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ANNUAL TRANSACTIONS OF THE NORDIC RHEOLOGY SOCIETY, VOL.

20, 2012

Viscoelastic Properties of Oil-Based Drilling Fluids

Binh Bui3, Arild Saasen1, Jason Maxey2, Mehmet E. Ozbayoglu3,

Stefan Z. Miska3, Mengjiao Yu3, Nicholas E. Takach3


1
Det norske oljeselskap ASA and University of Stavanger, Norway
2
Halliburton Production Enhancement, 3000 N Sam Houston Parkway E Houston, TX, USA
3
McDougall School of Petroleum Engineering, The University of Tulsa,
600 South Tucker Av., Tulsa, OK, USA

ABSTRACT to 80oC to obtain the temperature


Drilling fluids are time-dependent and dependence on the internal gel structure of
exhibit viscoelastic behaviour; i.e., they samples. Oscillatory time sweep tests were
exhibit both viscous and elastic responses used to investigate the change and the
under deformation. Viscoelastic properties stability of the structure of the drilling fluids
of drilling fluids are very important to as a function of time and temperature. The
evaluate gel structure, gel strength, barite gelling time and gelling speed are calculated
sag, hydraulic modelling, and solid from time sweep tests. Experimental results
suspension. However, elastic properties are are analyzed to evaluate the viscoelasticity
still not being properly accounted for in of the samples. The results show that the
rheological characterization. This study tested fluids exhibit viscoelastic properties
seeks to investigate quantitatively the and the viscoelasticity of the samples
viscoelastic properties of oil-based drilling strongly depends on temperature and gelling
fluids and the application of viscoelastic time. Further, the Cox-Merz rule, an
data in drilling operations. empirical relationship between dynamic and
Standard test procedures were designed steady-state viscosities, is very useful to
to measure viscoelastic properties of fifteen estimate steady-state viscosity from
oil-based drilling fluids within the linear complex viscosity and vice versa. It
viscoelastic range. Experiments were provides valuable information in the
performed using an Anton Paar Physica structure build-up during steady shear flow.
MCR 301 Rheometer. Periodic oscillatory However, data analysis confirms that the
tests were conducted to investigate material tested samples do not obey the Cox-Merz
functions of fluids, evaluate gel strength, rule. The departure from the Cox-Merz rule
and time and temperature dependence. In of the tested samples is an indication of
oscillatory testing, amplitude sweep tests structural heterogeneities and weak structure
were used for determining the linear build-up; this can be attributed to fluid
viscoelastic range, and detecting structural structure decay. The extended Cox-Merz
stability, gel strength and dynamic yield rule is proposed to correlate steady-state and
point. Frequency sweep tests were dynamic viscosities.
conducted to obtain storage modulus, loss The Time-Temperature Superposition
modulus, complex viscosity and loss Principle was validated to be inapplicable
tangent. Temperature sweep tests were for tested drilling fluids. Frequency sweep
conducted in the temperature range from 4 data (storage modulus and loss modulus) at

33
different temperatures are not superimposed 
when shifted to a reference temperature. De    (2)
texp
The results of this study provide
quantitative information about the dynamic
properties of drilling fluids. These give And in oscillatory shear, it can be
useful insight into the structure, stability, defined as,
and time and temperature dependence of
drilling fluids. The data can be used to 
De    o (3)
evaluate static barite sag, cuttings transport texp
and suspension, and hydraulic modelling
and optimization. The response of drilling fluid to the
deformation can be classified as viscous,
INTRODUCTION elastic or viscoelastic response depending
Viscoelasticity is the property of on the ratio of relaxation time to
materials that exhibit both viscous and experimental time. During circulation
elastic characteristics when undergoing through the well, the drilling fluid
deformation. Generally, the particular experiences a wide range of shear rates.
response of a sample in a given experiment Shear rates of order 103 s−1 are encountered
depends on the time-scale of the experiment in the drillpipe. In the annulus, drilling fluid
in relation to a natural time of the material. experiences a shear field of order 102 s−1.
If the experiment is relatively slow, the For normal drilling fluids, this operational
sample will appear to be viscous rather than time is usually long comparing to the
elastic; whereas, if the experiment is relaxation time of the drilling fluids.
relatively fast, the sample will appear to be Therefore, the steady shear of drilling fluid
elastic instead of viscous. Therefore, at is strongly governed by its viscosity.
intermediate time scales, viscoelastic However, the viscoelastic effect also may be
behavior is observed. Usually, the solid or significant under very high shear rate. Such
liquid character of material is evaluated by high shear rate is commonly encountered at
the Deborah Number. Deborah Number is the bit nozzles, where the shear rate as high
defined as the ratio of relaxation time () to as 105 s−1 may develop2. With this very high
the experimental time (texp).
shear rate, the operation time (   1 ) can be
on the order of the material time for some

