2001 KGD6 D2 PF SS R1CF C00 440003759 VLV 0001

Block KG-DWN 98/3 (KG D6) R-Cluster Field
Development
INSPECTION AND TEST PLAN
2001-KGD6-D2-PF-SS-R1CF-C00-440003759-VLV-0001
1 03/08/2018 Re-Issued for Construction DP PD PD
0 20/04/2018 Issued for Construction DP PD PD
C2 13/02/2018 Issued for Review DP PD PD
C1 12/01/2018 Issued for Review DP PD PD
C 07/11/2017 Issued for Review DP PD PD
B 11/10/2017 Issued for Review DP PD PD
A 15/09/2017 Issued for Review DP PD PD
REV DATE DESCRIPTION ORIG CHK APPR
BEL VALVES
actor / Sub Contractor’s

Logo
Document Number ITP 16957
Revision 11
Page 1 of 25
Inspection & Test Plan

Customer Name Reliance Industries Ltd
Project Name Block KG-DWN 98/3 (KG D6) R-Cluster Field Development
Customer Order Number LOA – MGH/440003759
Revision Date Description Originator Approved by

0 15/09/2017 First Issue Darren Park Darren Park
1 11/10/2017 Customer comments received following review of revision 0. Darren Park John Boardman
2 06/11/2017 ITP revised following customer visit to BEL 30/10/17 – 03/11/17. Darren Park John Boardman
1. CVA intervention points added as advised.
3 10/01/2018 Darren Park Darren Park
2. T-V references amended for 008,009,010.
1. Body Adaptor added throughout for 16957/001, 16957/002, 16957/003, 16957/004. Darren Park Darren Park
4 31/01/2018
2. Part descriptions revised for butt weld and post butt weld activities.
Welded Test Ends added to ITP for SO lines 001, 004, 008, 009, 010. Darren Park John Boardman
5 23/03/2018
Cylinder Caps removed from ITP section E.1.3 as N/A.
6 09/04/2018 UT of Body to Body Adaptor Butt Welds added to ITP (ITP section F.2.7.5). Darren Park Darren Park
7 19/04/2018 Procedure GP 242 included for HVOF coating of Seat Rings (ITP activity F.2.16) Darren Park Darren Park
8 03/07/2018 ITP section F.3.9.4 revised to include option to UT test end weld. Darren Park John Boardman
9 10/07/2018 Tag Numbers updated in line with PO as requested. Darren Park John Boardman
10 20/07/2018 Hydraulic Cylinder added to ITP for 16957/031. Darren Park John Boardman
11 03/08/2018 16957/029 - Protection Cap added to ITP sections F.3.1, F.3.7, F.3.8 & F.3.9. Darren Park John Boardman
BEL Valves Ltd, St Peters, Newcastle upon Tyne, NE6 1BS. Tel: 0191 2659091 – Fax: 0191 2763244 Form: 06-104-001 Rev. 31
Revision 11
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Table of Contents
Section A: Order Details ......................................................................................................................................................................................................................................... 3

Section B: Procedure Index / Project Specific Specifications & Datasheets / Project Specific MQRs ................................................................................................................................. 4
Section C: ITP Codes, Definitions ............................................................................................................................................................................................................................ 5
Section D: Order Review, Planning and Procurement ................................................................................................................................................................................................. 6
D.1. Contract Review.................................................................................................................................................................................................................................................. 6
D.2. Planning ............................................................................................................................................................................................................................................................ 6
D.3. Procurement....................................................................................................................................................................................................................................................... 6
Section E: Receipt of Goods and Review of BEL Supplier Documentation .................................................................................................................................................................... 7
E.1. Material / Component Receipt from Sub Supplier ........................................................................................................................................................................................................ 7
Section F: Component Part Manufacture ................................................................................................................................................................................................................ 10
F.1. Initial Machining and NDT Activities ....................................................................................................................................................................................................................... 10
F.2. Machining, Welding, High Velocity Oxy Fuel Coating, and related NDT Activities ............................................................................................................................................................. 10
F.3. NDT of Finished Machined Components................................................................................................................................................................................................................. 14
F.4. Component Release .......................................................................................................................................................................................................................................... 18
Section G: Assembly, Test, Coating and Identification.............................................................................................................................................................................................. 19
G.1. Assembly and Test ............................................................................................................................................................................................................................................ 19
G.2. Post –FAT Machining and Inspection ..................................................................................................................................................................................................................... 20
G.3. Prepare and Coat Valves (see footnote ).................................................................................................................................................................................................................. 20
G.4. Identification (see footnote ) ................................................................................................................................................................................................................................. 21
Section H: Final Inspection through to Despatch ..................................................................................................................................................................................................... 23
H.1. Weigh Assemblies.............................................................................................................................................................................................................................................. 23
H.2. Final Inspection................................................................................................................................................................................................................................................. 23
H.3. Apply Preservation and Protection......................................................................................................................................................................................................................... 23
H.4. Packing .......................................................................................................................................................................................................................................................... 23
H.5. Despatch ......................................................................................................................................................................................................................................................... 23
Section I: Final Documentation ............................................................................................................................................................................................................................ 24
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Section A: Order Details

