Water System 18-Jul S.mallick
1076 SH 18-Jul Anant Sinter-03 screen blind deck puncher
1077 SH 18-Jul Anant sinter-05 screen vibrofeeder support crack
1078 SH 18-Jul Anant Coke 2 screen vibrofeeder exciter broken
1079 SH 18-Jul Anant Sinter-03 screen vibrofeeder support crack
1080 SH 18-Jul Anant sinter-04 screen vibrofeeder support crack
1081 PCI Mill-1 Bagfilter 18-07-2019 Devendra Purging SOV passing
1082 GCP 18-07-2019 Devendra Cone-1 posn fluctuating
1083 SGP 18-07-2019 Dyutish Cooling tower Level faulty
1084 SGP 18-07-2019 ganesh west GWP-02 discharge valve body leakage
1085 PCI 19-07-2019 Himadri Koley MILL-1 BAG FILTER
1086 PCI 19-Jul Prabir Mill 1, bag filter pressure drops

1087 SGP 19-Jul VISHAL GB04A return idler damaged
1088 SGP 19-Jul VISHAL GB 05B BELT ALLIGNMENT
1089 SH 20-Jul Ganga Sinter-08 screen vibrofeeder support crack
1090 SH 20-Jul Ganga coke 1 screen vibrofeeder support crack
1091 SH 20-Jul Anant coke 2 screen vibrofeeder support crack
1092 SH 20-Jul Anant Sinter-06 oversize chute puncher
1093 Blower #2 discharge duct 20-Jul-19 Subrakant barik Blow off valve saddle support shifting
1094 SH 20-Jul Anant Material spillage under deck plate of STC conveyor
1095 TRT 20-07-2019 LALIT RAL7
1096 TRT 20-07-2019 Umashankar Sharma BF Elevator
1097 TLRS 20-07-2019 MUKESH,ABHISHEK tlrs crane
1098 ch-4 20-207-2019 mukesh man cooler fan
1099 pump house 20-07-2019 mukesh dewatering pump
1100 CH 20-07-2019 LALIT RAL7
1101 SGP 20-07-2019 SOURAV leakage
1102 BF PROPER 20-07-2019 Umashankar Sharma BF Elevator
1103 TLRS 20-07-2019 MUKESH,ABHISHEK tlrs crane
1104 ch-4 20-207-2019 mukesh man cooler fan
1105 pump house 20-07-2019 mukesh dewatering pump
1106 pump house 20-07-2019 Himadri Koley COLD WELL LT
1107 PCI MIL-1 21-07-2019 DEVENDRA MILL-1 BAG FILTER INLET PURGING PT14512_1
1108 pump house 21-07-2019 mukesh pump house crane
1109 CH 21-07-2019 SRINIVAS chdd-w dome seal
1110 PCI MIL-1 21-07-2019 DEVENDRA MILL-1 BAG FILTER INLET PURGING PT14512_1
1111 GCP 21-Jul Bikram lenka TK-31 Hyd. Standby by pump spider pin damaged
1112 TRT jigger motor 21-Jul-19 Awadhesh kumar hard to access area for maintenance
1113 blower house 21-Jul-19 faizan ali Gear box oil leakage
1114 Blower # 1 rundown tank 21-Jul-19 Arun samal earthig cable missing
1115 SGP 21-Jul-19 ALI granulation pipe leakage at top of east HWP
1116 SGP 21-Jul-19 Lacchu SGP EAST RASA filter overflow
1117 TRT 22-Jul-19 faizan ali abnormal sound from inside of dehidifier
1118 Blower #1 discharge duct 22-Jul-19 Sunil pradhan Discharge valve external support provision
1119 PCI Mill-1 Bagfilter 22-07-2019 Dyutish Purging prr value wrong
1120 Cast House 22-07-2019 Devendra TH-2 dip TC
1121 PCI Mill-1 Bagfilter 22-07-2019 Dyutish Purging prr value wrong
1122 SGP 22-07-2019 suraj slag accumualtion on road infront of bin building
1123 Cast House 22-07-2019 Devendra TH-2 dip TC
1124 TLRS 22-07-2019 mukesh,abhishek tlrs crane
1125 STOCK HOUSE 22-07-2019 Himadri Koley IRON ORE WH-1
1126 PCI 22-07-2019 SRINIVAS XV1271
1127 stove 23-07-2019 devendra stove sox value
1128 Cast House 23-07-2019 devendra chdd-e PNEUMATIC CONVEYING SYSTEM
1129 Cast House 23-07-2019 abhishek Screw conveyor
1130 STOVE 23-07-2019 Himadri Koley SOX-NOX ANALYZER
1131 stove 23-07-2019 devendra stove sox value
1132 TRT 23-07-2019 devendra chdd-e PNEUMATIC CONVEYING SYSTEM
1133 PCI 23-Jul Khemlal Hole in mill 1 DCC plate below link
1134 PCI 23-Jul Khemlal Stone in mill 2 DCC
1135 PCI 23-Jul Anand Mill 01, inside blinding plate to be restored
1136 SGP(w) 23-Jul-19 Dilip GB 05B tail end mess gaurd missing
KWP#01 pump V-belt damaged,and pump rotate in reverse

1137 SGP(W) 23-Jul-19 Dilip
direction
1138 SGP(W) 23-Jul-19 Dilip GB 104A tail end mess guard missing
1139 SGP(W) 23-Jul-19 Dilip Cooling tower area new drain line handrailing missing
1140 SGP(E) 23-Jul-19 Dilip Slag hib accumulated infront of hot water pump house
1141 Water System 23-Jul S.mallick Housekeeping infront of Main pump house.
1142 Water System 23-Jul S.mallick Repairing of valve 400nb.
1143 TRT bypass valve 401 23-Jul-19 faizan ali hydraulic cylinder minor leakage from casing
1144 Blower # 2 rundown tank 23-Jul-19 govind earthig cable missing
1145 TRT lube oil station 24-Jul-19 Shahbaz door missing
1146 TRT inlet duct 24-Jul-19 Bhawani S Rathore flange leakage from inlet TRT
1147 Blower # 3 rundown tank 24-Jul-19 Subrakant barik earthig cable missing
1148 Water System 24-Jul S.mallick Pressure gauge marking red ,yellow & green
1149 Water System 24-Jul S.mallick Greasing of Secondary DG pump-6
1150 Water System 24-Jul S.mallick Filter cleaning of IW line in LPP-6
1151 PCI 24-Jul Deepak Lagging job on reversible conveyour
1152 PCI 24-Jul Sonu Mill 01, dcc tripped
1153 PCI 24-Jul Anand Cleaning at the second floor vent line feed tank
1154 SGP(W) 24-Jul-19 Dilip GB 01B head end scrap accumulated
1155 SGP(W) 24-Jul-19 Dilip Blowing box vertical line leakage
1156 SGP(E) 24-Jul-19 Dilip Blowing box vertical line leakage
1157 SGP(E) 24-Jul-19 Dilip GB 08 motor cover Sharp edge
1158 SGP(E) 24-Jul-19 Dilip Riser no#04 line leakage puncher
1159 PUMP HOUSE 24-07-2019 DYUTISH HEARTH STAVE PUMP-1

1160 CH 24-07-2019 mukesh,abhishek cast house -w eot crane
1161 SH 24-07-2019 abhishek sinter-5 weigh hopper
1162 WHRS 24-07-2019 DEVENDRA COG VALVE XV6802_1
1163 FURNACE 24-07-2019 DEVENDRA UPTAKE TEMP TE 5310_1
1164 CAST HOUSE 24-07-2019 Himadri Koley XV7701
1165 STOCK HOUSE 25-07-2019 DEVENDRA SINTER WEIGHING HOPPER-1
1166 CH Abhishek Kumar

25-Jul Unwanted Material laying at 08 mtr platfom areas.
1167 PCI 25-Jul Abhishek Kumar Steam leakage observed near cold blast line after snort.
1168 GCP 25-Jul Abhishek Kumar Oil leakage from Poly electolite Transfer & doasing pumps
1169 STOCK HOUSE 25-07-2019 DEVENDRA SINTER WEIGHING HOPPER-1
1170 SGP 25-07-2019 SURAJ slag accumulated at GB05A TAIL
1171 SGP(E) 25-Jul-19 Dilip Blowing box vertical line leakage
1172 Furnace Abhishek Kumar

25-Jul Not proper lighting at 25 ,27,31,& 35 mtr .
1173 TRT Lube oil pump 25-Jul-19 Bhawani S Rathore minor oil leakage from pipe joint
Minor oil leakage from BL#3
1174 antichoke valve cylinder 25-Jul-19 Suresh appini minor oil leakage from valve
1175 TRT Jigger motor cleaning 25-Jul-19 Gyanendra dust accumulation