De  (1) drilling fluids. The elastic property of
texp drilling fluids has a strong effect on the flow
behavior and pressure drop. To characterize
The relaxation time () is a property of the elastic effect at this high shear rate, a
material characterizing the rate of inherent nonlinear viscoelastic model for shear flow
rearrangement of the material structure. Low should be employed.
Deborah Numbers indicate liquid like In common operations, the viscous
behaviour, whereas high Deborah Numbers component are dominant. However, under
indicate solid-like behaviour. When infinitesimal deformation, the gel structure
Deborah Number is on the order of unity, shows viscoelastic response to the
the material will behave viscoelastically. deformation. The pressure transient,
The experimental time in shear flow and pressure peak and pressure delay is a clear
in oscillatory shear is defined as the inverse evidence of viscoelasticity and gel structure
of the shear rate. Hence, in shear flow, the formation of drilling fluids. Therefore, a
Deborah Number can be define as, purely viscous model may not be sufficient

34
to model these phenomena. In other words, off period, the gel structure in drilling fluids
a viscoelastic model should be used to may develop in the wellbore. This property
characterize the response of drilling fluids in is important for keeping the cuttings in
this range of strain. suspension. But it requires a higher pump
To fulfill its complex functions such as pressure to initiate the flow when circulation
cuttings transport and solid suspension, is resumed. The highest pressure to initiate
drilling fluid is desired to form a gel the flow is called the pressure peak. Pressure
structure. The gel formation, when fluid is peaks may cause formation damaged if the
being at rest, helps to keep the solid pressure window is narrow, especially in
particles from settling. The settling of the drilling deepwater boreholes.
heavy components such as weighting Viscoelastic properties are important
additives, cuttings may result in severe data to evaluate the gel formation and gel
operational problems. The formation of the structure of drilling fluids. Dynamic tests
gel structure of drilling fluids during shear are the standard rheological techniques to
flow is also important in dynamic condition investigate the physical structure of the
to enhance cutting carrying capacity and fluid. These tests are indispensable to
reduce dynamic barite sag. Also, gel investigate low-shear rate properties, gel
structure formation helps to prevent fluid structure and determine gelling time,
invasion into the formation and lost dynamic yield point and structural stability
circulation problem. Hence, viscoelasticity of drilling fluids. However, viscoelastic
is a desired property in drilling operations. properties of drilling fluids have not been
Viscoelastic data obtained from comprehensively presented. The drilling
experiments are the key to develop industry still lacks a standard test method
constitutive equations. The current purely and test procedure to evaluate
viscous models recommended by API, experimentally the viscoelastic properties of
including Yield Power Law, Power Law, drilling fluids. Also, the application of
Unified models, work relatively well for viscoelastic data in field operations has not
immediate and high shear rate to model the been widely used.
viscous behavior of drilling fluid. However,
these models have failed to model the FUNDAMENTALS
response of drilling at low shear rate. This Steady-shear viscosity provides useful
may due to the effect of the viscoelastic rheological properties of drilling fluids
properties. Many important phenomena under large deformation or shear flow.
related to this range of shear rate may not be However, many phenomena cannot be
modeled properly without a proper model described by the viscous property alone.
for this viscoelastic range. Such phenomena Many processes related to drilling fluids are
include the transient start up flow of drilling governed by viscoelastic properties. Under
fluid after the pump is started and pressure infinitesimal strain in transient gel
delay after circulation is stopped. This helps formation, gel breakage and at rest, drilling
to predict the pressure peak and pressure fluids show significant viscoelastic response
profiles in start-up flow. The elastic and to the deformation. Drilling fluids are
thixotropic effects should also be included commonly not strongly viscoelastic.
in the constitutive equation to better Therefore, out of the linear viscoelastic
modeling the pressure peak and obtain the range, in nonlinear viscoelastic range, the
pressure profiles along the wellbore. viscous property is dominant. To obtain the
Obtaining pressure profiles and predicting viscoelastic properties of a drilling fluid in
pressure peaks in startup circulation are very the linear viscoelastic range, test methods
important in offshore drilling. After a pump- involved in small deformation are

