Download as pdf or txt
Download as pdf or txt
You are on page 1of 14

AH/AY-X08CR

AH/AY-X10CR
AH/AY-X13CR

SERVICE MANUAL
S3214AYX13CR/

SPLIT TYPE
ROOM AIR CONDITIONERS
INDOOR UNIT
AH-X08CR/10CR/13CR
AY-X08CR/10CR/13CR
OUTDOOR UNIT
AU-X08CR/10CR/13CR
MODELS AE-X08CR/10CR/13CR
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

New Refrigerant : R-410A

TABLE OF CONTENTS
Page
SPECIFICATIONS ............................................................................................................................................. 2
EXTERNAL DIMENSIONS ................................................................................................................................. 4
WIRING DIAGRAMS ......................................................................................................................................... 6
ELECTRICAL PARTS ......................................................................................................................................... 9
BLOCK DIAGRAM ............................................................................................................................................ 10
MICROCOMPUTER CONTROL SYSTEM ....................................................................................................... 12
FUNCTIONS .................................................................................................................................................... 19
FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES ............................................................... 25
BREAKDOWN DIAGNOSIS PROCEDURE .................................................................................................... 27
REFRIGERATION CYCLE ............................................................................................................................. 30
PERFORMANCE CURVES ............................................................................................................................. 32
DISASSEMBLING PROCEDURE .................................................................................................................... 33
OPTION ........................................................................................................................................................... 41
REPLACEMENT PARTS LIST ........................................................................................................................ 42
REFRIGERANT PIPING INSTALLATION/SERVICE MANUAL FOR AIR CONDITIONERS USING R-410A .. 49

SHARP CORPORATION

1
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR

SPECIFICATIONS

MODEL INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
ITEMS AH-X08CR AU-X08CR AH-X10CR AU-X10CR AH-X13CR AU-X13CR
Cooling capacity(Min. ~ Max.) kW 2.2(0.9 _ 2.7) 2.8(0.9 _ 3.3) 3.6(0.9 _ 4.0)
Moisture removal Liters/h 0.6 0.7 1.3
Electrical data
Phase Single
Rated frequency Hz 50
Rated voltage range V 198 to 264
Rated voltage V 220 - 240
Rated current A 3.4 _ 3.1 4.3 _ 4.0 5.5 _ 5.1
Rated input W 730 930 1200
Power factor % 98 _ 98 98 _ 97 99 _ 98
Type Hermetically sealed rotary type
Compressor Model DA89X1F-20F
Oil charge Ester oil VG68 370ml
Evaporator Bare tube type Grooved tube type Grooved tube type
Refrigerant system Condenser Louver Fin and Grooved tube type
Control Capillary tube
Refrigerant volume 640g 690g 660g
(R-410A)
High dB(A) 33 43 36 43 38 48
Noise level
Med. dB(A) 29 – 32 – 33 -
(at cooling)
Low dB(A) 27 – 27 – 29 -
Fan system
Drive Direct drive
3
Air flow quantity High m /min. 7.5 28 8.7 28 9.3 30
3
(at cooling) Med. m /min. 6.8 – 7.8 – 8.1 –
Low m3/min. 6.0 – 6.0 – 6.6 –
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 3/8", 1/4"
Drain piping mm O.D ø 18
Others
Compressor: Compressor thermistor
Safety device Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Width mm 815 780 815 780 815 780
Net dimensions Height mm 278 540 278 540 278 540
Depth mm 198 269 198 269 198 269
Net weight kg 9 30 9 30 10 33
Note: The condition of star " " marked item are ‘ISO5151’ : 1994(E), condition T1.

2
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR

MODEL INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
ITEMS AY-X08CR AE-X08CR AY-X10CR AE-X10CR AY-X13CR AE-X13CR
Cooling capacity(Min. ~ Max.) kW 2.2(0.9 _ 2.7) 2.8(0.9 _ 3.3) 3.6(0.9 _ 4.0)
Heating capacity(Min. ~ Max.) kW 3.2(0.9 _ 3.6) 3.7(0.9 _ 5.0) 4.8(1.0 _ 6.2)
Moisture removal(at cooling) Liters/h 0.7 0.8 1.3
Electrical data
Phase Single
Rated frequency Hz 50
Rated voltage range V 198 to 264
Rated voltage V 220 - 240
Cool A 3.4 _ 3.1 4.3 _ 4.0 5.5 _ 5.1
Rated current Heat A 4.2 _ 3.9 4.9 _ 4.5 6.8 _ 6.2
Cool W 730 930 1200
Rated input Heat W 910 1050 1480
Cool % 98 _ 98 98 _ 97 99 _ 98
Power factor Heat % 98 _ 97 97 _ 97 99 _ 99
Type Hermetically sealed rotary type
Compressor Model DA89X1F-20F
Oil charge Ester oil VG68 370ml
Evaporator Louver Fin and Grooved tube type
Refrigerant system Condenser Corrugate Fin and Grooved tube type
Control Capillary tube
Refrigerant volume 750g 770g 870g
(R-410A)
De-lce system Micro computer controled reversed systems
High dB(A) 33 43 36 43 38 48
Noise level
Med. dB(A) 29 – 32 – 33 -
(at cooling)
Low dB(A) 27 – 27 – 29 -
Fan system
Drive Direct drive
Air flow quantity High m3/min. 7.5 28 9.8 27.7 9.3 30
(at cooling) Med. m3/min. 6.8 – 8.2 – 8.1 –
Low m3/min. 6.0 – 6.1 – 6.6 –
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 3/8", 1/4"
Drain piping mm O.D ø 18
Others
Compressor: Compressor thermistor
Safety device Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Width mm 815 780 815 780 815 780
Net dimensions Height mm 278 540 278 540 278 540
Depth mm 198 269 198 269 198 269
Net weight kg 9 33 10 33 10 37
Note: The condition of star " " marked item are ‘ISO5151’ : 1994(E), condition T1.

3
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR

EXTERNAL DIMENSIONS

198
815

278

1100
18.5
INVERTER AIR CONDITIONER
Length unit (mm)
140

58 22

Remote controller

Figure E-1. INDOOR UNIT

540 158 70
310
335

12
4.

37.5
5

58
780 16 269
540

136
81

179.5
182.5

Figure E-2. OUTDOOR UNIT


4
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR

815 (unit size)


Ceiling

More than 50mm


21
E
E E

278 (unit size)


D

I J
H C
D

F A
G B

38
80 55
Center of wall hole: A J
55 95 Leftward piping
I F Outline of indoor unit Center of wall hole: Backward piping

Figure E-3. INSTALLATION DIMENSIONS

5
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR

WIRING DIAGRAMS

INDOOR UNIT OUTDOOR UNIT


TERMINAL BOARD 1 TERMINAL BOARD 2 TERMINAL BOARD
GREEN-YELLOW
RY1 CONTROL BOARD UNIT
BROWN In Out BLACK
LOUVER
N (UPPER) M CN3 WPE1 SERIAL
N N M
250V SIGNAL
LOUVER 3A SSR1 CIRCUIT S FAN MOTOR
(LOWER) M CN2 TRANS1
1 TH1
ROOM TEMP. 3 C1 1 1 M
YELLOW
POWER THERMISTOR 4
SUPPLY TH2 1 CN7 FAN MOTOR CN1 CN6 COMPRESSOR
PIPE TEMP. CAPACITOR
SINGLE THERMISTOR ORANGE 430V 2.0µF 5 3 1
PHASE 2 INTERNAL
RED THERMAL
RECEIVER BCN1 FUSE RED
2 2
BOARD UNIT UNIT
R.P.M. TO CONTROL
DISPLAY CN101 BCN2 BLACK SIGNAL UNIT BOARD
BLUE CORD UNIT
BOARD
UNIT CN102 BCN3 FAN MOTOR
N
BLUE

BLUE
CB612-1

LED INDICATION FOR SELF-DIAGNOSIS


Temperature
Indicator Abnormal contents
Blinking No.
1 Short circuit of the outdoor thermistor
2 Overheat of the compressor
3 Abnormal AC current
5 Open circuit of the outdoor thermistor
6 Power module(IPM) abnormality
7 AC overcurrent
8 Open circuit of the power module(IPM) heat-sink thermistor
10 Overheat of the power module(IPM) or
short circuit of the power module(IPM) heat-sink thermistor
13 Rotation error of the compressor
14 Power factor module(AF1) error
17 Open circuit of serial signal line
18 Short circuit of serial signal line
19 Abnormal fan motor of indoor unit
<Indication of the abnormal condition>
LED indicator will blink,if the set CB612-2
is in abnormal condition.

Figure W-1. Wiring Diagram for AH-X08CR/X10CR/X13CR and AY-X08CR/X10CR/X13CR

6
The voltage is high at C8 (electronic capacitors) on outdoor unit. BK:BLACK RE:RED YE:YELLOW
INDOOR UNIT TERMINAL OUTDOOR UNIT CAUTION BL:BLUE WH:WHITE G:GREEN
BOARD For mentenance discharge at C8 to prevent electric shock. BR:BROWN OR:ORANGE
TERMINAL BOARD
In case that WPE101 has been fused, the voltage is kept high at C8. GR:GRAY G(Y):GREEN-YELLOW
G(Y) G(Y) CONTROL PTC DIODE BRIDGE
T4
BOX DB1 + OR
CONTROL SA1 NR1 ~ ~ L1
BOARD T2 BL GR C8:1000µF 420V
UNIT N N BL C3 C33 T6
WH
15A IN OUT - WH
C35 C37 MRY1 TP
250V CT1 YE YE
WPE1 C36 C38 FC2 L+ L-
C4 BK I+ AF1 O+ WPE101
BR T1 L3 L4 C34 +
1 1 C8 20A
C31 C2 C1 T5 ACTIVE C10
BR I- O- - 250V
FC5 FILTER
WPE3 BL
RE 3A
T3 CONTROL BOARD UNIT YEBL BL TN
2 2 250V
1 4 POWER
FC4
FAN NR2 CN13 BCN2 CN12
3 THERMISTOR TRANSISTOR
MOTOR HEAT-SINK UNIT
BK CN102
RY2 RY1 FAN MOTOR TEMP.
CAPACITOR 1 POWER
C5 1.5µF 450V CN7 BCN11 TRANSISTOR -

7
CNR2 CNR1 THERMISTOR RE MODULE (QM101)
BULK HEAD
6 6

UNIT TO UNIT CORD


CN4 1 3 CN3 1 3 5 G TH3 OUTDOOR +
5 TEMP. WH CN101 TU TV TW
POWER C RE 4
SUPPLY This circuit 4 FC1
4-WAY FAN BK BL OR TH2 THERMISTOR
is removed 3 PIPE TEMP. OR
VALVE MOTOR CN6 2
about cooling 2 S RE
SINGLE PHASE only models RE THERMISTOR C(T) WH
A M TH1
220-240V 50Hz 1 COMP. TEMP. R OR
CN8 COMPRESSOR

LED INDICATION OF SELF-DIAGNOSIS NO. LED indication pattern Mulfunction part or abnormal condition NO. LED indication pattern Mulfunction part or abnormal condition
ON OUTDOOR UNIT Normal 6 x 6times AC abnormal current

LED BLINKING 1 Abnormal signal line 7 x 7times AC overcurrent


2 x 2times Overheat of the compressor 8 x 9times Rotation error of the compressor
LED turns on
3 x 3times DC overcurrent of the power module (QM101) 9 x 11times Power factor module(AF1) error
Slow flashing (1 time for 2 seconds)
4 x 4times Short circuit of the thermistor Overheat of the power module or
Quick flashing (3 times for 2 seconds) 10 x 13times
5 x 5times Open circuit of the thermistor short circuit of the heat-sink thermistor
11 x 14times Open circuit of the heat-sink thermistor
Example: NO.2 Overheat of the compressor NO.3 DC overcurrent of the power module (QM101)

CB565
1.0sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 0.6sec

Figure W-2. Wiring Diagram for AE-X08CR/X10CR


AH/AY-X13CR
AH/AY-X10CR
AH/AY-X08CR
AH/AY-X13CR
AH/AY-X10CR
AH/AY-X08CR

The voltage is high at C8 (electronic capacitors) on outdoor unit. BK:BLACK RE:RED YE:YELLOW
INDOOR UNIT TERMINAL OUTDOOR UNIT CAUTION BL:BLUE WH:WHITE G:GREEN
BOARD For mentenance discharge at C8 to prevent electric shock. BR:BROWN OR:ORANGE
TERMINAL BOARD
In case that WPE101 has been fused, the voltage is kept high at C8. GR:GRAY G(Y):GREEN-YELLOW
G(Y) G(Y) CONTROL PTC DIODE BRIDGE
T4 DB1 +
BOX OR
CONTROL SA1 NR1 ~ ~ L1
BOARD T2 BL GR C8:1300µF 420V
UNIT N N BL C3 C33 T6 IN OUT - WH
20A WH
C35 C37 MRY1
250V CT1 YE YE TP
WPE1 C36 C38 FC2 L+ L-
BR T1 C4 BK I+ AF1 O+ WPE101
L3 L4 C34 +
1 1 ACTIVE C8 20A
C31 C2 C1 T5 - C10
BR I- FILTER O- 250V
FC5
WPE3 BL
RE 3A
T3 250V CONTROL BOARD UNIT YE
BL BL TN
2 2 1 4
FC4 POWER
NR2 CN13 BCN2 CN12
FAN 3 THERMISTOR TRANSISTOR
MOTOR BK HEAT-SINK CN102 UNIT
RY2 RY1 FAN MOTOR TEMP.
CAPACITOR 1 POWER
C5 2.0µF 450V CN7 BCN11 TRANSISTOR -
CNR2 CNR1

8
THERMISTOR MODULE (QM101)

UNIT TO UNIT CORD


BULK HEAD
6 6 RE
CN4 1 3 CN3 1 3 5 G TH3 OUTDOOR +
5 TEMP. CN101 TU TV TW
POWER C RE 4 WH
SUPPLY This circuit 4 FC1
4-WAY FAN BK BL OR TH2 THERMISTOR
is removed 3 PIPE TEMP. CN6 2 OR
about cooling VALVE MOTOR
2 S RE
SINGLE PHASE only models A M RE THERMISTOR C(T) WH
220-240V 50Hz 1 TH1 R OR
COMP. TEMP.
CN8 COMPRESSOR

LED INDICATION OF SELF-DIAGNOSIS NO. LED indication pattern Mulfunction part or abnormal condition NO. LED indication pattern Mulfunction part or abnormal condition
ON OUTDOOR UNIT Normal 6 x 6times AC abnormal current
LED BLINKING 1 Abnormal signal line 7 x 7times AC overcurrent
LED turns on 2 x 2times Overheat of the compressor 8 x 9times Rotation error of the compressor
Slow flashing (1 time for 2 seconds) 3 x 3times DC overcurrent of the power module (QM101) 9 x 11times Power factor module(AF1) error
Quick flashing (3 times for 2 seconds) 4 x 4times Short circuit of the thermistor Overheat of the power module or
10 x 13times
5 x 5times Open circuit of the thermistor short circuit of the heat-sink thermistor

Example: NO.2 Overheat of the compressor 11 x 14times Open circuit of the heat-sink thermistor
NO.3 DC overcurrent of the power module (QM101)

1.0sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec


CB566
1.0sec 0.6sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 0.6sec

Figure W-3. Wiring Diagram for AE-X13CR


The voltage is high at C8 (electronic capacitors) on outdoor unit. BK:BLACK RE:RED YE:YELLOW
INDOOR UNIT TERMINAL OUTDOOR UNIT CAUTION For mentenance discharge at C8 to prevent electric shock. BL:BLUE WH:WHITE G:GREEN
BOARD TERMINAL BOARD BR:BROWN OR:ORANGE
In case that WPE101 has been fused, the voltage is kept high at C8. GR:GRAY G(Y):GREEN-YELLOW
G(Y) G(Y) CONTROL PTC DIODE BRIDGE
T4 DB1 +
CONTROL BOX OR
SA1 NR1 ~ L1
BOARD T2 BL GR
~ C8:1000µF 420V
UNIT N N BL C3 C33 T6 IN OUT - WH
15A WH
C35 C37 MRY1
250V CT1 YE YE TP
WPE1 C36 C38 FC2 L+ L-
BR T1 C4 BK I+ AF1 O+ WPE101
L3 L4 C34 +
1 1 ACTIVE C8 20A
C31 C2 C1 T5 - C10
BR I- FILTER O- 250V
FC5
WPE3 BL
RE 3A
T3 250V CONTROL BOARD UNIT YE
BL BL TN
2 2 1 4
FC4 POWER
NR2 CN13 BCN2 CN12
FAN 3 THERMISTOR TRANSISTOR
MOTOR BK HEAT-SINK CN102 UNIT
RY1 FAN MOTOR TEMP.
CAPACITOR 1 POWER
C5 1.5µF 450V CN7 BCN11 -
TRANSISTOR

9
CNR1 THERMISTOR MODULE (QM101)

UNIT TO UNIT CORD


BULK HEAD
6 6 RE
CN3 1 3 5 G TH3 OUTDOOR +
5 TEMP. CN101 TU TV TW
POWER C RE 4 WH
SUPPLY 4 FC1
FAN BK BL OR TH2 THERMISTOR
3 PIPE TEMP. CN6 2 OR
MOTOR
2 S RE
SINGLE PHASE A M RE THERMISTOR C(T) WH
220-240V 50Hz 1 TH1 R OR
COMP. TEMP.
CN8 COMPRESSOR

LED INDICATION OF SELF-DIAGNOSIS NO. LED indication pattern Mulfunction part or abnormal condition NO. LED indication pattern Mulfunction part or abnormal condition
ON OUTDOOR UNIT Normal 6 x 6times AC abnormal current
LED BLINKING 1 Abnormal signal line 7 x 7times AC overcurrent
LED turns on 2 x 2times Overheat of the compressor 8 x 9times Rotation error of the compressor
Slow flashing (1 time for 2 seconds) 3 x 3times DC overcurrent of the power module (QM101) 9 x 11times Power factor module(AF1) error
Quick flashing (3 times for 2 seconds) 4 x 4times Short circuit of the thermistor Overheat of the power module or
10 x 13times
5 x 5times Open circuit of the thermistor short circuit of the heat-sink thermistor

Example: NO.2 Overheat of the compressor 11 x 14times Open circuit of the heat-sink thermistor
NO.3 DC overcurrent of the power module (QM101)

1.0sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec


CB567
1.0sec 0.6sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 0.6sec

Figure W-4. Wiring Diagram for AU-X08CR/X10CR


AH/AY-X13CR
AH/AY-X10CR
AH/AY-X08CR
AH/AY-X13CR
AH/AY-X10CR
AH/AY-X08CR

The voltage is high at C8 (electronic capacitors) on outdoor unit. BK:BLACK RE:RED YE:YELLOW
INDOOR UNIT TERMINAL OUTDOOR UNIT CAUTION BL:BLUE WH:WHITE G:GREEN
BOARD For mentenance discharge at C8 to prevent electric shock. BR:BROWN OR:ORANGE
TERMINAL BOARD
In case that WPE101 has been fused, the voltage is kept high at C8. GR:GRAY G(Y):GREEN-YELLOW
G(Y) G(Y) CONTROL PTC DIODE BRIDGE
T4 DB1 +
BOX OR
CONTROL SA1 NR1 ~ ~ L1
BOARD T2 BL GR C8:1300µF 420V
UNIT N N BL C3 C33 T6 IN OUT - WH
20A WH
C35 C37 MRY1
250V CT1 YE YE TP
WPE1 C36 C38 FC2 L+ L -
BR T1 L3 C4 L4 C34 BK I+ AF1 O+
+ WPE101
1 1 ACTIVE C8 20A
C31 C2 C1 T5 - C10
BR I- FILTER O- 250V
FC5
WPE3 BL
RE 3A
T3 250V CONTROL BOARD UNIT YE BL BL TN
2 2 1 4
FC4 POWER
NR2 CN13 BCN2 CN12
FAN 3 THERMISTOR TRANSISTOR
MOTOR BK HEAT-SINK CN102 UNIT
RY1 FAN MOTOR TEMP.
CAPACITOR 1 POWER
C5 2.0µF 430V CN7 BCN11 TRANSISTOR -
CNR1 THERMISTOR

10
MODULE (QM101)

UNIT TO UNIT CORD


BULK HEAD
6 6 RE
CN3 1 3 5 G TH3 OUTDOOR +
5 TEMP. CN101 TU TV TW
POWER C RE 4 WH
SUPPLY 4 FC1
FAN BK BL OR TH2 THERMISTOR
3 PIPE TEMP. CN6 2 OR
MOTOR
2 S RE
SINGLE PHASE A M RE THERMISTOR C(T) WH
220-240V 50Hz 1 TH1 R OR
COMP. TEMP.
CN8 COMPRESSOR

LED INDICATION OF SELF-DIAGNOSIS NO. LED indication pattern Mulfunction part or abnormal condition NO. LED indication pattern Mulfunction part or abnormal condition
ON OUTDOOR UNIT Normal 6 x 6times AC abnormal current
LED BLINKING 1 Abnormal signal line 7 x 7times AC overcurrent
LED turns on 2 x 2times Overheat of the compressor 8 x 9times Rotation error of the compressor
Slow flashing (1 time for 2 seconds) 3 x 3times DC overcurrent of the power module (QM101) 9 x 11times Power factor module(AF1) error
Quick flashing (3 times for 2 seconds) 4 x 4times Short circuit of the thermistor Overheat of the power module or
10 x 13times
5 x 5times Open circuit of the thermistor short circuit of the heat-sink thermistor

Example: NO.2 Overheat of the compressor 11 x 14times Open circuit of the heat-sink thermistor
NO.3 DC overcurrent of the power module (QM101)

1.0sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec


CB568
1.0sec 0.6sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 0.6sec

Figure W-5. Wiring Diagram for AU-X13CR


BREAK DOWN DIAGNOSIS PROCEDURE
Self-diagnostic procedure using display mode
If the timer lamp blinks during operation, the problem can be diagnosed using the following table.

: Blinks at 2-second intervals : OFF : ON : Blinks 3 times at 0.2-second intervals


Condition Display by indoor unit operation lamp
of indoor Displayed in a pattern which comes on at the same Display by
and time as the timer lamp outdoor Diagnosis What to check, procedure Solution
outdoor unit lamp
unit LED 1
4 seconds off
Normal Normal
1. Is the discharge outlet of the outdoor unit clogged ? 1. Clear the discharge outlet.
Overheat of the comp- 2. Is the power supply voltage at least 198 V at full power operation ? 2. Assure power supply voltage.
ressor error 3. Check for refrigerant leaks at the tubing connections.
Twice 3. Refill to rated amount.
(protector operating) or 4. Measure the resistance of compressor thermistor TH1 on the 4. Replace the outdoor ther-mistor
outdoor compressor outdoor unit (see Figure 3). assembly.
thermistor TH1 short 5. Measure the resistance of heat exchanger pipe thermistor TH2 on 5. Replace the indoor control board
the indoor unit (see Figure 1). assembly or only TH2.

3 times DC overcurrent error 1. Check the circuit in the power transistor module. 1. Replace power transistor
2. Is the outdoor fan revolving ? module
Short circuit of the 1. Measure the resistance of thermistor TH2 on the outdoor unit 1. Replace the outdoor thermistor
4 times
outdoor thermistor error (see Figure 3). assembly.
1. Is the connector of the outdoor unit thermistors well attached ?

27
Open circuit of the 1. Reattach.
5 times (see Figure 3). 2. Replace the outdoor thermistor
outdoor thermistor error
2. Measure the resistance of thermistors TH1 and TH2 on the assembly.
outdoor unit (see Figure 3).

AC abnormal current 1. Can voltage be detected at the current transformer on the outdoor 1. Replace the outdoor control board
6 times error
unit control board? assembly
(Current transformer wire break.)
7 times AC overcurrent error 1. Is the discharge outlet of the outdoor unit clogged ? 1. Clear the discharge outlet.

The error of outdoor unit


11 times Power factor module error 1. CHeck wiring of power factor module. 1. Replace the power factor module.
9 times Rotation errot of the 1. Has not if escaped from the compressor CN6 ? 1. Reattach.
compressor 2. Is the power supplied of 15V and 6V supplied to the IPM PWB. 2. Reattach CN101 and CN102,
otherwise replace power transistor
module assembly or outdoor control
board assembly.
1. Are the connectors of the heatsink thermistor in outdoor unit well 1. Reattach.
14 times Open circuit of the attached ?
2. Measure the resistance of thermistor TH6 on the heatsink. 2. Replace the heatsink thermistor.
heatsink thermistor. (See Figure 3).
Overheat of the power 1. Measure the resistance of heatsink thermistor TH6 on the heatsink 1. Replace the heatsink thermistor.
13 times module or short circuit in outdoor unit.
of the heatsink 2. Check rotation of the fan motor in outdoor unit. 2. Reattach CN3, otherwise replace
thermistor. the fan motor of outdoor unit.
3. Is the power supply voltage at least 198V at full power operation ? 3. Assure power supply voltage.
AH/AY-X13CR
AH/AY-X10CR
AH/AY-X08CR
AH/AY-X13CR
AH/AY-X10CR
AH/AY-X08CR

: Blinks at 2-second intervals : OFF : ON : Blinks 3 times at 0.2-second intervals


Condition Display by indoor unit operation lamp
of indoor Displayed in a pattern which comes on at the same Display by
and time as the timer lamp outdoor
Diagnosis What to check, procedure Solution
outdoor unit lamp
unit LED 1
4 seconds off
1. Is the fan motor locked ? 1. Replace fan motor
Indoor fan out of order 2. Is the wiring connector firmly fitted ? 2. Reattach.
3. Is the speed signal applied to the motor ? 3. Replace the indoor control board
assembly.
Serial short 1. Check the wiring between units. 1. Rewire.
Serial open 1. Check the wiring between units. 1. Rewire.

28
1. Check the wiring between units. 1. Rewire.
Outdoor power supply
2. Check the fuse in the outdoor unit. 2. Replace the fuse, replace the
does't turn on.
3. Indoor control board. outdoor board assembly.
Wiring mistake.

The error of indoor unit


4. Outdoor control board. 3. Replace the board.
4. Replace the board.
OFF
1 1 0.6 1 0.6 1 1 1 0.6 1 0.6 1 1 1
sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec.
Note: 1. Normal : Only the timer lamp blinks. Error : Displayed by blinking of run ON Overheat of the compressor
OFF
lamp (above table).
2 times
2. If the power plug is removed from the outlet or the breaker is switched to
"OFF", the self-diagnostic memory will be erased.
3. Example of outdoor unit LED 1 blinking :
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR

PERFORMANCE CURVES
NOTE: 1) Indoor fan speed: Hi
2) Vertical adjustment louver "45˚", Horizontal adjustment louver "front"
3) Indoor air temp. : Cooling 27˚C, Heating 20˚C
(Running frequency: 50HZ) (Running frequency: 62Hz)

900 1000

Input(W)
Input(W)

800 900

700 800

Outlet air temp.(˚C)


Outlet air temp.(˚C)
600 700

14 16

12 14

Cooling capacity(kW)
12
Cooling capacity(kW)

10 3.2

2.6 3.0

2.4 2.8

2.2 2.6

2.0 2.4

25 30 35 40 25 30 35 40
Outside air temp.(˚C) Outside air temp.(˚C)
Figure P-1. At Cooling for AH-X08CR Figure P-2. At Cooling for AH-X10CR
(Running frequency: 81Hz) (Running frequency: 51Hz)

1300 900
Input(W)
Input(W)

1200 800
1100 700
Outlet air temp.(˚C)

Outlet air temp.(˚C)


1000 600
14 14
12 12
Cooling capacity(kW)
Cooling capacity(kW)

4.0 10 10
3.8 2.6
3.6 2.4
3.4 2.2
3.2 2.0

25 30 35 40 25 30 35 40
Outside air temp.(˚C) Outside air temp.(˚C)
Figure P-3. At Cooling for AH-X13CR Figure P-4. At Cooling for AY-X08CR
(Running frequency: 63Hz) (Running frequency: 83Hz)

1000 1300
Input(W)

Input(W)

900 1200
800 1100
Outlet air temp.(˚C)

Outlet air temp.(˚C)

700 1000
16 14
14 12
Cooling capacity(kW)

Cooling capacity(kW)

3.2 12 4.0 10
3.0 3.8
2.8 3.6
2.6 3.4
2.4 3.2

25 30 35 40 25 30 35 40
Outside air temp.(˚C) Outside air temp.(˚C)
Figure P-5. At Cooling for AY-X10CR Figure P-6. At Cooling for AY-X13CR
32
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR

(Running frequency: 68Hz) (Running frequency: 79Hz)

1000 1100

Input(W)
Input(W)

900 1000

Outlet air temp.(˚C)


Outlet air temp.(˚C)
800 900

700 45 800

40 45

35 40

Heating capacity(kW)
Heating capacity(kW)

35

3.6 4.0 30

3.2 3.5

2.8 3.0

2.4 2.5

-5 0 5 7 10 -5 0 5 7 10
Outside air temp.(˚C)
Outside air temp.(˚C)

Figure P-7. At Heating for AY-X08CR Figure P-8. At Heating for AY-X10CR

(Running frequency: 96Hz)


1600
1500
Input(W)

1400
Outlet air temp.(˚C)

1300
1200

45
5.5 40
Heating capacity(kW)

5.0 35
4.5 30
4.0
3.5
3.0

-5 0 5 7 10
Outside air temp.(˚C)

Figure P-9. At Heating for AY-X13CR

33

You might also like