1176 Blower # 3 discharge duct 26-Jul-19 Sunil pradhan minor air leakage
1177 Blower # 3 control oil 26-Jul-19 Shahbaz minor oil leakage in pipeline fitting
1178 PCI 26-Jul Khemlal abnormal sound from the DCC mill 02
1179 PCI 26-Jul Khemlal Distributor platform clearing
1180 PCI 26-Jul Deepak Bag filter1 pressure dropping abruptly
1181 SGP 26-Jul suraj east sgp granulation line leakage
1182 SGP 26-Jul SOURAV drainage of east cooling tower jam
1183 ch 27-07-2019 Umashankar Sharma Screw conveyor
1184 ch 27-07-2020 DEVENDRA chdd-e PNEUMATIC CONVEYING SYSTEM
1185 ch 27-07-2019 mukesh ch-w sldb-6
1186 ch 27-07-2019 mukesh,abhishek tap hole-4 hyd. motor
1187 STOCK HOUSE 27-07-2019 Himadri Koley STC-1 BELT WEIGHER
1188 STOCK HOUSE 27-07-2019 Himadri Koley STC-1 BELT WEIGHER
1189 CAST HOUSE 27-07-2019 Umashankar Sharma Screw conveyor
1190 CAST HOUSE 27-07-2019 DEVENDRA chdd-e PNEUMATIC CONVEYING SYSTEM
1191 CAST HOUSE 27-07-2019 mukesh ch-w sldb-6
1192 ch 27-07-2019 mukesh,abhishek tap hole-4 hyd. motor
1193 SGP 27-07-2019 SURAJ DRAINAGE JAM NEAR SLAG YARD
1194 SGP 27-07-2019 SURAJ SETTLING TANK OVERFILLED
1195 Water System 27-Jul S.mallick Opening Drain cover in filter press area.
27-Jul Pipe line extended to drain channel for AHU drain.
1197 Water System 27-Jul S.mallick Rain Gurdening drain line piping work.
1198 Blower #3 suction filter 27-Jul-19 Bhawani S Rathore minor air passing through filter
1199 TRT 27-Jul-19 faizan ali hydraulic cylinder minor leakage from casing
1200 Blower #1 suction filter 28-Jul-19 Bhawani S Rathore minor air passing through filter
1201 SH 28-Jul Khirod STC Y chute puncture
1202 SH 28-Jul Khirod CTC receiving chute puncture
1203 SH 28-Jul Uttam Coke 5 back side screen puncture
1204 SH 28-Jul Uttam Coke 4 back side screen puncture
1205 SH 28-Jul Uttam sinter-04 screen body near exciter puncture
1206 SH 28-Jul Uttam sinter-03 screen body near exciter puncture
1207 SH 28-Jul Uttam Sinter 7 feeder puncture
1208 SH 28-Jul Tapan Sinter 2 under size chute puncture
1209 SH 28-Jul Tapan Coke 1 under size chute puncture
1210 SH 28-Jul Tapan Sinter 1 under size chute liner damage
1211 SH 28-Jul Tapan Sinter 1 over size chute liner damage
1212 SH 28-Jul Tapan Coke 2 over size chute liner damage
1213 SH 28-Jul Tapan Coke 2 under size chute liner damage
1218 PCI 28-07-2019 Devendra Coal valve 31
1219 SGP-E 28-07-2019 Devendra Level transmitter
1220 CAST HOUSE 28-07-2019 Umashankar Sharma RAL4
1221 STOCK HOUSE 29-07-2019 HIMADRI CTC01 DEDUSTIG DAMPER
1222 PCI DISTRIBUTER 29-07-2019 Saurabh dubey COAL VALVE 34 SOV
1223 furnace top 29-07-2019 Saurabh dubey TOP GAS ANALYSER FLOW NOT PROPER
1224 MCR OS-10 29-07-2019 Aniruddha MCR OS-10
1225 CAST HOUSE 29-07-2019 Santosh Tap hole-2 dip t/c not working
1226 CTC GALLERY LIGHT 29-07-2019 Vijay CTC Gallery Light
1227 PCI 29-07-2019 Aniruddha Coal valve - 32 and 34
1228 SGPW DRUM FILTER 29-07-2019 Saurabh dubey Drum filter seal water v/v feedback fault
1229 SGP CONVEYOR GB 104 29-07-2019 Vijay GB 104A
1230 CAST HOUSE 29-07-2019 Ankit CHDDE screw conveyor
1231 MCR OS-04 29-07-2019 Saurabh dubey MCR OS-04
1232 CH 29-07-2019 Santosh opacity meter
1233 MCR OS-4 29-07-2019 Aniruddha MCR OS-04
1234 MCR Operating station 29-07-2019 Aniruddha Operating station
1235 Stove hydrauic room light 29-07-2019 Ankit Hydraulic room light
1236 furnace top 29-07-2019 Saurabh dubey Top gas analyser
1237 PCI SOX- NOX 29-07-2019 Saurabh dubey SOX-NOX ANALYZER
1238 CH 29-07-2019 Vijay Dip thermocouple
1239 PCI 29-07-2019 Devendra Coal valve 31
1240 CH 29-07-2019 Umashankar Sharma RAL4
1241 SH 29-Jul-19 Khirod Sinter 8 over size chute puncture
1242 SH 29-Jul-19 Khirod Sinter 3 feeder support crack
1243 SH 29-Jul-19 Uttam Sinter 4 feeder support crack
1244 SH 29-Jul-19 Uttam Sinter 5 feeder support crack
1245 SH 29-Jul-19 Uttam sinter-2 screen blind deck misplace
1248 SH 29-Jul-19 Tapan Coke 1 under size chute puncture
1250 SH 29-Jul-19 Tapan Sinter 6 over size chute puncture
1251 SH 29-Jul-19 Tapan Nut coke discharge feeder puncture
1252 SH 29-Jul-19 Tapan Nut coke receiving chute puncture
1253 SH 29-Jul-19 Tapan Sinter 7 feeder puncture
1254 SH 29-Jul-19 Tapan CTC Y chute puncture
1257 AHU of blower house 29-Jul-19 shahbaz dust accumulation in filter of ahu
1258 AHU of blower house 29-Jul-19 shakil base bolt loose
Blower cold blast common
1259 header 30-Jul-19 Bhawani S Rathore pipe painting not done
1260 EOT crane blower house 30-Jul-19 faizan ali Gear box oil leakage
1261 SGP-E 30-07-2019 Devendra Level transmitter
1262 TRT inlet duct 30-Jul-19 shakil flange leakage from inlet TRT
1263 PCI 30-Jul Anand Coal line no 32 jammed
1264 GCP 30-Jul Alok Cyclone ground floor slope need to fill with concreate
1265 Water System 30-Jul S.mallick Oil replacement of Main Cooling tower fan-1 .
1266 Water System 30-Jul S.mallick Greasing and alignment to be done of ESWP-1
1267 CH 30-07-2019 Santosh opacity meter
1268 SH 30-07-2019 Vijay CTC
1269 furnace top 30-07-2019 Aniruddha BLT Valves and Mudgun
1270 PUMP HOUSE 30-07-2019 Vijay EOT CRANE
1271 SH 30/7/2019 Uttam Sinter 5 under size chute puncture
1272 SH 30/7/2019 Uttam Sinter 8 under size chute puncture
1273 SH 30/7/2019 Uttam Pellet 1 oversize chute puncture
1274 SH 30/7/2019 Uttam Sinter 2 screen blind deck misplace
1278 SH 30/7/2019 Tapan Coke 1 under size chute puncture
1281 SH 30/7/2019 Tapan Nut coke bunker puncture at 11mtr
1282 SH 30/7/2019 Tapan Sinter 2 feeder puncture
1284 SH 30/7/2019 Kanhu Pellet 1 oversize chute puncture
1285 SH 30/7/2019 Kanhu CTC Y chute puncture
1286 SH 30/7/2019 Kanhu Coke 4 undersize & oversize liner damaged
1287 SH 30/7/2019 Kanhu Coke 5 undersize & oversize liner damaged
1288 TRT lube oil station 31-Jul-19 Bhawani S Rathore moinor oil leakage near EOP pump flange
1289 TRT outlet goggle valve 31-Jul-19 Bhawani S Rathore minor oil leakage from clamp cylinder
1290 TRT accoustic cover 31-Jul-19 Arun samal one light not working
1291 TRT Floor Area 31-Jul-19 Arun samal cable tray to be removed from walking area
1292 SGP(E) 31-Jul-19 Dilip HWP#02 Pump Gland leakage
1293 SGP(E) 31-Jul-19 Dilip HWP#01 suction line leakage found
1294 SGP(E) 31-Jul-19 Dilip SWP#01 pump over load tripped
1295 SGP(E) 31-Jul-19 Dilip GWP#02 Suction line leakage found
1296 SH 31/7/2019 Kanhu Coke 3 bunker puncture