35
commonly employed. These test methods   o    
are called dynamic tests, which can be  t    o  cos  sin(t )   o sin  cos(t )
divided into two major categories: transient   o   o  
and oscillatory. The two most common (7)
transient methods are creep-recovery and
relaxation tests. The common oscillatory  t    o G' sin(t )  G"cos(t ) (8)
tests used to investigate the viscoelastic
properties of materials are amplitude sweep, o 
frequency sweep, oscillatory time sweep, G'  cos  and G"  o sin  (9)
o o
and temperature sweep tests. Oscillatory
testing provides a means to probe a
material’s structural characteristics. The shear storage modulus or elastic
Oscillatory tests can detect subtle modulus (G’), measures the energy stored
differences in materials which rotational per cycle; the lost modulus or viscous
testing cannot. They provide information on modulus (G”) measures the energy lost per
a material’s response to both long time and cycle of sinusoidal deformation.
short time processes. The most important
feature of these tests is that the strain can be Oscillatory Amplitude Sweep Tests
so small that the inherent structures in a In an amplitude sweep test, the
sample can be measured without being amplitude of oscillation is ramped while the
destroyed. Hence, they are excellent for frequency is held constant. Under small
monitoring time and temperature dependent strain, sample will be deformed
properties. Oscillatory tests are mainly used viscoelastically when the internal structure
in this study. is not broken. The strain is increased to a
In an oscillatory experiment a fluid is critical strain when the structure of the
subjected to a sinusoidal deformation and sample will be irreversibly deformed. Hence
the resulting fluid response, stress, is the response of the fluid to deformation
changes from linear viscoelastic response to
measured. The applied shear strain, (t), is
nonlinear viscoelastic response.
defined as
This test is the first test conducted to
determine the linear viscoelastic range, the
 (t )   o sin(t ) (4) range of strain (or stress) where G’ and G”
are constant. Also it is also used to detect
The measured shear stress, t), is: structural stability, strength and dynamic
yield point of drilling fluids.
 t    o sin(t   ) (5)
Oscillatory Frequency Sweep Tests
For a purely viscous fluid, the phase In a frequency test, frequency of
angle () is equal to 90o. For a purely elastic oscillation is ramped with the amplitude
material, the phase angle is equal to 0o. And held constant. We change the speed of
for a viscoelastic material, the phase angle deforming the sample and monitor the
has values between 0o and 90o. response of the sample in its linear
Shear stress can be written in term of viscoelastic range. This test is used to detect
strain as time-dependent properties, and quantifies
zero shear viscosity and structural strength
 t    o sin(t ) cos  cos(t ) sin   (6) at rest. The shape of G’ and G” curves over
frequency are characteristic of material type.

