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Electronic amplifier type EV2S-CAN

Product documentation
Line connector
Supply voltage UB: 8...32 V DC
Output current IA: max. 2 A

D 7818/1
09-2015-1.0
© by HAWE Hydraulik SE.
The forwarding and reproduction of this document, as well as the use and communication of its contents, are forbidden unless expresse-
ly permitted.
Any breach or infringement will result in liability for damages.
All rights reserved concerning patent or utility model registrations.

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Contents

1 Overview of type EV2S-CAN electronic amplifier.................................................................................................4

2 Available versions, main data............................................................................................................................5

3 Parameters....................................................................................................................................................... 6
3.1 General data......................................................................................................................................................6
3.2 Electrical parameters.......................................................................................................................................... 7
3.3 Communication.................................................................................................................................................. 8
3.4 Electromagnetic compatibility.............................................................................................................................. 8

4 Dimensions...................................................................................................................................................... 9
4.1 ....................................................................................................................................................................... 9

5 Installation, operation and maintenance information........................................................................................11


5.1 Electrical connection.........................................................................................................................................11
5.2 Operating instructions....................................................................................................................................... 12
5.3 Instructions for adjustment with buttons............................................................................................................ 15
5.4 Initial operation (quick start)............................................................................................................................ 22
5.5 Instructions for setting up with software............................................................................................................ 26
5.6 Error management............................................................................................................................................ 27

6 Typical circuits............................................................................................................................................... 28
6.1 ..................................................................................................................................................................... 28

7 Additional version and use............................................................................................................................. 29

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1 Overview of type EV2S-CAN electronic amplifier

Proportional amplifiers actuate proportional solenoid valves by converting an


input signal into a corresponding control current.
The EV2S-CAN proportional amplifier is available for direct mounting onto a
solenoid valve as a plug amplifier.
It is suitable for controlling proportional single-action and twin solenoids. The
influences of temperature and power supply are compensated for by the feedback
measurement at the valve outputs, enabling the valve to behave consistently
accurately.
Figure 1: Type EV2S-CAN electronic amplifier
Important parameters (e.g. input signal, minimum current, maximum current,
dither, ramp times etc.) can either be set with a pushbutton and an integrated
display or via CAN bus via software on the computer.

Features and benefits:


■ Direct assembly onto the solenoid valves

■ Easy commissioning

■ Up to two analogue inputs for target value signals

■ Control of twin and single valves

■ CAN bus interface

■ Functions and settings tailored to HAWE products

Intended applications:
■ For the control of proportional valves in mobile work machines and in the

industry sector
■ Connection of analogue proportional valves in the CAN bus networks

■ Closed control circuits

■ Simple expansion of existing systems

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2 Available versions, main data

EV 2 S - CAN -G - L3K

Interface option Table 2: Interface option

Plug type Table 1: Plug type

Target value input

Model

Number of solenoid outputs

Basic type

Table 1: Plug type

Marking Description
G Connector for single-action and twin solenoids with socket according to DIN EN 175 301-803 A
DG 2 x connectors for 2 single-action solenoids with socket according to DIN EN 175 301-803 A

Table 2: Interface option

Marking Description
L3K 3 m cable with open line ends 5 x 0.5 mm2
M M12 plug, 5-pole, only possible with plug type G

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3 Parameters

3.1 General data

Nomenclature Electronic amplifier

Design line connector

Connection leads • 3m cable 5 x 0,5mm2


• M12, 5 pin

Fastening On socket to DIN EN 175 301-803 A

Installation position Any

Weight Approx. 70 g

Type of protect DIN VDE 0470, EN 60529 or IP65 (mounted)


IEC 529

Ambient temperature -40...+80°C

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3.2 Electrical parameters

Supply voltage UB 8 to 32 V DC, pole-protected

Output voltage UA UB – 0.5 V, pulse-width modulated

Unregulated output current IA max. 0 to 2 A, short-circuit proof, temperature-dependent

Regulated output current IA max. 0 to 1.6 A, short-circuit proof, temperature-dependent (see diagram 1)

Adjustment areas Imin 0 to 1 A


Imax 0 to 2A

Idle current IL <35 mA

Possible input signal 1 • 0 to 5 V DC, RE = 36 kU


• 0 to 10V DC, RE = 36 kU
• 4 to 20 mA, RE = 220 kU
• 0.25 UB … 0.75 UB, RE = 24 kU
• PWM, RE = 36 kU