1297 SH 31/7/2019 Kanhu Coke 1 feeder puncture
1300 SH 31/7/2019 Uttam Nut coke discharge feeder puncture
1303 SH 31/7/2019 Tapan Coke fines bunker puncture
1304 SH 31/7/2019 Anil CFC 3 discharge chute puncture
1305 SH 31/7/2019 Tapan Dedusting conveying line puncture
1306 SH 31/7/2019 Anil CCS Y chute puncture
1310 PCI 31-Jul Sonu DCC1 jammed
1311 PCI 31-Jul Kausik Electrical building top coal removal
1312 PCI 31-Jul Khemlal Reversible conveyour coal cleaning
1313 Water System 1-Aug S.mallick steam line orifice gasket damaged.
1314 Water System 1-Aug S.mallick Steam line safety valve gasket damaged.
1315 Water System 1-Aug S.mallick Steam trap do not working in stove one nos.
1316 SGP 1-Aug suraj east drum filter screen cleaning
1317 SGP 1-Aug suraj vertical nozzle
1318 Water System 2-Aug S.mallick Tie rod adjustment of gas line in flare stack
1319 SGP 2-Aug Ali SGP west vertical nozzle line punture
1320 SGP 2-Aug bikram slag accumulation near east mud water pump house
1321 Water System 3-Aug S.mallick Steam trap leakage in stove area.
1322 Water System 3-Aug S.mallick Backflusing of Throat stave PHE-1
1323 SGP WEST Vishal
3-Aug leakage from granulation line west sgp
1324 SGP EAST Vishal
3-Aug leakage from granulation line east sgp
1325 Water System 4-Aug S.mallick Greasing of secondary cooling pump-1 .
1326 Water System 4-Aug S.mallick Backflusing of hearth stave phe-2
1327 SGP EAST 4-Aug Dilip Screw conveyor tail end manhole dummy leakage
1328 SGP WEST 4-Aug Dilip Cooling tower make up water line leakage
1329 SGP WEST Dilip Seal water pump #02 bellow flange leakage
4-Aug
1330 SGP WEST 4-Aug Dilip Blowing box vertical line leakage
1331 SGP WEST 4-Aug Dilip Condensation tower 700 NB line leakage
1332 PCI 4 Aug Sonu Purge Valve no 33 jammed
1333 PCI 4 Aug Sonu peep hole valve no 38 passing
1334 PCI 5 Aug Kausik Pneumatic slide gate mill 2 feed back fault
1335 PCI 5 Aug Sonu RAL3-mill 1 ZSS fault
1336 PCI 5 Aug Deepak Lance no 12 vibrating
1337 PCI 05 Aug Kausik Mill 01 stopped due to large coal in dcc
1338 SH 05 Aug Tapan Sinter 7 feeder puncture
1339 SH 05 Aug Kanhu Pellet 2 oversize chute puncture
1340 SH 05 Aug Kanhu Nut coke weigh hopper puncture
1341 SH 05 Aug Anant Pellet 1 oversize chute puncture
1342 SH 05 Aug Anant Pellet 2 oversize chute puncture
1343 SH 05 Aug Anant Sinter 2 deck gap & puncture
1347 SH 05 Aug Anant Sinter 6 chute puncture near excitor
1348 SH 05 Aug Anant Sinter 8 undersize chute puncture
1349 SH 05 Aug Anant Sinter 5 blind deck gap
1350 SGP 05 Aug Jagannath east sgp HWP area cleaning
1351 SGP 05 Aug krishna west vertical line leakage
1352 PCI 06 Aug Deepak Mill 02 slide gate open feedback fault
1353 PCI 06 Aug Annand Coal line bypass filter outlet valve not operating
1354 PCI 06 Aug Prasannajit RAL 03 overload tripping
1355 Water System 6-Aug S.mallick Greasing of TNC supply valve of emergency circuit.
1356 Water System 6-Aug S.mallick Greasing of TNBC supply valve of emergency circuit.
1357 SH 06 Aug Kanhu Sinter 6 chute puncture near excitor
1358 SH 06 Aug Kanhu Pellet 2 oversize chute puncture
1359 SH 6 Aug Kanhu Coke 5 deck damaged
1360 SH 6 Aug Pramod STC Y chute inspection door opened
1361 SH 6 Aug Pramod OTC Y chute puncture
1362 SH 6 Aug Pramod CCS 2 diverter gate chute puncture
1363 SH 6 Aug Uttam Coke 2 feeder motor bearing damaged
1364 SH 6 Aug Uttam Sinter 6 undersize chute puncture
1365 SH 6 Aug Anil Sinter 7 undersize chute puncture
1366 SH 6 Aug Anil Sinter 8 undersize chute puncture
1367 SH 6 Aug Anil Sinter 6 feeder spring blanket damaged
1368 SH 6 Aug Pramod CTC 1 scraper not working
1369 SH 6 Aug Anant Sinter 2 feeder puncture
1372 SH 6 Aug Anant Coke 5 weigh hopper liner damaged
1373 SGP 6 Aug sourav slag accumulated infront of hydraulic pump area-east
1374 SGP 6 Aug sourav GB01A tail end jam
1375 PCI 07 Aug Kausik Mill 1, flue gas inlet damper did not operating
1376 PCI 07 Aug Sonu Mill 1 ID fan inlet damper slow operating
1377 PCI 07 Aug Kausik water line leakage (near mill 02 platform no 1)
1378 PCI 07 Aug Sonu Flushing coal removal from the ground floor
1379 PCI 07 Aug Sonu mill 01 water flow low
1380 PCI 07 Aug Kausik mill 2 BF gas line vent valve jamming in closed condition
1381 SGP 07 Aug sourav drain near GB104B discharge chute jam
1382 SGP 07 Aug Ali slag accumulated at hydraulic pump area
1383 PCI 08 Aug Sonu Feed tank 2, chain block to be removed above xv1232
1384 PCI 08 Aug Parida Abnormal sound from the screw feeder 3 (mill 1)
1385 PCI 08 Aug Anand Lance no 01 injection stopped due to coal jamming
1386 SH 08 Aug Anant Coke 5 weigh hopper liner damaged
1387 SH 08 Aug Khirod CTC Y chute puncture
1388 SH 08 Aug Khirod OTC Y chute puncture
1389 SH 08 Aug Khirod CCC receiving chute puncture
1390 SH 08 Aug Anil Pellet 1 deck gap & puncture
1391 SH 08 Aug Anil Coke 4 screen back side rubber damage
1392 SH 08 Aug Anil Sinter 5 under size chute puncture
1393 SH 08 Aug Kanhu Sinter 6 under size chute puncture
1394 SH 08 Aug Khirod CTC 1 diverter gate not working
1395 SH 08 Aug Kanhu Coke 2 undersize chute puncture
1398 SH 08 Aug Kanhu Sinter 5 feeder puncture
1399 SH 08 Aug Kanhu Sinter 1 screen puncture
1400 SH 08 Aug Pratap Sinter 2 screen puncture
1401 SH 08 Aug Pratap Sinter 4 screen puncture
1402 SH 08 Aug Pratap Coke 1 undersize chute puncture
1403 SGP 08 Aug bikram sgp east below blowing box area jam
1404 SGP 08 Aug suraj SGP east overflow
1405 SGP 9 Aug sourav sgp east GB05A conveyor tail end ramp cleaning
1406 SGP 9 Aug vishal slag accumulation near west 900 line
1407 SGP 10 Aug Ali sgp east granulation line leakage behind cooling tower
1408 SGP 10 Aug bikram SGP-W GWP-02 leakage
1409 SGP 11 Aug krishna SGP east 104A & 104B junction slag accumulated
1410 SGP 11 Aug ali SGP-W slag tube side and vertical line leakage
st Furnace Fuguai List (Abnormality, Minor Defects List)
Why is it "fuguai"? What is the cause?

Countermeasures
(What will happen if it is left as it is?) (Why did it become so?)
Required in emergency situation . It cant be left

Somebody taken for some industrial use Filled with new hoses
blank
Proper stair case required for Inspection and Chances of fall down people during
Stair case or proper monkey ladder required.
Cleaning Climbing
Dust came out causing pollution Gas damaged in due course of time. To provide the gasket at the time of shutdown.
Man ually operating which is difficult. Because of some technoical issue. To be run with auto mode.
Man ually operating which is difficult. Because of some technoical issue. To be run with auto mode.
Can't able to do venting of BF gas Not proper designed bleeder valve installed. Required the valve for smooth operation.
Will causes pollution Unavailability of Hywa To be cleaned immediately at anyhow.
Dosing tank not installed from the
Without Sulphuric acid, PH will increase. Acid to be procured .
beginning.
Very difficult & unsafe to operate. Platform not there from starting. Platform required
Area not visisble properly Light problem Illumination required
Will jam the underslung pump. Suspected grating jammed. To inspect & clean at the time of shutdown
Condensate water create so much problem in
No Idea Vessel to install for collecting the condensate to drain.
PCI & FLARE.
Connected to CGM line Loose tightening & gasket damage. To change the gasket with proper tightening.
Condensate water create so much problem in
No Idea Vessel to install for collecting the condensate to drain.
PCI & FLARE.
Condensate will malfunction the

Steam condensate fiiled in the line To separate the condensate
instrument.
Hamper the process & pump may be got
damadged. For smooth operation
Chances to any injury any time
No Place for movment
Leakageof water. wear of taflon films Properly fitted with taflon layer.
pipe Line affected supporting of pipeline.
Wear of gasket. Wear of gasket. Gasket has replaced.
Leakage of steam. Raise face has damaged Raise fase buildup and gasket fitting.
Affected of cylinder. Modification work. Plateform provided.
Cast Not Open Due to Sharing of hydromotor bolt

leakage of water. Loose of gland Stud. adjustment and tightening of gland rope.
Filter not operate. A wood piece stuck in filter chamber.. Opening filter spool and removed wood piece.
Problem in operating. Grease not changed. Grease replaced.
Valve not operated. Dust accommodate. cleaning of valve.
Affected of diesel. Bolt missing. fitting of bolt.
leakage of water. Gland stud loose. Tightening of gland stud.
Abnormal sound gear box to be checked under observation

Hose Damage Makeup Rate Decress
Instruments Point Open CO Level More The 1500 PPM
Poor looking. Dust accommodate. housekeeping completed.
Leakge of steam. Welding of elbow. elbow replaced.
Water spillage in room. Dust accomodation. Cleaning of Ahu
Grinding stopped Stone in the coal feed

oil cooling inadequate water filter jamming
Safety issue Spillage from the MCC
safety environment issue filter cleaning
coal feeding to be ensured scrapper
pump life affect. Dust accomodation. Cleaning of Pump.
Dust may be accomodated in PHE plate. Dust may enter from industrial water. Backflusing of PHE.
water leakage. Bolt loose. bolt tightening.
water leakage. Gasket damaged Gasket has replaced.
water leakage. wear of hose. Hose pipe changed.
coal feeding to be ensured belt sway during feeding
Emergency stop button required Switch problem
oil leakage, gear box may damage Seal damaged
light required for the visiblity Electrical fault
Pressure loss, coal wastage valve operation
Safety and environment issue Gasket change

oil cooling inadequate Filter jamming
Safety and environment issue Gasket change
covers removed during disposal of flushing
To keep dust away from the ID fan
coal
safety issue pellets fall from the MCC
oil wastage Seal problem seal changed
Affected of bearing. Grease condition bad. Replacement of greasing.

water leakage. Gland stud loose. Tightening of gland stud.
Affected cooling of gear. oil seal leakage. oil seal changed and oil fillup.
Affected of pump life. Slurry accommodate. pump has cleaned.
Equipment life affected if PM left. PM PM done

MAHENDRA MAJHI
BASANTA SANTOSH
BASANTA DEEPAK
BASANTA DEEPAK
MAHENDRA SANTOSH
sheet will open and fall to floor Due to heavy air flow
safety issue
Dust loss and rain water contact
Pulsing performace affected
Mesh getting jammed Plastics coming in the feed coal
oil wastage Loosen during runnim\ng tighten properly

oil wastage Due to cupling loose tighten properly
checked reported normal
safety issue
Dust loss and rain water contact
Pulsing performace affected
Mesh getting jammed Plastics coming in the feed coal
Safety issue ballow changing job
safety issue Electrical fault

system not properly work. slurry may choked the system. cleaning of nozzle and finns.
Problem in flare burning. Gas dust may affect line. Cleaning of pipe.
water from gas may not drain from drip pot. Gas dust may affect line. Cleaning of drip pot.
Cascade element and slurry
Pump is not giving flow. Cleaning of pump.
accommodate. .
blocking the passage
place unsafe to work
passage is not cleared
more space taking
blocking the passage
Safety issue ballow changing job
safety issue Electrical fault
spoiling the atmosphere Ballow leakage
Air wastage Gasket damaged

modification work modification work Plateform provided.
valve has not oprated. shock. Bolt replaced.
Air cooling affected. Dust accommodation. Cleaning of finns
Problem in operating. Dust accommodation on stumof valve.. Greasing completed.
Emergency switch missing Press switch missing

HGG heating issue Pilot gas valves adjusted
Injection line stopped valve jamming
Safety issue Scrapper problem
Safety issue periodical cleaning required
Grinding efficiency affected Mill 1, checking
Pump is not giving flow. solid poly can stuck in pump. Cleaning of pump.
Air cooling affected. dust in water. cleaning of filter.
safety work safety work Handrailing provided.
safety issue
Safety issue Pellets falling from the conveyor
Problem may arise due to rain water fitting opened
safety issue coal accumulation from the vent line
Air flow regulated by fuel flow Automation fault
safety- environment issue coal accumulation during filter cleaning
Air cooling affected. Dust accomodation. Cleaning of filter.
Pump is not giving flow. water leakage. Gland stud loose.
safety environment issue Leakage from the body or bags Bag filter inspection
Proper housekeeping Schedule cleaning
SGP bin floor.

ambiguous parameters Automation logic tweaking
Coal valve not closing SOV changed
High moisture coal

Slippage by nature. algie removal completd.
affected gear of valve. grease condition bad. Greasing completed.
Mesh has to be cleaned waste in the coal feed
Grinding stopped Stone in the raw coal
High Coal reject
Purging required Purge valve sov not operating
Tin cover to remain intact Fitting opened due to heavy wind
High Coal reject