36
Oscillatory Time Sweep Tests for barite sag and particle settling
Oscillatory time sweep tests directly evaluation. Severe static barite sag may
provide the necessary information about result from a significant change of fluid
how a material changes with time. structure with the change of temperature. To
Information on dispersion settling, structure eliminate the problem related to particle
development, gelling time and gelling settling, drilling fluid should be stable with
speed, can be obtained. By monitoring the change of temperature. Also to predict
certain viscoelastic parameters as time the static barite sag in the wellbore, the
advances, the material’s behaviour with time temperature should be selected based on the
can be monitored directly. In oscillatory wellbore temperature.
time sweep tests, the sample is pre-sheared, By setting the temperature to decrease
and the oscillatory time sweep test is started during an oscillatory temperature sweep
directly after the pre-shear stopped. During tests, we can detect the freezing point of
the sweep, the amplitude, frequency and drilling fluid. Therefore, this test is very
temperature are held constant and properties important test for offshore operation, since
monitored over time. After the pre-shear the temperature at the sea bed is very low.
finished and the oscillatory stress sweep test The melting point of drilling fluids must be
is initiated, the material begins to form a higher than the lowest temperature along the
structure by an increase in elastic modulus. wellbore.
This is similar to the gel structure of the Oscillatory temperature sweep test can
drilling fluid forms when the circulation is also be used to detect the formation of wax,
stopped. This gel structure will prevent the hydrate and other phenomena related to the
cutting and barite from settling. Therefore, change of temperature. Oscillatory
measurement of how fast the gel structure of temperature sweep test gives a better
the fluids develop is very useful to evaluate prediction of these phenomena than steady
the barite sag and cuttings suspension shear test method. Since, under very small
capability of drilling fluid. A good drilling deformation, structure of the sample does
fluid should have gel structure develop fast not change significantly so the test does not
enough and stable with time. For drilling prevent or accelerate these phenomena.
fluid testing, this test is also important to
find the gelling time of the sample before EXPERIMENTAL INVESTIGATION
conducting other tests. The measurements in this study were
performed using an Anton Paar Physica
Oscillatory Temperature Sweep Tests MCR 301 rheometer equipped with an
In the oscillatory temperature sweep test, electrically heated temperature chamber.
amplitude and frequency are held constant Experiments were conducted using three
while temperature is ramped. The geometries, dual gap cylinder, smooth and
temperature test is used to measure the rough parallel plate, for cross check.
temperature dependence of the structure of Both steady-shear and dynamic
the sample. It is a means to investigate the experiments were conducted on each drilling
stability of the fluid with temperature and fluid. For dynamic tests, the first test is the
monitor the changes in state from liquid to oscillatory amplitude sweep test to find the
solid, freezing point. linear viscoelastic range, and the oscillatory
High temperature is often encountered time sweep test is used to find the proper
along the well-bore. Hence, increasing the gelling time. Trial and error were used to
temperature during the test helps to predict find the suitable gelling time and linear
the change of structure of drilling fluid viscoelastic range.
along the wellbore. This is very important

