Painting Procedure For Civil and Architectural Works

FOR APPROVAL
A 02.4.2019 P.N.KHANH S.H.PARK J.T.SEO FOR APPROVAL

Rev Date Prepared Checked Approved Details of Revision
Owner
Owner’s Engineer
Contractor
DOOSAN HEAVY INDUSTRIES VIETNAM
Sub-Supplier
BACH DANG 234 CONSTRUCTION JSC

Project
NGHI SON 2 COAL FIRED THERMAL POWER PLANT PROJECT

(2 x 600MW)
Title
PAINTING PROCEDURE FOR CIVIL AND ARCHITECTURAL WORKS
Document No. Rev. Page-No.

NS2-YR01-P0ZEN-170001 A 4
Painting Procedure
NS2- NS2-YR01-P0ZEN-170001
RECORD OF REVISION
Rev. Date Page Affected Description of Revision
A 02.4.2019 All First Issue
Rev.A 1 of 4
Painting Procedure
NS2- NS2-YR01-P0ZEN-170001
CONTENTS
1. PURPOSE ............................................................................................................................. 3
2. CODE AND STANDARD ................................................................................................... 3
3. GENERAL REQUIREMENTS .......................................................................................... 3
3.1 SURFACE PREPARATION .............................................................................................. 3
3.2 APPLICATION.................................................................................................................... 3
4. INSPECTION ....................................................................................................................... 3
5. EHS ....................................................................................................................................... 3
6. PAINTING SYSTEM SUMMARY .................................................................................... 4
Appendix
#1. Emulsion Paint (External and Internal)

Appendix 1. : Jotun Putty
Appendix 2. : Jota Sealer
Appendix 3. : Jota Plast
Appendix 4. : Jotun Exterior Putty
Appendix 5. : Jotashield Primer
Appendix 6. : Jotatough HiShield
#2. Epoxy, Acrylic, Chemical, Acid, Oil Seawater Resistant

Appendix 7. : Penguard Sealer
Appendix 8. : Pioner Topcoat
Appendix 9. : Jotafloor Dampbond
Appendix 10. : Jota Floor Topcoat
Appendix 11. : Penguard sealer
Appendix 12. : Penguard Topcoat
Appendix 13. : Hardtop AX
Appendix 14. : Jotafloor SL Universal
Appendix 15. : Jotafloor Sealer
Appendix 16. : Jotun Letter for “Clarifying Penguard Clear Sealer for Jota Floor Topcoat”
Appendix 17. : Jotun Letter for “Clarifying Jotafloor SL Universal and Hardtop AX”
Rev.A 2 of 4
Painting Procedure
NS2- NS2-YR01-P0ZEN-170001
1. PURPOSE
- This Procedure covers the surface preparation, application of paint for Civil and Architectural Works
in Nghi Son 2 BOT Thermal Power Project.
- This Document covers the performance of all work in connection with the preparation of surfaces and
the application of paint in accordance to Manufacturer’s recommendation
Color for Paint shall be submit separately for Owner Approval

2. CODE AND STANDARD
- Power Plant shall be supplied in strict accordance with the latest issue in effect (unless otherwise
noted), at time of purchase order, of code and standards or the following organization and societies. In
addition, the contractor shall comply with Owner’s technical specifications.
- All materials, supplies and articles furnished shall be standard Industrial Paint products. All
constituent materials shall conform to the applicable provisions in accordance to Manufacture or
equivalent standard
3. GENERAL REQUIREMENTS
- All paints shall be suitable for use in humid tropical coastal environment, and shall be to the approval
of the Owner. The Contractor shall furnish all necessary information to the paint manufacturer to
enable him to supply the most suitable paint complying with the requirements of Owner
- Colors - All colors shall be factory-mixed pigments that are non-fading, non-bleeding and finely
ground. Selection of colors shall be approved by the Owner.
3.1 SURFACE PREPARATION
- Preparation of surfaces shall be thoroughly clean, free or rust, grease, dirt and other substances that
would prevent adhesion of coating to be applied
- By removing all dirt, dust efflorescence, oil and grease and stains, or other foreign substances by wire
or fiber brushing and/or other approved means to provide good adhesion of paint
- Mock-Up will be prepared for Painting to prevent any Quality defection during permanent Works for
each building as per indicated and approved by Owner
[Concrete Surface]
 Concrete Surfaces shall be rendered to prepare Putty as per Manufacture Recommend
 All dirt, dust efflorescence, Oil and grease, stains or other foreign Obstacles shall be removed
before painting and checked visually
 All hole shall be properly filled with proper material
[Plastering Surface]
 All Cracks and Holes shall be treated in accordance to Manufacture Standard
 Moisture shall be checked in accordance Specification
[Dry Wall etc.]

 Removing all dust, holes and unevenness, knot in timber
 Filling of crack nail holes and surface finish
3.2 APPLICATION
- Before painting, hardware accessories, in fixtures and similar items that are not to be job painted shall
be protected, masked or otherwise temporarily removed. Workers skilled in the trades involved shall
do removal and reinstallation of items.
- Except when otherwise specified, all paint shall be applied in accordance with the paint
manufacturer's recommendations
4. INSPECTION
- Inspection and Test plan for Painting works will follow:
 The inspection and test plan for Painting works summarizes various characteristics to be checked.
 The concerned Section Engineer/Foreman will be responsible to ensure stage wise compliance for
these operations, and the Site QA/QC Engineer/ Inspector will carry out quality control checks and
report the inspection results
5. EHS
- All personnel should be aware of assembly points, escape routes, emergency contact numbers.
- Good housekeeping shall be observed in work areas.
Rev.A 3 of 4
Painting Procedure
NS2- NS2-YR01-P0ZEN-170001
- Permit to work shall be obtained appropriately for the type of work and location.
- Adequate in equipment when working nighttime.
- Ensure all workers and equipment working overtime are properly accounted and obtained
permit/approval from Doosan EHS Manager prior to carry-on works.
- Except when otherwise specified in this document, all EHS shall be applied in accordance with the
paint manufacturer's recommendation
6. PAINTING SYSTEM SUMMARY
Description Attachment
Paint Area Product
[Manufacture] (System)
For use on interior
Jotun Putty
surfaces, i.e. concrete, Attachment
Internal Jotun Jota Sealer 03
masonry surfaces and 1,2,3
Jota Plast
Emulsion Paint soft board surfaces
Jotun Exterior Putty For use on exterior
Attachment
External Jotun Jotashield Primer concrete, plaster, and
4,5,6
Jota Shield masonry surfaces
- Recommended for
topside and
Base Penguard Sealer superstructure Attachment
Acrylic paint Jotun
Board Pioner Topcoat - Suitable for a wide 7,8
range of industrial
structures
- Epoxy Coating
Penguard sealer Attachment
Floor Jotun - Chemical, Abrasion
Jota Floor Topcoat 10,11
and impact Resistant
Epoxy Coating - Epoxy Coating
Wall / Penguard sealer - Recommend for Attachment
Jotun
Ceiling Penguard Topcoat Super Structure 11,12
- Industrial Structures
- Aliphatic acrylic
Chemical Resistant
Penguard sealer polyurethane coating Attachment
Oil Resistant Overall Jotun
Hardtop AX - Chemical resistance 11,13,17
Seawater Resistant
(As per attachment)
- Aliphatic acrylic
Penguard sealer polyurethane coating Attachment
Wall Jotun
Hardtop AX - Chemical resistance 11,13,16,17
(As per attachment)
Acid Resistant Paint - Amine cured Epoxy
Coating
Jotafloor Dampbond - Flexible, abrasion, Attachment
Floor Jotun
Jotafloor SL Universal impact, chemical and 9, 14,17
slip resistant
- Acid Resistant
Floor Attachment
Dust Proof Coating Jotun Jotafloor Sealer - Dust binder
and Wall 15
* Application Area will follow in accordance to approved Drawing from Owner