Material Class Max Design
Sales Body / Design
Drawing Rating PSL / Partial PR Level Pressure at Max
Order and Qty. Size Ends Bonnet Temperature Operator Type
Number (bar) level Pressure Temp (barg)
Line No. Material
Hydraulic Spring
Subsea Side Entry Ball
16957/001 T9511-V 1 18” 396 PR2 396 -20 to +50°C Return, Fail Safe
Valve
Closed
16957/002 T9512-V 1 18” 396 PR2 396 -20 to +50°C
16957/003 T9517-V 1 18” 396 Butt PR2 396 -20 to +50°C
Weld /
16957/004 T9513-V 1 18” 440 ASTM A694 PR2 440 -20 to +104°C
Pups
16957/005 T9514-V 5 6” 540 PSL3G F60 / ASTM EE / 3 PR2 540 -20 to +50°C
with
A694 F60 Subsea Side Entry Ball
16957/006 T9515-V 1 4” 440 bevel PR2 440 -20 to +104°C ROV
ends. Valve
16957/007 T9516-V 10 8” 440 PR2 440 -20 to +104°C
16957/008 T9522-V 1 6” 540 PR2 540 -20 to +50°C
16957/009 T9523-V 1 4” 440 PR2 440 -20 to +104°C
16957/010 T9524-V 1 8” 440 PR2 440 -20 to +104°C
Maximum
Sales Data Sheet operating pressure Maximum operating
Order and at minimum pressure at maximum Water Depth
Line No. operating operating temperature (Subsea Valves only)
temperature (barg)
(barg)
16957/001 Quotation datasheet Item 1 396 396
16957/002 Quotation datasheet Item 2 396 396 105m
16957/007 Quotation datasheet Item 7 440 440 2200m
Revision 11
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Section B: Procedure Index / Project Specific Specifications & Datasheets / Project Specific MQRs
Procedure Index1;
Procedure number Description RIL Document Number (For Reference Only)
Contract Review And Planning, Document And Data Control, Material And Services Procurement, Process Control,
QM 3
And Inspection And Testing
NDT 53 Radiography Inspection Procedure 2001-KGD6-D2-PF-SS-R1CF-C00-440003759-VLP-0002 (C11)
NDT 69 Dye Penetration Inspection Procedure 2001-KGD6-D2-PF-SS-R1CF-C00-440003759-VLP-0003 (C11)
NDT 62 UT Examination of Welds Procedure
NDT 11/10 Ultrasonic Inspection Procedure 2001-KGD6-D2-PF-SS-R1CF-C00-440003759-VLP-0004 (C11)
GP 61/4/100 High Velocity Oxy-Fuel Tungsten Carbide Coating Procedure
GP 242 High Velocity Oxy-Fuel Tungsten Carbide Coating Procedure (Seat Rings Only)
NDT 50 Ultrasonic Inspection Procedure (Overlay) 2001-KGD6-D2-PF-SS-R1CF-C00-440003759-VLP-0005 (C11)
GP 158 Cladding Thickness Check Procedure
GP 84 Hardness Verification Procedure
GP 144 Ferrite Determination Procedure
GP 154 Positive Material Identification Procedure
GP 240 Pre-weld visual examination
GP 211 Visual examination of castings, forgings and welds (ISO 14723 VT3)
GP 216 Visual examination of castings, forgings, and welds (ISO 14723 VT4)
VTP-16957 Valve Test Procedure 2001-KGD6-D2-PF-SS-R1CF-C00-440003759-VLP-0006 (G19)
VTRS 16957 Valve Test Record Sheet
SP 16957 Surface Protection Procedure
GP 200 General Surface Protection Procedure
GP 53 Equipment Marking Procedure
GP 51/18 Weighing Procedure
GP 6/48/16957 Preservation, Protection And Packing Procedure 2001-KGD6-D2-PF-SS-R1CF-C00-440003759-VLP-0007 (C11)
For all Weld Procedures used on this Sales Order please refer to applicable Valve Weld Map
Project Specific Specifications & Datasheets;

Procedure number Revision Description
2001-KGD6-D2-PF-SS-SATF-B00-31064137-SSS-0010 D3 Specification for Subsea Ball Valves & Actuators
2001-KGD6-D2-PF-SS-SATF-B00-31064137-SSJ-0003 D3 Data Sheet for Subsea Ball Valves & Actuators
Project Specific MQRs (Material Quality Requirement)
BEL MQR number Material RIL Document Number
207/308 ASTM A694 F60 2001-KGD6-D2-PF-SS-R1CF-C00-440003759-VLZ-0002
1
Documents as per SDRL shall be submitted for RIL review & approval.
Revision 11
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Section C: ITP Codes, Definitions

Code Name Description
W2 Witness A point at which BEL Valves Ltd. will give the nominated authorities advance notification prior to the commencement of an activity. The nominated
authorities may then choose to attend to witness the activity.
Note: Following the agreed notification period, the activity will commence as planned, irrespective of nominated authorities attendance.
H3 Hold Point A point at which BEL Valves Ltd. will give the nominated authorities advance notification prior to the commencement of the activity. The nominated
authorities may then choose to attend to witness the activity.
Note: The activity will not commence without the presence of, or written instruction from, the nominated authorities.
R Review of Documentation A point at which the nominated authorities and or BEL will review documentation records at an agreed time after completion of an activity.
M Monitor A point at which the nominated authorities and or BEL choose to observe an activity on a random spot check basis.
T Test A point at which the nominated authorities and or BEL will perform an inspection
ST Shop Traveller The ST is a manufacturing route card, which describes in detail each of the operations involved in the manufacture of a compo nent. The ST exists in hard
copy, and accompanies the components throughout their manufacturer, and also exists electronically within the ERP system. When individual operations
within the ST are completed, the operations are "booked off", providing a record of their completion.
VTRS Valve Test Record Sheet The VTRS is a record sheet onto which all relevant pressure testing parameters, and test results are recorded during pressure testing. The completed
VTRS, together with any pressure and/or temperature charts form the final pressure testing records.
VTP Valve Test Procedure The VTP is a written procedure which describes in detail, all pressure testing requirements for a given valve assembly. This document forms part of the work
instruction for the pressure testing personnel.
BEL BEL Valves Ltd. Valve and actuator supplier (Design, manufacture, and testing)
COMPANY Reliance Industries Ltd. Customer
LR Lloyds Register Independant Verification Bureau
CVA Certification & Verification Agency RIL appointed Verification Agency

Notes returned from RIL;
1. CVA scope for review/monitoring/witness will be on a random basis to be performed whenever the visit is scheduled without impacting the
manufacturing activities.
2. CVA visit may be in such a way that witness points are also covered during the visit duration.
3. ITP activity G.1 “Assembly and test“ – Witness will be on a random basis
2
For Witness point notifications please refer to the relevant customer contact details form CCD-16957.
3
For Hold point notifications please refer to the relevant customer contact details form CCD-16957.
Revision 11
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Section D: Order Review, Planning and Procurement Inspection