37
Steady Shear Experiment for 5 minutes. The strain was set to be
Steady-shear tests were conducted at constant at 0.05 % and a constant frequency
constant temperature (20 oC). Before a test, of 10 s-1. During the oscillatory time sweep
temperature was set with an accuracy of tests, we monitor the change in storage
0.05 oC. Steady-shear experiments were modulus with time. A test is stopped when
conducted at a shear rate range of 0.001 s-1 the storage modulus reaches a stable value.
to 1000 s-1. The transient effect at low shear
rate (shear rate smaller than 1 s-1), is Oscillatory Temperature Sweep Tests
eliminated by setting a sufficiently long time Temperature sweep tests were conducted
to obtain one data point. The first normal with the temperature changing linearly from
stress difference is a characteristic of 4oC to 80 oC, with constant strain and
viscoelastic properties in the nonlinear frequency of 0.05 % and 10 s-1, respectively.
viscoelastic range. The first normal stress The heat rate is set to be 1 F/minute. This
difference is the only nonlinear viscoelastic value was experimentally validated to be
property investigated in this study. sufficient for sample to reach equilibrium.
Because the linear viscoelastic range
Dynamic Experiment decreases significantly at high temperature,
the strain was selected to be very small,
Oscillatory Frequency Sweep Tests 0.05%. The gelling time is also obtained
The first experiment in dynamic tests is from oscillatory time sweep test.
the oscillatory amplitude sweep test to
define the linear viscoelastic range. All other RESULTS AND DISCUSSIONS
dynamic experiments were conducted in the
linear viscoelastic range. Amplitude sweep Steady Shear Test
tests were conducted with a constant A typical flow and viscosity curves of
frequency of 10 s-1 and a strain ramp from the drilling fluid is shown in Figure 1. The
0.001 to 1000 %. low shear rate regions for all tested drilling
fluids are at very slow shear rate. Even at a
Oscillatory Frequency Sweep Tests very low shear rate (0.001 s-1) many fluids
Frequency sweep tests were conducted do not reach the Newtonian shear rate
in the linear viscoelastic range. In this study, region. In other words, for the tested drilling
strains of 0.05% were used. Due to weak gel fluids, the zero-shear-rate range may be at
structure of drilling fluids, the suspension very low shear rate. Hence, the lowest shear
may move down and low density component rate available on standard field viscometer,
may stay at the upper layer. This may lead 5.11 s-1, is not in the zero-shear-rate region
to inaccurate data, especially for of the tested fluids.
measurement with parallel plate. Hence, The standard rheological models give a
setting the frequency to sweep from high to good fit to experimental data mediate shear
low will give more accurate result, and also rates. However, these models normally fail
help to obtain more data points at high to predict the rheological properties at very
frequency after a short time. Hence, in this low and very high shear rates (Fig 1).
study, the frequency ramps from 100 to 0.01 The positive first normal stress
in a log scale. difference is commonly observed (Fig 2).
This stress difference is not very high for
Oscillatory Time Sweep Tests some samples. Hence, this is an indication
The oscillatory time sweep test was of weak viscoelasticity in the nonlinear
conducted on a sample right after it was viscoelastic range. The negative value of
sheared at a constant shear rate of 1000 s-1

38
Figure 1. Viscosity and Flow Curves, Fluid
12. Figure 3. Oscillatory Amplitude Sweep
Test, Fluid 9.

The maximum strain of the linear


viscoelastic range shows the maximum
strain that we can deform a sample without
breaking its internal gel structure. Hence,
under the deformation, these samples will
transform quickly from viscoelastic
response to viscous response. In other
words, the transient viscoelastic response is
very short.
In fact, the cross point (between G’ and
G”) and the linear viscoelastic range may
change with frequency. The curves obtained
from these tests may have similar form, but
Figure 2. Steady-Shear Test, Fluid 2. cross point and linear viscoelastic range may
be different. This can be observed from
normal stress difference at high shear rate frequency sweep test data. The linear
may due to inertia effect, since this test was viscoelastic range and the strain or stress at
conducted with the parallel plate geometry. the cross point between G’ and G” are
There could be motion in the r-direction due dependent on frequency. These values also
to inertia at very high rotational speeds. strongly depend on gelling time and
temperature. In other words, the dynamic
Oscillatory Test yield point varies with frequency,
temperature and gelling time. At higher
Oscillatory Amplitude Sweep Test frequency, the linear viscoelastic range and
Experimental results show that the liner dynamic yield point are typically higher.
viscoelastic range of drilling fluids is This means that the gel strength of the fluid
commonly less than 1% at the frequency of is higher when it is under fast deformation.
10 s-1 and at 20oC. For some week gel Hence, in practice a slow increase of pump
structure samples, the linear viscoelastic pressure in gel breaking may help reduce the
range is very small (Figure 3). pressure peak.