Purging required Purge valve sov not operating
Tin cover to remain intact Fitting opened due to heavy wind
wastage of oil fiiting problem hose fitting tightening done
oil wastage Due to vibration during running tighten properly
Bearing temp high

Oil temp high
Cleaning required
on tower.
safety environment issue waste removal

Injection to be stopped in particular tuyere Valve jammed
Coal in the stack Pending joints fixed
Grinding stopped stone in the feed coal
vibration of valve Bolt damaged. Bolt fitting.
Health hazard jamming of RAL RAL
drain blockage bloe down from cooling tower cooling tower cell cleaning U/p
Belt broken Improper joining work extra care to be taken while jointing work
CTF not running. blade damage Replacement of fan blade.
water loss aging of pipe to be change in shutdown
can damage idlers skirt damage to be changed during shut down
will damage structure skirt damage to be changed during belt shutdown
Nitrogen wastage Gasket damaged Shutdown required
Valave operation is very difficult Valve jamming Shutdown required
HP air required for the injection Cooling water pump tripped in overload Restarted
Scanner required to continue the flame Scanner fault
mesh to remain clean Coal carries plastic waste
improper weighing callibration disturbance check weinging error 1.3%

wrong analysis `value fluctuation checking done
wrong analysis Dust ingrese Cleaning done
improper weighing callibration disturbance check weinging done
feedback fault base plate broken welding to be done
temperature disturbance showing wrong temperature callibration done
improper weighing callibration disturbance callibration done
Silica gel pink Due to atmospheric moisture Replaced with blue silica gel
oil wastage Fastener bolt damage Replace with new one
contamination source losening of bolts tighten properly
source of leg injury cut to remove the line moved to safe place
contamination source might be due to seal damage replacing reqd.
Value Fluctuating Tacho meter cable damaged cable jointing done
improper weighing callibration disturbance check weinging done
Close feedback fault Limit switch position disturbe Limit switch adjusted
access blockage to mud water pump screw conveyor tail end cleaning part of process
access blockage cleaning of settling tank part of process(need to reduce slag carryover)
can damage pipe line HWP suction & discharge line draining part of the process
Wrong Value RTD head fileed with water Cleaning done.
Value Constant PLC hange PLC Reset done
To ensure actual value Both Radar showing difference value. Radar reset done
Motor DE side bearing abnormal sound Grease Required Both side Greasing job done
high CO concentration in Elec. building Leakage from the isolation valve Manual isolation closing after grinding stop
Dust emission, environmental issue. By discharging the dust Curtain to be provided

Will create acidic vapour with contact to
Unsafe practice. External Painting required
atmospheric air.
Huge amount of condensate coming through Because of less consumption in different
Moisture separator to be provided
the steam line. unit.
Always operate the valve manually which is
Because of high pressure steam. 25 bar PSV to be installed at the time of shutdown.
unsafe.
Not able to measure the COG consumption. Design mistake Flow meter to be installed.
Very difficult & unsafe for pilot burner crossing. Design mistake Walkway platform required
Unsafe to operate the valve Operating platform required.
Servive not able to identify easily. Band required.

Unsafe to operate. Plug top required.
Threaten for misuse of valve. Fencing required.

Cascade element and slurry
Pump is not giving flow. Cleaning of pump.
accommodate. .
affected gear of valve. grease condition bad. Greasing completed.
Proper value not showing. Dust ingress inside of Radar anteena . Radar cleaning done.
operation reported abnormal sound coming
found normal trial taken in lrs tilting done no abnormal soumd observe
from motor end at sms
power supply not coming main welding DB power in off condition so we power made on now all shocket are ok
Speed fluctuating belt speed was not coming By paased from schenk controller
showing line block and seal pressure limit waconveying was not running line cleaning done but limit was not coming.
Dammage of skirt rubber Due to material spillage To be changed
Got damaged It may cause belt sway To be replaced
Not installed It may cause accident To be installed
Liner plate inside got thinner Material spillage occur Welding to be done
SCF-1 DP got high(more than 0.5)
Steam loss Gasket damaged Will replace the gasket in coming shutdown.
Jamming of underslung pump. Cascade element damaged inside demister. To inspect & change with new cascade element filling.
Without pump it is very difficult to empty the
Design mistake Pump to install for dewatering
sump.
Material spillage deck plate got thinner Welding done
Belt sway idler damaged Replacement to be done
Material spillage Plate became thinner Welding done
Can damage belt tail end Pully slag spillage from belt scrapper need to tighten
Due to over load Welding done
Slipery floor Spillage from belt Housekeeping done
unfullfield basic condition from starting stage new required
falling hazard pipeline punchture job attended to be placed at designated place
Material spillage Scraper tip erroded tip to be changed
Minor Flaw from starting stage gasket inspection reqd
close feedback fault swicth is slightly dislocate adjustment done.
drive trip in over current over current rest done and power recycle done now ok
ct not ruuning drive trip in f031 rest done but its coming contineously
Overload Welding done
Slipery floor Pellet roll back Cleaning done
safety work safety work Handrailing provided.
Material spillage scraper tip erroded tip to be changed
falling hazard replacement of idlers to be shifted at designated place
falling hazard replacement of idlers to be shifted at designated place
belt failure Scraper tip erroded to be replaced
Material spillage aging to be replaced
drain blockage bloe down from cooling tower cooling tower cell cleaning U/p
falling hazard mech work in pipelines to be removed
Grinding stopped elsectrical fault
Grinding stopped greasing required
Bag filter dp increased instrumentation fault
sheet remain intact loose pitting
air leakage loose pitting
Cover should be over the fan Cover broken
Proper coal feeding required Due to coal and stones
Grinding stopped Stone in the coal feed
Minor Flaw might be due to seal damage inspection reqd
Wrong Analysis Analyser Malfunction Calibration done
1. Damper opened manually
No drying of coke SOV problem
2. SOV removed and servicing done
possible damage of structure Wear out of skirt rubber skirt rubber need to replace
Spillage of materials bear and tear Patching to be done
Analyser Malfunction, 1. Sample line drained
Wrong Analysis
Moisture in sample 2. Calibration done
1. PLC power reset
Moisture in PCI, line choking PLC malfunction
2. Flame ON bypassed momentarily
Coke Hydraulic pump-1 NDE brg fail,
Power supply failure Motor replaced
winding fail
EOT will not work Drive fail Drive replaced
sinter feeder -02not work drive trip in over current reset and power recycle done
crane not work motor OLR trip reset done
unsafe place (water accumulation) from starting stage sheeting reqd
Injection stopped in tuyere no 23 nonuniform coal injection Lance flushing twice
Safety requirement ID fan removed as per DC recommendation
Coal cleaning required to run the belt Scrapper
motor may damage wear and tear leakage need to arrest.
Belt may damage Wear out of scrapper tip scrapper need to be tightned or replaced
motor may damage wear and tear Gland to be tightened
Very dangerous to left like this By continuous casual using Valve handle to be fixed as earliest.
Cant be operate FP-1
Very dangerous to left like this By continuous casual using Valve handle to be fixed as earliest.
Cant be operate FP-1
Drift loss in cooling tower. Wall had fallen on drift eliminator. New drift eliminator has been erected.
Oversize in undersize material Deck plate damage Plate Welding done
Slipery floor Pellet roll back Cleaning done
RAL stopped Opened during the regular jobs
Safety and housekeeping Coal leakages, maintenace job waste
Pump fail. improper operating. Overhauling and maintenance has done.
Accident can happen if testing has not done. Unavailability of Letter writing Testing and next inspection date has written.
Accident can happen if cleaning not properly. Improper cleaning.
minor flaw Union defectted inspection reqd

oil wastage due to seal damage seal changing reqd
oil wastage, contamination source welding defect inspection reqd
Pn conveying will not work QRV diaphragm damaged Patch up done
Sequence will not proceed Fuse blown for DI channels Fuse replaced
Puncture may increase. wear of line Patch up done
may effect the pressure wear of line Patch up done
motor may damage wear of line Patch up done
crane hoist not work in pendent NC block rusted so clean it and proper tightness done
Hoist Not working Thruster Brake not working Repairing done,trial taken
Cloth Valve not operating Water ingressed in Limit Switch Repairing done and Trial taken
Pellet feed Hamper Motor-1 Yph cable broken Repairing done
Stove opeartion Hamper Close Feedback Problem Target Adjustment done
area in front of RASA filter will be flooded heavy slag accumulation in settling tank rugular cleaning of settling tank through grab bucket
falling hazard Wear out of scrapper tip remove accumulated slag
Temp will not show on HMI and
Cable found loose at RIO Tightness done
activates unawanted tripping
Flame not sensing Flame intensity low Flame provided from panel
Contactor will picked up continuously Physically tube not heating Checking done
injury loosen wire tied to platform
valve will not operate smoothly as per prepared design platform prepared as per require
Oversize in undersize material Deck plate damage Welding done
Material spillage Linner became thinner Welding done
Slipery floor Skirt rubber miss placed Cleaning done
Accident can happen. Water enter in brake. replacement of brake.
Accident can happen. Remove for shutdown job Cover seated in place.
water cooling affected. Weak joint of wall.
hard to access as per design platform extended
May be due to wrong way packing &
It will not operate effectively, which takes time Nothing to do
transportation.
wastage of oil due to seal problem seal changed
contamination source might be due to seal damage replacing reqd.
Pressure releasing from vent line Actuator changed