* Painting System applied in accordance to Manufacture Recommendation
* Color for Paint will follow in accordance to approval from Owner
Rev.A 4 of 4
Technical Data
Jotun Putty
Product description
Jotun Putty is designed to be easy to apply and gives an ideal surface for subsequent coats.
Recommended use
For interior surfaces of concrete, cement plaster and masonry
Film thickness and spreading rate

Minimum Maximum
Film thickness, dry (µm) 1000 3000
Film thickness, wet (µm)
Theoretical spreading rate (m²/l)
Comments
Theoretical spreading rate (m²/kg) 1.0 - 1.3
Physical properties
Colour White
Solids (vol %)* 100 ± 2
Gloss Flat
Water resistance Good
*Measured according to ISO 3233:1998 (E)
Adhesion property: Approx. 22 N/cm²
Surface preparation
The substrate must be sound, clean, dry, free from dust, oil, grease and laitance etc. Surface defects must be repaired.
Surfaces should be humidified prior to application.
The coating may be used on other substrates. Please contact your local Jotun office for more information.
Condition during application

The temperature of the substrate should be minimum 10°C and at least 3°C above the dew point of the air,
temperature and relative humidity measured in the vicinity of the substrate. Good ventilation is required in confined
areas to ensure proper drying.
Jotun Putty Page 1 of 3

Application methods
Putty knife
Application data
Mixing ratio (volume) 3 parts of Jotun Putty to be mixed thoroughly with 1 part of water by weight. Pour
the powder slowly into the water during mechanical mixing. Stir until lump free.
Pot life (23°C) 2 hours (reduced at higher temperature)
Thinner/Cleaner Water
Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats, and will be
affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate
Substrate temperature 23°C

Surface dry 3h
Through dry 24 h
Dry to recoat, minimum 24 h
The given data must be considered as guidelines only. The actual drying time/times before recoating may be shorter or
longer, depending on film thickness, ventilation, humidity, underlying paint system, requirement for early handling and
mechanical strength etc. A complete system can be described on a system sheet, where all parameters and special
conditions could be included.
Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a
dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed.
Packing size
40kg/drum
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Avoid skin
contact. Spillage on the skin should immediately be removed with suitable cleanser, soap and water. Eyes should be
well flushed with water and medical attention sought immediately.
For detailed information on the health and safety hazards and precautions for use of this product, we refer to
the Material Safety Data Sheet.

DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and practical
experience. However, as the product can be used under conditions beyond our control, we can only guarantee the
quality of the product itself. We also reserve the right to change the given data without notice. Minor product variations
may be implemented in order to comply with local requirements.
If there is any inconsistency in the text the English (UK) version will prevail.
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your nearest local Jotun address
please contact the nearest regional office or visit our website at www.jotun.com
ISSUED 26 NOVEMBER 2010 BY JOTUN

THIS DATA SHEET SUPERSEDES THOSE PREVIOUSLY ISSUED

Technical Data
Jotasealer 03
Product description
Jotasealer 03 is a modified acrylic water-based alkali-resistant sealer.
Recommended use
As a sealer or primer on interior concrete, masonry and plaster surfaces.

Minimum Maximum Typical
Film thickness, dry (µm) 30 40 35
Film thickness, wet (µm) 81 108 95
Theoretical spreading rate (m²/l) 12,3 9,2 10
Physical properties
Colour White
Solids (vol %)* 37 ± 1
Flash point Nonflammable
Water resistance Very good

Surface preparation
The substrate must be sound, clean, dry, free from dust, oil, grease and laitance etc. All traces of release agents must
be removed. On chalky and dusty surfaces, all loose material must be removed by stiff bristle brushing.
Other surfaces

Apply at a temperature between 10°C and 35°C. The temperature of the substrate should be minimum 3°C above the
dew point of the air. The temperature and the relative humidity should be measured in the vicinity of the substrate.
Jotasealer 03 Page 1 of 3
Application methods
Spray Use airless spray or conventional spray
Brush Recommended
Roller Recommended
Application data
Guiding data airless spray
Pressure at nozzle 140 - 190 kg/cm² (2100 psi)
Nozzle tip 0.021" - 0.027"
Spray angle 65° - 85°
Filter Check to ensure filters are clean.
Note The paint is ready to use after proper stirring. If thinning is required, water may be
added up to a maximum of 5%.
Drying time
* Relative humidity 70%
Substrate temperature 10°C 23°C 40°C

Surface dry 2h 1h 0.5 h
Through dry 8h 6h 4h
Dry to recoat, minimum 1 4h 2h 1h
Dry to recoat, maximum 2,3
1. Recommended data given for recoating with the same generic type of paint.
2. In case of multi-coat application, drying times will be influenced by the number in sequence and by the total
thickness of previous coat applied - reference is made to the corresponding system data sheet.
3. The surface should be dry and free from any contamination prior to application of the subsequent coat.
Typical paint system

Interior
Jotasealer 03 1 coat
Majestic or Strax or Jotaplast 2 coats
Other systems may be specified, depending on area of use
Storage
Handling
Handle with care. Stir well before use.
Packing size
Packing may vary from country to country according to local requirements.
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do not
breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable cleanser,
soap and water. Eyes should be well flushed with water and medical attention sought immediately.
DISCLAIMER
ISSUED 26 NOVEMBER 2010 BY JOTUN

Technical Data
Jotaplast (V)
Product description
Jotaplast (V) is an interior modified acrylic paint which has good hiding power that is able to hide surface flaws. It has
anti fungal property, low VOC as well as free from harmful chemicals.
Recommended use
For use on interior surfaces, i.e. concrete, masonry surfaces and soft board surfaces.

Film thickness, wet (µm) 83 111 97
Theoretical spreading rate (m²/l) 12 9 10
Physical properties
Colour As per the colour card and available in Jotun Multicolor tinting system.
Surface preparation
Other surfaces

Apply at a temperature between 10°C and 35°C.The temperature of the substrate should be minimum 3°C above the
Jotaplast (V) Page 1 of 3

Application methods
Brush Recommended
Roller Recommended
Application data
Mixing ratio (volume) The paint is ready to use after proper stirring. If thinning is required, water may be
Nozzle tip 0.021" - 0.027"
Filter Check to ensure that filters are clean.
Drying time

2. In case of multi-coat application, drying times will be influenced by the number and sequence and by the total
thickness of previous coats applied – reference is made to the corresponding system data sheet.

Interior
Jotasealer 03 1 coat
Jotaplast (V) 2 coats
Storage
Handling
Packing size
Health and safety

DISCLAIMER
ISSUED 15 JUNE 2012 BY JOTUN


Technical Data
Jotun Exterior Putty
Product description
Jotun Exterior Putty is an exterior grade filler for exterior surfaces.
Recommended use
To be used as a filler to minimize surface imperfections in exterior surfaces of concrete and cement plaster. It is smooth
and easy to apply, and gives an ideal surface for subsequent coats.

Minimum Maximum
Film thickness, dry (µm) 1000 2000
Film thickness, wet (µm)
Theoretical spreading rate (m²/l)
Comments
Theoretical spreading rate (m²/kg) 0.8 - 1.2
Physical properties
Colour Grey
Solids (vol %)* 100 ± 2
Gloss Flat
Water resistance Good
Adhesion property: Approx. 23N/cm²
Surface preparation
The substrate must be sound, clean, dry, free from dust, oil, grease and laitance etc. Surface defects must be repaired.
Surfaces should be humidified prior to application.