39
deformation. Hence, one can look at
frequency sweep data to evaluate if the
response of the sample to deformation at a
certain speed of deformation is a viscous
response or elastic response. At a given
frequency, if storage modulus (G’) is higher
than loss modulus (G”), the response of the
sample to deformation is dominated by
elasticity and the sample behaves more
elastically. If the storage modulus is smaller
than the loss modulus, the sample behaves
more viscously.
Experimental data (Figure 5) show that
Figure 4. Oscillatory Amplitude Sweep for most of the tested fluids, the elastic
Test, Fluid 4. modulus (G’) is nearly independent of
frequency. In the investigated range of
In steady shear, the viscoelastic frequency storage frequency (G’) is greater
properties of drilling fluid are not significant than loss modulus (G”). This is an indication
and the response of the fluid to the of a stable gel structure or a solid-like
deformation is dominated by the viscous property. This is a characterization of
property. Hence, the settling of particles in viscoelastic solid. In other words, the
dynamic condition is governed by the response of the sample to the deformation is
viscosity. Viscoelastic properties may not be dominated by elastic behaviour. For drilling
closely related to the settling of particles in fluids, a stable structure is important to keep
dynamic conditions. However, highly small particles in suspension.
viscoelastic fluids normally show strong gel
structure and structure build-up under
shearing conditions. Hence, it is somehow
related to the dynamic settling of particles.
Under static condition, the viscoelastic
properties dominate. In the linear
viscoelastic range, response of the sample is
governed by the viscoelastic properties. A
larger viscoelastic range and higher dynamic
yield point is sometimes desired to prevent
the settling of particles.

Oscillatory Frequency Sweep Test


The viscoelastic property of a drilling
fluid in its linear viscoelastic range is shown
in the frequency sweep data. This test Figure 5. Oscillatory Frequency Sweep Test,
method shows us information about both Fluid 1.
viscous and elastic properties. Since the
inverse of frequency is time, frequency
sweep tests are used to investigate time-
dependent deformation behaviour. High
frequency corresponds to fast deformation
and low frequency corresponds to slow

40
range of shear stress or strain, the response
of drilling fluids to deformation generated
by the particle is a viscoelastic response.
Hence, the settling of these small particles is
governed by the viscoelastic properties of
drilling fluids. The settling of particles that
create a shear stress on higher than the limit
of the viscoelastic range of the fluid is
governed by the viscous property of the
fluid.
Due to the change of the gel structure of
the sample with time, to obtain reproducible
test results, the oscillatory time sweep test
should be conducted first. This test will
Figure 6. Oscillatory Frequency Sweep Test, provide the final gelling time. In fact, the
Fluid 7. structure of the sample changes
continuously with gelling time and with
For some of the samples, elastic modulus different speeds due to the settling of small
(G’) shows a strong dependence on the particles and the relaxation of the gel
frequency. The storage increases as structure. This is commonly observed in
frequency increases (Figure 6). At low weak gel structure samples (Figure 8).
frequency, the storage modulus (G’) is even Hence, it is very difficult to define an
smaller than the loss modulus (G”). This is absolutely gelling time for some samples.
an indication of liquid-like property. The For practical purpose, we use the gelling
frequency at which the storage modulus is time as the time when the sample reaches a
smaller than the loss modulus is the nearly stable gel structure. In other words, it
transition from more solid-like to more is the time that the storage modulus reaches
liquid-like behaviour. This means that in a stable value.
linear viscoelastic range, under relatively
slow deformation, the sample is more
viscous and under relatively fast
deformation, i.e. the sample is more elastic.

Oscillatory Time Sweep Test


The rapid increase of dynamic viscosity
with the gelling time, as shown in Figure 7,
is the reason why dynamic barite sag is
more severe than static barite sag. In other
words, the gel structure of drilling fluids and
the rapid formation of gel structure reduces
the settling of particles when the fluid is at
rest. Hence, settling of particles such as
barite and cuttings under the static Figure 7. Oscillatory Time Sweep Test,
conditions is governed by viscoelastic Fluid 4.
properties. It should be noted that this holds
true if the particles small enough. Thus the
shear stress that particles create on the fluid
is in the linear viscoelastic range. In this