Possible input signal 2 • 0 to 5 V DC, RE = 24 kU


• 0 to 10V DC, RE = 24 kU
• CAN
• *10 V DC, RE = 24 kU

Recommended target value potentiometer R Ò 10 kU

Ramp time tR 0 to 300 s


Increase and decrease time can be adjusted separately

Dither frequency f 50 to 1,000 Hz

Dither amplitude l 0 to 50%

PWM frequency f 50 to 1,000 Hz (temperature-dependent)

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Temperature-dependent power during continuous operation

Figure 2: °C ambient temperature; I current (mA)

1 12 V systems
2 24V systems

3.3 Communication

CAN bus

CAN protocol CANopen, J1939

CAN baud rate 10, 20, 50, 100, 125, 250, 400, 500, 800, 1,000 (all units in kBaud)

CAN ID 1 to 127 (Default D = 126)

3.4 Electromagnetic compatibility

The EMC of the device was tested using an accredited testing agency (emitted interference according to EN 61000-6-3 and immunity to
interference according to EN 61000-6-2 evaluation criterion "B"). The test set-ups only represent typical use. This EMC testing does not
release the user from carrying out adequate prescribed EMC testing of their complete system (according to Directive 2004/108/EC). If
the EMC of the complete system must be further amplified, the following measures can be tested and introduced:

• Supply lines, such as inputs and outputs to and from the device, should be as short as possible. They should be shielded and twisted
in pairs (to reduce the antenna-like effect for increasing the immunity to interference), particularly if used in EMC-loaded applica-
tions.

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4 Dimensions

All dimensions in mm, subject to change!

4.1 Board

Connection

1 Button - UP
2 Button - DOWN
3 Button - OK / Back
4 Display
5 LED - Power (green)
6 LED - A-side (green)
7 LED - B-side (orange)
8 LED - Error (red)

4.2 Plug type EV 2 S - CAN - G - L3K

4.3 Plug type EV 2 S - CAN - G - M

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4.4 Plug type EV 2 S - CAN - DG - L3K

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5 Installation, operation and maintenance information

5.1 Electrical connection

Connection pattern (magnet-side)


3-pole
IP 65 (IEC 60529)

EV 2 S - CAN - G - ...
Twin solenoid Single-action solenoid

EV 2 S - CAN - DG - L3K
2 single-action solenoids

Layout plan

Signal L3K M .. - M
Litz wire number M 12 pin
UB 1 1
PGND / analogue input 1 GND 2 2
Analogue input 1 3 3
CANHIGH / analogue input 2 4 4
CANLOW / analogue input 2 GND 5 5

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5.2 Operating instructions

CAN communication
In a CAN network with 11-bit identifier protocol, the type EV2S-CAN proportional amplifier can be connected according to CAN 2.0A;
with 29-bit identifier protocol, it can be connected according to CAN 2.0B.
Target values sent by a master can be converted into a valve current. An analogue sensor can also be read and the values sent to the
master via CAN bus.
The type EV2S-CAN proportional amplifier is delivered with the ID 126.
The baud rate can be freely selected between 10 and 1,000 kBaud. The standard value is 250 kBaud.

Input
Input signals can be directly converted into control current at the output. As there are many different input signals and customer
requirements, it is necessary to provide a description of the input signal and the subsequent action.
The way the plug amplifier should behave with the relevant input signal is defined with the user parameters in menu input 1 and input
2.
Example: 0.5 to 4.5 V DC joystick // twin valve

1 Middle value
2 Error bottom
3 Maximum negative
4 Minimum negative
5 Minimum positive
6 Maximum positive
7 Error top

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Display

The two-digit seven-character display shows the abbreviation for the selected menu item or the value of the
selected user parameter within the menu structure. Values ranging from -9,999 to +99,999 may be shown. User
parameters with values ranging from 0 to 99 are shown directly in the character display. In order to be able to
display values greater than 99, the values are shown individually in thousands, hundreds, tens and unit blocks. The
display is similar to a combination lock.
Each block of values is displayed starting from the thousands by pressing OK. Pressing the OK button again in the single unit range
switches to the thousands range.
The current block of values is shown with two items in the display. At the top of the character display, the items light up at various
points depending on the block of values.
The negative numbers are displayed as follows. The symbol is only entered and displayed to the thousandth place. As a result,
the thousandth place must be decreased to the zero value by pressing the DOWN button. The symbol is then changed by pressing
and holding the DOWN button, if the value range permits this. By pressing the UP or DOWN button, the digits can be increased or
decreased as usual.
The standby function is displayed after successful initial operation. An item then flashes slowly and continuously in the right display
field. If an error occurs, an error code is displayed, which enables rapid troubleshooting.

