T R A N S M IS S ION PART S

Instructions

 ZF6HP26, ZF6HP28
Bushing Kit
Part No.
95030-26K
• Rear Stator Support Bushing
(Small Shaft Version) 1.022" I.D. Rear Stator Rear Stator "A" Drum Rear
Support Bushing Support Bushing Bushing 1.967" I.D.
• Rear Stator Support Bushing 1.022" I.D. 1.180" I.D. "A" Drum Front Bushing
(Large Shaft Version) 1.180" I.D. 2.353" I.D.
• "A" Drum Front Bushing 2.353" I.D.
• "A" Drum Rear Bushing 1.967" I.D.
• Input/Output Shaft Bushings (2)
 .669" I.D.
• Sun Gear Shaft Bushings (2)
(Small Shaft Version) .952" I.D.
Input/Output Shaft Sun Gear Shaft Sun Gear Shaft "B" Clutch Bushings
• Sun Gear Shaft Bushings (2) Bushings Bushings Bushings 1.337" I.D.
(Small Shaft Version) .991" I.D. .669" I.D. .952" I.D. .991" I.D.
• "B" Clutch Bushings (2) 1.337" I.D.
NOTE: See chart for bushing details. Bushing Kit Contents
CAUTION: Use of an arbor press Mating Shaft Sonnax Part
95030-26K Bushing Kit Contents Quantity
is required for correct installation Dia. Journal ID Number
of all Sonnax bushings. Do not Rear Stator Support Bushing 1.022" I.D. (25.97mm) 1 95030-01
use a hydraulic press or a bush-
ing driver/hammer to install, as doing so Rear Stator Support Bushing 1.180" I.D. (29.96mm) 1 95030-02
will distort the bushing and cause fitment "A" Drum Front Bushing 2.353" I.D. (59.77mm) 1 95030-03
issues.
"A" Drum Rear Bushing 1.967" I.D. (49.97mm) 1 95030-04
CAUTION: Exercise care when
Input/Output Shaft Bushings .669" I.D. (16.98mm) 2 95030-05
using a puller to remove bushing,
as it is possible to inadvertently Sun Gear Shaft Bushings .952" I.D. (24.17mm) 2 95030-06
cause grooving of the bore Sun Gear Shaft Bushings .991" I.D. (25.17mm) 2 95030-06A
with the puller arms. These grooves can
prevent the mating parts from fitting "B" Clutch Bushings 1.337" I.D. (33.97mm) 2 95030-07
together properly.

Figure 1 1. R
 ear Stator Support Bushing
Bushing
Installation
95030-01 a. Remove OE stator support bushing.
or b. Install Sonnax rear stator support
95030-02 Journal
bushing 95030-01 or 95030-02.

Stator
Input Shaft "E" Drum
Support Shaft

©2017 Sonnax Industries, Inc. 95030-26K-IN 08-04-17

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 T R A N S M IS S ION PART S
BUSHING KIT 95030-26K Instructions

2. "A" Drum Front Bushing Installation

Figure 2
a. Remove OE "A" drum front bushing. "A" Drum

b. With chamfer side of Sonnax "A" drum front bushing 95030-03 facing outward,
install bushing flush with bottom of bore chamfer (Figure 2).

3. "A" Drum Rear Bushing Installation

a. R
 emove OE "A" drum rear bushing.
b. Install Sonnax "A" drum rear bushing 95030-04 flush with bottom of bore chamfer
(Figure 2).

4. Input/Output Shaft Bushing Installation

a. R
 emove OE input and output shaft bushings (Figure 3). "A" Drum Rear "A" Drum
Bushing Front Bushing
NOTE: OE output shaft bushing is staked/coined in place. Internal staking 95030-04 95030-03
deformation must be removed from the bore to prevent distortion
of Sonnax bushing during installation (Figure 4).
A die grinder or lathe may be used to carefully remove these bore protrusions.
Some output shaft bushings are retained by a swaging operation (Figure 5). The swaging will
need to be removed to allow bushing service.

b. Install Sonnax input and output shaft bushings 95030-05 flush with bottom of
bore chamfer (Figure 6).
Stator
c. After installation and fit-testing of Sonnax output shaft bushing, lightly stake Support Shaft
bushing in place (Figure 7).

Figure 4 Figure 3

Input Bushing
Location ("E" Clutch
Housing)

Output Shaft
Bushing
Location
Input/Output
Shaft Bushing
95030-05
OE staking deformation of the bore.

Figure 5 Figure 6 Figure 7

Remove
swaging
prior to
bushing
removal.

©2017 Sonnax Industries, Inc. 95030-26K-IN 08-04-17

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
 T R A N S M IS S ION PART S
BUSHING KIT 95030-26K Instructions

5. Sun Gear Shaft Bushing Installation

Figure 8
a. Note and record installation depth of OE bushings for reference Sun Gear
during installation of Sonnax bushings. Shaft

b. Remove OE sun gear shaft bushings (Figure 8).

c. Install Sonnax bushings 95030-06 or 95030-06A to same depth of
previously removed OE bushings (Figure 9).

6. "B" Clutch Bushing Installation

a. Remove both OE "B" clutch bushings (Figure 10).
Rear
b. Install rear Sonnax bushing 95030-07 flush with bottom of bore Location
chamfer (Figure 11).
Front
c. Install front Sonnax bushing 95030-07 to a depth of .125" below Location
bearing surface (Figure 12). Sun Gear Shaft
Bushings
95030-06 or
95030-06A

Sun Gear E/Intermediate

Install bushing to same depth Figure 9
Shaft Clutch Shaft
OE bushing was installed.

Rear Front
Journal Journal

"B" Figure 10
Clutch Drum

Figure 11 Figure 12

Rear Front
Rear bushing installed flush
Front bushing installed .125" Location Location
with bottom of bore chamfer.
below bearing surface.

"B" Clutch
Bushing
95030-07

Rear
Journal

Sun Gear
Shaft
B/Direct Front
Clutch Drum Journal

©2017 Sonnax Industries, Inc. 95030-26K-IN 08-04-17

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3