As per auto Sequence 1171 has to close Valve fault
Level indicator indication required Insturment fault
Level indicator indication required Insturment fault
coal loss and environment issue Valve sitting damaged
Coal leakage from the flange bolts were loose
Oversize in undersize material Linner became thinner Welding done
NDE Fan check nut getting loose as
Fines coal Bin level will be Low and
Cooling fan has play of Checknut Tightness done
inturn Hampers Production
approximately 1mm to 2mm
AFTER CLEANING OF WATER INSIDES OF PANDENT TRIAL TAKEN AND
OPERATION TEAM WILL NOT ABLE TO REMOVWATER ENTERS INSIDE THE PENDENT
HANDED OVER TO OPERATION
TILTING PROBLUM DUE TO PLUG
CHECKED AND FIELD JB TIGHTNESS DONE AND TRIAL TAKEN PRBUM
TILTING PROBLUM ARRIVING FEEDBACK IS NOT COMING
RESOLVED
AT OPERATING STATION
CHECKED AND FOUND MOTOR ROTATING IN BOTH FORWARD AND
DAMPER NOT WORKING DUE TO REVERSE DIRECTION BUT PISTON NOT OPERATED. SO INFORMED TO
DAMPER NOT WORKING
MECHANISM PROBLUM MECHANICAL DEPARTMENT AFTER ADJUSTEMENT TRIAL TAKEN IN
AUTO AND LOCAL MODE .
Loss of water, may hamper process wear and tear Patching to be done
Motor tripped in PCS, as water entered into
Slag carrying and transportation system stops.
the tail end PCS.
Tripped in ZSS, 24v NO contact
Fines Coal will not be used. Spare contact taken in line and started.
malfunctioning from controller.
Tripped in ZSS feedback, as 24v NC
SGP West system will stop Replaced with spare one and handed over to operation.
feedback contact malfunctiong.
valve not operated. sov not working sov replaced by old repaired sov.
Required for dry pit cooling By continuous working of PC Spools to be replaced
Staircase to be guarded permanently with angle or plate.
Actual leakage of ckt. not identified
Very difficult to manage dust dumping Lighting arrangement not there. Lighting required in that place
Material spillage Deck plate damage Welding done
Material spillage Welding done
Oversize in undersize material Linner became thinner Welding done
unable to operate grab bucket regular PM not done brake to be tighten
may damage tail end bearing spillage from gb011A cleaning to be done
coal injection to be ensured from all lines
Leakage may increase and can leads to major
Due to pipe line cracked Pipe to be replaced
breakdown
Gas leakage may cause Gas hazards bolt loosen Rope changing and propper tightening of bolt
Due to pipe line puncher pactup to be done
breakdown
Seal damaged seal to be replaced
breakdown
To protect equipments from the rain loose fitting, heavy wind
Bruise from pipe. NA Plateform is provided.
Accident can happen in dark. Sand and bricks spillage after civil work
may damage belt Wear out of scrapper tip slag to be removed
may damage belt Wear out of scrapper tip slag to be removed
Gasket damaged. improper fitting. gasket replaced and fitting.
May be due to wrong way packing &
It will not operate effectively, which takes time Nothing to do
transportation.
emg.stop show in HMI control mcb off in feeder on it then check found ok
Dischage gate not operated Open feedback not coming Proximity for open feedback adjusted.
valve not operated. Open feedback not coming Limit switch adjusted.
Slag carrying and transportation system stops. lt not working,due to push button jam push button not working properly so clean the rust & dust
Slag carrying and transportation system stops. hoist not working due to push button elementelement was rusted due to water so change the 2nos. element
hot metal temp. not show in display tear of cable from jb cable keep tightness done properly
Water will accumulate as per design platform prepared
oil wastage Fastener bolt damage Replace with new one
Camera for the checking
Access problem Leftover lines
Time base monitoring.
Paint is removed. Contact in Slurry and water Painting completed.
Cleaning of pipe. Dust can jammed the pipe.
Connecting eye/bracket may broken during
Design fault Removal type Bush arrengement to be provided
running and possibility of breakdown Drive shaft bearing elements may
It may be the early sign of any kind of
damaged looseness of carring arm and Through Inspection needs to done shut down
breakdown
disc.
Due to improper shade water enter in
Gear box may be affected. oil replaced.
gear box.
Shade provided.

Inspection will not done properly as per design Platform provided
drum filter not operated Water insert in motor terminal motor replaced
motor trip over load due to matterial jam reset from feeder
motor trip over load due to matterial jam reset from feeder
BLT HYDRAULIC VALVES NOT WORKING PROCABLE LOOSED AT RIO PANEL TIGHTNESS DONE PROPERLY
PROBLEM IN FURNACE OPERATION CABLE LOOSED AT THERMOCOUPLE HE TIGHTNESS DONE PROPERLY
PROBLEM IN DUST CATCHING SYSTEM SEAL DAMAGED SEAL CHANGED & PROPER TUBING DONE
PROBLEM IV STOVE-3 OPERATION CABLE LOOSED AT TRANSMITTER SIDE TIGHTNESS DONE PROPERLY
Standby pump(i.e. Scrubber Recirculation pump-2)
Standby pump not avaliable Abnormal sund from NDE side
taken in line
Value fluctuating Water accumulated in tube flushing done
spillage of slag wear and tear Patch up done
May hinder the movement of conveyor spillage from the moving conveyor removal of slag
Minor Flaw from starting stage gasket inspection reqd
Abnormal sound Alignment issue
Abnormal sound abnormal movement
Safety requirement Coal leakage
Material spillage Rubber became thinner rubber replacment done
Material spillage Rubber became thinner rubber replacment done
Spillage of water on electrical panels wear and tear Patch up done
Belt sway one side spillage from discharge chute cleaning to be done
need a good approach platform this prepared as per design laddler provided
oil wastage, contamination source welding defect inspection reqd
Material spillage Liner Became thinner welding done
Material spillage Liner Became thinner
Feeder unbalance weld joint got weak
Feeder unbalance weld joint got weak welding done
Motor-01 MPCB tripped Material Jam at counter weight Cleaned and MPCB reset done
Motor Tripped on Overload Material Jam at Chute Cleaned and reset done
may effect the pressure wear and tear puncture to be arrested
hydraulic room may be filled with water wear and tear puncture to be arrested
Damper not operated. air leakage Leakage arrested.
Overflow water spillage inside the room. Overflow linewas not provided.

may effect the screw conveyor normal rotation
Spillage of water on electrical panels wear and tear puncture to be arrested
posn fdbk fluctuating Cable looseness Tightening done. Trial done
Conveyor tripped on PCS operated Material spillage PCS reset.
Lift not working Outside door limit switch not working Informed to service engineer for replacement
Loss of water, may hamper process wear and tear puncture to be arrested
spillage of slag friction and erosion change of idler
Motor not running B-ph open Cable re-routing work under progress
instrument damage to due vibration medium vibration saddle support provided.
oil wastage Due to cupling loose tighten properly
posn fdbk fluctuating Cable looseness Tightening done. Trial done
Conveyor tripped on PCS operated Material spillage PCS reset.
Lift not working Outside door limit switch not working Informed to service engineer for replacement
Motor not running B-ph open Cable re-routing work under progress
oversize material found in fines conveyor Deck apprature became bigger Deck replacment done
Material spillage belt broken belt patching and clamping done
Material spillage Bracket bolt got damaged Bracket and spring replacment done
Material spillage weld joint got weak welding done
Abnormal sound Motor bearing to be changed
feeding stopped Stone in the coal feed
coal leakage Gasket damaged
Proxy has to be fixed
rol room To be fixed
Hoze to be changed
Feeding to be ensured Coal jamming
More water spillage. failure of gland packing.

If mother valve fail then problem in isolation. Modification.
fall hazard spillage of slag cleaning to be done
source of leg injury cut to remove the line moved to safe place
valve will not operate smoothly as per prepared design platform prepared as per require
water not through out from tank motor not runing due to jam clean jam after than start pump
CONVEYING WILL STOP, BAG FILTER WILL STP.T SHOWING WRONG VALUE TIGHTNESS DONE PROPERLY
material jam and material discharge disturb base bolt was broken due to vibration keep properly tight the base bolt
oil leakage fitting loose tightnen done
hard to access as per design platform extended
Cascade element damaged inside

Pump will not running. Pump cleaning.
demister.
leakage of steam. Improper utilization of steam. online sealing on flange.

may hamper the process regular PM not done oil replaced.
Bag filter Pulsing not effective Nitrogen passing
oil wastage losening of bolts tighten properly
slide gate not opening Coal jammed
coal injection to be ensured from all lines Lance to be checked in shutdown
Gear box may be affected. water mixed in oil.

Material spillage Deck plate damage welding done

Feeder not running Support became weak welding done
Bagfilter DP increased due to ineffective pulsing SOV-8 passing. Mounting grinding done and SOV mounted
Top prr fluctuating Cable looseness in JB Tightening done.
LT point choking Wrong value of level flushing done
N2 PURGING NOT HAPPENED, BAG WILL HEADER P.T NOT SHOWING PROPER
LINE CLEANED, VENTING DONE
CHOKED READING
Grinding stopped
may damage the belt wear and tear Replace with new one
slag spillage from screw conveyor discharge misorientation of idlers orient correctly
Material spillage Liner got thinner welding done
shifted due to vibration due to high vibration saddle support provided.
Return idler jam Belt sway Belt adjustment done
Motor not running Emg.switch not working Emg.switch with element changed
Lift not working drive show DC BUS OVER VOLTAGE Informed to service engineer for checking
material shifting work will be stop y phase current colector was damadge change the current collector and trail taken.
man dose not cool cable joint are open and 2 phase shortedseparated the joint and well insuated
dewatering work stop stop push button stack inside the starter clean dust and trai taken done
Motor not running Emg.switch not working Emg.switch with element changed
may hamper the process wear and tear puncture to be arrested
Lift not working drive show DC BUS OVER VOLTAGE Informed to service engineer for checking
material shifting work will be stop y phase current colector was damadge change the current collector and trail taken.
man dose not cool cable joint are open and 2 phase shorted separated the joint and well insuated
dewatering work stop stop push button stack inside the starter due clean dust and trai taken done
COLD WELL LEVEL WILL NOT MAINTAIN DUE TO DUST & MOISTURE ACCUMULATIclean dust and trai taken done
SHOWS MAXIMUM VALUE Water accumulated in tube flushing done
materail shifting work stop brake coil porblem change the brake coil
Pn conveying will not work dust accumulation on silensor cleaning done
SHOWS MAXIMUM VALUE Water accumulated in tube flushing done
Pump may fail New spider pin installed
hard to access area platform fabricated
not provided earthing done
area may be inundated with water over accumulation in settling tank dewatering the area
abnormal sound blade damage shutdown job
instrument damage to due vibration medium vibration saddle support provided.
Bafilter purging stopped PI installed on AFR, PT flushed
Showing wrong value Cable loose Cable tightened
Bafilter purging stopped PI installed on AFR, PT flushed
fall hazard spillage of slag cleaning to be done
Showing wrong value Cable loose Cable tightened
material shifting work will be stop R phase current collector loose keep properly tight
IRON ORE MEASUREMENT WILL BE WRONG EARTHING CABLE LOSED RELUGGING & RECONNECTION DONE
PROBLEM IN PCI OPERATION JAMMED CLEANED & RUSTCLEANER APPLIED
value not coming Water accumulated in filter cleaning and calibration done
not running seal damaged seal replaced
dust discharching stop due to dust jam clean properly with mech. help
PROBLEM IN GAS % MOISTURE ACCUMULATION REMOVE MOISTURE & CALIBRATIN DONE
value not coming Water accumulated in filter cleaning and calibration done
not running seal damaged seal replaced
Feeding control required Plate erosion
Grinding stopped stone in Coal feed
Rejection increased Plate welding broken
Chances of accident Due to bearing replacement work Mess guard refixed
Due suction and discharge lin valve

Chances of pump impeller opening V- belt replaced and dummy fixing in suction line
passing
Due to discharge chute replacement
Chances of accident
work
Chances of fall Due to civil incompleted work
Due to continueosly accumulation of

Making a poor house keeping enviroment
slag
water leakage gland packing and seal damaged.

dust accumulation not provided
flange leakage bolt looseness tightnen done
Visual control
affected bearing. Grease condition bad. Greasing in bearing.
Filter may chocked. DG coolant cooling affected. Fiter cleaned.
To protect the pulley Erosion of the lagging is normal Under observation
Grinding stopped Pipe came in the hopper feeder cleaned, checked
vent coal to be shifted
Making a poor house keeping enviroment Due to monorail beam erection All Scrap removal done
leakage increase continue Due to erosion of pipe thickness Patching done
leakage increase continue Due to erosion of pipe thickness
Chances of accident Cutting the electrical cable Down the sharp edge

TRIPPED HIGH BEARING TEMP. TIGHTNESS DONE.
material work will stop remote problem due to dust circuit was ionis clean the pcb & all connector looseness check properly inside the remote
material discharching problem material salvage on the motor clean the properly motor and surface area
NOT OPEARTING FEEDBACK FAULT Limit switch adjusted.
VALUE FLUCTUATED LOOSE CONNECTION Cable tightened
DUST COLLECTION SYSTEM WILL NOT WORKLIMIT NOT COMING BOTH LIMIT ADJUSTMENT DONE
SHOWING NEGATIVE VALUE DUST CLEANING AND CABLE TIGHTNESS DONE.
accident chances has to be increases by
thease materials during inspection and any confined space
other work purpose.
Steam Loss
wastage of oil
SHOWING NEGATIVE VALUE DUST CLEANING AND CABLE TIGHTNESS DONE.
may hamper the process spillage of slag cleaning to be done
facing difficulties on every work, what you

highly concentration CO gas
want to do.
oil leakage flange loose tightnen done
oil leakage valve thread leakage tightnen done
dust accumulation dust

air leakage flange loose tightnening done
oil leakage fitting loose tightnen done
Abnormal sound
causing slow work progress Unnecessary items shifted

May hinder the flow of drainage drained out water containing slag cleaning to be done
TRIPPED trip due to material jam over load reset after operation clearance then started working ok
not running tube connector damaged connector replaced and conveying started.
light not glowing one light was faulty because water was inisolate faulty light from lighting circuit
tap hole -4 operation will stop y phase fuse was damaged replace new fuse
NO VAUE WAS OBSERVED FAULT WAS COMING RESET FAULT & POWER RESET DONE
NO VAUE WAS OBSERVED FAULT WAS COMING RESET FAULT & POWER RESET DONE
TRIPPED trip due to material jam over load reset after operation clearance then started working ok
not running tube connector damaged connector replaced and conveying started.
light not glowing one light was faulty because water was in it isolate faulty light from lighting circuit
tap hole -4 operation will stop y phase fuse was damaged replace new fuse
May hinder the flow of drainage SPILLAGE FROM THE VICINITY cleaning to be done
MAY HINDER THE PROCESS REGULAR CLEANING NOT DONE CLEAN WITH GRAB BUCKET
Accident may happen. Civil slab of drain trench broken. Covered by Plate.
Drain water spillage cause of fungi
fungi formation in this area. Pipe line extended.
formation
Rain water overflow from gard Modification.
sealing not done fitting loose shutdown job
not sealed fitting loose shutdown job
Material spillage Liner got thinner Liner changed
not operating sov not working servicing done.
not showing proper value Slag inside tube. Tube cleaning done.
ZSS FAULT proxy not sence cleaning and adjustment done
DEDUSTING WILL NOT WORKING PROPERLYDAMPER WAS JAMMED & LIMIT ADJUSTMCLEANING, LIMIT ADJUSTMENT, COIL CONNECTION DONE
VALVE NOT OPERATED. PASSING IN SOV SOV REPLACED BY OLD REPAIRED SOV.
FLOW NOT PROPER MOISTURE ACCUMULATION CLEANING DONE, FLOW ADJUSTED
HMI DISPLAY NOT AVAILABLE KVM SWITCH HANGGED POWER RESTART DONE
Temp. not showing proper Thermocouple Tip not inserted properly Tip inserted proper
light not glowing Light Tripped Reset done
coal v/v 32 and 34 close feedback not coming close feedback not coming in both v/v cleaning done and operated manually
Feedback fault Slag inside limit switch cleaning done
GB104A Tripped proxy position not proper proxy adjustment done
Screw conveyor motor tripped Motor tripped due to material jammed cleaning done
HMI DISPLAY NOT AVAILABLE KVM SWITCH HANGGED POWER RESTART DONE
value showing higher value not showing proper Calibration done
Hangged Hangged due to wrong operation at clicked aSystem restart done
Charging count of C' Shift showing wrong in HMI Fault was coming Rectified from logic
light not glowing MCB was tripped /off condition MCB turned ON
Flow not proper moisture accumulation flushing done and flow adjusted
NOX Value showing negative Water inside the sample probe purging done sample probe and taken in line
Temp. not showing proper Cable damage cable connection done properly
not operating sov not working servicing done.
ZSS FAULT proxy not sence cleaning and adjustment done
Material spillage Support joint weak welding done
Material spillage welding to be done
dust accumulation dust cleaning done
belt loose vibration tightning of bolt is done
rusting painting not done

not showing proper value Slag inside tube. Tube cleaning done.
flange leakage bolt looseness tightnen done
Injection stopped in tuyere no 32 injection fluctuation flushing repeated
Very difficult to clean by bob-cat For smooth operation
Gear box may be affected. water mixed in oil. oil replaced.
Temp and vibration high. water mixed in oil. oil replaced.
showing value zero value showing zero Calibration done
CTC Tripped Tripped due to Belt slipping through Emerge Emergency push button fixed properly
Not operated from HMI ACDB -9 Not healthy , ACDB-9 made healthy
H/L not working MCB was tripped /off condition MCB made ON
Material spillage Liner got thinner welding to be done
Material spillage Due to vibration welding to be done
bolt loose vibration tightning of bolt is done
bolt loose tightning of bolt is done
bulb fuse
unsafe area unsafe area removed
leakage increase continue and sleeve may
Gland rope damage
be damage
Reliability decrease Due to casing clearance

Material spillage Due to vibration welding done
Dust spillage Pipe got thinner welding done
Grinding mill 1 stopped sudden coal falling
Safety environment issue coal falling from the PCI-C1 conveyor
Raw Coal feeding to be ensured coal sticking to conveyour due to scrapper
Leakage of steam. Gasket damaged replacement of gasket
Leakage of steam. Gasket damaged replacement of gasket
Condensate would not drain from line. Pipe line jammed by soil. Cleaning of pipe and welding.
may hinder the slag output falling on
more oversized slag generation cleaning to be done
toGB11B
water leakage wear and tear Patching done
Bellow would not function. bolt loose and wear. adjustment of tie rod
water leakage wear and tear Patching done
difficult to access mud water pump house draining out of dewatering tank cleaning done
leakage of steam. RF pad crack at T point of steam line. Online sealing on RF Pad.
Scale formation in Plate. impurities in Industrial water. Backflusing of impurities.
Leakage of water slag carryover more in pipe.
Leakage of water slag carryover more in pipe.
affected bearing. Grease condition bad. Greasing of bearing.

Scale formation in Plate. impurities in Industrial water. Backflusing of impurities.
Continue leakage Due to improper tightening
Continue leakage Due to gasket damaged
Due to improper tightening and bellow
Continue leakage
damage
Continue leakage Due to erosion of pipe
Continue leakage Due to erosion of pipe
Purging sequence not possible Valve jammed
Coal injection status cant be confirmed Peep hole valve stuck and leakage started
RAL 3 stopped Electrical fault
grinding stopped Large size coal

Material spillage Liner got thinner Liner to be changed
Oversize in undersize Due to puncture welding done
Material spillage welding done
Material spillage Due to vibration welding done
difficult to access hwp slag coming along with leakage water cleaning to be done
may effect the pressure wear and tear Patching done
grinding stopped
frequent filter changeover and cleaning reqd Valve operation is not smooth
coal jamming
Problem in operating.
Problem in operating.
Oversize in undersize deck damaged deck replacement done
Material spillage Door not fixed Door fixed
Feeder not running replacement done
Spring changed
Material spillage Not properly installed adjustment to be done
unable to access the earea spillages from GB05A CONVEYOR cleaning to be done
hinder the free flow of conveyor spillages from conveyor cleaning to be done
Grinding could not started
Slow operation
oil cooling required

Valve to open closed as per operation valve shaft problem taken in simulation
hinder the free flow of drainage spillage from the conveyor cleaning to be done
unable to access the area spillages cleaning to be done
limited space above the feed tank chain block to be removed
injection stopped in lance # 1 line jammed flushing done
Divertion not possible Gate damaged Gate to be changed
Oversize in undersize Screen deck damaged welding to be done
unable to access the area spillages and overflow cleaning to be done
risk of hot water burn coke filter jam control the flow and cleaning to be done
may hamper the process spillages and overflow cleaning to be done
errosion of th line slag accumulating beneath and above the lincleaning to be done
may hamper the process wear and tear Patching done
water may get into electrical panel wear and tear Patching done
fall hazard spillages cleaning to be done
may effect the blowing box pressure wear and tear Patching to be done
Clasifi- Person Date
Deadline
cation Resposible Completed
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White 01 Jul
red 2 Jul
White 01 Jul
R Mech 01 Jul
R Nitesh Pandey July 01,2019 July 01,2019
R Dyutish Gupta July 01,2019 July 01,2019
W Vishal July 02,2019 July 03,2019

R dilip July 03,2019 July 03,2019
R Nitesh Pandey July 01,2019 July 01,2019
W Dyutish Gupta July 01,2019 July 01,2019