Example 12,438 explains the display of positive values.

Values Coding Example


-9,000 - 99,000 Left and right item 12,000

100 - 900 Left item 400

10 - 90 Right item 30

1-9 No item 8

Example -5,678 explains the display of negative values.

Values Coding Example


-9,000 - 99,000 Left and right item 5,000

100 - 900 Left item 600

10 - 90 Right item 70

1-9 No item 8

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LED displays

Four LEDs are built into the board to enable simple status monitoring. All the LEDs light
up once when the plug amplifier is started up.
Position Colour Description
1 Green Solenoid output A, active: Lights up when the output for the
A side is active
2 Red Error: Light for when an error is detected
3 Orange Solenoid output B, active: Lights up when the output for the
B side is active
4 Green Power: Lights up continuously when the device is correctly
supplied with voltage

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5.3 Instructions for adjustment with buttons

The plug can be parameterised using three buttons and a two-digit seven-segment display. All values can be selected, requested and
modified via the menu items using the three buttons. The designation of the selected parameter and the current values are shown in the
display.

Note
In order to be able to open the plug amplifier cover without risk of damage, the M3 tapped plug must first be fully removed. Do
not lose the O-ring seal provided!

Navigation

The individual menu items are selected using the UP and DOWN buttons in the
menu.
OK confirms the selection and takes you to the relevant submenu and/or user
parameters.
In order to return to the main menu, the OK button must be pressed until the
new menu item is displayed.
The user parameter values are also modified using the UP and DOWN buttons. The value is increased/decreased by pressing the button
once. Pressing and holding the button down automatically increases/decreases the value until the button is released. Modifications to
the user parameter are immediately saved.
If there is no input after more than 120 seconds, the menu is exited.

u
V u

u u V u

V u

ss ss

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Menu
Press any button to access data in the parameter menu. Press the OK button to navigate further into the menu structure (change from
main menu to submenu 1).
Table: Main menu and submenu 1:

Main menu Display Submenu 1 Display


Configuration Password
(C_) (CP)

Reset
(Cr)

CAN
(Cc)

Valve type
(Cd)

Input Input 2
(A_) (A2)

Input 1
(A1)

Output Output 2
(P_) (P2)

Output 1
(P1)

Data Current target value


(d_) (AS)

Product information
(In)

Time
(rt)

Supply voltage
(Ub)

Temperature
(tE)

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Table: User parameter data:

Submenu 1 User parameters Display Minimum Maximum Description


value value
Temperature Actual value display Temperature in °C
(tE)

Supply voltage Actual value display Supply voltage in mV


(Ub)

Time (rt) Runtime Actual value display Runtime since last reset in
(rr) h/min/sec

Total runtime Actual value display Runtime since initial operation in


(rh) h

Product information (In) Hardware version Actual value display Serial number
(hA) Hardware

Software version Actual value display Version number


(S0) Software

Serial number Actual value display Serial number


(Sn)

Part No. Actual value display HAWE part number


(tn)

Current target value Actual value display Actual, calculated target value
(AS)

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Table: User parameter output 1:

User parameters Display Minimum Maximum Description


value value
Actual current 1 Actual value display Actual current at the valve in mA
(AC)

Minimum current 1 0 1,000 Minimum current at actual value 0.1%


(IL)

Maximum current 1 0 2,000 Maximum current at actual value 100%


(Ih)

Ramp, up 1 0 30,000 1/100 sec


(rU)

Ramp, down 1 0 30,000 1/100 sec


(rd)

Dither frequency 1 0 16 According to table XXX


(dF)

Dither amplitude 1 0 98 In %
(dA)

Resistance 1 1 40 In U
(r0)

Table: User parameter output 2:

User parameters Display Minimum Maximum Description


value value
Actual current 2 Actual value display Actual current at the valve in mA
(AC)

Minimum current 2 0 1,000 Minimum current at actual value 0.1%


(IL)

Maximum current 2 0 2,000 Maximum current at actual value 100%


(Ih)

Ramp, up 2 0 30,000 1/100 sec


(rU)

Ramp, down 2 0 30,000 1/100 sec


(rd)

Dither frequency 2 0 16 According to table XXX


(dF)

Dither amplitude 2 0 98 In %
(dA)

Resistance 2 1 40 In U
(r0)

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Table: User parameter input 1:

User parameters Display Minimum Maximum Description


value value
Raw value 1 Actual value
(rA) display

Calculated value 1 Actual value


(CA) display

Ramp positive, up 1 0 30,000 In 1/100 sec


(PU)