Act.
COMPANY
CVA
BEL
Ref. Activity Description Work Location Procedure Reference Acceptance Criteria Verifying Document
LR
No.
D.1. Contract Review
D.1.1. Contract Review BEL Valves Ltd. BPP-04-03 Acceptance of purchase order Signed returned purchase R
Post award review of purchase order specifications/requirements conditions, specifications and order, minutes from bid
by BEL Valves Ltd. (including review of quality technical and requirements. evaluation meeting and
commercial requirements). Hold Sales Order Handover meeting contract review report issued
between BEL Valves Ltd. Sales team and BEL Valves Ltd Project by BEL Valves Ltd.
team.
D.2. Planning
D.2.1. EPMS BEL Valves Ltd. QM 3 Purchase order agreed start Production reports R
Produce detailed post award Production Schedule showing and end date
various milestones and related activities.
D.2.2. Specification Review / documentation compilation BEL Valves Ltd. QM 3 PO agreed design and Submitted drawing(s), and H
Detailed review of design, material, and welding specifications specification requirements associated engineering and
resulting in the issue of drawings and associated engineering and quality assurance documents
quality assurance documents.
D.2.3. ITP creation BEL Valves Ltd. QM 3 PO agreed quality Submitted ITP R R R
Detailed review of PO requirements and compilation of order/call- requirements
off specific ITP.
D.2.4. Vendor Document Schedule BEL Valves Ltd. QM 3 PO agreed quality Submitted Vendor Document R
Supply and agree document register with customer requirements Schedule
D.3. Procurement
D.3.1. Material Purchase Orders BEL Valves Ltd. QM 3 Acknowledged Purchase BEL Valves Ltd. Purchase R
Place and Control sub-orders for all raw materials and bought-out- Orders Orders
complete items. Note: Sub-orders shall reference or contain the
relevent project specifications to ensure that all supplied items and
materials are in accordance with the customers PO requirements.
D.3.2. Pre-Production Meetings Sub-Suppliers Workplace QM 3 Approved Sub Supplier Minutes of Meeting R
Attend Pre-Production meetings with major suppliers (where Documentation
applicable) confirming PO and material qualification requirements
as per BEL Valves standard PPM Agenda
Revision 11
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Section E: Receipt of Goods and Review of BEL Supplier Documentation Inspection

Act.
COMPANY
CVA
BEL
Ref. Activity Description Work location Procedure Reference Acceptance Criteria Verifying Document
LR
No.
E.1. Material / Component Receipt from Sub Supplier 4
E.1.1. Material Identification Check BEL Valves Ltd. QM 3 BEL Valves PO, Suppliers Stores Material Receipt R R R R
Verify cast number / heat treatment batch number marking on Advice Note, and Material Booking
incoming material against the supplier advice note / material Certificate
certificate
4 The Manufacturing Record Book will only contain material certificates for items listed within this section of the ITP.
Revision 11
Page 8 of 25

Act.
COMPANY
CVA
BEL
LR
No.
E.1.2. Review of material certification, Side Entry Ball Valve BEL Valves Ltd. QM 3 BEL Purchase Order which Material certificates to R R R R
Components: references applicable EN10204 or API 6A. See
 Body (EN10204 3.2) customer specifications. component list for cert type.
001,002,003,004,005,006,007,008,009,010 NACE MR 0175
 Adapter (EN10204 3.2)
001,002,003,004,005,006,007,008,009,010
 Body Adaptor (EN 10204 3.2)
001,002,003,004
 Bonnet (EN10204 3.2)

001,002,003,004,005,006,007,008,009,010
 Seat Rings (EN 10204 3.2)
001,002,003,004,005,006,007,008,009,010
 Ball (EN10204 3.2)
001,002,003,004,005,006,007,008,009,010
 Stem (EN 10204 3.2)
001,002,003,004,005,006,007,008,009,010
 Body Seal (EN 10204 3.2)
001,002,003,004,005,006,007,008,009,010
 Body Seal Adaptor (EN10204 3.2)
001,002,003,004,005,006,007,008,009,010
 Pressure Retaining Nut (EN 10204 3.2)

001,002,003,004,005,006,007,008,009,010
 Pressure Retaining Stud (EN 10204 3.2)

001,002,003,004,005,006,007,008,009,010
 Seat Ring Seals (API6A PSL3)
001,002,003,004,005,006,007,008,009,010
 Stem Seals (API6A PSL3)

001,002,003,004,005,006,007,008,009,010
 PUP Piece(EN 10204 3.2)
001,002,003,004,005,006,007,008,009,010
 Body Plug (EN 10204 3.2)
001,002,003,004,005,006,007,008,009,010
 Lifting Shackles (Proof Load Certification)
001,002,003,004,005,006,007,008,009,010
Revision 11
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Act.
COMPANY
CVA
BEL
LR
No.
E.1.3. Review of material certification, Actuator Components: BEL Valves Ltd. QM 3 BEL Purchase Order which Material certificates to R R R R
 Hydraulic Cylinder references applicable EN10204 or API 6A. See
(EN 10204 3.2) 001, 031 component list for cert type.
customer specifications.
 Piston
(EN 10204 3.2) 001, NACE MR 0175
 Spring
(EN 10204 3.1) 001,
 Non-metallic Seals
(API 6A PSL3) 001,
Revision 11
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Section F: Component Part Manufacture Inspection

Act. Ref.
COMPANY
CVA
BEL
Activity Description Work Location Procedure Reference Acceptance Criteria Verifying Document
LR
No.
F.1. Initial Machining and NDT Activities