Umashankar
R July 01,2019 July 01,2019
Sharma
Umashankar
R July 02, 2019 July 02, 2019
Sharma
W Lalit July 02, 2019 July 02, 2019
W Lalit July 02, 2019 July 02, 2019
R Mech 01 Jul
White Operation 2 Jul
Red Munna 2 Jul
white Operation 2 Jul
R V.Pyasi July 03, 2019 July 04, 2019
W SURAJ July 04, 2019 July 05, 2019
R V.Pyasi July 03, 2019 July 04, 2019
Red Santosh kumar 5-Jul-19 5-Jul-19
Red Vishnu Das 5-Jul-19 5-Jul-19
Red Santosh kumar 5-Jul-19 5-Jul-19
Red Vishnu Das 5-Jul-19 5-Jul-19
Red Vishnu Srivastav 3-Jul-19 3-Jul-19
Red 7/3/2019
Red 7/3/2019
Red 7/3/2019
Red 7/3/2019
Red 7/3/2019
Red 7/3/2019
White 7/3/2019
Red Jagadish 3 Jul
incharge of
white 3-Jul-19
dedusting.
R Mech
R Mech
R Mech
W Himadri Koley July 03, 2019 July 03, 2019
R Dyutish Gupta July 03, 2019 July 03, 2019
R jagannath July 03, 2019 04/07/2019
R jagannath July 03, 2019 04/07/2019
R jagannath July 03, 2019 July 03, 2019
w Umashankar Shar July 03, 2019 July 03, 2019
W Vijay 03/07/2019 03/07/2019
W Saurabh Dubey 03/0/2019 03/0/2019
W Chandresh 04/07/2019 04/07/2019
W Saurab Dubey 04/07/2019 04/07/2019
W sourav 04/07/2019 04/07/2019
W vishal 05/07/2019 06/07/2019
W Chandresh 04/07/2019 04/07/2019
R Saurabh Dubey 04/07/2019 04/07/2019
W Saurabh Dubey 04/07/2019 04/07/2019
W Team 7/4/2019
R Mech
Red 7/4/2019
Red 7/4/2019
Red 7/4/2019
Red 7/4/2019
white 7/4/2019
RED Vishnu Srivastav 4-Jul-19 4-Jul-19
RED Vishnu Srivastav 4-Jul-19 4-Jul-19
RED Vishnu Srivastav
Mech
R Blower team
Mech
Mech
Red Munna
red Jagadish 5 Jul
red Jagadish 5 Jul
red Jagadish
red Jagadish
red Munna 5 Jul
red Munna 5 Jul
Red 5 Jul
Red 5 Jul
Red 5 Jul
Red 5 Jul
Red 5 Jul
Red 5 Jul
Red 5 Jul
Red 5 Jul
Red 5 Jul
Red 5 Jul
R Vijay,Maninder 05/07/2019 05/0/2019
R MUKESH, ABHIS 05/07/2019 05/07/2019
R MUKESH, ABHIS 05/07/2019 05/07/2019

R MUKESH, ABHIS 05/07/2019 05/07/2019
R dilip 06/07/2019 07/07/2019
R Chandresh 04/07/2019 04/07/2019
W Chandresh 06/07/2019 06/07/2019
R Chandresh 06/07/2019 06/07/2019
white Devendra 06/07/2019 06/07/2019
Red Vyankatesh Pyasi 30-Jul-19

Shahnawaz
Red 10-Jul-19
Mallick
Instrumentation
Red 22-Jul-19
Team
Red Subrat Acharya 10-Jul-19
Red 6 Jul
Red 6 Jul
Red 6 Jul
Red 6 Jul
Red 6 Jul
Red 6 Jul
Red 6 Jul
Red 6 Jul
Red 6 Jul
Red 6 Jul
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 6/7/2019
Red 7/7/2019
Red 7/7/2019
Red 7/7/2019
Red 7/7/2019
Red 7/7/2019
Red Lachho 7/7/2019 7/7/2019
W Ganesh 7/7/2019 7/7/2019
Red 7/7/2019
Bishnu Dash 22-jui19

Red
Red Santosh kumar 22-jui19
Vyankatesh Pyasi 10-Jul-19

Red
Bishnu Dash
Red
red Munna
RED s.mallick 7-Jul-19 7-Jul-19

Vishnu
white 10-Jul-19
Srivastav
white Ali 08/07/2019 10-Jul-19
white dhruv 08/07/2019 09/07/2019
Mech 7-Jul-19
w lalit 07/07/2019 07/07/2019
white Devendra 08/07/2019 08/07/2019
white Devendra 08/07/2019 08/07/2019
R MUKESH, ABHIS 08/07/2019 08/08/2019
R MUKESH, ABHIS 08/08/2019 08/09/2019
W sujit 08/07/2019 08/07/0219
R Mech 8-Jul-19
Mech 8-Jul-19
red Jagadish 8 Jul
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
Red 8/7/2019
RED s.mallick 8-Jul-19
White s.mallick 8-Jul-19
Red
Red Santosh kumar
Red Santosh kumar

R Mech 9-Jul-19
R Mech 9-Jul-19
R Umashankar Shar 09/07/2019 09/07/2019
w lalit 09/07/2019 09/07/2019
w lalit 09/07/2019 09/07/2019
R Himadri Koley 09/07/2019 09/07/2019
W SUJIT 10/72019 10/07/2019
R SRINIVAS 10/7/2019 10/07/2019
R Himadri Koley 10/07/2019 10/07/2019
R Vijay 10/07/2019 10/07/2019
W Dyutish Gupta 10/07/2019 10/07/2019
R Ali 10/07/2019 10/07/2019
R Ganesh 10/07/2019 10/07/2019
R Mech 10-Jul-19
red Munna 10-Jul
red Munna 10-Jul
white Operation 10-Jul
Red 11/7/2019
Red 11/7/2019
Red 11/7/2019
Red 11/7/2019
R KRISHNA 11/7/2019 11/7/2019
W Dhrub 11/7/2019 11/7/2019
Mech 11-Jul-19
3 Mech 12-Jul-19
4 Mech 12-Jul-19
Red 12/7/2019
Red 12/7/2019
Red 12/7/2019
Red
Red
Red
Red
Red
Red
Red 12/7/2019
Red 12/7/2019
Red 12/7/2019
Red
Red 12/7/2019
Red 13/7/2019
Red
Red 12/7/2019
Red
Red
W Vijay 12/07/2019 12/07/2019
W Vijay 12/07/2019 12/07/2019
Red vishal 12/07/2019
Red vishal 12/07/2019 12/07/2019
W Devendra 11/07/2019 12/07/2019

RED s.mallick 7/20/2019
Mech 13-Jul-19
RED dilip 13-Jul-19 13-Jul-19
W Dyutish Gupta 14-07-2019 14-07-2019
W Lalit 14-07-2019 14-07-2019
R Lalit 14-07-2019 14-07-2019
R dhrub 14-07-2019 14-07-2019
R vishal 14-07-2019 14-07-2019
R Umashankar Shar14-07-2019 14-07-2019
Mech 14-Jul-19
Mech 14-Jul-19
W Dyutish Gupta 14-07-2019 14-07-2019
W Lalit 14-07-2019 14-07-2019
R Lalit 14-07-2019 14-07-2019
R Umashankar Sha14-07-2019
14/07/2019
14/07/2019
14/07/2019
14/07/2019
14/07/2019
Red Acharya
Red Munna
red Jagadish
red Jagadish 15-Jul
red Jagadish 15-Jul
red Munna
RED
RED ali 15-Jul 15-Jul
white ali 15-Jul 15-Jul
Mech 15/7/19 25/7/19
Mech 15/7/19 25/7/19
r MUKESH, ABHIS 16-07-2019 16-07-2019
R Himadri Koley 17-07-2019 17-07-2019
r abhishek 17-07-2019 17-07-2019
Mech 17/7/19 25/7/19
Mech 17/7/19 25/7/19
s.mallick 17-Jul-19 17-Jul-19

RED ganesh 17-Jul-19 17-Jul-19
RED ganesh 17-Jul-19 17-Jul-19
red Jagadish
Mech 18/7/19 25/7/19
White Operation 18-Jul
Red Munna
Red 18-Jul
Red 18-Jul
Red 18-Jul
Red 18-Jul
Red 18-Jul
W Devendra 18-07-2019 18-07-2019
R Devendra 18-07-2019 18-07-2019
W Dyutish Gupta 18-07-2019 18-07-2019
R ganesh 18-07-2019 18-07-2019
R Himadri Koley 19-07-2019 19-07-2017
red Jagadish
red vishal 19-Jul 19-Jul
red vishal 19-Jul 19-Jul
red 19/7/2019
red 19/7/2019
red 19/7/2019
red 19/7/2019
Mech 20/7/19 25/7/19
red 20/7/2019
R LALIT 20-07-2019 20-07-2019
R Umashankar Sha20-07-2019 20-07-2019
r MUKESH, ABHI 20-07-2019 20-07-2019
w MUKESH, ABHI 20-207-2019 20-07-2019
w MUKESH, ABHI 20-07-2019
R LALIT 20-07-2019 20-07-2019
R sourav 20-07-2019 20-07-2019
R Umashankar Shar20-07-2019 20-07-2019
r MUKESH, ABHIS 20-07-2019 20-07-2019
w MUKESH, ABHIS 20-207-2019 20-07-2019
w MUKESH, ABHIS 20-07-2019 20-07-2019
W VISWAKARMA 20-07-2019 20-07-2019
W Devendra 21-07-2019 21-07-2019
w MUKESH, ABHIS 21-07-2019 21-07-2019
w Himadri Koley 21-07-2019 21-07-2019
W Devendra 21-07-2019 21-07-2019
RED T. Patra 22-Jul-19
RED Mech 21/7/19 25/7/19
RED Mech 21/7/19 25/7/19
RED Mech 21/7/19 25/7/19
white ali 21-Jul-19 21-Jul-19
RED Mech 22/7/19 25/7/19
RED Mech 22/7/19 25/7/19
W Dyutish Gupta 22-07-2019 22-07-2019
W Devendra 22-07-2019 22-07-2019
W Dyutish Gupta 22-07-2019 22-07-2019
w suraj 22-07-2019 22-07-2019
W Devendra 22-07-2019 22-07-2019
R MUKESH, ABHIS 22-07-2019 22-07-2019
R HIMADRI 22-07-2019 22-07-2019
W SRINIVAS 22-07-2019 22-07-2019
R Devendra 23-07-2020 23-07-2020
R Devendra 23-07-2020 23-07-2020
R abhishek 23-07-2019 23-07-2019
R HIMADRI KOLEY 23-07-2019 23-07-2019
R Devendra 23-07-2020 23-07-2020
R Devendra 23-07-2020 23-07-2020
red Munna
red Munna
Vyankatesh
White 23-Jul-19 23-Jul-19
payasi
Vyankatesh
RED 23-Jul-19 23-Jul-19
payasi
Vyankatesh
RED 25-Jul-19 25-Jul-19
payasi
Vyankatesh
RED 10-Aug-19 10-Aug-19
payasi
Vyankatesh
payasi
White S.mallick 23-Jul-19 23-Jul-19
RED S.mallick 25-Jul-19
Mech 23/7/19 25/7/19
Mech 23/7/19 25/7/19
Mech 24/7/19 25/7/19
Mech 24/7/19 25/7/19
Mech 24/7/19 25/7/19
RED S.mallick 24-Jul-19 24-Jul-19
red Munna 24-Jul
red Munna 24-Jul
Vyankatesh
payasi
Vyankatesh
RED 24-Jul-19 24-Jul-19
payasi
Vyankatesh
RED 27-Jul-19
payasi
Vyankatesh
payasi
Vyankatesh
RED 31-Jul-19
payasi
W Dyutish Gupta 24-07-2019 24-07-2019
R MUKESH, ABHIS 24-07-2019 24-07-2019
R abhishek 24-07-2019 24-07-2019
W Devendra 24-07-2019 24-07-2019
W Devendra 24-07-2019 24-07-2019
R HIMADRI 24-07-2019 24-07-2019
R DEVENDRA 25-07-2019 25-07-2019
RED
RED S.mallick
RED S.mallick
R DEVENDRA 25-07-2019 25-07-2019
white suraj 25-07-2019 25-07-2019
Vyankatesh
RED 27-Jul-19 27-Jul-19
payasi
RED
Mech 25/7/19 25/7/19
Mech 25/7/19 29/7/19
Mech 25/7/19 29/7/19