Ramp positive, down 1 0 30,000 In 1/100 sec


(Pd)

Ramp negative, up 1 0 30,000 In 1/100 sec


(nU)

Ramp negative, down 1 0 30,000 In 1/100 sec


(nd)

Error below 1 Lower error threshold


(Eb)

Maximum negative 1 Target value for maximum deviation in the


(An) negative direction

Minimum negative 1 Target value for initial deviation in the


(In) negative direction

Minimum positive 1 Target value for initial deviation in the


(IP) positive direction

Maximum positive 1 Target value for maximum deviation in the


(AP) positive direction

Error above 1 Upper error threshold


(Et)

Calculated negative 1 -1,000 1,000 Actual value A side, per mil


(Cn)

Calculated positive 1 -1,000 1,000 Actual value B side, per mil


(CP)

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Table: User parameter input 2:

User parameters Display Minimum Maximum Description


value value
Raw value 2 Actual value
(rA) display

Calculated value 2 Actual value


(CA) display

Ramp positive, up 2 0 30,000 In 1/100 sec


(PU)

Ramp positive, down 2 0 30,000 In 1/100 sec


(Pd)

Ramp negative, up 2 0 30,000 In 1/100 sec


(nU)

Ramp negative, down 2 0 30,000 In 1/100 sec


(nd)

Error below 2 Lower error threshold


(Eb)

Maximum negative 2 Target value for maximum deviation in the


(An) negative direction

Minimum negative 2 Target value for initial deviation in the


(In) negative direction

Minimum positive 2 Target value for initial deviation in the


(IP) positive direction

Maximum positive 2 Target value for maximum deviation in the


(AP) positive direction

Error above 2 Upper error threshold


(Et)

Calculated negative 2 -1,000 1,000 Actual value A side, per mil


(Cn)

Calculated positive 2 -1,000 1,000 Actual value B side, per mil


(CP)

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Table of configuration / configuration CAN:

Submenu 1 User parameters Display Minimum Maximum Description


value value
Valve type 0 15 Device type according to table
(Cd)

CAN (Cc) CAN baud rate 10 1,000 CAN baud rate


(Cb)

CAN ID 1 127 CAN ID (Default 126)


(CI)

Reset Press the UP and DOWN buttons


(Cr) simultaneously to restore the
delivery condition
Password 0 30,000 Password for locking the menu
(CP)

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5.4 Initial operation (quick start)

1. Connect power supply (litz wire/pin 1 and litz wire/pin 2)


2. Switch on power supply

→ Display shows

3. Select number of solenoids


Single-action, twin and 2 single-action solenoids can be selected.

Display Description
No selection, invalid input
(C-)

One single-action solenoid


(C1)

One twin solenoid or two single-action solenoids


(C2) (Only possible with EV2S-CAN-DG-L3K)

Operating mode using the UP and DOWN buttons


Confirm the selected operating mode with OK

→ Display shows

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4. Select operating mode
The correct definition of the input signal is crucial for faultless operation. The common variants have been pre-defined.

Display Input signal Connection


No selection, invalid input
(t-)

0 to 10 V DC Analogue input 1
(t0)

4 to 20mA Analogue input 1


(t1)

0 to 10 V DC Analogue input 2
(t2)

CAN Analogue input 2


(t3)

PWM Analogue input 1


(t4)

2 x 0 to 10 V DC Analogue input 1 & 2


(t5)

-10 to +10 V DC Analogue input 2


(t6)

0.25 Ubat to 0.75 Ubat Analogue input 1


(t7) A: 0.49 Ubat to 0.25 Ubat
B: 0.51 Ubat to 0.75 Ubat
0 to 5 V DC Analogue input 1
(t8)

0 to 5 V DC Analogue input 2
(t9)

Operating mode using the UP and DOWN buttons


Confirm the selected operating mode with OK

→ Display shows

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5. Select supply voltage

Display Description
No selection, invalid input
(U-)

12 VDC supply voltage


(12)

24 VDC supply voltage


(24)

Operating mode using the UP and DOWN buttons


Confirm the selected operating mode with OK

→ Display shows

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6. Select valve type
Valve-specific settings, such as minimum current, maximum current, dither amplitude and dither frequency are crucial for ensuring
that operation is as accurate as possible.
Basic settings have been pre-defined for the common valves.