The temperature of the substrate should be minimum 10°C and at least 3°C above the dew point of the air,
temperature and relative humidity measured in the vicinity of the substrate. Good ventilation is required in confined
areas to ensure proper drying.
Jotun Exterior Putty Page 1 of 3

Application methods
Others Trowel, pallet knife or other suitable dispenser.
Application data
Mixing ratio (volume) 3 parts of Jotun Exterior Putty to be mixed thoroughly with 1 part of water by
weight. Pour the powder slowly into the water during mechanical mixing. Stir until
lump free.
Pot life (23°C) 2 hours (reduced at higher temperature)
Drying time
Substrate temperature 23°C

Surface dry 3h
Through dry 24 h
Dry to recoat, minimum 4-8 h
Storage
Packing size
40kg/bag

Health and safety
Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Avoid skin
contact. Spillage on the skin should immediately be removed with suitable cleanser, soap and water. Eyes should be
well flushed with water and medical attention sought immediately.
DISCLAIMER
ISSUED 9 JANUARY 2012 BY JOTUN


Technical Data
Jotashield Primer
Product description
Jotashield Primer is a water-based, environment-friendly primer that serves as a foundation layers for Jotashield series.
It seals off the substrate to resist alkali and moisture, while promoting good adhesion between the topcoat and
substrate.
Recommended use
Suitable for new and previously painted exterior concrete, masonry, plaster and brickwork.

Film thickness, wet (µm) 93,8 125 109,4
Theoretical spreading rate (m²/l) 10,7 8 9,1
Physical properties
Colour White

Surface preparation
Other surfaces
Jotashield Primer Page 1 of 3

Apply at a temperature between 10°C and 35°C. The temperature of the substrate should be minimum 3°C above the
Application methods
Spray Use airless spray or conventional spray.
Brush Recommended.
Roller Recommended.
Application data
Mixing ratio (volume) The paint is ready to use after proper stirring. If thinning is required, water may be
Nozzle tip 0.021" - 0.027"
Drying time



Exterior
Jotashield Primer 1 coat
Jotashield (New) series/Super Jotashield series 2 coats
Storage
Handling
Packing size
Health and safety

DISCLAIMER
ISSUED 21 MAY 2012 BY JOTUN


Technical Data
Jotatough HiShield
Product description
Jotatough HiShield is an exterior acrylic emulsion paint that is durable with UV safe colours, easy to apply, resistant to
fungal attack and has high coverage. It is also formulated without harmful chemical such as APEO, formaldehyde and
heavy metals.
Recommended use
For use on exterior concrete, plaster, and masonry surfaces.

Film thickness, wet (µm) 81 108 94,6
Theoretical spreading rate (m²/l) 12,3 9,3 10,6
Physical properties
Colour As per the colour card and available in Jotun Multicolor tinting system (Exterior
range)
Gloss Flat
Surface preparation
Other surfaces
Jotatough HiShield Page 1 of 3

Apply at a temperature between 10°C and 35°C.The temperature of the substrate should be minimum 3°C above the
Application methods
Brush Recommended
Roller Recommended
Application data
Mixing The paint is ready to use after proper stirring. If thinning is required, water may be
Nozzle tip 0.021" - 0.027"
Drying time


Exterior
Jotashield Primer 1 coat
Jotatough HiShield 2 coats
Storage
Handling
Packing size
Health and safety

DISCLAIMER
ISSUED 20 MARCH 2013 BY JOTUN


Technical Data Sheet
612;4265 1 4265 epoxy VValidationDate). 1
Penguard Clear Sealer
Product description
This is a two component transparent polyamide cured high molecular weight epoxy sealer coating. It has
excellent penetrating properties and is designed as a sealer coat for concrete surfaces. Can be used as primer or
finish coat in a complete system in atmospheric environments.
Typical use
Protective:
Suitable for concrete exposed to a wide range of environments.
Other
Colours
transparent
Product data
Property Test/Standard Description
Solids by volume ISO 3233 44 ± 2 %
Gloss level (60 °) ISO 2813 gloss (70-85)
Flash point ISO 3679 Method 1 25 °C
VOC-Solvent Emission Directive SED (1999/13/EC) 512 g/kg
The provided data is typical for factory produced products, subject to slight variation depending on colour.
All data is valid for mixed paint.
Gloss level: According to Jotun Performance Coatings' definition.
Recommended film thickness per coat

Film thickness and Dry film thickness Wet film thickness Theoretical
spreading rate spreading rate
(μm) (μm) (m²/l)
Minimum 30 70 14,7
Maximum 50 115 8,8
Typical 40 90 11
Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.
Date of issue: 1 August 2014 by Jotun Group Page: 1/4
This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Coated surfaces Clean, dry and undamaged Clean, dry and undamaged
compatible coating (ISO 12944-4 6. compatible coating (ISO 12944-4 6.
1) 1)
Concrete Low pressure water washing to a Minimum 4 weeks curing.Moisture
rough, clean, dry and laitance free content maximum 5 %.Low pressure
surface. water washing to a rough, clean, dry
and laitance free surface.
Application
Application methods
The product can be applied by
Spray: Use airless spray.

Brush: Recommended.
Roller: Recommended.
Product mixing ratio (by volume)
Penguard Clear Sealer Comp A 4 part(s)

Penguard Comp B 1 part(s)
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17
Guiding data for airless spray

Nozzle tip (inch/1000): 15-23
Pressure at nozzle (minimum): 150 bar/2100 psi
Drying and Curing time

Substrate temperature 10 °C 23 °C 40 °C
Surface (touch) dry 2h 1h 30 min

Walk-on-dry 14 h 6.5 h 4h
Dried to over coat, minimum 8h 4h 2h
Dried/cured for service 14 d 7d 3d

Drying and curing times are determined under controlled temperatures and relative humidity below 85%, and
within the DFT range of the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness. Dry sand sprinkled on the surface can be brushed off without sticking to or causing damage to the
surface.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dried to over coat, minimum: The shortest time allowed before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life

Paint temperature 23 °C
Induction time 30 min

Pot life 8h
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C 140 °C
Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Subsequent coat: epoxy, polyurethane
Packaging (typical)
Volume Size of containers
(litres) (litres)
Penguard Clear Sealer Comp A 4/16 5/20

Penguard Comp B 1/4 1/5
The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.

Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 23 °C
Penguard Clear Sealer Comp A 48 month(s)
Penguard Comp B 48 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Colour variation
Products primarily meant for use as primers and antifoulings may have slight color variations from batch to
batch. Such products may fade and chalk when exposed to sunlight and weathering.
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

641;649 1,2 641 acrylic VValidationDate). 1
Pioner Topcoat
Product description
This is a one component physically drying acrylic coating. It has a semi gloss finish with good gloss retention. It
is fast drying. To be used as topcoat in atmospheric environments.
Typical use
Marine:
Recommended for topside and superstructure.
Protective:
Suitable for a wide range of industrial structures.
Other
Approvals and certificates

Low flame spread certificate according to IMO/Solas directive.
Additional certificates and approvals may be available on request.
Colours
according to colour card and Multicolor Industry tinting system (MCI)
Product data
Gloss level (60 °) ISO 2813 semi gloss (35-70)
VOC-USA / VOC Hong Kong EPA Method 24 536 g/l

(μm) (μm) (m²/l)
Minimum 40 120 8,5

Maximum 60 180 5,7
Typical 50 150 6,8
Surface preparation

Pioner Topcoat
contamination.
Surface preparation
Coated surfaces Clean, dry and undamaged Clean, dry and undamaged
compatible coating (ISO 12944-4 6. compatible coating (ISO 12944-4 6.
1) 1)
Application
Application methods

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Roller: May be used. Care must be taken to achieve the specified dry film thickness.
Single pack


Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 1h 45 min 30 min 15 min

Walk-on-dry 10 h 9h 7h 4h
Dried to over coat, minimum 5h 4h 2h 1.5 h

Pioner Topcoat
surface.
Heat resistance
Temperature
Continuous Peak
The dry coating film will be gradually softer as temperature increases. Correct procedures for handling and
stacking must be established, depending on environmental conditions. Protective properties will not be
influenced.

temperatures.
recommendation.
Previous coat: chlorinated rubber, acrylic, epoxy, epoxy mastic

Subsequent coat: acrylic
Packaging (typical)
(litres) (litres)
Pioner Topcoat 5/20 5/20
Storage
with care.
Pioner Topcoat 48 month(s)

Pioner Topcoat
Caution
the work.
Health and safety

Colour variation
Disclaimer

483;484 1,5 483 epoxy VValidationDate). 1
Jotafloor Damp Bond
Product description
This is a two component amine cured epoxy coating. It is a high solids primer specially designed for use on
concrete during the curing phase where the moisture content is still high. To be used as primer in atmospheric
environments. Specially suited for properly prepared concrete substrates.
Typical use
Specially designed primer as part of a complete system for a wide range of floors with various levels of
mechanical and chemical exposure. Recommended for warehouses, garages, dairies, factories, laboratories,
aircraft hangars, food, beverage and plant rooms.
Other

Determination of Curing Effeciency - ASTM C156
Determination of Water Permeability - DIN 1048
Determination of Crack Bridgeability - ASTM C836
Determination of Pull off Strength - BS 1881
Colours
clear
Product data

(μm) (μm) (m²/l)
Minimum 100 125 8

Maximum 200 250 4
Typical 150 187 5,3
Surface preparation

Jotafloor Damp Bond
contamination.
Surface preparation
Concrete Low pressure water washing to a Prepare the surface by means of

rough, clean, dry and laitance free enclosed blast shot or diamond
surface. grinding and other appropriate
means to abrade the surrounding
concrete and to remove laitance.
Application
Application methods

Roller: Recommended
Jotafloor Damp Bond Comp A 2 part(s)

Jotafloor Damp Bond Comp B 1 part(s)


Surface (touch) dry 7h 5h 3h

Walk-on-dry 24 h 20 h 14 h
Dried to over coat, maximum, atmospheric 30 h 24 h 18 h

Jotafloor Damp Bond
surface.
Dried to over coat, maximum, atmospheric: The longest time allowed before the next coat can be applied
without any surface preparation.
environment/medium.

Pot life 30 min
recommendation.
Packaging (typical)
(litres) (litres)
Jotafloor Damp Bond Comp A 13 20

Jotafloor Damp Bond Comp B 6.5 10
Storage
with care.
Jotafloor Damp Bond Comp A 48 month(s)
Jotafloor Damp Bond Comp B 48 month(s)

Jotafloor Damp Bond
Caution
the work.
Health and safety

Colour variation
Disclaimer

Jotafloor Topcoat
Product description
This is a two component amide cured epoxy coating. It is a high performance product. It is easy to apply. This
product is tintable in a wide range of colours in Jotun's Multicolor Industry (MCI) system. It has excellent gloss
and colour retention. It has good chemical, abrasion and impact resistance. If slip resistance is required
Jotafloor Non Slip can be used in the system. To be used as topcoat in atmospheric environments. Suitable on
approved primers on concrete substrates.
Typical use
Designed for a wide range of floors with various levels of mechanical and chemical exposure. Specially designed
for floors where a dust free, hard wearing and aesthetically pleasing coating is required. Specially designed for
industrial floors, laboratories, hospitals, food and beverage plants, kitchens, high tech manufacturing facilities,
dairies, warehouses, factories and hangars.
Other

Determination of Bond strength to host concrete - BS 1881 : Part 207
Determination of Crack Bridgeability - ASTM C884
Determination of Rapid Chloride Permeability - AASHTO T277
Determination of Water Permeability - DIN 1048
Determination of Acid or Alkali Reaction - ASTM D543
Determination of Weather or Salt Spray Test - N.F.C. Standard
Determination of Impact Resistance - ISO 6272
Determination of Shore 'A' hardness - ASTM D2240
Determination of Taber Abrasion (1,000 Cycles) - ASTM D4060
Determination of Toxicity - BS 6920
Determination of Flame Spread - ASTM D1360
Colours
selected range of colours tinted over Multicolor Industry tinting system (MCI)
Product data
Date of issue: 2 November 2014 Page: 1/4

Jotafloor Topcoat
spreading rate spreading rate per
coat
(μm) (μm) (m²/l)
Minimum 40 80 12,5
Maximum 60 120 8,3
Typical 50 100 10
The actual spreading rate per coat may vary depending on the size of the Jotafloor Non Slip Aggregates used.
Surface preparation
contamination.
Surface preparation
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating (ISO 12944-4 6.1) coating (ISO 12944-4 6.1)
Application
Application methods

Jotafloor Topcoat Comp A 4 part(s)

Jotafloor Topcoat Comp B 1 part(s)


Jotafloor Topcoat

Surface (touch) dry 2.5 h 1.5 h 30 min

Dried to over coat, minimum 14 h 7h 3h
surface.
environment/medium.


Pot life 8h
recommendation.
Previous coat: epoxy
Packaging (typical)
(litres) (litres)
Jotafloor Topcoat Comp A 4/16 5/20

Jotafloor Topcoat Comp B 1/4 1/5

Jotafloor Topcoat
Storage
with care.
Jotafloor Topcoat Comp A 24 month(s)
Jotafloor Topcoat Comp B 48 month(s)
Caution
the work.
Health and safety

Colour variation
Disclaimer

612;4265 1 4265 epoxy VValidationDate). 1
Product description
This is a two component transparent polyamide cured high molecular weight epoxy sealer coating. It has
excellent penetrating properties and is designed as a sealer coat for concrete surfaces. Can be used as primer or
finish coat in a complete system in atmospheric environments.
Typical use
Protective:
Suitable for concrete exposed to a wide range of environments.
Other
Colors
transparent
Product data
Flash point ISO 3679 Method 1 77 °F (25 °C)
The provided data is typical for factory produced products, subject to slight variation depending on color.

mils (μm) mils (μm) ft²/gl (m²/l)
Minimum 1 mils (30 µm) 3 mils (70 µm) 599 ft²/gl (14,7 m²/l)
Maximum 2 mils (50 µm) 5 mils (115 µm) 359 ft²/gl (8,8 m²/l)
Typical 2 mils (40 µm) 4 mils (90 µm) 448 ft²/gl (11 m²/l)
Surface preparation
contamination.
This technical data sheet supersedes those previously issued.

Surface preparation
Concrete Low pressure water washing to a Minimum 4 weeks curing. Moisture
rough, clean, dry and laitance free content maximum 5 %. Low pressure
surface. water washing to a rough, clean, dry
and laitance free surface.
Application
Application methods

Brush: Recommended.
Roller: Recommended.
Penguard Clear Sealer Comp A 4 part(s)



Temperatures:
-10°C = 14°F / -5°C = 23°F / 0°C = 32°F / 5°C = 41°F / 10°C = 50°F / 15°C = 59°F / 23°C = 73°F / 35°C = 95°F / 40°C = 104°F / 100°C = 212°F


surface.
environment/medium.