F.1.1. Surface preparation for Ultrasonic Testing BEL Valves Ltd or BEL As per component ST & Detail Drawings ST
100% by Quantity Valves Approved Sub- drawing(s)
 Body 001,002,003,004,005,006,007,008,009,010 Contractor
 Bonnet 001,002,003,004,005,006,007,008,009,010
 Adaptor 001,002,003,004,005,006,007,008,009,010
 Body Adaptor 001,002,003,004
 Stem 001,002,003,004,005,006,007,008,009,010
 Body Plug 001,002,003,004,005,006,007,008,009,010
 Pup Piece 001,002,003,004,005,006,007,008,009,010
F.1.2. UT BEL Valves Ltd or BEL NDT 11/10 NDT 11/10 Report(s) T W R R
Valves Approved Sub- 2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A, 5
100% by quantity:
Contractor C00-440003759-VLP-0004 (C11) QL2 (UT2)
 Body 001,002,003,004,005,006,007,008,009,010
2001-KGD6-D2-PF-SS-R1CF-
 Bonnet 001,002,003,004,005,006,007,008,009,010
C00-440003759-VLP-0004 (C11)
 Adaptor 001,002,003,004,005,006,007,008,009,010
 Body Adaptor 001,002,003,004
 Stem 001,002,003,004,005,006,007,008,009,010
 Body Plug 001,002,003,004,005,006,007,008,009,010
 Pup Piece 001,002,003,004,005,006,007,008,009,010
As far as practicable, the entire volume of components shall
be examined
F.2. Machining, Welding, High Velocity Oxy Fuel Coating, and related NDT Activities
F.2.1. Machine components as required, BEL Valves Ltd Approved As per component ST and Detail Drawings ST
Sub-Contractor. drawing(s)
F.2.2. DPI BEL Valves Ltd or Approved NDT 69 NDT 69 Report(s) M M R R
100% by quantity: Sub-Contractor. (2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A, / /
C00-440003759-VLP-0003 (C11) QL2 (PT1) R R
 Body 001,002,003,004,005,006,007,008,009,010
 Bonnet 001,002,003,004,005,006,007,008,009,010
 Adaptor 001,002,003,004,005,006,007,008,009,010
 Body Adaptor 001,002,003,004
 Pup Pieces 001,002,003,004,005,006,007,008,009,010
All surfaces to be weld overlaid / Butt welded
5
Witness requirement 10% by total quantity (first 3 component type that are processed through manufacturing from any line)
Revision 11
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Act. Ref.
COMPANY
CVA
BEL
LR
No.
F.2.3. Pre-Weld Visual Examination Sub-contract GP 240 GP 240 Report(s) M

100% by quantity, welding company ISO 14723 / API 6DSS Annex A, /
QL2 (VT2) R
 Body 001,002,003,004,005,006,007,008,009,010
 Body Adaptor 001,002,003,004
 Adaptor 001,002,003,004,005,006,007,008,009,010
 Pup Pieces 001,002,003,004,005,006,007,008,009,010
All surfaces to be butt welded
F.2.4. Single V Butt Weld Sub-contract Refer to Weld Maps for WPS / PQR as identified Weld Record document M
100% by quantity, welding company applicable weld on applicable Weld Maps package
 Body to PUP Piece 005,006,007,008,009,010 procedures Check (EN ISO 15614 and ASME
 Body to Body Adaptor 001,002,003,004 Material IX)
 Body Adaptor to PUP 001,002,003,004
 Adaptor to PUP Piece 001,002,003,004,005,006,007,008,009,010
F.2.5. Visual Examination of welds Sub-contract GP 211 GP 211 section 7.4 Report(s) M M R R
100% by quantity: welding company ISO 14723 / API 6DSS /
 Body to PUP Piece weld 005,006,007,008,009,010 Annex A, QL2 (VT3) R
 Body to Body Adaptor 001,002,003,004
 Body Adaptor to PUP piece weld 001,002,003,004
 Adaptor to PUP Piece weld 001,002,003,004,005,006,007,008,009,010
F.2.6. DPI NDT company selected NDT 69 NDT 69 Report(s) M M R R
100% by quantity: by the Sub-contract (2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A, / /
welding company C00-440003759-VLP-0003 QL2 (PT1) R R
 Body to PUP Piece weld 005,006,007,008,009,010 (C11)
RAD NDT company selected NDT 53 NDT 53 Report(s) M R R R
100% by quantity: by the Sub-contract (2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A, Radiographs required for /
welding company C00-440003759-VLP-0002 QL2 (RT2) R
F.2.7.  Body to PUP Piece weld 005,006,007,008,009,010 (C11)
review.
UT NDT company selected NDT 62 NDT 62 Report(s) M R R R

F.2.7.5 100% by quantity: by the Sub-contract /
welding company R
 Body to Body Adaptor Butt Weld 001,002,003,004
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Act. Ref.
COMPANY
CVA
BEL
LR
No.
F.2.8. Hardness Verification: NDT company selected by GP 84 GP 84 Report(s) M M R R

100% by quantity: the Sub-contract welding /
 Body to PUP Piece weld 005,006,007,008,009,010 company R
 Adaptor to PUP Piece weld
001,002,003,004,005,006,007,008,009,010
F.2.9. Where accessible

Machining as required BEL Valves Ltd Approved QM3 Component detail drawing ST M
100% by quantity: Sub-Contractor. /
 Body Weld Assembly R
001,002,003,004,005,006,007,008,009,010
 Adaptor Weld Assembly
001,002,003,004,005,006,007,008,009,010
Remove weld root penetration in fluid bore
F.2.10. DPI BEL Valves Ltd or Approved NDT 69 NDT 69 Report(s) M R R R
100% by quantity: Sub-Contractor. (2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A, /
C00-440003759-VLP-0003 (C11) QL2 (PT1) R
 Body Weld Assembly
001,002,003,004,005,006,007,008,009,010
001,002,003,004,005,006,007,008,009,010
Weld Root Area
F.2.11. Pre-Weld Visual Inspection6 BEL Valves Ltd or Approved GP 240 GP 240 Report(s) M M R R
100% by quantity: Sub-Contractor. ISO 14723 / API 6DSS Annex A, /
QL2 (VT4) R
001,002,003,004,005,006,007,008,009,010
001,002,003,004,005,006,007,008,009,010
 Bonnet
001,002,003,004,005,006,007,008,009,010
All surfaces to be overlaid
6
All areas, especially pup piece ends to be left in rough condition (i.e. not finish machined) to avoid damage.
Revision 11
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Act. Ref.
COMPANY
CVA
BEL
LR
No.
F.2.12. Alloy 625 weld overlay Sub-contract Welding Refer to Weld Maps for WPS / PQR as identified Weld Record Sheet M M R R
100% by quantity: Company applicable weld procedures on applicable Weld Maps document package / /
 Body Weld Assembly ( ASME IX ) R R
001,002,003,004,005,006,007,008,009,010
001,002,003,004,005,006,007,008,009,010
 Bonnet
001,002,003,004,005,006,007,008,009,010
F.2.13. Visual Examination (Overlay Weld) Sub-contract Welding GP 216 GP 216 Report(s) M M R R
100% by quantity: Company ISO 14723 / API 6DSS Annex A, /
QL2 (VT4) R
001,002,003,004,005,006,007,008,009,010
001,002,003,004,005,006,007,008,009,010
 Bonnet
001,002,003,004,005,006,007,008,009,010
F.2.14. DPI BEL Valves Ltd or Approved NDT 69 NDT 69 Report(s) M M R

