Professional Documents
Culture Documents
FH100 FH120 FH135 FH160: EU Stage 4 Engine
FH100 FH120 FH135 FH160: EU Stage 4 Engine
FH100 FH120 FH135 FH160: EU Stage 4 Engine
FH120 -1
FH135 -1
FH160 -1
EU Stage 4 Engine
FH160-1
2
FH100 -1/FH120 -1/FH135-1/FH160 -1
Pictures in this brochure may be in posture only for brochure. When leaving the forklift, please make it a safe posture according to the operator's manual.
3
ECOLOGY & ECONOMY
KDOC
Komatsu Clean Diesel Engine NEW
KCCV
FH100/120/135/160-1 is powered by Komatsu
SAA4D107E-3 engine, which provides exceptional
FH100-1/FH120-1/FH135 -1/FH160-1
VGT
EGR
Cooled Exhaust Gas Recirculation (EGR) NEW Komatsu Closed Crankcase Ventilation
Cooled EGR system recirculates a portion of exhaust gas (KCCV) N E W
into the air intake and lowers combustion temperature, Crankcase emissions (Blowby gas) are
Variable flow
thereby reducing turbocharger EGR valve passed through a KCCV filter, traps oil
NOx emissions. The mist which is returned back to the
system achieves a crankcase for combustion. PM emission
dynamic reduction of is reduced and results in cleaner exhaust
NOx, while reducing gas.
fuel consumption.
EGR cooler
After cooler
4
FH100 -1/FH120 -1/FH135-1/FH160 -1
Fuel consumption
Average fuel consumption /
* Komatsu tested data comparing the FH160-1 and FD160E-8. consumption gauge are integrated into large multiple
The results may vary depending on conditions. function display. This supports fuel-saving driving and
contributes to reducing environmental impact.
Auto engine shut down function NE W
(See page 9)
Auto engine shut down function is equipped as standard.
If the operator applies the parking brake, sets the Automatically controlled engine output
directional lever in the neutral position and leaves the
The load weight is detected by sensor, and engine output
forklift truck but without stopping the engine, the engine
is automatically controlled when the load is light. This
is automaticallyy shut down after a ppreset time. This
feature contributes to reducing fuel consumption.
feature
eature contributes to prevent unnecessary fuel
consumption
onsumption caused by needless idling.
(Engine
Engine shutdown time can be set from 1 minute to 5
minutes)
5
WORKABILITY & DURABILITY
䡵 Electronically - controlled
olled HST 䡵 Variable displacement pump with CLSS
In this system, the engine rotates the hydraulic pump The pump supplies just the amount of oil needed to
and the hydraulic power is transmitted to the do specific work, and there is no loss of hydraulic oil.
hydraulic motor. Since this system does not have a This system makes very efficient use of the engine
clutch, there is no possibility of heat loss or slippage power, resulting in reduced fuel consumption. With
which could be caused by the inching operation. this system the operator also can lift the load with
Thus the system minimizes power transmission the engine running at slow speeds.
losses. Brake pedal
(Inching) Accelerator pedal
HST
Differential ECM
gear Control Hydraulic
Engine valve oil tank
Cylinder
Motor Pump Variable displacement pump
No hydraulic loss
Wheel
䡵 Conventional torque converter-drive forklift truck 䡵 Conventional fixed displacement gear pump
The transmission loss is created in torque converter Fixed displacement gear pumps deliver a specific
and in the clutch respectively. This type of system amount of oil per rotation. Many times, excessive
might generate more heat and slippage of the clutch, amount of oil is delivered and leading to additional
especially if used in a high cycle application where loading on the engine and more fuel consumption.
the inching pedal is used frequently.
Inching pedal Accelerator pedal Engine
Large heat loss
or slippage
Large engine power
Transmission
Torque
converter
Differential ECM Control Hydraulic
gear valve oil tank
Engine
Cylinder
Fixed displacement
Clutch gear pump
Fan
Large hydraulic loss
Wheel
6
FH100 -1/FH120 -1/FH135-1/FH160 -1
Smooth directional changes without releasing Precise travel control at very low speed
accelerator pedal Approaching and stopping at the cargo and shelves
The engine is not mechanically connected to the drive needs precise travel control at a very slow speed. The
system, but rather connected hydraulically to transmit FH series is equipped with sophisticated controller that
tractive force, making it possible for the FH series forklift realizes smooth
trucks to make directional changes smoothly without the slow speed
need to releasing the accelerator pedal. This greatly travel by simply
enhances ease of operation. operating the
* For safety operation, slow down before directional changes. accelerator
pedal, resulting
in less fatigue.
No creeping
The FH series does not creep like conventional torque
converter trucks even if the operator releases the brake
pedal while the directional lever is in F or R position. This
feature contributes to reduced risks in confined areas
and when approaching to pick up a load.
* For safe operation, be sure to apply the parking brake on when
parking the forklift truck.
High-quality and Reliable Komatsu Components Heavy-duty Sealed Wet Multiple-disc Brakes
All of the FH series main components, such as engine, The FH series forklift trucks are equipped with sealed wet
hydraulic pumps, hydraulic motor, axles and controllers multiple-disc brakes which its performance is
are designed, developed and manufactured by Komatsu, field-proven by Komatsu construction equipment. The
ensuring the quality and reliability that comes from sealed wet multiple-disc brakes provide protection from
exacting Komatsu engineering standards. dust, dirt and debris,
providing superior
durability, fade and
Hydraulic Connections with O-ring Seals
water resistance,
Hydraulic connectors in the truck are flat face-to-face
promoting constant
O-ring seal type, which provides secure seal to prevent
and stable brake
oil leakage. They are also widely used in Komatsu
performance in high
construction machinery and their reliability is field proven.
cycle operations.