Display Valve type Minimum current Maximum current Dither amplitude Dither frequency
No selection, invalid input
(P-)

General information 0.0 A (12 VDC) 1.0A (12 VDC) 50% 100 Hz, PWM
(P1) 0.0 A (24 VDC) 0.5A (24 VDC)

PSL 2 0.34A (12 VDC) 1.16A (12 VDC) 50% 100 Hz, PWM
(P2) 0.17A (24 VDC) 0.58A (24 VDC)

PSL 3 & 5 0.37A (12 VDC) 1.26A (12 VDC) 50% 100 Hz, PWM
(P3) 0.18A (24 VDC) 0.63A (24 VDC)

EDL 0.46A (12 VDC) 1.56A (12 VDC) 50% 100 Hz, PWM
(P4) 0.23A (24 VDC) 0.78A (24 VDC)

EMP to V 0.4A (12 VDC) 1.6A (12 VDC) 50% 100 Hz, PWM
(P5) 0.2A (24 VDC) 0.8A (24 VDC)

NA
(P6)

NA
(P7)

NA
(P8)

NA
(P9)

Operating mode using the UP and DOWN buttons


Confirm the selected operating mode with OK

→ The display shows the setting for the first selection point "operating mode"

7. Press the OK button to check the selected settings again


8. Press the UP and DOWN buttons simultaneously for 2 seconds to save the settings
9. Set the input signal and test the function

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5.5 Instructions for setting up with software

The parametrisation and creation of easier, more logical processes for the EV2S-CAN plug type amplifier can be carried out using the
HAWE visual tool parameterisation software via the CAN interface.
A CAN USB dongle is required for this.
The software can be downloaded from this link: http://downloads.hawe.com/E/Hawe_Visual_Tool_Beta.zip
A detailed description of the software and setting options is available in the document EV2S-CAN manual.
Extensive programming of logical functions and regulations can be implemented using the CodeWarrior software.
The software can be downloaded from the following link: http://downloads.hawe.com/E/CodeWarrior.zip
A description of the software and setting options is available in the document EV2S-CAN manual

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5.6 Error management

The error code display consists of two displays. Firstly, the text "Er" is displayed, then the display changes to the error number. The
error number is composed of a group and an error. For example, the group represents the analogue input 1 or the temperature error.
The following groups are stored

Group number Designation


1 Input 1
2 Input 2
3 Output 1
4 Output 2
5 CAN bus
6 Temperature
7 Parameter
8 Other

Error code displayed Designation Comment


Er 10 Error Bottom Cable break detection triggered at input 1
Er 11 Error Top Short-circuit detection triggered at input 1
Er 12 Error Middle For twin valves: Before a target value is set, a "zero target value" (joy-
stick middle position) must first exist.
Er 13 Overload current signal A value greater than 20 mA was measured at input 1 for the current
signal
Er 14 No frequency PWM signal could not be transmitted, no valid frequency at the input
Er 20 NA
Er 21 NA
Er 22 NA
Er 23 NA
Er 24 NA

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6 Typical circuits

Example A Operation with an external target value


potentiometer at analogue input 1

Example B Operation with two external target value


potentiometers at analogue input 1 and 2

Example C Operation in the CAN bus network

Example D Operation in the CAN bus network and reading of a


sensor

Example E Operation with an external target value source


from PLC, CNC or computer

Example F Operation with external target value source from


PLC, CNC or computer and control using analogue
sensor

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7 Additional version and use

Additional versions Use


■ CAN node type CAN-IO: D 7845 IO ■ Proportional directional spool valve, type PSL and PSV size

■ Proportional amplifier type EV1D: D 7831 D 2: D 7700-2


■ Proportional amplifier type EV1M3: D 7831/2 ■ Proportional directional spool valve, type PSL, PSM and PSV

■ Proportional amplifier type EV22K2: D 7817/1 size 3: D 7700-3


■ Proportional directional spool valve, type PSL, PSM and PSV

size 5: D 7700-5
■ Proportional directional spool valve type PSLF, PSVF and SLF

size 3: D 7700-3F
■ Proportional directional spool valve type PSLF, PSVF and SLF

size 5: D 7700-5F
■ Proportional directional spool valve banks, type PSLF, PSVF

and SLF size 7: D 7700-7F


■ Proportional directional spool valve type EDL: D 8086

■ Proportional pressure-limiting valve type PDV and PDM:

D 7486
■ Directional seated valve type EM and EMP: D 7490/1

■ Directional spool valve type NSWP 2: D 7451 N


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HAWE Hydraulik SE
Streitfeldstraße 25 | 81673 München | Postfach 80 08 04 | 81608 München | Germany
Tel +49 89 379100-1000 | Fax +49 89 379100-9100 | info@hawe.de | www.hawe.com

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