100%
All by Surfaces
Overlaid quantity: Sub-Contractor. (2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A, / /
C00-440003759-VLP-0003 (C11) QL2 (PT1) R R
 Seat Ring 001,002,003,004,005,006,007,008,009,010
 Ball 001,002,003,004,005,006,007,008,009,010
 Stem 001,002,003,004,005,006,007,008,009,010
All surfaces to be HVOF Coated
C00-440003759-VLP-0003 (C11) QL2 (PT1) R R
 Hydraulic Cylinder 001,031
All surfaces to be Electro less Nickel Plated
F.2.16. HVOF Tungsten carbide coating BEL Valves Ltd Approved For Balls and Stems use procedure For Balls and Stems GP 61/4/100 Report(s) M M R R
GP 61/4/100
100% by quantity: Sub-Contractor. / /
 Seat Ring 001,002,003,004,005,006,007,008,009,010 R R
For Seat Rings use procedure For Seat Rings GP242
 Ball 001,002,003,004,005,006,007,008,009,010 GP242
 Stem 001,002,003,004,005,006,007,008,009,010
Norsok L-001 EDS NHF2
F.2.17. Visual Examination BEL Valves Ltd or Approved GP 216 GP 216 section 7.4.3.3 Report(s) M M R R
100% by quantity: Sub-Contractor. ISO 14723 / API 6DSS Annex A, / /
QL2 (VT4) R R
 Seat Ring 001,002,003,004,005,006,007,008,009,010
 Ball 001,002,003,004,005,006,007,008,009,010
 Stem 001,002,003,004,005,006,007,008,009,010
All HVOF coated surfaces
Revision 11
Page 14 of 25

Act. Ref.
COMPANY
CVA
BEL
LR
No.
F.2.18. Electroless Nickel Plating BEL Valves Ltd Approved Armourcote 3600 Armourcote 3600 & detail Report(s) M R R R
100% by quantity: Sub-Contractor. drawings /
 Hydraulic Cylinder 001,031 R
F.2.19. Finish machine components: BEL Valves Ltd Approved As per component ST & Detail drawings ST
Sub-Contractor. drawing(s)
F.3. NDT of Finished Machined Components

C00-440003759-VLP-0003 (C11) QL2 (PT1) R R
 Body Weld Assembly 001,002,003,004,005,006,007,008,009,010
 Bonnet 001,002,003,004,005,006,007,008,009,010
 Adaptor Weld Assembly 001,002,003,004,005,006,007,008,009,010
 Seat Ring 001,002,003,004,005,006,007,008,009,010
 Ball 001,002,003,004,005,006,007,008,009,010
 Stem 001,002,003,004,005,006,007,008,009,010
 Pup Piece 001,002,003,004,005,006,007,008,009,010
 Body Plug 001,002,003,004,005,006,007,008,009,010
 Hydraulic Cylinder 001,031
 Protection Cap 029
All accessible finish, HVOF coated, ENP coated & overlaid
surfaces
F.3.2. UT BEL Valves Ltd or Approved NDT 50 NDT 50 Report(s) M W W R
100% by quantity: Sub-Contractor. 2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A, / 7
C00-440003759-VLP-0005 (C11) QL2 (UT3) R
 Bonnet 001,002,003,004,005,006,007,008,009,010
All accessible finished machined overlaid surfaces
F.3.3. Ferrite Determination BEL Valves Ltd or Approved GP 144 Acceptance criteria: 40% - Report(s) M M M R
100% by quantity: Sub-Contractor. 55% /
 Seat Ring 001,002,003,004,005,006,007,008,009,010 R
 Ball 001,002,003,004,005,006,007,008,009,010
 Stem 001,002,003,004,005,006,007,008,009,010
7
Witness requirement 10% by total quantity (first 3 component type that are processed through manufacturing from any line)
Revision 11
Page 15 of 25

Act. Ref.
COMPANY
CVA
BEL
LR
No.
F.3.4. Cladding Thickness Check BEL Valves Ltd or Approved GP 158 Approved detail drawings Report(s) M M M R
100% by quantity: Sub-Contractor. /
 Body Weld Assembly 001,002,003,004,005,006,007,008,009,010 R
 Bonnet 001,002,003,004,005,006,007,008,009,010
F.3.5. Hardness Verification of weld overlay BEL Valves Ltd or Approved GP 84 345 HV10 max Report(s) M M M R
 Body Weld Assembly 001,002,003,004,005,006,007,008,009,010 Sub-Contractor. / /
 Bonnet 001,002,003,004,005,006,007,008,009,010 R R
(Where accessible keeping clear of sealing areas)
F.3.6. PMI BEL Valves Ltd or Approved GP 154 GP 154 Certificate of conformity M M M R
100% by quantity: Sub-Contractor. / /
 Seat Ring 001,002,003,004,005,006,007,008,009,010 R R
 Ball 001,002,003,004,005,006,007,008,009,010
 Stem 001,002,003,004,005,006,007,008,009,010
Super duplex components only
F.3.7. Hardness Verification (see footnote 8): BEL Valves Ltd or Approved GP 84 GP 84 Report(s) M M M R
100% by quantity: Sub-Contractor. *250HV10 max /
 *Body Weld Assembly 001,002,003,004,005,006,007,008,009,010 R
 *Bonnet 001,002,003,004,005,006,007,008,009,010
 *Adaptor Weld Assembly 001,002,003,004,005,006,007,008,009,010
 Seat Rings 001,002,003,004,005,006,007,008,009,010
 Ball 001,002,003,004,005,006,007,008,009,010
 Stem 001,002,003,004,005,006,007,008,009,010
 Body Plug 001,002,003,004,005,006,007,008,009,010
8 Hardness values shall be hard stamped with round nosed, low stress stamps or etched on the Valve Body and Bonnet
Revision 11
Page 16 of 25