Temperature: 23°C = 73°F

Pot life 8h
Heat resistance
Temperature
Continuous Peak

temperatures.
recommendation.
Packaging (typical)
(liters) (liters)
Penguard Clear Sealer Comp A 4 / 16 5 / 20


1 l = 0.26 gal
4 l = 1.06 gal
16 l = 4.23 gal
The volume stated is for factory made colors. Note that local variants in pack size and filled volumes can vary
Storage
with care.
Shelf life at 73°F (23 °C)

Penguard Clear Sealer Comp A 48 month(s)
Caution
the work.
Health and safety

Color variation
Disclaimer


612;625;627 1,2 625 epoxy VValidationDate). 1
Penguard Topcoat
Product description
This is a two component polyamide cured high molecular weight epoxy coating. It has a gloss finish with fair
gloss retention. To be used as topcoat in atmospheric and immersed environments.
Typical use
Marine:
Recommended for topside, deck and superstructure.
Protective:
Suitable for a wide range of industrial structures.
Other

Low flame spread certificate according to IMO/Solas directive
Food, Compliant with USA, FDA Title 21, Part 175.300 for dry solids
Colors
according to color card and Multicolor Industry tinting system (MCI)
Product data
VOC-USA / VOC Hong Kong EPA Method 24 3,34 lbs/gal

mils (μm) mils (μm) ft²/gl (m²/l)
Minimum 2 mils (40 µm) 3 mils (80 µm) 509 ft²/gl (12,5 m²/l)
Maximum 2 mils (60 µm) 5 mils (120 µm) 338 ft²/gl (8,3 m²/l)
Typical 2 mils (50 µm) 4 mils (100 µm) 407 ft²/gl (10 m²/l)

Penguard Topcoat
Surface preparation
contamination.
Surface preparation
Application
Application methods

Penguard Topcoat Comp A 4 part(s)

Jotun Thinner No. 17


Temperatures:
Surface (touch) dry 2.5 h 1.5 h 30 min


Penguard Topcoat
Dried to over coat, minimum 14 h 7h 3h

surface.
environment/medium.

Pot life 4h
Heat resistance
Temperature
Continuous Peak

Immersed, sea water 50 °C 50 °C

temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.
recommendation.
Previous coat: zinc epoxy,zinc silicate,epoxy,epoxy mastic

Packaging (typical)

Penguard Topcoat
(liters) (liters)
Penguard Topcoat Comp A 4 / 16 5 / 20

1 l = 0.26 gal
4 l = 1.06 gal
16 l = 4.23 gal
Storage
with care.

Penguard Topcoat Comp A 24 month(s)
Caution
the work.
Health and safety

Color variation
Disclaimer

Penguard Topcoat

Application Guide
16480;18120 1,2 16480 polyurethane ^(ValidationDate). 1
Hardtop AX
Product description
This is a two component chemically curing aliphatic acrylic polyurethane coating. It has a high gloss finish with
very good gloss retention. It has good chemical resistance. It is a high solids product. To be used as topcoat in
atmospheric environments.
Scope
The Application Guide offers product details and recommended practices for the use of the product.
The data and information provided are not definite requirements. They are guidelines to assist in smooth and
safe use, and optimum service of the product. Adherence to the guidelines does not relieve the applicator of
responsibility for ensuring that the work meets specification requirements.
Jotuns liability is in accordance with general product liability rules.
The Application Guide (AG) must be read in conjunction with the relevant specification, Technical Data Sheet
(TDS) and Safety Data Sheet (SDS) for all the products used as part of the coating system.
Referred standards
Reference is generally made to ISO Standards. When using standards from other regions it is recommended to
reference only one corresponding standard for the substrate being treated.
Surface preparation
The required quality of surface preparation can vary depending on the area of use, expected durability and if
applicable, project specification.
When preparing new surfaces, maintaining already coated surfaces or aged coatings it is necessary to remove all
contamination that can interfere with coating adhesion, and prepare a sound substrate for the subsequent
product. Inspect the surface for hydrocarbon and other contamination and if present, remove with an alkaline
detergent. Agitate the surface to activate the cleaner and before it dries, wash the treated area using fresh
water.
Paint solvents (thinners) shall not be used for general degreasing or preparation of the surface for painting due
to the risk of spreading dissolved hydrocarbon contamination. Paint thinners can be used to treat small localized
areas of contamination such as marks from marker pens. Use clean, white cotton cloths that are turned and
replaced often. Do not bundle used solvent saturated cloths. Place used cloths into water.
Process sequence
Surface preparation and coating should normally be commenced only after all welding, degreasing, removal of
sharp edges, weld spatter and treatment of welds is complete. It is important that all hot work is completed
before coating commences.
Coated surfaces
Verification of existing coatings including primers
When the surface is an existing coating, verify with technical data sheet and application guide of the involved
products, both over coatability and the given maximum over coating interval.
Organic primers/intermediates
Date of issue: 16 September 2015 Page: 1/7
This Application Guide supersedes those previously issued.

The Application Guide (AG) must be read in conjunction with the relevant specification, Technical Data Sheet (TDS) and Safety
Data Sheet (SDS) for all the products used as part of the coating system.
For your nearest local Jotun office, please visit our website at www.jotun.com.
Application Guide
Hardtop AX
The surface of previous coats shall be free from contamination by water, hydrocarbon based products, wax, mud,
mortar droppings and loose, chalked and flaking coating. Inspect the surface for hydrocarbon and other
contamination and if present, remove with an alkaline emulsifying detergent. Agitate the surface to activate the
cleaner and before it dries, wash the treated area by low-pressure waterjetting method to Wa 1 (ISO 8501-4)
using fresh water. Surfaces not contaminated with hydrocarbon deposits shall be washed to Wa 1 (ISO 8501-4)
using fresh water to reduce surface chlorides. When applied on coatings past maximum over coating interval
light abrading may be required to achieve proper intercoat adhesion.
Application
Acceptable environmental conditions - before and during application
Before application, test the atmospheric conditions in the vicinity of the substrate for the dew formation
according to ISO 8502-4.
Standard grade
Air temperature 0 - 50 °C
Substrate temperature 0 - 60 °C
Relative Humidity (RH) 10 - 85 %
The following restrictions must be observed:
• Only apply the coating when the substrate temperature is at least 3 °C (5 °F) above the dew point
• Do not apply the coating if the substrate is wet or likely to become wet
• Do not apply the coating if the weather is clearly deteriorating or unfavourable for application or curing
• Do not apply the coating in high wind conditions
Product mixing
4 / 16 1/4
The coating shall be mixed with an air powered mechanical paint mixing tool that is clean and fit for purpose.
Mix complete units only.
Hardtop AX Comp A 4 part(s)

Hardtop AX Comp B 1 part(s)
Pot life 2h
The temperature of base and curing agent is recommended to be 18 °C or higher when the paint is mixed.
Thinner: Jotun Thinner No. 26 / Jotun Thinner No. 10
Jotun Thinner No. 10 can be used where aromatic solvents are accepted.

Application Guide
Hardtop AX
Application data
Airless Spray Equipment
Pump ratio (minimum) : 32:1

Pump output (litres/minute) : 0.7-1.5
Pressure at nozzle (minimum) : 150 bar/2100 psi
Nozzle tip (inch/1000) : 13-19
Filters (mesh) : 70-100
Material hose length :

Several factors influence, and need to be observed to maintain the recommended pressure at nozzle. Among
factors causing pressure drop are:
- long paint- and whip hoses
- low inner diameter hoses
- high paint viscosity
- large spray nozzle size
- inadequate air capacity from compressor
- wrong or clogged filters
Air Spray Equipment

Pressure at nozzle (minimum) : 2.1 bar/30 psi (HVLP) / 2.1 bar/30 psi (pressure pot)
Nozzle tip (inch/1000) : 11-19 (HVLP) / 1.1-1.9 mm (pressure pot)
Film thickness per coat

Typical recommended specification range
Dry film thickness 50 - 100 μm

Wet film thickness 80 - 160 μm
Theoretical spreading rate 13 - 6,3 m²/l
Bright colours may need film thickness in the high end of the recommended specification range to achieve
opacity.
Wet film thickness (WFT) measurement and calculation
To ensure correct film thickness, it is recommended to measure the wet film thickness continuously during
application using a painter's wet film comb (ISO 2808 Method 1A). Use a wet-to-dry film calculation table to
calculate the required wet film thickness per coat.
A wet to dry film thickness chart is available on the Jotun Web site.
Dry film thickness (DFT) measurement
When the coating has cured to hard dry state the dry film thickness can be checked to SSPC PA 2 or equivalent
standard using statistical sampling to verify the actual dry film thickness. Measurement and control of the WFT
and DFT on welds is done by measuring adjacent to and no further than 15 cm from the weld.
Ventilation
Sufficient ventilation is very important to ensure proper drying/curing of the film.
Coating loss

Application Guide
Hardtop AX
The consumption of paint should be controlled carefully, with thorough planning and a practical approach to
reducing loss. Application of liquid coatings will result in some material loss. Understanding the ways that
coating can be lost during the application process, and making appropriate changes, can help reducing material
loss.Some of the factors that can influence the loss of coating material are:
- type of spray gun/unit used
- air pressure used for airless pump or for atomization
- orifice size of the spray tip or nozzle
- fan width of the spray tip or nozzle
- the amount of thinner added
- the distance between spray gun and substrate
- the profile or surface roughness of the substrate. Higher profiles will lead to a higher "dead volume"
- the shape of the substrate target
- environmental conditions such as wind and air temperature

Substrate temperature 0 °C 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 4h 3h 2h 1 h 1 h

Walk-on-dry 40 h 24 h 16 h 8 h 4 h
Dry to over coat, minimum 24 h 18 h 10 h 5 h 3 h
Dried/cured for service 20 d 14 d 10 d 5 d 3 d
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
tackiness.
Dry to over coat, minimum: The shortest time allowed before the next coat can be applied.
environment/medium.
Maximum over coating intervals

Maximum time before thorough surface preparation is required. The surface must be clean and dry and suitable
for over coating. Inspect the surface for chalking and other contamination and if present, remove with an
alkaline detergent. Agitate the surface to activate the cleaner and before it dries, wash the treated area by low-
pressure water jetting to Wa 1 (ISO 8501-4) using fresh water.
If maximum over coating interval is exceeded the surface should in addition be carefully roughened to ensure
good inter coat adhesion.
Areas for atmospheric exposure

Average temperature during 0 °C 5 °C 10 °C 23 °C 40 °C
drying/curing
Itself extended extended extended extended extended

Application Guide
Hardtop AX
Other conditions that can affect drying / curing / over coating
Adding anti-skid to the coating system
Anti skid aggregate should only be added in the final coat, and should not be used in single coat systems.
Spread the aggregate evenly on the surface before half of time to Surface dry. Use Jotun Anti-skid, fine particle
size (180 - 250 µm), for coatings applied in 50 to 150 µm DFT. The recommended usage is 1.5 - 2.0 kg per 10
litres of paint.
Water contamination
If the wet coating is exposed to relative humidity above 85% or to moisture before the coating is at least Walk-
on-dry, then blushing may occur. Blushing will cause fading of bright colours, and will affect the gloss. Provided
the coating is fully dried/cured the protective properties will not be affected.
All affected areas should be lightly sanded, cleaned and recoated.
Repair of coating system
Damages to the coating layers:

Prepare the area through sandpapering or grinding, followed by thorough cleaning/vacuuming. When the
surface is clean and dry the coating may be over coated by itself or by another product, ref. original
specification.
Always observe the maximum over coating intervals. If the maximum over coating interval is exceeded the
surface should be carefully roughened in order to ensure good intercoat adhesion.
Damages exposing bare substrate:

Remove all rust, loose paint, grease or other contaminants by spot blasting, mechanical grinding, water and/or
solvent washing. Feather edges and roughen the overlap zone of surrounding intact coating. Apply the coating
system specified for repair.
Coating film continuity
When required by the specification, the coating shall be tested for film discontinuity according to ASTM D 5162,
test method A or B as appropriate for the actual dry film thickness.
All recorded defects shall be repaired by best practical means.
Quality assurance
The following information is the minimum recommended. The specification may have additional requirements.
- Confirm all welding and other metal work, whether internal or external to the tank, has been completed before
commencing pre-treatment and surface preparation of the substrate
- Confirm installed ventilation is balanced and has the capacity to deliver and maintain the RAQ
- Confirm the required surface preparation standard has been achieved and is held prior to coating application
- Confirm that the climatic conditions are within recommendation in the AG and held during the application
- Confirm the required number of stripe coats have been applied
- Confirm each coat meets the DFT requirements of the specification
- Confirm the coating has not been adversely affected by rain or any other agency during curing
- Observe adequate coverage has been achieved on corners, crevices, edges and surfaces where the spray gun
cannot be positioned so that its spray impinges on the surface at 90°
- Observe the coating is free from defects, discontinuities, insects, spent abrasive media and other contamination
- Observe the coating is free from misses, sags, runs, wrinkles, fat edges, mud cracking, blistering, obvious
pinholes, excessive dry spray, heavy brush marks and excessive film build
- Observe the uniformity and colour are satisfactory
All noted defects should be fully repaired to conform to the coating specification.
Caution

Application Guide
Hardtop AX
the work.
For further advice please contact your local Jotun office.
Health and safety

Accuracy of information
Always refer to and use the current (last issued) version of the TDS, SDS and if available, the AG for this
product. Always refer to and use the current (last issued) version of all International and Local Authority
Standards referred to in the TDS, AG & SDS for this product.
Colour variation
Some coatings used as the final coat may fade and chalk in time when exposed to sunlight and weathering
effects. Coatings designed for high temperature service can undergo colour changes without affecting
performance. Some slight colour variation can occur from batch to batch. When long term colour and gloss
retention is required, please seek advice from your local Jotun office for assistance in selection of the most
suitable top coat for the exposure conditions and durability requirements.
Reference to related documents

When applicable, refer to the separate application procedure for Jotun products that are approved to
classification societies such as PSPC, IMO etc.
Symbols and abbreviations

min = minutes TDS = Technical Data Sheet
h = hours AG = Application Guide
d = days SDS = Safety Data Sheet
°C = degree Celsius VOC = Volatile Organic Compound
° = unit of angle MCI = Jotun Multi Colour Industry (tinted colour)
µm = microns = micrometres RAQ = Required air quantity
g/l = grams per litre PPE = Personal Protective Equipment
g/kg = grams per kilogram EU = European Union
m²/l = square metres per litre UK = United Kingdom
mg/m² = milligrams per square metre EPA = Environmental Protection Agency
psi = unit of pressure, pounds/inch² ISO = International Standards Organisation
Bar = unit of pressure ASTM = American Society of Testing and Materials
RH = Relative humidity (% RH) AS/NZS = Australian/New Zealand Standards
UV = Ultraviolet NACE = National Association of Corrosion Engineers
DFT = dry film thickness SSPC = The Society for Protective Coatings
WFT = wet film thickness PSPC = Performance Standard for Protective Coatings
IMO = International Maritime Organization
Disclaimer