41
A fast recovery and stable structure after
being at rest is commonly observed in the
test results. However, some drilling fluids
show unstable gel structure after being at
rest. The storage modulus has a tendency to
decrease after it reaches to a peak value and
it reaches a nearly stable value after a long
time. This could be due to the settling of
particles and the relaxation of structure
when the sample is at rest. The decrease of
storage is the indication of an unstable and
weak gel structure. Hence, it is a good
indication of static barite sag. Also
Figure 8. Oscillatory Time Sweep Test, experimental results show that for some
Fluid 8. sample the gelling time of 30 minutes is not
sufficient to reach the final gel structure.
For strong gel structure samples, storage Hence, the gelling time of 30 minutes, as
will reach its highest value and remain recommended by API, should be applied
stable (Figure 9). However, for some with care especially for weak gel sample.
samples, the storage modulus increases and
then gradually decreases. Thus, the gelling Oscillatory Temperature Sweep Test
time is not always the same as the time An unusual change of the viscoelastic
needed by a sample to reach its highest gel properties of the sample with the increase of
strength. temperature is observed for some samples
This gelling time is the time that we set (Figure 10).
for the samples at rest before all dynamic The complex change of the visocelastic
tests. By doing this, we set samples at the data with the change in temperature is an
same initial condition and also avoid errors indication that the rheological properties of
in measurement due to change of gel the fluids do not change monotonically with
structure with time, as discussed above. the change in temperature. This could be
due to the complex components in the fluids
and the rheological properties of each
component can vary differently with
temperature. Hence, rheological
characterization at room temperature may
not be accurate for characterizing
rheological properties at downhole
conditions.

Figure 9. Oscillatory Time Sweep Test,


Fluid 16.

42
Figure 12. Oscillatory Temperature Sweep
Figure 10. Oscillatory Temperature Sweep Test, Fluid 1.
Test, Fluid 14.
The Extended Cox-Merz Rule
Cox and Merz20 (1958) observed that
the complex viscosity is nearly equal to the
steady shear viscosity when shear rate and
frequency are equal.

 G' 2  G" 2 
 ()         ()  (10)
      
 

This empirical relationship is referred to


as the “Cox-Merz rule”. It is very useful for
materials that are more easily tested under
oscillatory test than steady-shear conditions.
Figure 11. Oscillatory Temperature Sweep It is also an indication of structure decay of
Test, Fluid 6. a fluid. The Cox-Merz rule works very well
for many structured fluids, such as
When temperature is decreasing the polymeric fluids. However, many
storage modulus (G’) normally increases viscoelastic systems do not obey this
simultaneously as the loss tangent (tan  empirical rule. Therefore, many attempts
decreases (Figure 12). This means that the have been made to extend it. Following are
drilling fluid changes from liquid towards some common forms of an extended Cox-
more elastic. The very high value of storage Merz rule21:
modulus at low temperature is an indication The modified Cox-Merz Rule
of melting point. This freezing temperature
is very important in deepwater drilling. To  ()   (c)  (11)
prevent the change of rheological properties
along the wellbore, the stability of the
drilling fluid with temperature is usually and the generalized Cox-Merz Rule:
desired.

43
  k*   ((12)

To verify the application n of the C Cox-


Merz Rule for drilling fluids, we plot
dynamiic and steaddy shear visscosities onn the
same ggraph with frequency equal to shhear
rate. Itt is observved dynam mic viscosityy is
normally higher thhan steady shear viscoosity
and two curves doo not overlap. Hence, this
sample does not follow
fo the Cox-Merz
C RRule.
The deviations froom the Cox-Merz Rulee are
attributted to structture decay due
d to the efffect
of straiin deformattion applied d to a fluid that Figure
F 14. Correlation
C oof dynamic and
is low in oscillatory shear but b sufficieently stteady shear viscosities for Fluid 5,,  =
high iin steady shear to break ddown 0.068 and k==1.1.
intermoolecular associations.
Thee available Extended
E Cox-Merz
C R
Rules
in literaature do noot work welll for the teested
drillingg fluids. Thherefore, wew propose the
Extendded Cox-Meerz Rule in n the followwing
form too correlate the dynam mic and steeady
shear vviscosities.

