The document discusses best practices for implementing a computerized maintenance management system for a multi-plant corporation. It recommends that existing manual systems be built upon to minimize changes, communication and training be used to ensure acceptance, and necessary resources be allocated for implementation. It also stresses the importance of supporting the new system after rollout and progressing from one system to the next at a speed that will not create confusion.
The document discusses best practices for implementing a computerized maintenance management system for a multi-plant corporation. It recommends that existing manual systems be built upon to minimize changes, communication and training be used to ensure acceptance, and necessary resources be allocated for implementation. It also stresses the importance of supporting the new system after rollout and progressing from one system to the next at a speed that will not create confusion.
The document discusses best practices for implementing a computerized maintenance management system for a multi-plant corporation. It recommends that existing manual systems be built upon to minimize changes, communication and training be used to ensure acceptance, and necessary resources be allocated for implementation. It also stresses the importance of supporting the new system after rollout and progressing from one system to the next at a speed that will not create confusion.
The document discusses best practices for implementing a computerized maintenance management system for a multi-plant corporation. It recommends that existing manual systems be built upon to minimize changes, communication and training be used to ensure acceptance, and necessary resources be allocated for implementation. It also stresses the importance of supporting the new system after rollout and progressing from one system to the next at a speed that will not create confusion.
Maintenance Organization and Control for Multi-Plant Corporutions 25
is likely doomed to failure or to only partial realization of potential bene-
fits before the first computer program statement is written. Maintenance management has long recognized that certain manage- ment techniques must be used to implement any change. Unfortunately, these techniques are not always applied when the change involves a com- puter. Communication, participation, involvement, and training all must be used to ensure that need for the system is generally recognized throughout the maintenance department and that the system is accepted by maintenance personnel as a problem solver. One of the more effective techniques for implementing a computerized system is to build upon ex- isting, manual systems in order to permit minimal change in the informa- tion input activity even though major improvements are effected in avail- able reports and analyses. A common misconception is that a computer application requires a large volume of additional routine data. If a good manual system exists for preventive maintenance scheduling, inventory control, or other func- tions, the computer system often requires no more routine input informa- tion. As reports are produced, the volume should be carefully limited to necessary information. Report formats should be developed with the ulti- mate user’s participation. Finally, results should be thoroughly com- municated throughout the maintenance organization. A plant also should be careful to allocate the resources necessary to support the system’s implementation effort. Computer applications often require a one-time data entry-such as equipment specifications or mate- rial descriptions-which imposes a short-term load on available person- nel. These tasks may be assigned to existing personnel or contracted to outside firms. The temptation to use existing personnel on a part-time basis has often proven counter-productive to final system success. After programming, implementation, and training it is also essential that the system be supported. The new maintenance system’s “credibil- ity” among maintenance personnel is extremely fragile during the first few months of its existence. Hardware problems, computer priorities and program “bugs” can be disastrous to system acceptance. Parallel opera- tion of existing manual procedures with the computer system for a period of time has been used to prove the computer system and to demonstrate the improvement in information availability and analysis. Finally, when implementing a computerized maintenance program, it is important to progress from one system to the next at a speed that will not create confusion or misunderstanding. If multi-system maintenance support is a plant’s goal, then a long-time strategy for system implemen- tation is necessary to ensure logical growth compatible with needs (and abilities) of plant personnel. To overcome the “too much, too soon” problem, one major chemical company has designed a modular system