7
ICT & KOMTRAX
KOMTRAX Visualizes the Machine Operation and Supports Your Fleet Management NEW
The FH series is equipped with KOMTRAX as standard. Machine information accumulated in the controllers are
transmitted via mobile phone network and stored in server. KOMTRAX can provide machine information such as
location, operating hour status, and fuel consumption. For owners, the machine condition can be checked from the
office. In addition, Komatsu supports machine owners so that they can use their Komatsu machines in best conditions
at all times by using KOMTRAX information and through our services network.
FH100-1/FH120-1/FH135 -1/FH160-1
Distributor
* KOMTRAX is using the mobile phone network. It may be able to be used at the place
which an electric wave does not reach, or the weak place of an electric wave.
Machine locati
location information
Grasping machin
machine location information allows machine
management.
operation manag
8
FH100 -1/FH120 -1/FH135-1/FH160 -1
19
1 Hour meter (Service Meter Readings (SMR))
integration state
2 Parking brake indicator / 20
Parking brake warning Indicator
3 Lifting interlock indicator
4 Traveling interlock indicator
5 Message
6 Engine coolant temperature gauge
7 HST oil temperature gauge
8 Clock / Hour meter (SMR) / Odometer
Average fuel consumption record
9 Speedometer / Over speed warning /
Speed limit The average fuel
10 Directional lever position indicator consumption history
11 Seat belt warning Indicator can be checked for the
12 Aftertreatment devices regeneration indicator last twelve hours or last
13 Steering angle gauge week.
14 Preheating indicator
15 Fuel consumption gauge / Load scale
16 DEF level gauge
17 Fuel gauge
18 ECO gauge (instant fuel consumption gauge)
19 Guidance icon
20 Function button Maintenance tracking
When the machine
Average fuel consumption/ approaches or exceeds
Instant fuel consumption gauge the oil and filter
The average fuel Average fuel consumption replacement interval,
consumption and the monitor panel will
instant fuel display lights to inform
consumption gauge the operator.
are integrated into
large multiple function
display. These
information supports Machine setting
fuel-saving driving. The machine setting such as maximum travel speed limit,
over speed alarm, auto
Instant fuel consumption gauge
engine stop time can
be set on the monitor
Operation information screen. This enables
Operation information can be checked by pressing optimum machine
function buttons. setting to match the
• Working Hours • Actual Fuel Consumption work site.
• Average Fuel Consumption • Fuel Consumption
• Actual Working Hours
9
SAFETY & COMFORT
10
FH100 -1/FH120 -1/FH135-1/FH160 -1
measured in 10 kg steps is standard. If the load exceeds The speedometer and the over speed alarm is equipped
the set weight, the buzzer sounds to inform the operator. as standard. If the speed exceeds the set speed, the
This diminishes the risk of exceeding the weight limit. buzzer sounds to inform the operator. This contributes to
* This system is a reference for operator, therefore enhanced work site safety.
cannot be used for commerce purpose. (The warning alarm can be set at intervals of 1 km/hour.)
11
SAFETY & COMFORT
Deluxe suspension seat with armrests is standard Steel cab protects operator from severe work in cold
equipped. Fore-aft, seat height, lumber support and district and noisy jobsite, realizing a comfortable and
weight adjustments are provided, enables the operator to quiet working environment.
sit in a relaxed state. Thus, provides comfortable work
FH100-1/FH120-1/FH135 -1/FH160-1
Seat side control levers with armrest Parking lever with release button
Control levers are located
at operator’s seat side to
provide superb work
equipment controllability.
Armrest is fitted as
standard to minimize
operator’s fatigue. Tiltable steering column Halogen Headlights with guard
Storage box
Storage box is provided
under operator’s seat,
provides neat and
Wide step Wide floor space with left footrest
organized work place for
operators.
12
FH100 -1/FH120 -1/FH135-1/FH160 -1
EQUIPMENT
STANDARD EQUIPMENT
• EU Stage 4 compliant diesel engine • Tiltable steering column • Fuel cap with key
• Cyclone air cleaner (double element) • Small diameter steering wheel with • Load scale (with overload alarm)
• Electronic engine control system spinner knob • Tool kit
– Overheat prevention function • Steering knob synchronizer function
– Auto engine warm-up function • Large liquid crystal display TIRE
– Auto air preheat function – Engine coolant temperature gauge • Front dual tire, pneumatic
• Auto engine shutdown function – Fuel gauge • Rear tire, pneumatic
• Variable engine output control function – Fuel consumption gauge
• Variable displacement pump with CLSS – Hour meter (SMR) FORK
• Electronically-controlled HST – Speedometer • 1220 mm
• Wet multiple-disc brake – Directional lever position indicator
• Parking lever with release button – Parking brake warning indicator
• Inside rear view mirror – Seat belt warning indicator
• Outside rear view mirror • Back up alarm
• Rear under mirror • Overspeed alarm
• Neutral start function • Arm rest
• Travel speed limiter • Front handrails
• Operator presence sensing system • Halogen Headlights & rear combination
• Key-off lift lock lights
• Full suspension seat • Upward exhaust pipe (Right side)
• Fully hydrostatic power steering • KOMTRAX
OPTIONAL EQUIPMENT
13
SPECIFICATIONS
SPECIFICATIONS
Loaded
FH100-1/FH120-1/FH135 -1/FH160-1
Capacity (kg)
Capacity (kg)
Capacity (kg)
14
FH100 -1/FH120 -1/FH135-1/FH160 -1
15
FH100-1/FH120-1/FH135 -1/FH160-1