Application Guide
Hardtop AX

16480;18120 1,2 16480 polyurethane ^(ValidationDate). 1
Hardtop AX
Product description
This is a two component chemically curing aliphatic acrylic polyurethane coating. It has a high gloss finish with
very good gloss retention. It has good chemical resistance. It is a high solids product. To be used as topcoat in
atmospheric environments.
Typical use
Marine:
Recommended for topside, deck and superstructure.
Protective:
Recommended for offshore environments, refineries, power plants, bridges and buildings. Suitable for a wide
range of industrial structures. Used as a topcoat in pre-qualified NORSOK systems.
Other

APAS approved to specification 2911
Colors
selected colors over Multicolour tinting system (MCI)
Product data
Gloss level (GU 60 °) ISO 2813 gloss (70-85)
Density calculated 1,37-1,48 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 2,71 lbs/gal
Gloss description: According to Jotun Performance Coatings' definition.
Film thickness per coat

Typical recommended specification range
Dry film thickness 2 mils (50 µm) - 4 mils (100 µm)

Wet film thickness 3 mils (80 µm) - 6 mils (160 µm)
Theoretical spreading rate 530 ft²/gl (13 m²/l) - 257 ft²/gl (6,3 m²/l)
Bright colors may need film thickness in the high end of the recommended specification range to achieve opacity.

Hardtop AX
Surface preparation
contamination.
Surface preparation
Application
Application methods
Spray: Use airless spray or conventional spray.

Brush: Recommended for stripe coating and small areas, care must be taken to achieve the
Roller: May be used. However when using roller application care must be taken to apply sufficient
material in order to achieve the specified dry film thickness.
Hardtop AX Comp A 4 part(s)

Hardtop AX Comp B 1 part(s)
Thinner: Jotun Thinner No. 26 / Jotun Thinner No. 10
Jotun Thinner No. 10 can be used where aromatic solvents are accepted.

Guiding data for air spray

Nozzle tip (inch/1000): 11-19 (HVLP) / 1.1-1.9 mm (pressure pot)
Pressure at nozzle (minimum): 2.1 bar/30 psi (HVLP) / 2.1 bar/30 psi (pressure pot)

Hardtop AX

Temperatures:
Substrate temperature 0 °C 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 4h 3h 2h 1 h 1 h

Walk-on-dry 40 h 24 h 16 h 8 h 4 h
Dried to over coat, minimum 24 h 18 h 10 h 5 h 3 h
Dried/cured for service 20 d 14 d 10 d 5 d 3 d
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
tackiness.
Dry to over coat, minimum: The shortest time allowed before the next coat can be applied.
environment/medium.

Pot life 2h
Heat resistance
Temperature
Continuous Peak
Resistant to spills of most oils, aliphatic petroleum products and non aggressive chemicals.

temperatures.

Hardtop AX
recommendation.
Previous coat: epoxy, zinc epoxy, epoxy mastic, polyurethane

Subsequent coat: polyurethane
Packaging (typical)
(liters) (liters)
Hardtop AX Comp A 4 / 16 5 / 20
Hardtop AX Comp B 1/4 1/5
1 l = 0.26 gal
4 l = 1.06 gal
16 l = 4.23 gal
Storage
with care.

Hardtop AX Comp A 48 month(s)
Hardtop AX Comp B 48 month(s)
Caution
the work.
Health and safety


Hardtop AX
Color variation
When applicable, products primarily meant for use as primers or antifoulings may have slight color variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.
Disclaimer

Application Guide
496;497;498;1100 1,5 496 epoxy VValidationDate). 1
Jotafloor SL Universal
Product description
This is a three component solvent free amine cured epoxy coating. It is a high performance product. It is a self
levelling product leaving a seamless surface. It is flexible, abrasion, impact, chemical and slip resistant. If slip
resistance is required Jotafloor Non Slip can be used in the system. To be used as mid coat as part of a complete
system in atmospheric environments. Suitable on approved primers on concrete substrates.
Scope
The Application Guide offers product details and recommended practices for the use of this product.
Referred standards
Reference is generally made to ISO Standards. When using standards from other regions it is recommended to
reference only one corresponding standard for the substrate being treated.
Application
The following restrictions must be observed:
• Only apply the coating when the substrate temperature is at least 3°C above the dew point
• Do not apply the coating if the substrate is wet or likely to become wet
• Do not apply the coating if the weather is clearly deteriorating or unfavourable for application or curing
• Do not apply the coating in high wind conditions
Product mixing
Jotafloor SL Universal Comp A 7,5 part(s)

Jotafloor SL Universal Comp B (20) 3,75 part(s)
Jotafloor SL Universal Comp C 6,75 part(s)
Jotafloor SL Universal Comp A 7. 5 part(s)

Jotafloor SL Universal Comp B (40) 3.75 part(s)
Jotafloor SL Universal Comp C 6.75 part(s)
Jotafloor SL Universal Comp B (20)

Pot life 10 min
Date of issue: 28 September 2014 by Jotun Group Page: 1/5

Application Guide
Pot life 20 min
Jotafloor SL Universal Comp B (20) - 30 min. after poured on to the floor.

Jotafloor SL Universal Comp B (40) - 45 min. after poured on to the floor.
The temperature of base and curing agent is recommended to be 18 °C or higher when the paint is mixed.
Application data
Other application tools
Application with trowel
After the JF Sealer application, when cured, apply a scraper coat in order to fill all imperfections, and to some
degree level out the smaller valley and to further improve on the sealer effect to avoid bubbles. Use a steel
trowel where there are adjustable pins or wheels at both ends of the trowel, adjust the specified WFT=DFT. One
team is pouring out the ready mixed JF Coating, next team doing the spreading, moving the JF Coating in one
direction but length by length.

(μm) (m²/l)
Minimum 800 800 1,25

Maximum 5000 5000 0,2
Typical 2000 2000 0,5


Walk-on-dry 24 h 15 h 6h
Dried to over coat, minimum 24 h 15 h 6h

Walk-on-dry 32 h 20 h 8h
Dried to over coat, minimum 32 h 20 h 8h

Application Guide
surface.
Dried to over coat, maximum, atmospheric: The longest time allowed before the next coat can be applied
without any surface preparation.
environment/medium.
Maximum over coating intervals for atmospheric

exposure

Itself 3d 1.5 d 1d
epoxy 3d 1.5 d 1d
polyurethane 3d 1.5 d 1d

Itself 4d 2d 1.5 d
epoxy 4d 2d 1.5 d
polyurethane 4d 2d 1.5 d
Other conditions that can affect drying / curing / over coating
Adding anti-skid to the coating system
Anti skid should only be added in the final coat and not used in a single coat system direct to the surface.
Spread the Jotafloor Non-slip Aggregate on the surface before half of time to Surface dry. The recommended
usage is 2.5 - 3.3 kg per 10 litres of paint.
Repair of coating system
Damages to the coating layers:

Prepare the area through sandpapering or grinding, followed by thorough washing. When the surface is dry the
coating may be over coated by itself or by another product, ref. original specification.
Always observe the maximum over coating intervals. If the maximum over coating interval is exceeded the
surface should be carefully roughened in order to ensure good intercoat adhesion. Damages exposing bare
substrate:
Remove all rust, loose paint, grease or other contaminants by spot abrasive blasting, mechanical grinding,
water and/or solvent washing. Feather edges and roughen the overlap zone of surrounding intact coating. Apply
the coating system specified for repair.

Application Guide
Quality assurance
The following information is the minimum recommended. The specification may have additional requirements.
- Confirm all welding and other metal work, whether internal or external to the tank, has been completed before
commencing pre-treatment and surface preparation of the substrate
- Confirm installed ventilation is balanced and has the capacity to deliver and maintain the RAQ
- Confirm the required surface preparation standard has been achieved and is held prior to coating application
- Confirm that the climatic conditions are within recommendation in the AG and held during the application
- Confirm the required number of stripe coats have been applied
- Confirm each coat meets the DFT requirements of the specification
- Confirm the coating has not been adversely affected by rain or any other agency during curing
- Observe adequate coverage has been achieved on corners, crevices, edges and surfaces where the spray gun
cannot be positioned so that its spray impinges on the surface at 90°
- Observe the coating is free from defects, discontinuities, insects, spent abrasive media and other contamination
- Observe the coating is free from misses, sags, runs, wrinkles, fat edges, mud cracking, blistering, obvious
pinholes, excessive dry spray, heavy brush marks and excessive film build
- Observe the uniformity and colour are satisfactory
All noted defects should be fully repaired to conform to the coating specification.
Caution
the work.
For further advice please contact your local Jotun office.
Health and safety

Accuracy of information
Always refer to and use the current (last issued) version of the TDS, SDS and if available, the AG for this
product. Always refer to and use the current (last issued) version of all International and Local Authority
Standards referred to in the TDS, AG & SDS for this product.
Colour variation
Some coatings used as the final coat may fade and chalk in time when exposed to sunlight and weathering
effects. Coatings designed for high temperature service can undergo colour changes without affecting
performance. Some slight colour variation can occur from batch to batch. When long term colour and gloss
retention is required, please seek advice from your local Jotun office for assistance in selection of the most
suitable top coat for the exposure conditions and durability requirements.
Reference to related documents

When applicable, refer to the separate application procedure for Jotun products that are approved to
classification societies such as PSPC, IMO etc.
Symbols and abbreviations

min = minutes TDS = Technical Data Sheet
h = hours AG = Application Guide
d = days SDS = Safety Data Sheet

Application Guide
°C = degree Celsius VOC = Volatile Organic Compound

° = unit of angle MCI = Jotun Multi Colour Industry (tinted colour)
µm = microns = micrometres RAQ = Required air quantity
g/l = grams per litre PPE = Personal Protective Equipment
g/kg = grams per kilogram EU = European Union
m²/l = square metres per litre UK = United Kingdom
mg/m² = milligrams per square metre EPA = Environmental Protection Agency
psi = unit of pressure, pounds/inch² ISO = International Standards Organisation
Bar = unit of pressure ASTM = American Society of Testing and Materials
RH = Relative humidity (% RH) AS/NZS = Australian/New Zealand Standards
UV = Ultraviolet NACE = National Association of Corrosion Engineers
DFT = dry film thickness SSPC = The Society for Protective Coatings
WFT = wet film thickness PSPC = Performance Standard for Protective Coatings
IMO = International Maritime Organization
Disclaimer

Jotafloor Sealer
Product description
This is a two component amide cured epoxy coating. It is transparent. It exhibits excellent penetration
properties to ensure good adhesion on most concrete floors in atmospheric environments only. Specially suited
for properly prepared concrete substrates.
Typical use
It is a sealer/primer for all Jotafloor products. Specially designed for use independently as a dust binder for
concrete floors. Recommended for warehouses, garages, dairies, factories, laboratories, aircraft hangars, food,
beverage and plant rooms.
Other
Colours
transparent
Product data

spreading rate spreading rate per
coat
(μm) (μm) (m²/l)
Minimum 30 80 12,5
Maximum 50 130 7,7
Typical 40 100 10
Surface preparation
contamination.

Jotafloor Sealer
Surface preparation

Concrete Minimum 4 weeks curing. Moisture Minimum 4 weeks curing. Moisture
content maximum 5 %. Low pressure content maximum 5 %. Prepare the
water washing to a rough, clean, dry surface by means of enclosed blast
and laitance free surface. shot or diamond grinding and other
appropriate means to abrade the
surrounding concrete and to remove
laitance.
Application
Application methods
Spray: Use airless spray or conventional spray.

Jotafloor Sealer Comp A 4 part(s)

Jotafloor Sealer Comp B 1 part(s)



Dried to over coat, minimum 8h 4h 1.5 h

Jotafloor Sealer
surface.
environment/medium.
recommendation.
Packaging (typical)
(litres) (litres)
Jotafloor Sealer Comp A 4/16 5/20

Jotafloor Sealer Comp B 1/4 1/5
Storage
with care.
Jotafloor Sealer Comp A 48 month(s)
Jotafloor Sealer Comp B 48 month(s)

Jotafloor Sealer
Caution
the work.
Health and safety

Colour variation
Disclaimer


Painting Procedure For Civil and Architectural Works

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Painting Procedure For Civil and Architectural Works

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FOR APPROVAL

A 02.4.2019 P.N.KHANH S.H.PARK J.T.SEO FOR APPROVAL

DOOSAN HEAVY INDUSTRIES VIETNAM

BACH DANG 234 CONSTRUCTION JSC

NGHI SON 2 COAL FIRED THERMAL POWER PLANT PROJECT

PAINTING PROCEDURE FOR CIVIL AND ARCHITECTURAL WORKS

Document No. Rev. Page-No.

A 02.4.2019 All First Issue

#1. Emulsion Paint (External and Internal)

#2. Epoxy, Acrylic, Chemical, Acid, Oil Seawater Resistant

Color for Paint shall be submit separately for Owner Approval

[Dry Wall etc.]

* Application Area will follow in accordance to approved Drawing from Owner

Film thickness and spreading rate

Condition during application

Jotun Putty Page 1 of 3

Pot life (23°C) 2 hours (reduced at higher temperature)

Substrate temperature 23°C

Health and safety

Jotun Putty Page 2 of 3

ISSUED 26 NOVEMBER 2010 BY JOTUN

Jotun Putty Page 3 of 3

Film thickness and spreading rate

Flash point Nonflammable

Water resistance Very good

Condition during application

Substrate temperature 10°C 23°C 40°C

Typical paint system

Other systems may be specified, depending on area of use

Health and safety

ISSUED 26 NOVEMBER 2010 BY JOTUN

Film thickness and spreading rate

Flash point Nonflammable

*Measured according to ISO 3233:1998 (E)

Condition during application

Jotaplast (V) Page 1 of 3

Substrate temperature 10°C 23°C 40°C

Jotaplast (V) Page 2 of 3

Other systems may be specified, depending on area of use

Health and safety

ISSUED 15 JUNE 2012 BY JOTUN

Jotaplast (V) Page 3 of 3

Film thickness and spreading rate

Condition during application

Jotun Exterior Putty Page 1 of 3

Pot life (23°C) 2 hours (reduced at higher temperature)

Substrate temperature 23°C

Jotun Exterior Putty Page 2 of 3

ISSUED 9 JANUARY 2012 BY JOTUN

Jotun Exterior Putty Page 3 of 3

Film thickness and spreading rate

Flash point Nonflammable

Water resistance Very good

Jotashield Primer Page 1 of 3

Substrate temperature 10°C 23°C 40°C

Jotashield Primer Page 2 of 3

Typical paint system

Other systems may be specified, depending on area of use

Health and safety

ISSUED 21 MAY 2012 BY JOTUN

Jotashield Primer Page 3 of 3

Film thickness and spreading rate