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Milling and Turning Operations
Milling and Turning Operations
INTRODUCTION :
Plain milling:
Face milling:
•Machining is done by the teeth on the flat
surface of the cutter, Finished surface is
perpendicular to the axis of the cutter.
Side milling:
•Machining is done by the teeth on the
cylindrical surface the cutter, Finished
surface is parallel to the axis of the cutter.
Profile milling:
•The cutter has outline same as that of the
shape of the profile. It is used for gear teeth
manufacturing.
Gang milling:
•Two or more milling cutters are
mounted on the arbor. Horizontal and
vertical surfaces are machined
simultaneously.
OPERATIONS PERFORMED ON MILLING MACHINE :
Keyway milling:
•Keyways can be prepared by
using side and face milling
cutter on horizontal milling
machine or end milling cutter
on vertical milling machine.
TURNING OPERATIONS
INTRODUCTION :
•This operation is one of the most basic machining processes.
That is, the part is rotated while a single point cutting tool is
moved parallel to the axis of rotation.
PARTING:
•This process, also called parting
off or cut-off, is used to create deep
grooves which will remove a
completed one or part-complete
component from its parent stock.
TURNING OPERATIONS:
GROOVING:
•Grooving is like parting,
except that grooves are cut
to a specific depth instead
of severing a completed/
part-complete component
from the stock.
• Grooving can be
performed on internal and
external surfaces, as well as
on the face of the part (face
grooving or trepanning).
TURNING OPERATIONS:
BORING:
•Enlarging or smoothing an existing hole created by
drilling, moulding etc. That is the machining of
internal cylindrical forms.
a) By mounting work piece to the spindle via a
chuck or faceplate.
b) By mounting work piece onto the cross slide and
placing cutting tool into the chuck. This work is
suitable for castings that are too awkward to mount
in the face plate.
KNURLING:
•The cutting of a serrated pattern
onto the surface of a part to use as a
hand grip using a special purpose
knurling tool.
TURNING OPERATIONS:
DRILLING:
•Drilling is used to remove
material from the inside of a work
piece.
•This process utilizes
standard drill bits held stationary
in the tail stock or tool turret of
the lathe.
THREADING:
POLYGONAL TURNING: