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Service Manual: AH-X08CR/10CR/13CR AY-X08CR/10CR/13CR AU-X08CR/10CR/13CR AE-X08CR/10CR/13CR
Service Manual: AH-X08CR/10CR/13CR AY-X08CR/10CR/13CR AU-X08CR/10CR/13CR AE-X08CR/10CR/13CR
AH/AY-X10CR
AH/AY-X13CR
SERVICE MANUAL
S3214AYX13CR/
SPLIT TYPE
ROOM AIR CONDITIONERS
INDOOR UNIT
AH-X08CR/10CR/13CR
AY-X08CR/10CR/13CR
OUTDOOR UNIT
AU-X08CR/10CR/13CR
MODELS AE-X08CR/10CR/13CR
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.
TABLE OF CONTENTS
Page
SPECIFICATIONS ............................................................................................................................................. 2
EXTERNAL DIMENSIONS ................................................................................................................................. 4
WIRING DIAGRAMS ......................................................................................................................................... 6
ELECTRICAL PARTS ......................................................................................................................................... 9
BLOCK DIAGRAM ............................................................................................................................................ 10
MICROCOMPUTER CONTROL SYSTEM ....................................................................................................... 12
FUNCTIONS .................................................................................................................................................... 19
FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES ............................................................... 25
BREAKDOWN DIAGNOSIS PROCEDURE .................................................................................................... 27
REFRIGERATION CYCLE ............................................................................................................................. 30
PERFORMANCE CURVES ............................................................................................................................. 32
DISASSEMBLING PROCEDURE .................................................................................................................... 33
OPTION ........................................................................................................................................................... 41
REPLACEMENT PARTS LIST ........................................................................................................................ 42
REFRIGERANT PIPING INSTALLATION/SERVICE MANUAL FOR AIR CONDITIONERS USING R-410A .. 49
SHARP CORPORATION
1
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
SPECIFICATIONS
MODEL INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
ITEMS AH-X08CR AU-X08CR AH-X10CR AU-X10CR AH-X13CR AU-X13CR
Cooling capacity(Min. ~ Max.) kW 2.2(0.9 _ 2.7) 2.8(0.9 _ 3.3) 3.6(0.9 _ 4.0)
Moisture removal Liters/h 0.6 0.7 1.3
Electrical data
Phase Single
Rated frequency Hz 50
Rated voltage range V 198 to 264
Rated voltage V 220 - 240
Rated current A 3.4 _ 3.1 4.3 _ 4.0 5.5 _ 5.1
Rated input W 730 930 1200
Power factor % 98 _ 98 98 _ 97 99 _ 98
Type Hermetically sealed rotary type
Compressor Model DA89X1F-20F
Oil charge Ester oil VG68 370ml
Evaporator Bare tube type Grooved tube type Grooved tube type
Refrigerant system Condenser Louver Fin and Grooved tube type
Control Capillary tube
Refrigerant volume 640g 690g 660g
(R-410A)
High dB(A) 33 43 36 43 38 48
Noise level
Med. dB(A) 29 – 32 – 33 -
(at cooling)
Low dB(A) 27 – 27 – 29 -
Fan system
Drive Direct drive
3
Air flow quantity High m /min. 7.5 28 8.7 28 9.3 30
3
(at cooling) Med. m /min. 6.8 – 7.8 – 8.1 –
Low m3/min. 6.0 – 6.0 – 6.6 –
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 3/8", 1/4"
Drain piping mm O.D ø 18
Others
Compressor: Compressor thermistor
Safety device Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Width mm 815 780 815 780 815 780
Net dimensions Height mm 278 540 278 540 278 540
Depth mm 198 269 198 269 198 269
Net weight kg 9 30 9 30 10 33
Note: The condition of star " " marked item are ‘ISO5151’ : 1994(E), condition T1.
2
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
MODEL INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
ITEMS AY-X08CR AE-X08CR AY-X10CR AE-X10CR AY-X13CR AE-X13CR
Cooling capacity(Min. ~ Max.) kW 2.2(0.9 _ 2.7) 2.8(0.9 _ 3.3) 3.6(0.9 _ 4.0)
Heating capacity(Min. ~ Max.) kW 3.2(0.9 _ 3.6) 3.7(0.9 _ 5.0) 4.8(1.0 _ 6.2)
Moisture removal(at cooling) Liters/h 0.7 0.8 1.3
Electrical data
Phase Single
Rated frequency Hz 50
Rated voltage range V 198 to 264
Rated voltage V 220 - 240
Cool A 3.4 _ 3.1 4.3 _ 4.0 5.5 _ 5.1
Rated current Heat A 4.2 _ 3.9 4.9 _ 4.5 6.8 _ 6.2
Cool W 730 930 1200
Rated input Heat W 910 1050 1480
Cool % 98 _ 98 98 _ 97 99 _ 98
Power factor Heat % 98 _ 97 97 _ 97 99 _ 99
Type Hermetically sealed rotary type
Compressor Model DA89X1F-20F
Oil charge Ester oil VG68 370ml
Evaporator Louver Fin and Grooved tube type
Refrigerant system Condenser Corrugate Fin and Grooved tube type
Control Capillary tube
Refrigerant volume 750g 770g 870g
(R-410A)
De-lce system Micro computer controled reversed systems
High dB(A) 33 43 36 43 38 48
Noise level
Med. dB(A) 29 – 32 – 33 -
(at cooling)
Low dB(A) 27 – 27 – 29 -
Fan system
Drive Direct drive
Air flow quantity High m3/min. 7.5 28 9.8 27.7 9.3 30
(at cooling) Med. m3/min. 6.8 – 8.2 – 8.1 –
Low m3/min. 6.0 – 6.1 – 6.6 –
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 3/8", 1/4"
Drain piping mm O.D ø 18
Others
Compressor: Compressor thermistor
Safety device Fan motors: Thermal fuse
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Width mm 815 780 815 780 815 780
Net dimensions Height mm 278 540 278 540 278 540
Depth mm 198 269 198 269 198 269
Net weight kg 9 33 10 33 10 37
Note: The condition of star " " marked item are ‘ISO5151’ : 1994(E), condition T1.
3
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
EXTERNAL DIMENSIONS
198
815
278
1100
18.5
INVERTER AIR CONDITIONER
Length unit (mm)
140
58 22
Remote controller
540 158 70
310
335
12
4.
37.5
5
58
780 16 269
540
136
81
179.5
182.5
I J
H C
D
F A
G B
38
80 55
Center of wall hole: A J
55 95 Leftward piping
I F Outline of indoor unit Center of wall hole: Backward piping
5
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
WIRING DIAGRAMS
BLUE
CB612-1
6
The voltage is high at C8 (electronic capacitors) on outdoor unit. BK:BLACK RE:RED YE:YELLOW
INDOOR UNIT TERMINAL OUTDOOR UNIT CAUTION BL:BLUE WH:WHITE G:GREEN
BOARD For mentenance discharge at C8 to prevent electric shock. BR:BROWN OR:ORANGE
TERMINAL BOARD
In case that WPE101 has been fused, the voltage is kept high at C8. GR:GRAY G(Y):GREEN-YELLOW
G(Y) G(Y) CONTROL PTC DIODE BRIDGE
T4
BOX DB1 + OR
CONTROL SA1 NR1 ~ ~ L1
BOARD T2 BL GR C8:1000µF 420V
UNIT N N BL C3 C33 T6
WH
15A IN OUT - WH
C35 C37 MRY1 TP
250V CT1 YE YE
WPE1 C36 C38 FC2 L+ L-
C4 BK I+ AF1 O+ WPE101
BR T1 L3 L4 C34 +
1 1 C8 20A
C31 C2 C1 T5 ACTIVE C10
BR I- O- - 250V
FC5 FILTER
WPE3 BL
RE 3A
T3 CONTROL BOARD UNIT YEBL BL TN
2 2 250V
1 4 POWER
FC4
FAN NR2 CN13 BCN2 CN12
3 THERMISTOR TRANSISTOR
MOTOR HEAT-SINK UNIT
BK CN102
RY2 RY1 FAN MOTOR TEMP.
CAPACITOR 1 POWER
C5 1.5µF 450V CN7 BCN11 TRANSISTOR -
7
CNR2 CNR1 THERMISTOR RE MODULE (QM101)
BULK HEAD
6 6
LED INDICATION OF SELF-DIAGNOSIS NO. LED indication pattern Mulfunction part or abnormal condition NO. LED indication pattern Mulfunction part or abnormal condition
ON OUTDOOR UNIT Normal 6 x 6times AC abnormal current
CB565
1.0sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 0.6sec 1.0sec 0.6sec 0.6sec 0.6sec
The voltage is high at C8 (electronic capacitors) on outdoor unit. BK:BLACK RE:RED YE:YELLOW
INDOOR UNIT TERMINAL OUTDOOR UNIT CAUTION BL:BLUE WH:WHITE G:GREEN
BOARD For mentenance discharge at C8 to prevent electric shock. BR:BROWN OR:ORANGE
TERMINAL BOARD
In case that WPE101 has been fused, the voltage is kept high at C8. GR:GRAY G(Y):GREEN-YELLOW
G(Y) G(Y) CONTROL PTC DIODE BRIDGE
T4 DB1 +
BOX OR
CONTROL SA1 NR1 ~ ~ L1
BOARD T2 BL GR C8:1300µF 420V
UNIT N N BL C3 C33 T6 IN OUT - WH
20A WH
C35 C37 MRY1
250V CT1 YE YE TP
WPE1 C36 C38 FC2 L+ L-
BR T1 C4 BK I+ AF1 O+ WPE101
L3 L4 C34 +
1 1 ACTIVE C8 20A
C31 C2 C1 T5 - C10
BR I- FILTER O- 250V
FC5
WPE3 BL
RE 3A
T3 250V CONTROL BOARD UNIT YE
BL BL TN
2 2 1 4
FC4 POWER
NR2 CN13 BCN2 CN12
FAN 3 THERMISTOR TRANSISTOR
MOTOR BK HEAT-SINK CN102 UNIT
RY2 RY1 FAN MOTOR TEMP.