Mech 26/7/19 29/7/19
Mech 26/7/19 29/7/19
red 26-Jul
red
red suraj 26-Jul 26-Jul
white sourav 26-Jul 26-Jul
w Umashankar Sha27-07-2019 27-07-2019
w DEVENDRA 27-07-2019 27-07-2019
R MUKESH, ABHI 27-07-2019 27-07-2019
R mukesh,abhishek27-07-2019 27-07-2019
R HIMADRI 26-07-2019 27-07-2019
R HIMADRI 26-07-2019 27-07-2019
w Umashankar Shar27-07-2019 27-07-2019
w DEVENDRA 27-07-2019 27-07-2019
R MUKESH, ABHIS 27-07-2019 27-07-2019
R mukesh,abhishek,h27-07-2019 27-07-2019
w SURAJ 27-07-2019 27-07-2019
w SURAJ 27-07-2019 27-07-2019

Mech 27/7/19 29/7/19
Mech 27/7/19 29/7/19
Mech 29/7/19 29/7/19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
Red 28-Jul-19
W Devendra 28-07-2019 28-07-2019
W Devendra 28-07-2019 28-07-2019
w Umashankar Shar28-07-2019 28-07-2019
R HIMADRI 29-07-2019 29-07-2019
W Saurabh Dubey 29-07-2019 29-07-2019
W Saurabh Dubey 29-07-2019 29-07-2019
W Aniruddha 29-07-2019 29-07-2019
R Santosh 29-07-2019 29-07-2019
W Vijay 29-07-2019 29-07-2019
W Aniruddha 29-07-2019 29-07-2019
R Saurabh Dubey 29-07-2019 29-07-2019
W Vijay 29-07-2019 29-07-2019
R Ankit 29-07-2019 29-07-2019
W Saurabh Dubey 29-07-2019 29-07-2019
W Santosh 29-07-2019 29-07-2019
W Aniruddha 29-07-2019 29-07-2019
W Aniruddha 29-07-2019 29-07-2019
W Ankit 29-07-2019 29-07-2019
W Saurabh Dubey 29-07-2019 29-07-2019
W Saurabh Dubey 29-07-2019 29-07-2019
W Vijay 29-07-2019 29-07-2019
W Devendra 28-07-2019 28-07-2019
w Umashankar Sha28-07-2019 28-07-2019
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Red 29-Jul-19
Mech 29/7/19 29/7/19
Mech 29/7/19 29/7/19
Mech 29/7/19 29/7/19
Mech 30/7/19 31/7/19

W Devendra 30-07-2019 30-07-2019
Mech 30/7/19 31/7/19
W 31/07/2019
RED S.mallick 30-Aug-19 30-Aug-19
RED S.mallick 30-Aug-19 30-Aug-19
W Santosh 29-07-2019 29-07-2019
W Vijay 30-07-2019 30-07-2019
W Aniruddha 30-07-2019 30-07-2019
W Vijay 30-07-2019 30-07-2019
Red
Red
Red
Red
Red
Red
Red
Red 30/7/2019
Red
Red
Red
Red
Red
Red
Red 30/7/2019
Red 30/7/2019
Red 30/7/2019
Mech 31/7/19 31/7/19
Mech 31/7/19 31/7/19
Elect 31/7/19 31/7/19
Elect 31/7/19 31/7/19
Vyankatesh
RED 7-Aug-19
payasi
Vyankatesh
RED 7-Aug-19
payasi
Vyankatesh
RED 7-Aug-19
payasi
Vyankatesh
RED 7-Aug-19
payasi
RED 31/7/2019
RED 31/7/2019
RED
RED
RED
RED
RED 31/7/2019
RED
RED
RED 31/7/2019
RED 31/7/2019
RED
RED
RED
red
RED s.mallick 1-Aug-19 1-Aug-19
WHITE SURAJ 1-Aug-19 1-Aug-19
Red SURAJ 1-Aug-19 1-Aug-19
RED v.hemant 1-Aug-19 1-Aug-19
RED Ali 2-Aug 2-Aug
WHITE bikram 2-Aug 2-Aug
Coming
RED V.PAYASI
shutdown
Coming
RED V.PAYASI
shutdown
RED V.PAYASI 10-Aug-19

red 04 Aug
red
red 05 Aug
red 05 Aug
red 05 Aug
white 05 Aug
Red
Red
Red
Red
Red 4/8/2019
Red 4/8/2019
Red 4/8/2019
Red 4/8/2019
Red 4/8/2019
Red
Red 4/8/2019
Red
white Jagannath 05 Aug 05 Aug
Red krishna 05 Aug 05 Aug
red 6/8/2019
red
white 6/8/2019
Red
Red
Red 6/8/2019
Red 6/8/2019
Red 6/8/2019
Red 6/8/2019
Red 6/8/2019
Red
Red
Red
Red 6/8/2019
Red
Red
Red
Red
Red 6/8/2019
white sourav 6 Aug 6 Aug
red Munna 07 Aug
red Jagdish
red Munna
white Operation 07 Aug
red munna 07 Aug
red Jagdish
red Munna
red Munna
white Operation
Red Pending
Red Pending
Red Pending
Red Pending
Red 8/8/2019
Red Pending
Red Pending
Red Pending
Red Pending
Red Pending
Red Pending
Red Pending
Red Pending
Red Pending
Red Pending
Red Pending
Red 8/8/2019
white bikram 08 Aug 08 Aug
red suraj 08 Aug 08 Aug
white vishal 9 Aug 9 Aug
RED Ali 10 Aug 10 Aug
RED bikram 10 Aug 10 Aug
white krishna 11 Aug 11 Aug
RED ali 11 Aug 11 Aug

Blast Furnace Fuguai List (Abnormality, Minor Defects List)

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Blast Furnace Fuguai List (Abnormality, Minor Defects List)

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Blast Furnace Fuguai

17 GCP 6-Apr Abhishek Fire hose empty in fire box.

268 GCP 29-May S P Swain

725 Water System 28-Jun

739 LRS 29-Jun uma shanker, lalit laddel-06

740 Stock house 29-Jun lalit all welding shocket

800 SH July 01,2019 Dyutish Damper not operating

804 PCI Mill-1 HGG July 01,2019 Dyutish Not firing

807 stock house July 02, 2019 lalit sf-02

884 SGP 05/07/2019 MUKESH,ABHISHEK UNDER SLUNG CRANE EAST

885 TLRS 05/07/2019 MUKESH,ABHISHEK TLC-11

888 SGP 05/07/2019 Chandresh Conveyor GB 05A

889 PCI 06/07/2019 Chandresh Nuisance Bag Filter RAL

890 SGP 06/07/2019 Chandresh HWP-2

891 Distributor 06-07-2019 Devendra kumar purge valve-7

893 Water System 6-Jul-19 S Mallick

894 Water System 6-Jul-19 Alok Sahoo

1085 PCI 19-07-2019 Himadri Koley MILL-1 BAG FILTER

1086 PCI 19-Jul Prabir Mill 1, bag filter pressure drops

KWP#01 pump V-belt damaged,and pump rotate in reverse

1155 SGP(W) 24-Jul-19 Dilip Blowing box vertical line leakage

1156 SGP(E) 24-Jul-19 Dilip Blowing box vertical line leakage

1157 SGP(E) 24-Jul-19 Dilip GB 08 motor cover Sharp edge

1158 SGP(E) 24-Jul-19 Dilip Riser no#04 line leakage puncher

1159 PUMP HOUSE 24-07-2019 DYUTISH HEARTH STAVE PUMP-1

1166 CH Abhishek Kumar

1171 SGP(E) 25-Jul-19 Dilip Blowing box vertical line leakage

1172 Furnace Abhishek Kumar

1175 TRT Jigger motor cleaning 25-Jul-19 Gyanendra dust accumulation

1292 SGP(E) 31-Jul-19 Dilip HWP#02 Pump Gland leakage

1293 SGP(E) 31-Jul-19 Dilip HWP#01 suction line leakage found

1294 SGP(E) 31-Jul-19 Dilip SWP#01 pump over load tripped

1295 SGP(E) 31-Jul-19 Dilip GWP#02 Suction line leakage found

1296 SH 31/7/2019 Kanhu Coke 3 bunker puncture

Why is it "fuguai"? What is the cause?

Required in emergency situation . It cant be left

Condensate will malfunction the

Cast Not Open Due to Sharing of hydromotor bolt

Abnormal sound gear box to be checked under observation

Grinding stopped Stone in the coal feed

Safety and environment issue Gasket change

oil wastage Seal problem seal changed

Affected of bearing. Grease condition bad. Replacement of greasing.

Equipment life affected if PM left. PM PM done

oil wastage Loosen during runnim\ng tighten properly

Equipment life affected if PM left. PM PM done

water leakage. Gland stud loose. Tightening of gland stud.

Emergency switch missing Press switch missing

SGP bin floor.

High moisture coal

water leakage. Gland stud loose. Tightening of gland stud.

High Coal reject

Bearing temp high

safety environment issue waste removal

improper weighing callibration disturbance check weinging error 1.3%

Dust emission, environmental issue. By discharging the dust Curtain to be provided

Unsafe to operate the valve Operating platform required.

Servive not able to identify easily. Band required.

Slippage by nature. algie removal completd.

Accident can happen if cleaning not properly. Improper cleaning.

minor flaw Union defectted inspection reqd

Pressure releasing from vent line Actuator changed