     *  
k
(13)
 

Figure
F 15. Correlation
C oof dynamic and
steeady shear viscosities
v ffor Fluid 16
6 (k =
21 and  = 00.96).
0.2

ficients k annd  can be


The coeffi b called
verrtical and d horizonttal shift factors,
resspectively. The shift ffactors are obtained
by trial and error proceedure. Expeerimental
datta show thaat this correelation gives a close
fit for 15 sampples in this study (Figu
ure 13).
It can bee observed that the proposed
p
Exxtended Co ox-Merz R Rule is notn very
Figurre 13. Correelation of dy
ynamic and
appplicable at high
h frequenncy (Figuree 14).
steady shear viscoosities for Flluid 15. ( =
Only Fluiid 16 (Figgure 15), does d not
0.21 annd k = 0.96)).
shoow a good fit
f to this mmodel. They fit better
to the Generallized Cox-M Merz Rule (EEq. 12)

44
Figure 16. Frequency Sweep Test at Different Temperatures, Fluid 1.

Time - Temperature Superposition Principle study the frequency sweep test was
Frequency sweep experiments were conducted at different temperatures in the
conducted at constant temperature. They linear viscoelastic range. If the storage
provide us with the-time dependent modulus and loss modulus curves at
properties of the sample at constant different temperatures can be shifted to a
temperature. However, we also want to reference curve, then the sample is
know the response of the sample at different thermorheologically simple. However, when
temperatures or different ranges of all curves were shifted to a reference curve,
frequency. Very low frequency data provide they do not superimpose (Figure 16).
the long term stability of the sample. Therefore drilling fluids in this study are
However, the time required to obtain one thermorheologically complex. For some
data point in low frequency range is very samples, at temperatures lower than 40 oC,
long. Hence, it is not practical in the shifted curves do superimpose. In other
measurement. High frequency data words, the Time and Temperature
characterizes the response of a sample in Superposition Principle is applicable for
very fast deformation. Sometimes this range some samples at low temperatures.
of frequency may be out of the measurement However, in the range of low temperatures,
window of the rheometer. Very high and this principle does not work well for both
very low temperature can also be out of the storage modulus and loss modulus.
measurement window. To overcome these Deviation from the Time and
experimental difficulties, the Time and Temperature Superposition Principle of the
Temperature Superposition Principle was tested drilling fluids shows that the
investigated. If the sample is rheological properties of the fluids do not
thermorheologically simple, by shifting the change monotonically with the change in
modulus curve, one may obtain the temperature. This could be due to the
viscoelastic properties of the sample at other complex components in the fluids and the
temperatures and frequency ranges. rheological properties of each component
To validate if the sample is can vary differently with temperature. Also,
thermorheologically simple or not, in this the very small range of the linear

45
viscoelastic region makes it difficult to tendency were observed as temperature
apply this principle. increases. Hence, the structure of the sample
does not change monotonically with the
SUMMARY AND REMARKS change of temperature.
This research focuses on the linear None of the tested drilling fluids follows
viscoelastic range of drilling fluids. The the Cox-Merz rule. The complex viscosity is
standard rheological tests and test usually higher than the steady shear
procedures have been designed to evaluate viscosity. That is the indication of structure
experimentally the viscoelastic properties of heterogeneities of drilling fluids. The
drilling fluids. The viscoelastic properties in extended Cox-Merz rule with the new form:
linear viscoelastic range were investigated ∗ | was proposed to
using periodic oscillatory tests. correlate dynamic and steady shear
The linear viscoelastic ranges sixteen viscosities.
different drilling fluids were obtained from Time-Temperature Superposition
amplitude sweep test. For tested drilling Principle is not applicable for the tested
fluids, the linear viscoelastic range is drilling fluid in wide range of temperatures.
relatively small, less than 1% at 20 oC and Therefore, tested drilling fluids are not
frequency equal to 10 s-1. Linear viscoelastic thermorheologically simple.
range, gel strength and dynamic yield stress
decreases as temperature increases and ACKNOWLEDGMENTS
frequency decreases. Authors would like to thank all company
The frequency sweep data, in the linear members of The University of Tulsa
viscoelastic range, show that elastic Drilling Research Project (TUDRP) for
modulus (G’) is commonly higher than allowing the publication of this research.
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