/ MUKESH PATEL SCHOOL OF TECHNOLOGY MANAGEMENT & Programme: MBA Tech ( Mechanical ) Year: IV Semi SVKM’s NMIMS Academic Year: 2017-2018 ‘Subject: Design of Mechanical Systems Marks: 60 Date: 11 April 2018 ‘Time: 2.00 pm - 5.00 pm Durations: 3 Hrs. No. of Pages : _O2= Final-Examination INSTRUCTION: Candidates should read the instructions carefully the instructions printed on the question paper and on the cover of the Answer Book. NB. (1) Question no. 1 is compulsory. (2) Attempt any Four question out of Six. (3) In all Five questions to ke attempted. (4) Answer to each new question to be started on fresh page. (5) Draw neat diagram and eyplain whenever required, (© Figure in the brackets on jhe right hand side indicates full marks. (7) Use of design data book is allowed. (8) Assume suitable data wherever is necessary. Qa ‘Answer any three of the following: 2 ‘Why aluminium alloy is preferred over cast iron as a piston material “What is the function of gasket? Explain necessary factors which are required for leak proof gasketed joint. Explain different components of hoisting mechanism. Briefly explain the terms ‘Adequate design’ and ‘Optimum design’. Explain various welded joints used in construction of pressure vessel. The cylinder of four stroke diesel has following specifications. DR Barke power = 7.5 kW Speed = 1400 rpm Indicated Mean Effective Pressure = Mechanical efficiency = 80.% Maximum gas pressure = 3.5 MPa, The cylinder liner is made of GCI with Sut = 260 MPa and j1 = 0.25. Take factor of safety as 6. Determine : Bore and length of the cylinder liner & Thickness of cylinder. Asswne syreke | to diarnabes- C7) is ies Peg. 4) 2 35 MPaQ4 Qs Q6 Q7 ‘A high pressure cylinder consists of an inner eylinder of intemal diameter = 200 2 ‘um Extemal diameter = 400 mm, It is jacketed by an outer cylinder of 600 mm. the tubes are assembled by a shrinkage process in such a way that maximum principal stress induced in any tube is limited to 100 Nimm?. Calculate the shrinkage pressure and original dimensions of the tubes.( E = 207KN/mm?) 2) The following data is given forthe piston of a four stroke diesel engine: 7 Cylinder bore D, = 250 mm Max gas pressure = 4 MPa Bearing pressure at small end of connecting rod = 15 MPa Length of piston pin in bush of small end = 0.45 D Ratio of inner to outer diameter of piston pin = 0.6 ‘Mean diameter of piston boss = 1.4 x Outer dia of piston pin Allowable bending stress = 84 MPa Caleulate i) Outer diameter of piston pin ii) Inner diameter of piston pin iii) Mean diamter of piston Boss iv) Check the design for bending stress ») Briefly explain ptocedure of design optimization. 4) The piston rod of a hydraulic cylinder exerts an operating an operating foree of 10 KN. The friction due to piston packing and stuffing box is equivalent to 1OMPa The eylinder is made of cast iron FG200 and the factor of safety is 5. Determine the diameter and the thickness of the cylinder. ») Explain Clavarino’s equation for calculating the thickness of thick cylinder. 4) An inclined belt conveyar is used for loading the mineral ore in a ship. The 7 belt inclination is 20° for which the flowability factor ‘k’ = 2.5x 10%. The belt is 1000 mm while speed is 2 m/s If the sp weight of mineral ore is 16000 Nim’, determine the capacity of the conveyor. b) Differentiate between center and overhang crankshafts. 5 4) Explain Unit Lond and Bulk Load in material Handfing 6 ») Explain in detail design procedure of piston for an IC Engine peye ah