CAPACITOR 1 POWER
C5 2.0µF 450V CN7 BCN11 TRANSISTOR -
CNR2 CNR1
8
THERMISTOR MODULE (QM101)
LED INDICATION OF SELF-DIAGNOSIS NO. LED indication pattern Mulfunction part or abnormal condition NO. LED indication pattern Mulfunction part or abnormal condition
ON OUTDOOR UNIT Normal 6 x 6times AC abnormal current
LED BLINKING 1 Abnormal signal line 7 x 7times AC overcurrent
LED turns on 2 x 2times Overheat of the compressor 8 x 9times Rotation error of the compressor
Slow flashing (1 time for 2 seconds) 3 x 3times DC overcurrent of the power module (QM101) 9 x 11times Power factor module(AF1) error
Quick flashing (3 times for 2 seconds) 4 x 4times Short circuit of the thermistor Overheat of the power module or
10 x 13times
5 x 5times Open circuit of the thermistor short circuit of the heat-sink thermistor
Example: NO.2 Overheat of the compressor 11 x 14times Open circuit of the heat-sink thermistor
NO.3 DC overcurrent of the power module (QM101)
9
CNR1 THERMISTOR MODULE (QM101)
LED INDICATION OF SELF-DIAGNOSIS NO. LED indication pattern Mulfunction part or abnormal condition NO. LED indication pattern Mulfunction part or abnormal condition
ON OUTDOOR UNIT Normal 6 x 6times AC abnormal current
LED BLINKING 1 Abnormal signal line 7 x 7times AC overcurrent
LED turns on 2 x 2times Overheat of the compressor 8 x 9times Rotation error of the compressor
Slow flashing (1 time for 2 seconds) 3 x 3times DC overcurrent of the power module (QM101) 9 x 11times Power factor module(AF1) error
Quick flashing (3 times for 2 seconds) 4 x 4times Short circuit of the thermistor Overheat of the power module or
10 x 13times
5 x 5times Open circuit of the thermistor short circuit of the heat-sink thermistor
Example: NO.2 Overheat of the compressor 11 x 14times Open circuit of the heat-sink thermistor
NO.3 DC overcurrent of the power module (QM101)
The voltage is high at C8 (electronic capacitors) on outdoor unit. BK:BLACK RE:RED YE:YELLOW
INDOOR UNIT TERMINAL OUTDOOR UNIT CAUTION BL:BLUE WH:WHITE G:GREEN
BOARD For mentenance discharge at C8 to prevent electric shock. BR:BROWN OR:ORANGE
TERMINAL BOARD
In case that WPE101 has been fused, the voltage is kept high at C8. GR:GRAY G(Y):GREEN-YELLOW
G(Y) G(Y) CONTROL PTC DIODE BRIDGE
T4 DB1 +
BOX OR
CONTROL SA1 NR1 ~ ~ L1
BOARD T2 BL GR C8:1300µF 420V
UNIT N N BL C3 C33 T6 IN OUT - WH
20A WH
C35 C37 MRY1
250V CT1 YE YE TP
WPE1 C36 C38 FC2 L+ L -
BR T1 L3 C4 L4 C34 BK I+ AF1 O+
+ WPE101
1 1 ACTIVE C8 20A
C31 C2 C1 T5 - C10
BR I- FILTER O- 250V
FC5
WPE3 BL
RE 3A
T3 250V CONTROL BOARD UNIT YE BL BL TN
2 2 1 4
FC4 POWER
NR2 CN13 BCN2 CN12
FAN 3 THERMISTOR TRANSISTOR
MOTOR BK HEAT-SINK CN102 UNIT
RY1 FAN MOTOR TEMP.
CAPACITOR 1 POWER
C5 2.0µF 430V CN7 BCN11 TRANSISTOR -
CNR1 THERMISTOR
10
MODULE (QM101)
LED INDICATION OF SELF-DIAGNOSIS NO. LED indication pattern Mulfunction part or abnormal condition NO. LED indication pattern Mulfunction part or abnormal condition
ON OUTDOOR UNIT Normal 6 x 6times AC abnormal current
LED BLINKING 1 Abnormal signal line 7 x 7times AC overcurrent
LED turns on 2 x 2times Overheat of the compressor 8 x 9times Rotation error of the compressor
Slow flashing (1 time for 2 seconds) 3 x 3times DC overcurrent of the power module (QM101) 9 x 11times Power factor module(AF1) error
Quick flashing (3 times for 2 seconds) 4 x 4times Short circuit of the thermistor Overheat of the power module or
10 x 13times
5 x 5times Open circuit of the thermistor short circuit of the heat-sink thermistor
Example: NO.2 Overheat of the compressor 11 x 14times Open circuit of the heat-sink thermistor
NO.3 DC overcurrent of the power module (QM101)
3 times DC overcurrent error 1. Check the circuit in the power transistor module. 1. Replace power transistor
2. Is the outdoor fan revolving ? module
Short circuit of the 1. Measure the resistance of thermistor TH2 on the outdoor unit 1. Replace the outdoor thermistor
4 times
outdoor thermistor error (see Figure 3). assembly.
1. Is the connector of the outdoor unit thermistors well attached ?
27
Open circuit of the 1. Reattach.
5 times (see Figure 3). 2. Replace the outdoor thermistor
outdoor thermistor error
2. Measure the resistance of thermistors TH1 and TH2 on the assembly.
outdoor unit (see Figure 3).
AC abnormal current 1. Can voltage be detected at the current transformer on the outdoor 1. Replace the outdoor control board
6 times error
unit control board? assembly
(Current transformer wire break.)
7 times AC overcurrent error 1. Is the discharge outlet of the outdoor unit clogged ? 1. Clear the discharge outlet.
28
1. Check the wiring between units. 1. Rewire.
Outdoor power supply
2. Check the fuse in the outdoor unit. 2. Replace the fuse, replace the
does't turn on.
3. Indoor control board. outdoor board assembly.
Wiring mistake.
PERFORMANCE CURVES
NOTE: 1) Indoor fan speed: Hi
2) Vertical adjustment louver "45˚", Horizontal adjustment louver "front"
3) Indoor air temp. : Cooling 27˚C, Heating 20˚C
(Running frequency: 50HZ) (Running frequency: 62Hz)
900 1000
Input(W)
Input(W)
800 900
700 800
14 16
12 14
Cooling capacity(kW)
12
Cooling capacity(kW)
10 3.2
2.6 3.0
2.4 2.8
2.2 2.6
2.0 2.4
25 30 35 40 25 30 35 40
Outside air temp.(˚C) Outside air temp.(˚C)
Figure P-1. At Cooling for AH-X08CR Figure P-2. At Cooling for AH-X10CR
(Running frequency: 81Hz) (Running frequency: 51Hz)
1300 900
Input(W)
Input(W)
1200 800
1100 700
Outlet air temp.(˚C)
4.0 10 10
3.8 2.6
3.6 2.4
3.4 2.2
3.2 2.0
25 30 35 40 25 30 35 40
Outside air temp.(˚C) Outside air temp.(˚C)
Figure P-3. At Cooling for AH-X13CR Figure P-4. At Cooling for AY-X08CR
(Running frequency: 63Hz) (Running frequency: 83Hz)
1000 1300
Input(W)
Input(W)
900 1200
800 1100
Outlet air temp.(˚C)
700 1000
16 14
14 12
Cooling capacity(kW)
Cooling capacity(kW)
3.2 12 4.0 10
3.0 3.8
2.8 3.6
2.6 3.4
2.4 3.2
25 30 35 40 25 30 35 40
Outside air temp.(˚C) Outside air temp.(˚C)
Figure P-5. At Cooling for AY-X10CR Figure P-6. At Cooling for AY-X13CR
32
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
1000 1100
Input(W)
Input(W)
900 1000
700 45 800
40 45
35 40
Heating capacity(kW)
Heating capacity(kW)
35
3.6 4.0 30
3.2 3.5
2.8 3.0
2.4 2.5
-5 0 5 7 10 -5 0 5 7 10
Outside air temp.(˚C)
Outside air temp.(˚C)
Figure P-7. At Heating for AY-X08CR Figure P-8. At Heating for AY-X10CR
1400
Outlet air temp.(˚C)
1300
1200
45
5.5 40
Heating capacity(kW)
5.0 35
4.5 30
4.0
3.5
3.0
-5 0 5 7 10
Outside air temp.(˚C)
33