Act. Ref.
COMPANY
CVA
BEL
LR
No.
F.3.8. Visual Examination BEL Valves Ltd or Approved GP 211 VT2 GP 211 section 7.3. Report(s) M M M R
100% by quantity: Sub-Contractor. ISO 14723 / API 6DSS Annex A, /
QL2 (VT2) R
 Bonnet 001,002,003,004,005,006,007,008,009,010
 Seat Rings 001,002,003,004,005,006,007,008,009,010
 Ball 001,002,003,004,005,006,007,008,009,010
 Stem 001,002,003,004,005,006,007,008,009,010
 Body Plug 001,002,003,004,005,006,007,008,009,010
F.3.9. Final Dimensional Inspection BEL Valves Ltd or Approved Approved Detailed Approved Detailed Marked up Approved M M R R
100% by quantity: Sub-Contractor. Drawings Drawings detailed drawings /
 Body Weld Assembly 001,002,003,004,005,006,007,008,009,010 R
 Bonnet 001,002,003,004,005,006,007,008,009,010
 Seat Rings 001,002,003,004,005,006,007,008,009,010
 Ball 001,002,003,004,005,006,007,008,009,010
 Stem 001,002,003,004,005,006,007,008,009,010
 Body Plug 001,002,003,004,005,006,007,008,009,010
F.3.9.1 DPI BEL Valves Ltd or Approved NDT 69 NDT 69 Report(s) M

C00-440003759-VLP-0003 (C11) QL2 (PT1) R
 Test End 001,004,008,009,010
 Body Weld Assembly 001,004.008,009,010
 Adaptor Weld Assembly 001,004.008,009,010
Butt weld prep areas for test end weld only
F.3.9.2 Single V Butt Weld Sub-contract welding Refer to Weld Maps for WPS / PQR as identified Weld Record document M
All surfaces to be welded company on applicable Weld Maps package
100% by quantity, applicable weld procedures
 Test End to Body Weld Assembly 001,004,008,009,010 Check Material (EN ISO 15614 and ASME
 Test End to Adaptor Weld Assembly 001,004,008,009,010 IX)
F.3.9.3 DPI BEL Valves Ltd or Approved NDT 69 NDT 69 Report(s) M
C00-440003759-VLP-0003 (C11) QL2 (PT1) R
 Body Weld Assembly 001,004.008,009,010
Test end butt weld only
Revision 11
Page 17 of 25
F.3.9.4 Volumetric Inspection of test end weld NDT company selected by NDT 53 (RAD) NDT 53 (RAD) Report(s) M
100% by quantity: the Sub-contract welding (2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A, Radiographs required for /
company C00-440003759-VLP-0002 (C11) QL2 (RT2) R
 Body Weld Assembly 001,004.008,009,010 review.
or or
NDT 62 (UT) NDT 62 (UT) Report(s)
F.3.9.5 Visual Examination of welds Sub-contract welding GP 211 GP 211 section 7.4 Report(s) M
100% by quantity: company ISO 14723 / API 6DSS /
 Body Weld Assembly 001,004.008,009,010 Annex A, QL2 (VT3) R
Revision 11
Page 18 of 25
F.4. Component Release

F.4.1. Release of all manufactured valve components to Contract- BEL Valves Ltd. QM 3 ST BEL internal release note M
bin/assembly area
F.4.2. Release of all BOC valve components to Contract- BEL Valves Ltd. Relevant stores pick list for Relevant stores pick list M
bin/assembly area BOC items. for BOC items.
Revision 11
Page 19 of 25
Section G: Assembly, Test, Coating and Identification Inspection

Act. Ref.
COMPANY
CVA
BEL
LR
No.
G.1. Assembly and Test

G.1.1. Assemble all equipment requiring qualification testing BEL Valves Ltd. GA Drawing(s) Customer approved GA ST M
001, 004, 008, 009, 010. drawings
G.1.2. Check overall dimensions of assembled equipment BEL Valves Ltd. QM 3 Customer approved GA BEL internal release note T W W W
001, 004, 008, 009, 010. drawings
G.1.3. Perform Qualification Testing BEL Valves Ltd. VTP-16957-QUAL VTP-16957-QUAL VTRS T W W W
001, 004, 008, 009, 010. (2001-KGD6-D2-PF-SS-R1CF- (2001-KGD6-D2-PF-SS-R1CF-
C00-440003759-VLR-0001) C00-440003759-VLR-0001)
G.1.4. Assemble all equipment BEL Valves Ltd. GA Drawing(s) Customer approved GA ST M
002, 003, 005, 006, 007, drawings
G.1.5. Check overall dimensions of assembled equipment BEL Valves Ltd. QM 3 Customer approved GA BEL internal release note T W W W
002, 003, 005, 006, 007, drawings
G.1.6. Test all equipment BEL Valves Ltd. VTP-16957 VTP-16957 VTRS T W W W
001, 002, 003, 004, 005, 006, 007, 008, 009, 010 (2001-KGD6-D2-PF-SS-R1CF- (2001-KGD6-D2-PF-SS-R1CF-
C00-440003759-VLR-0006) C00-440003759-VLR-0006)
G.1.7. Pre-Weld Visual examination BEL Valves Ltd. GP 240 GP 240 Report(s) T M R R
100% by quantity: ISO 14723 / API 6DSS Annex A,
QL2 (VT2)
 Body Plug 001,002,003,004,005,006,007,008,009,010
G.1.8. Body Plug Seal Welding Sub-contract welding Refer to Weld Maps for WPS / PQR as identified ST M M R R
 Body Plug Seal Weld 001,002,003,004,005,006,007,008,009,010 company applicable weld procedures on applicable Weld Maps /
( ASME IX ) R
G.1.9. Visual Examination Sub-contract welding GP 216 GP 216 Report(s) R M R R
100% by quantity: company ISO 14723 / API 6DSS Annex A,
QL2 (VT4)
 Body Plug Seal Weld 001,002,003,004,005,006,007,008,009,010
G.1.10. DPI Sub-contract welding NDT 69 NDT 69 Report(s) T R R R
100% by quantity: company (2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A,
C00-440003759-VLP-0003 (C11) QL2 (PT1)
 Body Plug Seal Weld 001,002,003,004,005,006,007,008,009,010
Revision 11
Page 20 of 25

Act. Ref.
COMPANY
CVA
BEL
LR
No.
G.1.11. Perform Hydrostatic Body test BEL Valves Ltd. VTP-16957 VTP-16957 VTRS T W W W
100% by quantity: (2001-KGD6-D2-PF-SS-R1CF- (2001-KGD6-D2-PF-SS-R1CF-
C00-440003759-VLR-0006) C00-440003759-VLR-0006)
 Assembled Valve 001,002,003,004,005,006,007,008,009,010
To verify integrity of the body and/or bonnet plug seal
G.2. Post –FAT Machining and Inspection
G.2.1. Remove test ends, external threads, and machine weld prep BEL Valves Ltd Approved Sub SOP 07-708 ST & Detail drawings ST
to Pup Contractor
100% by quantity.
 Remove test ends and machine weld prep
 001,004,008,009,010
 Remove external threads, machine weld prep

002,003,005,006,007
G.2.2. Visual Examination BEL Valves Ltd or Approved GP 211 VT2 GP 211 NDT report T M R R
100% by quantity: Sub Contractor ISO 14723 / API 6DSS Annex A,
QL2 (VT2)
 PUP Pieces 001,002,003,004,005,006,007,008,009,010
Weld prep and OD
G.2.3. DPI BEL Valves Ltd or Approved NDT 69 NDT 69 NDT report T M R R
100% by quantity: Sub Contractor (2001-KGD6-D2-PF-SS-R1CF- ISO 14723 / API 6DSS Annex A,
C00-440003759-VLP-0003 (C11) QL2 (PT1)
 PUP Pieces 001,002,003,004,005,006,007,008,009,010 ,
Weld prep and OD
G.3. Prepare and Coat Valves (see footnote 9)
9 All painting inspections and verifications shall be carried out by an coating inspector qualified to NACE Level III or NS 476 (Inspector Level).
Revision 11
Page 21 of 25

Act. Ref.
COMPANY
CVA
BEL
LR
No.
G.3.1. Prepare and coat valve (and actuator where applicable) BEL Valves Ltd. SP 16957 SP 16957 Report(s) M
2001-KGD6-D2-PF-SS-SATF-
B00-31064137-SSS-0014, Rev
D3, Specification for Paint &
Coating.
Final Colour White RAL 9002
G.3.2. Relaxed position marking: BEL Valves Ltd. GP 200 – Section 7 GP 200 – Section 7 Report(s) M M R R
Mark fail closed valves with red band around actuator
 Failed Closed Valves 001,
G.3.3. Check final dry film thickness BEL Valves Ltd. SP 16957 SP 16957 Report(s) T M R R
G.4. Identification (see footnote 10)

G.4.1. Balance of FAT activities BEL Valves Ltd. VTP-16957 VTP-16957 VTRS T W W W
(2001-KGD6-D2-PF-SS-R1CF- (2001-KGD6-D2-PF-SS-R1CF-
C00-440003759-VLR-0006) C00-440003759-VLR-0006)
10 Marking on pressure retaining components shall be by use of round nosed, low stress stamps or vibro-etching only.
Revision 11
Page 22 of 25

Act. Ref.
COMPANY
CVA
BEL
LR
No.
G.4.2. All valves shall be marked in accordance with BEL Valves BEL Valves Ltd. GP 53 (API 6A / ISO BEL Component Marking BEL internal release note M M M M
Ltd. marking procedure, using fixed nameplate or hard stamp. 10423) Information sheet
The following information as a minimum shall be marked 11: Section 13.0 of 2001-KGD6-D2-
PF-SS-SATF-B00-31064137-
1. Name of Manufacturer SSS-0010, Rev D3, Specification
2. Valve Tag Number for Subsea Ball Valves &
3. PO Number Actuators
4. PO Item Number
5. Unique Serial Number
6. Valve GA Drawing Number
7. Material Standard Body
8. Material Standard Trim Material
9. Size & Rating
10. Maximum Operating Pressure (barg)
11. Weight
12. Facing type
13. Inspectors punch
14. Butt weld end SMYS: 65 KSI
15. For actuated ball valves - NO STEP
G.4.3. Apply information detailed in F.4.2 to additional 316 S/S label BEL Valves Ltd. QM 3 BEL Component Marking BEL internal release note M M M M
and attach with 316 S/S wire. Information sheet
G.4.4. All subsea valves shall be stencilled with the Valve Tag BEL Valves Ltd. QM 3 BEL Component Marking BEL internal release note M M M M
Number. Information sheet
G.4.5. Check valve identification and tagging. BEL Valves Ltd. QM 3 BEL Component Marking BEL internal release note V M M M
Information sheet.
11
Valves shall be clearly marked on the external surface of the valve body to identify the upstream and downstream ends.
Revision 11
Page 23 of 25
Section H: Final Inspection through to Despatch Inspection

Act.
COMPANY
CVA
BEL
LR
No.
H.1. Weigh Assemblies
H.1.1. Weigh All Assemblies BEL Valves Ltd. GP 51/18 - Report (s) or BEL internal V
release note
H.2. Final Inspection
H.2.1. Final Inspection of complete valve assembly. BEL Valves Ltd. QM 3 Purchase Order Customer Inspection V W W W
Release Note
H.3. Apply Preservation and Protection

H.3.1. Apply Preservation and Protection BEL Valves Ltd. GP 6/48/16957 GP 6/48/16957 Inspection release notes V
C00-440003759-VLP-0007 (C11)
H.3.2. Inspect Preservation and Protection BEL Valves Ltd. GP 6/48/16957 GP 6/48/16957 Inspection release notes V
C00-440003759-VLP-0007 (C11)
H.4. Packing 12
H.4.1. Pack all items. BEL Valves Ltd. GP 6/48/16957 GP 6/48/16957 BEL Internal Release Note M
C00-440003759-VLP-0007 (C11)
H.4.2. Mark with shipping info. BEL Valves Ltd. GP 6/48/16957 GP 6/48/16957 BEL Internal Release Note V
C00-440003759-VLP-0007 (C11)
H.4.3. Inspect packed items and include required documentation BEL Valves Ltd. GP 6/48/16957 GP 6/48/16957 BEL Internal Release Note V R R W
C00-440003759-VLP-0007 (C11)
H.5. Despatch
H.5.1. Lloyds Register release note (LR) BEL Valves Ltd. - - TPIA release note R H R H
H.5.2. Customer release note BEL Valves Ltd. - - Customer release note R H R H
SQ-102
H.5.3. Include despatch dossier contents with packed items (where BEL Valves Ltd. - - Despatch Dossier R M R R
required)
12 All items to be packed in a fully enclosed crate
Revision 11
Page 24 of 25
Section I: Final Documentation Inspection

Act.
COMPANY
CVA
BEL
LR
No.
I.1.1. Compile Manufacturing Record Book BEL Valves Ltd. As per Manufacturing Customer specification, as Manufacturing Record R H R R
Record Book Index (MRBI) applicable. Book
Revision 11
Page 25 of 25
Appendix 1 - Tag Numbers:

Line No. Valve Number Tag Number Location
001 1 41-02-S1-XV-01 SSIV
002 1 41-02-S1-RV-01 SSIV
003 1 41-02-S1-RV-02 SSIV
004 1 41-02-P1-RV-37 PLET
1 41-02-U1-RV-01 PLET
2 41-02-U1-RV-02 PLET
005 3 41-02-U2-RV-03 PLET
4 41-02-U2-RV-11 PLET
5 41-02-P1-RV-39 PLET
006 1 41-02-P1-RV-38 PLET
1 41-02-P1-RV-41 PLET
2 41-02-P1-RV-42 PLET
3 41-02-P1-RV-43 PLET
4 41-02-P1-RV-44 PLET
5 41-02-P1-RV-46 PLET
007
6 41-02-02-RV-01 PLET
7 41-02-04-RV-01 PLET
8 41-02-05-RV-01 PLET
9 41-02-06-RV-01 PLET
10 41-02-08-RV-01 PLET
008 1 RV-MEG-SP N/A

009 1 RV-VENT-SP N/A
010 1 RV-PROD-SP N/A

2001 KGD6 D2 PF SS R1CF C00 440003759 VLV 0001

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Block KG-DWN 98/3 (KG D6) R-Cluster Field

INSPECTION AND TEST PLAN

1 03/08/2018 Re-Issued for Construction DP PD PD

0 20/04/2018 Issued for Construction DP PD PD

C2 13/02/2018 Issued for Review DP PD PD

C1 12/01/2018 Issued for Review DP PD PD

C 07/11/2017 Issued for Review DP PD PD

B 11/10/2017 Issued for Review DP PD PD

A 15/09/2017 Issued for Review DP PD PD

REV DATE DESCRIPTION ORIG CHK APPR

actor / Sub Contractor’s

Inspection & Test Plan

Customer Order Number LOA – MGH/440003759

Revision Date Description Originator Approved by

Section A: Order Details ......................................................................................................................................................................................................................................... 3

Section A: Order Details

Project Specific Specifications & Datasheets;

Section C: ITP Codes, Definitions

COMPANY Reliance Industries Ltd. Customer

LR Lloyds Register Independant Verification Bureau

CVA Certification & Verification Agency RIL appointed Verification Agency

Section D: Order Review, Planning and Procurement Inspection

Section E: Receipt of Goods and Review of BEL Supplier Documentation Inspection

Section E: Receipt of Goods and Review of BEL Supplier Documentation Inspection

 Bonnet (EN10204 3.2)

 Pressure Retaining Nut (EN 10204 3.2)

 Pressure Retaining Stud (EN 10204 3.2)

 Stem Seals (API6A PSL3)

Section E: Receipt of Goods and Review of BEL Supplier Documentation Inspection

Section F: Component Part Manufacture Inspection

F.1. Initial Machining and NDT Activities

Section F: Component Part Manufacture Inspection

F.2.3. Pre-Weld Visual Examination Sub-contract GP 240 GP 240 Report(s) M

UT NDT company selected NDT 62 NDT 62 Report(s) M R R R

Section F: Component Part Manufacture Inspection

F.2.8. Hardness Verification: NDT company selected by GP 84 GP 84 Report(s) M M R R

F.2.9. Where accessible

F.2.14. DPI BEL Valves Ltd or Approved NDT 69 NDT 69 Report(s) M M R

Section F: Component Part Manufacture Inspection

F.3.1. DPI BEL Valves Ltd or Approved NDT 69 NDT 69 Report(s) M M R R

Section F: Component Part Manufacture Inspection

Section F: Component Part Manufacture Inspection

F.3.9.1 DPI BEL Valves Ltd or Approved NDT 69 NDT 69 Report(s) M

NDT 62 (UT) NDT 62 (UT) Report(s)

F.4. Component Release

Section G: Assembly, Test, Coating and Identification Inspection

G.1. Assembly and Test

Section G: Assembly, Test, Coating and Identification Inspection

 Remove external threads, machine weld prep

Section G: Assembly, Test, Coating and Identification Inspection

G.4. Identification (see footnote 10)

Section G: Assembly, Test, Coating and Identification Inspection

Section H: Final Inspection through to Despatch Inspection

H.3. Apply Preservation and Protection

12 All items to be packed in a fully enclosed crate

Section I: Final Documentation Inspection

Appendix 1 - Tag Numbers: